US 7,608,104 B2Grant

Prostheses, tools and methods for replacement of natural facet joints with artifical facet joint surfaces

Issue Date:2009-10-27

•7 Claims

•43 Drawing Sheets

Abstract

Cephalad and caudal vertebral facet joint prostheses and methods of use are provided. The cephalad prostheses are adapted and configured to be attached to a lamina portion of a vertebra without blocking a pedicle portion of the cephalad vertebra.

Metadata

Assignee

Archus Orthopedics, Inc.

Inventors

Hansen Yuan
Mark A. Reiley
David Stinson
Lawrence R. Jones

Application Information

Application Number:US 10/973,834

Filing Date:2004-10-25

Priority Date:2003-05-14

Art Unit:3774

Classifications

IPC:

A61F2/44

Patent Drawings (43 sheets)

Description

Cross-Reference

[0001] This application is a continuation-in-part of U.S. patent application Ser. No. 10/438,294, filed May 14, 2003, and entitled “Prosthesis, Tools and Methods for Replacement of Natural Facet Joints with Artificial Facet Joint Surfaces” (now abandoned), and further claims the benefit of Provisional Patent Application Ser. No. 60/567,933, filed May 3, 2004, and entitled “Spinal Prosthesis for Facet Joint Replacement,” both of which are incorporated herein by reference.

Background of the Invention

[0002] I. Vertebral Anatomy

[0003] As FIG. 1 shows, the human spinal column 10 is comprised of a series of thirty-three stacked vertebrae 12 divided into five regions. The cervical region includes seven vertebrae 12, known as C1-C7. The thoracic region includes twelve vertebrae 12, known as T1-T12. The lumbar region contains five vertebrae 12, known as L1-L5. The sacral region is comprised of five vertebrae 12, known as S1-S5. The coccygeal region contains four vertebrae 12, known as Co1-Co4.

[0004] FIG. 2 shows a normal human lumbar vertebra 12. Although the lumbar vertebrae 12 vary somewhat according to location, they share many features common to most vertebrae 12. Each vertebra 12 includes a vertebral body 14 and posterior elements as follows:

[0005] Two short extensions/protrusions of bone, the pedicles 16, extend backward from each side of the vertebral body 14 to form a vertebral arch 18. At the posterior end of each pedicle 16 the vertebral arch 18 flares out into broad plates of bone known as the laminae 20. The laminae 20 join to form a spinous process 22. The spinous process 22 serves for muscle and ligamentous attachment. A smooth transition from the pedicles 16 into the laminae 20 is interrupted by the formation of a series of processes.

[0006] Two transverse processes 24 thrust out laterally on each side from the junction of the pedicle 16 with the lamina 20. The transverse processes 24 serve as levers for the attachment of muscles to the vertebrae 12. Four articular processes, two superior 26 and two inferior 28, also rise from the junctions of the pedicles 16 and the laminae 20. The superior articular processes 26 are sharp oval plates of bone rising upward on each side from the union of the pedicle 16 with the lamina 20. The inferior processes 28 are oval plates of bone that extend in an inferior direction on each side.

[0007] The superior and inferior articular processes 26 and 28 each have a natural bony structure known as a facet. The superior articular facet 30 faces upward or superiorly, while the inferior articular facet 31 faces downward. As FIG. 3 shows, when adjacent (i.e., cephalad and caudal) vertebrae 12 are aligned, the facets 30 and 31, capped with a smooth articular cartilage, interface to form a facet joint 32, also known as a zygapophysial joint.

[0008] The facet joint 32 is composed of a superior facet and an inferior facet. The superior facet is formed by the vertebral level below the joint 32, and the inferior facet is formed by the vertebral level above the joint 32. For example, in the L4-L5 facet joint, the superior facet of the joint is formed by bony structure on the L-5 vertebra (e.g., a superior articular surface and supporting bone on the L-5 vertebra), and the inferior facet of the joint is formed by bony structure on the L-4 vertebra (e.g., an inferior articular surface and supporting bone on the L-4 vertebra).

[0009] As also shown in FIG. 3, an intervertebral disc 34 between each pair of vertebrae 12 permits relative movement between vertebrae 12. Thus, the structure and alignment of the vertebrae 12 permit a range of movement of the vertebrae 12 relative to each other.

[0010] II. Facet Joint Dysfunction

[0011] Back pain, particularly in the “small of the back”, or lumbosacral (L4-S1) region, is a common ailment. In many cases, the pain severely limits a person's functional ability and quality of life. Such pain can result from a variety of spinal pathologies.

[0012] Through disease or injury, the laminae, spinous process, articular processes, or facets of one or more vertebrae can become damaged, such that the vertebrae no longer articulate or properly align with each other. This can result in an undesired anatomy, pain or discomfort, and loss of mobility.

