Lawn-mower with sensor

[0001] The object of the present invention is a lawn-mower which comprises safety sensors for detecting the presence of grass or of external obstacles in proximity of the said lawn-mower.

[0002] Lawn-mowers are known which do not have any system for detecting a grass surface or an external obstacle close thereto, such as a wall, a fencing, a table, etc.

[0003] The above mentioned lawn-mowers exhibit some drawbacks. A first drawback lies in the fact that the known lawn-mowers cannot establish, during their operation, whether they actually cut the grass or run idle.

[0004] More specifically, the known lawn-mowers cannot establish, for example, whether they are on a grass surface or on a floor or on any surface with no grass to be cut.

[0005] A further drawback is given by the fact the known lawn-mowers are unable to identify possible obstacles along the direction of advancement during their operation, thereby causing unavoidable dangerous conditions for people close to the apparatus.

[0006] The object of the present invention is to overcome the said drawbacks by providing a lawn-mower which comprises safety sensors for detecting the presence of grass and/or external obstacles close to the same lawn-mower, and allowing the obtainment of safer and more efficient operating conditions with respect to the known lawn-mowers.

[0007] These and further objects, which will appear more clearly from a reading of the following description, are achieved, according to the present invention, by providing a lawn-mower comprising safety sensors for detecting the presence of grass and/or external obstacles close to the same lawn-mower and having structural and functional characteristics according to the appended independent claims, further embodiments thereof being set forth in the corresponding dependent claims herein appended.

[0016] Described herebelow with reference to FIGS. 1-7 is a lawn-mower according to the invention.

[0017] The lawn-mower 1 comprises an upper shell 5 removably attached to a lower shell 10 by means of bearing elements 11.

[0018] Within and below the upper shell 5, and housed in the lower shell 10, there are also mounted one or more motors 8/9 which drive into motion a cutting device or blade 3 and an array of wheels 2, respectively.

[0019] The motors 8 and 9 are connected to the blade 3 and wheels 2 via mechanical transmissions, such as belts and/or gears, of a type known per se and not to be described therefore in greater detail.

[0020] Preferably, the motors 8/9 are electric motors able to be fed by a battery 7 of rechargeable type, for example.

[0021] In a preferred embodiment, the recharge of battery 7 is via an electric coupling 13 of inductive type, for example.

[0022] Also inserted inside the shell 5 is an electronic control unit 12 interfaced with the motors 8 and 9 to independently operate the blade 3 and wheels 2.

[0023] The electronic unit 12 is preferably of programmable type allowing the input of data associated with the operation of the lawn-mower 1, such as a given height T of grass to be cut and/or a safety distance H from the lawn-mower.

[0024] According to the invention, the electronic unit 12 is also connected to an array of presence sensors 4 attached to one or more points of the lawn-mower 1.

[0025] For example, and as shown in FIG. 1, at least one sensor 4 is fixed below and at a predetermined distance from the blade 3 and from the plane P, the latter being defined by the lower bearing points of wheels 2.

[0026] Besides, FIG. 5 shows the disposition of at least one sensor 4 at a predetermined distance from a point 14 of the lawn-mower's external shell 5/10, for example the furthermost point of its front.

[0027] The sensors 4 are predisposed for detecting the presence of a mass at a predetermined distance that can be preset in the control unit 12, for controlling the operation of the lawn-mower 1.

[0028] More specifically, the distance between the sensors 4 and the mass may be greater than or equal to zero, the latter care corresponding to contact condition.

[0029] In particular, the functions controlled on the basis of the state of sensors 4 are the cutting and safety functions.

[0030] In the first case, the sensors 4 are used for detecting the presence of regions of a grass surface having a height either lower or higher than a preset value T, and for conditioning the direction of the lawn-mower's motion in order to keep the same lawn-mower within regions of the grass surface which need to be cut.

[0031] In the second case, the sensors 4 are used for detecting the presence of an external body M, for example a person, at a distance lower than a preset safety value H, and for interrupting the blade's operation when such condition takes place.

[0032] In operation, and with reference in particular to the function for the acknowledgment of the presence of a grass surface, in a lawn-mower 1 according to the invention, the acknowledgment of the presence of a grass surface E under the lawn-mower 1 is based on the evaluation of the height of the cutting device 3 and, therefore, of the height of the same grass, with respect to the bearing plane P of wheels 2, the said evaluation taking into account the fact that the grass cannot be cut below a given height, for example, 1-3 cm.

[0033] Upon establishing a height of cut equal to a dimension T, and after putting this value into the programmable control unit 12, the sensor 4 is able to acknowledge the presence or not of a mass below and/above the dimension T.

[0034] If a mass or grass is sensed above T, the detection is interpreted as the presence of grass which is still to be cut, so that the control unit 12 gives instructions to the motor drive of the lawn-mower 1 to keep the latter on its path according to the preset program.

[0035] If above T there is no grass, but there is some below T, this detection is interpreted as a condition which requires to inform the control unit 12 that the lawn-mower 1 is in a region of grass surface already cut and to command a variation of motion direction to search for a grass surface which is still to be cut, or to command the conclusion of the cut program, for example with the return of the lawn-mower to a base thereof.