[0013] For example, the vertebral facet joints can be damaged by either traumatic injury or by various disease processes. These disease processes include osteoarthritis, ankylosing spondylolysis, and degenerative spondylolisthesis. The damage to the facet joints often results in pressure on nerves, also called a “pinched” nerve, or nerve compression or impingement. The result is pain, neuropathy, misaligned anatomy, and a corresponding loss of mobility. Pressure on nerves can also occur without facet joint pathology, e.g., a herniated disc, due to unwanted bone growth, or as a result of thickening of the soft tissues of the spinal canal, e.g., Arachnoiditis.

[0014] One type of conventional treatment of facet joint pathology is spinal stabilization, also known as intervertebral stabilization. Intervertebral stabilization prevents relative motion between the vertebrae. By preventing movement, pain is desirably reduced. Stabilization can be accomplished by various methods.

[0015] One method of stabilization is posterior spinal fusion. Another method of stabilization is anterior spinal fusion, fixation of any number of vertebrae to stabilize and prevent movement of the vertebrae.

[0016] Another type of conventional treatment is decompressive laminectomy. This procedure involves excision of the laminae to relieve compression of nerves.

[0017] These traditional treatments are subject to a variety of limitations and varying success rates. Furthermore, none of the described treatments puts the spine in proper alignment or return the spine to a desired anatomy. In addition, stabilization techniques, by holding the vertebrae in a fixed position, permanently limit the relative motion of the vertebrae, altering spine biomechanics.

Field of the Invention

[0018] This invention relates to prostheses for treating various types of spinal pathologies, as well as to methods of treating spinal pathologies.

Summary of the Invention

[0019] There is a need for prostheses, installation tools, and methods that overcome the problems and disadvantages associated with current strategies and designs in various treatments for spine pathologies.

[0020] The invention provides prostheses, installation tools, and methods designed to replace natural facet joints at virtually all spinal levels including L1-L2, L2-L3, L3-L4, L4-L5, L5-S1, T11-T12, and T12-L1. The prostheses, installation tools, and methods can restore a desired anatomy to a spine and give back to an individual a desired range of relative vertebral motion. The prostheses, installation tools, and methods also can lessen or alleviate spinal pain by relieving the source of nerve compression or impingement, restoring spinal alignment and/or allowing for partial and/or total immobilization and/or fusion of treated levels.

[0021] For the sake of description, the prostheses that embody features of the invention will be called either “cephalad” or “caudal” with relation to the portion of a given natural facet joint they replace. As previously described, a given natural facet joint has a superior facet and an inferior facet. In anatomical terms, the superior facet of the joint is formed by the vertebral level below the joint (which can thus be called the caudal portion of the facet joint, i.e., because it is nearer the feet). The inferior facet of the joint is formed by the vertebral level above the joint (which can thus be called the cephalad portion of the facet joint, i.e., because it is nearer the head). Thus, a prosthesis that, in use, replaces the caudal portion of a facet joint (i.e., the superior facet of the caudal vertebral body) will be called a “caudal” prosthesis. Likewise, a prosthesis that, in use, replaces the cephalad portion of a facet joint (i.e., the inferior facet of the cephalad vertebral body) will be called a “cephalad” prosthesis.

[0022] One aspect of the invention provides a cephalad facet joint prosthesis to replace a cephalad portion of a natural facet joint (e.g., an inferior articular surface and its supporting bone structure on the posterior elements of the vertebra) in the posterior elements of a vertebra. According to this aspect of the invention, the prosthesis includes an artificial facet joint element adapted and configured to replace a cephalad portion of the natural facet joint and a fixation element extending from the artificial facet joint element, the fixation element being adapted and configured to be inserted through a lamina portion of a vertebra to affix the artificial facet joint element to the vertebra, preferably without blocking access to a pedicle portion of the vertebra. The fixation element may also extend into and/or through a second lamina portion of the vertebra, such as by traversing the midline of the vertebra through or adjacent to the spinous process. In one embodiment, after installation the cephalad bearing element is disposed between a caudal facet joint bearing surface and a portion of the vertebra, such as a lamina portion.

[0023] This aspect of the invention also provides a method of implanting an artificial cephalad facet joint prosthesis on a vertebra and/or the posterior elements of a vertebra. According to this method, a fixation element is inserted through a lamina portion of the vertebra, and a cephalad facet joint bearing surface is placed in a position to form a cephalad portion of a facet joint. An artificial facet joint element is attached to a distal end of the fixation element either after or prior to insertion of the fixation element. The fixation element preferably does not block anterior, posterior and/or lateral access to a pedicle portion of the vertebra. The fixation element may also extend through a second lamina portion of the vertebra, such as by traversing the midline of the vertebra through or adjacent to the spinous process. In one embodiment, the placing step includes disposing the artificial facet joint bearing surface between a caudal facet joint bearing surface and a portion of the vertebra, such as a lamina portion. The method may also include the steps of using a guide to define an insertion path for the fixation element, forming a passage through the lamina corresponding to the insertion path, and/or prepping the surface of the treated vertebral levels to accept the cephalad and/or caudal components.

[0024] Another aspect of the invention provides a prosthesis to replace a cephalad portion of a natural facet joint on a vertebra. In this aspect of the invention the prosthesis includes an artificial facet joint element adapted and configured to replace a cephalad portion of the natural facet joint; and a fixation element adapted and configured to affix the artificial facet joint element to the vertebra without blocking access to a pedicle portion of the vertebra. In one embodiment, after installation the cephalad bearing element is disposed between a caudal facet joint bearing surface (either the natural caudal joint surface or an artificial caudal joint surface) and a portion of the vertebra, such as a lamina portion.

[0025] This aspect of the invention also provides a method for implanting a cephalad facet joint prosthesis to replace a removed cephalad portion of a natural facet joint on a vertebra. The method includes the steps of aligning the cephalad facet joint prosthesis with a caudal facet joint bearing surface; and attaching the cephalad facet joint prosthesis to the vertebra without blocking a pedicle portion of the vertebra. The attaching step of the method may also include disposing the cephalad facet joint prosthesis between the caudal facet joint bearing surface and a portion of the vertebra. The attaching step may also include the step of inserting a fixation element through a portion of the vertebra, such as the lamina. In this case, the method may include the steps of defining an insertion path in the vertebra prior to the inserting step and forming a passage in the vertebra corresponding to the insertion path. A guide may be used to direct the location and orientation of the insertion path.

[0026] Another aspect of the invention provides a facet joint prosthesis to replace, on a vertebra, a caudal portion of a natural facet joint (e.g., a superior articular surface and supporting bone structure on the vertebra). The prosthesis includes an artificial facet joint element with a vertebra contacting surface and a caudal bearing surface, the caudal bearing surface being adapted and configured to replace a caudal portion of a natural facet joint and, in various embodiments, to be substantially entirely posterior of a contact portion of the vertebra when the vertebra contacting surface contacts the contact portion. The prosthesis also includes a fixation element extending from the artificial facet joint element, the fixation element being adapted and configured to be inserted into the vertebra to affix the prosthesis to the vertebra.

[0027] Another aspect of the invention provides a prosthesis for replacing a cephalad portion and a caudal portion of a natural facet joint of cephalad and caudal vertebrae of a spine motion segment. The prosthesis includes an artificial cephalad facet joint element adapted and configured to replace a cephalad portion of the natural facet joint, the artificial cephalad facet joint element having a cephalad bearing surface; a cephalad fixation element, the cephalad fixation element being adapted and configured to be inserted through a lamina portion of a vertebra to affix the artificial cephalad facet joint element to the cephalad vertebra; and an artificial caudal facet joint element adapted and configured to replace a caudal portion of the natural facet joint, the artificial caudal facet joint element including a caudal bearing surface adapted and configured to mate with the cephalad bearing surface.

[0028] Yet another aspect of the invention provides a method for implanting a facet joint prosthesis to replace removed cephalad and caudal portions of a natural facet joint of cephalad and caudal vertebrae. The method includes the steps of: affixing an artificial caudal facet joint element to the caudal vertebra; inserting a cephalad fixation element through a lamina portion of the cephalad vertebra; and placing an artificial cephalad facet joint bearing surface in a position to form a cephalad portion of a facet joint. The method may also include attaching an artificial cephalad facet joint element comprising the cephalad facet joint bearing surface to an end of the fixation element either prior to or after the inserting step. The method may also include removal of various bone structures (such as one or more facet structures and/or laminar material) and/or prepping of the bone surfaces. In at least one embodiment, the fixation element does not block access to a pedicle portion of the cephalad vertebra. The cephalad fixation element may also extend through a second lamina portion of the cephalad vertebra, such as by traversing the midline of the cephalad vertebra through or adjacent to the spinous process. The placing step may also include the step of disposing the artificial cephalad facet joint bearing surface between the artificial caudal facet joint element and a portion of the cephalad vertebra. An installation fixture may be used to align the caudal and cephalad elements, although the prosthesis may also be installed without using an installation fixture. The method may also include the step of using a guide to define an insertion path for the cephalad fixation element, although the prosthesis may also be installed without using a guide.

[0029] Another aspect of the invention provides a prosthesis to replace cephalad and caudal portions of a natural facet joint of cephalad and caudal vertebrae. The prosthesis may include an artificial cephalad facet joint element adapted and configured to replace a cephalad portion of the natural facet joint, with the artificial cephalad facet joint element including a cephalad bearing surface; a cephalad fixation element adapted and configured to affix the artificial cephalad facet joint element to the cephalad vertebra without blocking access to a pedicle portion of the cephalad vertebra; and an artificial caudal facet joint element adapted and configured to replace a caudal portion of the natural facet joint, the artificial caudal facet joint element including a caudal bearing surface adapted and configured to mate with the cephalad bearing surface. In one embodiment, after installation the cephalad facet joint bearing surface is disposed between a caudal facet joint bearing surface and a portion of the vertebra, such as a lamina portion. In one embodiment, the cephalad bearing surface and the caudal bearing surface each has a width along its respective transverse axis, with the cephalad bearing surface width being shorter than the caudal bearing surface width. The artificial caudal facet joint element may also include a vertebra contacting surface, with the entire caudal bearing surface being adapted and configured to be posterior of a contact portion of the caudal vertebra when the vertebra contacting surface contacts the contact portion.