[0036] Finally, if the sensor 4 detects that below the dimension T there is no presence of a mass, this condition is interpreted as absence of grass surface in that region of the ground.

[0037] In this case, the lawn-mower 1 is, for example, on a floor at the boundary of a grass surface, and the control unit 12 is able to deactivate the cutting blade 3 or to drive the lawn-mower 1 along a different direction.

[0038] According to the invention, the lawn-mower 1 can therefore operate by remaining within a region of grass surface all the time, inasmuch as the sensor 4 is able to modify its path in order to return within the boundaries thereof without using further perimeter tracking devices.

[0039] The work programs can be preset in the control unit 12 and be adapted to the occurrence of possible different operating conditions which are signalled to the unit 12 by one or more detection sensors 4.

[0040] Advantageously, the sensors 4 can be mounted breadthwise in the front, at the back and sideways of the shell or case 5 of the lawn-mower 1, or just under the cutting device 3, depending on how much lawn surface and how many areas surrounding the lawn-mower 1 are to be controlled at the same time by the sensors 4. Described herebelow, with reference to FIG. 4, is the operation of a lawn-mower 1 according to the invention, in relation to the functions of proximity and safety detection.

[0041] In this case, the acknowledgment of the presence of a mass M is based on the evaluation of a state variation that a (bodily and/or vegetal) mass M may cause in the sensor 4.

[0042] Upon an initial phase, the lawn-mower 1 operates against a “free background”, that is, it has no mass in front, nor laterally, nor at the back thereof.

[0043] Starting from this initial condition, one or more distances H are established as “intervention distances” of sensor 4 with respect to the mass M.

[0044] In this way, as soon as there is a presence within the intervention distance, the sensor 4 receives a pulse for deactivating the blade 3, then the direction of work is reversed and, when the lawn-mower is again in a safe state, with the sensor 4 being switched off, the blade 3 is activated again.

[0045] As far as the safety function is concerned, the behaviour of the lawn-mower 1 is determined by the programs set up in the unit 12 and operated in base of the detection of a presence by the sensors 4.

[0046] In a preferred embodiment, a suitable presence sensor 4 is an electronic proximity sensor able to detect the perturbation induced in a neighbouring volume by an object, and to translate this perturbation into an electric signal.

[0047] The sensor comprises in particular a detection terminal component, such as a wire or a metal sheet, connected to an electric circuit or an electronic device able to transfer and possibly amplify a signal introduced into the terminal, so as to act as an aerial for the presence sensor 4.

[0048] The detection terminal is then connected to junction MOS components (metal-oxide-semiconductor) of parasite effect, thus making it possible to affect the electric behaviour of the same components by solely perturbating the air volume close to sensor 4. Advantageously, the sensor 4 may comprise an oscillator with an inverting gate of a Schmitt circuit, or any other device comprising at least one component made through the metal-oxide-semiconductor junction technology and able to provide, in response to variations of an input signal, an electric output oscillation.

[0049] A description of this preferred embodiment is given in the invention patent application No. FI20005A000250 and is schematically represented in FIG. 7.

[0050] In the example of FIG. 7, a logic “NOT” inverter of MOS technology is configured as a Schmitt circuit-oscillator by connecting the input terminal 21 to the output terminal 22 via an impedence 23, and connecting a capacitor 24 between said input terminal and the ground. The same input terminal, moreover, is connected to the aerial 20 so that, a perturbating body M moving close to the aerial 20 causes a variation of the oscillation frequency at the output terminal of the logic inverter, such variation being proportional to the distance of said perturbating body M from the aerial 20.

[0051] It is understood, however, that the sensors 4 can be of mechanical, optical, chromatic, radio, capacitive, inductive, ultrasound or other type, as long as they are able to acknowledge whether under the elevation T there is or not the presence of grass surface and/or whether a foreign mass M is present or not at distance H from the lawn-mower, and to signal such event to the control unit 12.

[0052] FIG. 6 is a schematic diagram of a preferred embodiment of the invention, the figure showing the connections between the sensors 4, the unit 12 for controlling the sensors 4, the unit 15 for controlling the movement of wheels 2 and the motor 9 of same wheels 2.

[0053] In particular, the motor 9 is advantageously subdivided into a first motor 9s for independently driving at least one left wheel, and a second motor 9d for independently driving at least one right wheel.

[0054] In use, the sensor(s) 4 feed(s) a signal of presence/absence of a grass surface or an obstacle in proximity of the lawn-mower, depending on the preset operating mode, to the control unit 12.

[0055] Depending on the received type of detection, the same control unit 12 communicates with the wheel's control unit 15 for varying or not the velocity of the individual driving wheels 2.

[0056] Depending on the operating mode chosen and the type of detected mass, the control unit can be programmed to command the blocking of the wheels, or a different velocity of the right and left wheels 2 so as to cause the lawn-mower 1 to turn.

[0057] The invention thus conceived is evidently suited for industrial application; the same invention can also be subjected to several modifications and changes falling within the scope of the inventive idea; moreover, all the parts may be replaced by other elements technically equivalent.