[0030] This aspect of the invention also includes a method for implanting a facet joint prosthesis to replace removed cephalad and caudal portions of a natural facet joint of cephalad and caudal vertebrae. The method includes the steps of affixing an artificial caudal facet joint element to the caudal vertebra; and affixing an artificial cephalad facet joint element to the cephalad vertebra in alignment with the artificial caudal facet joint element and without blocking access to a pedicle portion of the cephalad vertebra. The second affixing step may also include the step of disposing the artificial cephalad facet joint element between the artificial caudal facet joint element and a portion of the cephalad vertebra. An installation fixture may be used to align the caudal and cephalad element, although the prosthesis may also be installed without using an installation fixture. The method may also include the step of using a guide to define an insertion path for the cephalad fixation element, although the prosthesis may also be installed without using a guide.

[0031] Another aspect of the invention includes devices and methods that minimize the size and extent of the surgical incision(s) required during the repair and/or replacement of facet joints. For example, one disclosed embodiment of a prosthesis for replacing a cephalad facet joint can potentially be implanted into a targeted vertebral body through a minimally-invasive cannula. This embodiment can be utilized in conjunction with a surgical incision with exposes only the posterior portion of the targeted facet joint to be replaced. (Alternatively, this embodiment can be utilized in conjunction with an endoscopic expanding cannula, such as the Atavi Flexposure® Retractor, commercially available from Endius Incorporated of Plainville, Ma.) Desirably, the surgical site is prepared—including removal of cephalad/caudal facet material and/or decompression of affected nerve fibers—and the cephalad and caudal prosthesis attached and positioned with little or no disruption to surrounding tissues, including the supra-spinous and/or inter-spinous ligaments.

[0032] In another disclosed embodiment of the present invention, the caudal component of a facet prosthesis can be secured to the lamina of the inferior vertebral body, while the cephalad component is secured to one or more pedicles of the superior vertebral body. This configuration facilitates the secure placement of a facet prosthesis where some or all of the lamina and/or posterior structures of the superior vertebral body have been removed and/or damaged as a result of injury, disease and/or surgical intervention.

[0033] In another disclosed embodiment of the present invention, both the cephalad and caudal components of a facet prosthesis can be secured to the lamina of their respective vertebral bodies.

[0034] In another aspect of the present invention, there is provided a method for implanting a spinal prosthesis by forming a passage from a first side of a lamina or a spinous process completely through to a second side of the lamina or the spinous process; advancing a distal end of a fastening element from the first side to the second side until a proximal stop of the fastening element rests against the first side; and securing a bearing prosthesis to the distal end of the fastening element. In additional embodiments, the forming step and the advancing step are performed percutaneously and/or the securing step is performed percutaneously. In another alternative, the securing step is performed by placing an element between the bearing and the fastening element. In yet another alternative, the securing step is performed by expanding the fastening element into an opening in the bearing prosthesis. In another alternative, a reinforcing structure or material is provided to distribute forces applied to the first side and/or the second side.

[0035] In another aspect of the present invention, there is provided a spinal prosthesis having an elongate body having a distal end and a flared proximal end; a proximal collar adapted to pass over the distal end and to fit against the flared proximal end; and a prosthetic bearing element forming a part of an articulating process of the spine, the bearing element having an outer surface and an internal opening adapted to fit over the elongate body distal end. In another alternative embodiment, the elongate body is long enough to pass completely through a lamina or a spinous process. In another embodiment, the elongate body and the proximal collar are adapted to be percutaneously implanted into a portion of the spine. In yet another embodiment, the prosthetic bearing element is adapted to be percutaneously implanted into a portion of the spine. In another embodiment there is also provided a distal collar adapted to fit over the elongate body distal end proximal to the prosthetic bearing element. In an alternative embodiment, the elongate body has a non-circular cross section. In yet another embodiment, a portion of the outer surface of the elongate body is covered with a bone in-growth compound.

[0036] In another embodiment of the present invention, there is provided a spinal prosthesis having an elongate body having a distal end and proximal end; a prosthetic bearing element adapted to form a part of an articulating process in the spine, the bearing element having an outer surface and an internal opening adapted to fit over the elongate body distal end; and a shaft having a proximal end and a flared distal end is disposed within the elongate body such that when the shaft advances within the elongate body an outer surface of the elongate body is pressed against a portion of the prosthetic bearing internal opening. In another alternative embodiment, the shaft is threaded to engage with a threaded internal portion of the elongate body. In another embodiment, the distal ends of the shaft and the elongate body are adapted to engage with a drive instrument, fixing the elongate body while allowing rotation of the shaft. In another embodiment, the shaft proximal end further comprises a shearable drive section proximal to a drive section. In yet another embodiment, the elongate body further comprising a feature formed on the elongate body outer surface adapted to engage a proximal collar.

[0037] Other features and advantages of the inventions are set forth in the following Description and Drawings, as well as in the appended claims.

Brief Description of the Drawings

[0038] FIG. 1 is a lateral elevation view of a normal human spinal column.

[0039] FIG. 2 is a superior view of a normal human lumbar vertebra.

[0040] FIG. 3 is a lateral elevation view of a vertebral lumbar facet joint.

[0041] FIG. 4 is a posterior view of an artificial facet joint prosthesis installed in a patient according to one embodiment of this invention.

[0042] FIG. 5 is a left side view of the embodiment of FIG. 4, as installed in a patient.

[0043] FIG. 6 is yet another view of the embodiment of FIG. 4, as installed in a patient.

[0044] FIG. 7A is a cross-sectional view of a cephalad bearing element and fixation element according to the embodiment of FIG. 4.

[0045] FIG. 7B is a posterior view of a pair of artificial cephalad and caudal facet joint prostheses according to one embodiment of this invention.

[0046] FIG. 7C is a top view of a pair of artificial cephalad and caudal facet joint prostheses in the embodiment of FIG. 7A.

[0047] FIG. 7D is a left view of a pair of artificial cephalad and caudal facet joint prostheses in the embodiment of FIG. 7A.

[0048] FIG. 7E is a bottom view of a pair of artificial cephalad and caudal facet joint prostheses in the embodiment of FIG. 7A.

[0049] FIG. 7F is an anterior view of a pair of artificial cephalad and caudal facet joint prostheses in the embodiment of FIG. 7A.

[0050] FIG. 7G is a bottom view of an alternate embodiment of a pair of artificial cephalad and caudal facet joint prostheses.

[0051] FIG. 8A is a perspective view of an installation fixture according to one embodiment of this invention.

[0052] FIG. 8B is a top view of the installation fixture of FIG. 8A.

[0053] FIG. 8C is a side view of the installation fixture of FIG. 8A.

[0054] FIG. 8D is a back view of the installation fixture of FIG. 8A.

[0055] FIG. 9 is an exploded view of the installation fixture of FIG. 8 along with a pair of caudal facet bearing elements and a pair of cephalad facet bearing elements according to one embodiment of the invention.

[0056] FIGS. 10A-D are views of a guide tool according to one embodiment of the invention.

[0057] FIG. 11 is a posterior view of the installation fixture of FIGS. 8 and 9 to which a pair of caudal facet bearing elements and a pair of cephalad bearing elements have been attached and with the caudal bearing elements attached to the patient.

[0058] FIG. 12 is a left side view of the installation fixture and bearing elements of FIG. 11 with the caudal bearing elements attached to the patient.

[0059] FIG. 13 is a perspective view of the installation fixture and bearing elements of FIGS. 11 and 12 showing a guide tool according to one embodiment of this invention.

[0060] FIG. 14 is a perspective view of the installation fixture and bearing elements of FIGS. 11 and 12 showing the use of a drill bit with the guide tool according to one embodiment of this invention.

[0061] FIGS. 15A and 15B are a perspective and cross section views, respectively, of a cephalad prosthesis embodiment of the present invention.

[0062] FIGS. 16A-16D illustrate a method of implanting and securing the prosthesis of FIGS. 15A and 15B.

[0063] FIG. 17 is a left side perspective view of a pair of cephalad prosthesis embodiments constructed in accordance with the teachings of the present invention implanted into a vertebral body.

[0064] FIG. 18 is a right side perspective view of the cephalad prosthesis of FIG. 17.

[0065] FIG. 19 is an elevated right side perspective view of the cephalad prosthesis of FIGS. 17 and 18.

[0066] FIG. 20 is an elevated left side perspective view of the cephalad prosthesis of FIG. 17.

[0067] FIG. 21 is a cross-sectional view of an alternative embodiment of a cephalad prosthesis constructed in accordance with the teachings of the present invention.

[0068] FIG. 22 is a cross-sectional view of the cephalad prosthesis of FIG. 21 with an associated bearing surface element.

[0069] FIG. 23 is a cross-sectional view of the cephalad prosthesis of FIG. 21 in a targeted vertebral body.

[0070] FIG. 24 is a cross-sectional view of the cephalad prosthesis and bearing surface element of FIG. 22, in a targeted vertebral body before securing the bearing surface element.

[0071] FIG. 25 is a cross-sectional view of the cephalad prosthesis of FIG. 24, showing placement of the bearing surface element in a locked or secured position.

[0072] FIG. 25A is a cross section view of the cephalad prosthesis of FIG. 25 with an alternative embodiment of a bearing surface element.

[0073] FIG. 26 is a cross-sectional view of the cephalad prosthesis of FIG. 25, after securing the bearing surface element.

[0074] FIG. 27 is a cross-sectional view of the cephalad prosthesis of FIG. 26, after removal of the bearing surface element.

[0075] FIG. 28 is a cross-sectional view of the cephalad prosthesis of FIG. 26, showing an alternate re-attachment and placement of the bearing surface element.

[0076] FIG. 29 is a perspective view of a counter-torque wrench suitable for use with various embodiments of the present invention.

[0077] FIG. 30 is a side plan view of a functional spinal unit.

[0078] FIG. 31 is a side plan view of the functional spinal unit of FIG. 30, after undergoing a decompressive laminectomy procedure.

[0079] FIG. 32 is a side plan view of the functional spinal unit of FIG. 31, after implantation of one embodiment of a caudal portion of a facet joint replacement prosthesis.

[0080] FIG. 33 is a side plan view of the functional spinal unit of FIG. 32, after implantation of one embodiment of a cephalad portion of a facet joint replacement prosthesis.

[0081] FIG. 34 is a side plan view of the functional spinal unit of FIG. 32, after implantation of another embodiment of a cephalad portion of a facet joint replacement prosthesis.

[0082] FIG. 35 is a perspective view of two reinforcing material embodiments of the present invention in place with embodiments of the cephalad prosthesis of FIG. 15A.

[0083] The invention may be embodied in several forms without departing from its spirit or essential characteristics. The scope of the invention is defined in the appended claims, rather than in the specific description preceding them. All embodiments that fall within the meaning and range of equivalency of the claims are therefore intended to be embraced by the claims.

Detailed Description of the Invention

[0084] Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention that may be embodied in other specific structure. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.

[0085] FIGS. 4-7 show artificial cephalad and caudal facet joint prostheses 36 and 50 (see FIG. 7C) for replacing a natural facet joint according to one aspect of this invention. Cephalad prosthesis 36 has a bearing element 38 with a bearing surface 40. In this embodiment, bearing surface 40 has a convex shape. Bearing element 38 may be formed from biocompatible metals (such as cobalt chromium steel, surgical steels, titanium, titanium alloys, tantalum, tantalum alloys, aluminum, etc.), ceramics, polyethylene, biocompatible polymers, and other materials known in the prosthetic arts, and bearing surface 40 may be formed from biocompatible metals (such as cobalt chromium steel, surgical steels, titanium, titanium alloys, tantalum, tantalum alloys, aluminum, etc.), ceramics, polyethylene, biocompatible polymers, and other materials known in the prosthetic arts.

[0086] Depending on the patient's disease state, the condition of the patient's natural facet joint—including the facet joint's strength, location and orientation—may not be acceptable and/or may need to be removed to access other spinal structures (such as the lamina and/or an intervertebral disc). As shown in FIGS. 4-7, therefore, the natural cephalad and caudal facet joint surfaces have been removed to enable the installation of a prosthetic facet joint without limitations presented by remaining portions of the natural facet joint.

[0087] In one embodiment of the invention, fixation element 42 attaches cephalad prosthesis 36 to a vertebra 60 in an orientation and position that places bearing surface 40 in approximately the same location as the natural facet joint surface the prosthesis replaces. The prosthesis may also be placed in a location other than the natural facet joint location without departing from the invention, such as by orienting the fixation element along a different angle, by moving the joint cephalad/caudad, anteriorly/posteriorly, by moving the joint medially or laterally, or any combination thereof.

[0088] In the embodiment shown in FIGS. 4-7, fixation element 42 is a screw. Other possible fixation elements include headless screws, stems, posts, corkscrews, wire, staples, adhesives, bone cements, and other materials known in the prosthetic arts.

[0089] In this embodiment of the invention, the cephalad facet joint prosthesis attaches to a posterior element of the vertebra, such as one or more portions of the lamina and/or the spinous process. For example, as shown in FIGS. 4-7, fixation element 42 may extend through a lamina portion 62 of vertebra 60 at the base of spinous process 64, traversing the vertebra midline as defined by the spinous process 64 and through another lamina portion 66. This orientation of the fixation element is similar to the orientation used to accomplish translaminar facet joint screw fixation, as known in the art. Other orientations of fixation element 42 are possible, of course, depending on the dictates of the specific vertebral anatomy and the desires of the clinician. For example, fixation element 42 may extend through only one lamina portion, only through the spinous process, etc.

[0090] Unlike other facet joint prostheses that attach to the pedicle, this embodiment's use of one or more posterior elements of the vertebra to attach the cephalad facet joint prosthesis of this invention does not block access to the pedicle area, leaving this area free to be used to attach other prostheses or devices. Other embodiments of the invention may occupy, block or impede access to the pedicle area, of course, without departing from the scope or spirit of the invention. In addition, because of the inherent strength of the lamina (and the surrounding cortical bone), the cephalad facet joint prosthesis may be affixed without the use of bone cement, especially when using a bone ingrowth surface, trabecular/coated metal or bioactive ceramics.

[0091] In the orientation shown in FIGS. 4-6 as well as in some alternative embodiments, after insertion the fixation element's proximal end 43 (preferably formed to mate with a suitable insertion tool) and distal end 44 lie on opposite sides of the lamina. Bearing element 38 attaches to the distal end 44 of fixation element 42 to be disposed between a caudal facet joint bearing surface (either natural or artificial, such as the artificial caudal facet joint prosthesis described below) and a portion of the vertebra, such as the lamina portion shown in FIGS. 4-6. To attach bearing element 38 to fixation element 42 in the embodiment shown in FIG. 4, a hole 46 in bearing element 38 is formed with a Morse taper that mates with the distal end 44 of fixation element 42. Other means of attaching bearing element 38 to fixation element 42 may be used, of course, such as other Morse or other taper connections, machine screw threads, NPT screw threads or other known mechanical, physical (welding, etc.) or chemical fastening means. Fixation element 42 may be coated with antimicrobial, antithrombotic, hydroxyapatite, osteoinductive and/or osteoconductive materials to promote bone ingrowth and fixation. Bearing element 38 may be attached to fixation element 42 before or after implantation in the patient, depending on the manner of implantation and the requirements of the situation.

[0092] Prosthesis 36 may be used to form the cephalad portion of a facet joint with either a natural caudal facet joint portion or an artificial caudal facet joint prosthesis.

[0093] FIGS. 4-7 also show an artificial caudal joint prosthesis 50 for replacing the superior half of a natural facet joint according to one aspect of this invention. Caudal prosthesis 50 has a bearing element 52 with a bearing surface 54. In this embodiment, bearing surface 54 is concave (although the surface could be a myriad of shapes, including, but not limited to, convex, rounded, flattened, complex, and/or spherical bearing surfaces). Bearing element 52 may be formed from biocompatible metals (such as cobalt chromium steel, surgical steels, titanium, titanium alloys, tantalum, tantalum alloys, aluminum, etc.), ceramics, polyethylene, biocompatible polymers, and other materials known in the prosthetic arts, and bearing surface 54 may be formed from biocompatible metals (such as cobalt chromium steel, surgical steels, titanium, titanium alloys, tantalum, tantalum alloys, aluminum, etc.), ceramics, polyethylene, biocompatible polymers, and other materials known in the prosthetic arts.

[0094] In one embodiment, the natural caudal facet surface has been removed, and fixation element 56 attaches prosthesis 50 to a vertebra 70 via a pedicle in an orientation and position that places bearing surface 54 in approximately the same location as the natural facet joint surface the prosthesis replaces. In an alternative embodiment, the bearing surface 54 may be placed in a location different than the natural facet joint surface, either more medial or more lateral, more cephalad or more caudad, more anterior or more posterior, and/or rotated or displaced from the natural anatomical orientation and orientation. For example, the geometry and function of the artificial joints could be designed to allow for greater-than-natural flexibility and/or movement, to account for motion missing and/or lost due to disease, injury, aging and/or fusion of the treated and/or other vertebral levels. In addition, in other embodiments the caudal component can be attached to other locations in or on the vertebral body in addition to the pedicle or to the vertebral body alone.

[0095] As shown in the embodiment of FIGS. 4-7, fixation element 56 is a screw attached to bearing element 54 via a hole 58 formed in bearing element 52 and is inserted into a pedicle portion 72 of vertebra 70. Other possible fixation elements include stems, posts, corkscrews, wire, staples, adhesives, clamps, hooks, bone cements, and other materials known in the prosthetic arts. The fixation element 56 can also be inserted into the vertebral body (or portions of the lamina or spinous process) in addition to or in place of the pedicle. The fixation element may comprise some or all of the bearing surface.

[0096] In this embodiment, bearing element 52 has a serrated fixation surface 57 adapted to contact a contact portion 74 of vertebra 70. This optional fixation surface 57 helps prevent rotation of the bearing element 52. In various embodiments, the fixation surface 57 may be coated with bone ingrowth material, and any optional serrations can increase the surface area for bony ingrowth (as well as prevent unwanted rotation of the implant). As shown in FIG. 5, in this embodiment the entire bearing surface 54 is posterior to surface 57 and contact portion 74. Alternatively, the bearing elements 52 and 38 could incorporate an off-center peg or protrusion 56a (See FIG. 7G) which fits into a corresponding hole or opening (not shown) in the pedicle and/or laminae to inhibit and/or prevent undesired rotation of the element 52. In another alternate embodiment, the cephalad and/or caudal components could include an auxiliary fastener or clip (not shown) which secures to or around a portion of the vertebral body to inhibit and/or prevent rotation and/or displacement of the caudal or cephalad component. In an alternate embodiment, one or more of the bearing elements could comprise an artificial or natural (i.e., allograft, autograft, xenograft or other bone graft material) substance used to resurface the natural and/or degenerated facet surface.

[0097] Prosthesis 50 may be used to form the caudal portion of a facet joint with either a natural cephalad facet joint portion or an artificial cephalad facet joint prosthesis. Similarly, an artificial cephalad facet joint portion may be use in conjunction with either an natural or artificial caudal facet joint component.

[0098] FIGS. 7A-F show an artificial facet joint prosthesis according to one embodiment of this invention apart from the vertebrae. As shown, cephalad bearing surface 40 and caudal bearing surface 54 meet to form an artificial facet joint. As seen best in FIG. 7B, the width of caudal bearing surface 54 along its transverse axis is desirably greater than the width of cephalad bearing surface 40 along its transverse axis. This feature helps align the cephalad and caudal joints during implant. In addition, this feature permits the point of contact between the two bearing surface to change with flexion, extension, left and right rotation and lateral bending of the patient's spine. If desired, the prosthesis can be designed to mimic the natural motion and flexibility of the replaced facet joint, or can alternatively be tailored to accommodate a lesser or greater degree of flexibility and/or motion (to accommodate damaged tissues such as discs, etc., or to compensate for co-existing limitations on spinal motion such as existing spinal deformities and/or adjacent fused levels).

[0099] The prostheses of FIGS. 4-7 may be implanted without special tools. One embodiment of the invention, however, includes an installation fixture to assist with the implantation procedure. FIGS. 8-14 show installation tools used to implant two artificial facet joints, i.e., two cephalad facet joint prostheses and two corresponding caudal facet joint prostheses. The invention also includes installation tools for implanting a single facet joint prosthesis, two caudal facet joint prostheses, two cephalad facet joint prostheses, a caudal and cephalad joint prosthesis, or any other combination of facet joint prostheses.

[0100] As shown in FIGS. 8 and 9, installation fixture 80 has alignment elements 82 to align the cephalad bearing elements 38 and caudal bearing elements 52. In this embodiment, the alignment elements are two dowels for each bearing element. Alignment elements 82 mate with corresponding alignment elements in the bearing elements, such as holes 84 (shown, e.g., in FIG. 7B) formed in cephalad bearing elements 38 and caudal bearing elements 52. Other alignment elements may be used, of course, such as pins, grooves, indentations, etc. Attachment elements such as screws 86 attach the bearing elements 38 and 52 to the installation fixture via screw holes 88 (shown, e.g., in FIG. 7B) formed in the bearing elements and in installation fixture 80.

[0101] When attached to installation fixture 80, cephalad and caudal bearing surfaces 40 and 54 are in contact and in proper alignment with respect to each other, as shown in FIG. 8. In one embodiment, the cephalad and caudal bearing surfaces 40 and 54 are desirably “preloaded” and/or positioned to be in compression/contact when attached to installation fixture 80. In alternative embodiments, the components of the prosthesis could be implanted while the joint structure is being distracted, or while the joint is held together either by the natural tissue or an artificial construct, or combination thereof. These bearing surfaces can desirably be positioned to either (1) come in contact with each other when the distraction is released, or (2) contact each other and be compressively loaded when the distraction is released. To bring the pairs of bearing surfaces in proper alignment with respect to the patient's vertebrae, the spacing between the pairs of bearing surfaces might require adjustment in various embodiments. In the embodiment of FIGS. 8, 9 and 11-14, installation fixture 80 has two bearing support components 90 and 92 that move in a controlled manner with respect to each other. Specifically, in this embodiment a threaded shaft 94 extends between support components 90 and 92. Shaft 94 engages bores formed in support components 90 and 92; one or both of the bores are threaded so that rotation of shaft 94 causes support components 90 and 92 to move towards or away from each other. Shaft 94 may be provided with a thumbwheel 96 or other actuator for ease of use. One or more guide rods 98 may be provided to maintain the alignment of support components 90 and 92. Other means of moving the cephalad/caudal bearing elements pairs with respect to each other may be used, such as a guided or unguided sliding connection between installation fixture elements.

[0102] In use, after preparing the implant site by removal of all or a portion (if desired and/or necessary) of existing natural cephalad and caudal facet joint portions of the cephalad and caudal vertebrae 60 and 70, respectively, of the spine motion segment, bearing elements 38 and 52 are attached to installation fixture 80 as described above. The spacing between the bearing element pairs is then adjusted using thumbwheel 96 to align the fixation holes 58 of caudal bearing elements 52 with the proper fixation screw insertion sites in the pedicle portions of the caudal vertebra (or other suitable location), thus placing the artificial facet joints in positions corresponding to the position of natural facet joints or in any other position desired by the physician, including positions that do not correspond to the position of natural facet joints. Passages aligning with holes 58 are formed in the pedicle—or into another part of the caudal vertebra near or adjacent to the pedicle—using a drill, awl, pedicle probe, or other tool known in the surgical arts. Fixation screws 56 are then inserted through holes 58 into the pedicle or other portion of the caudal vertebra to attach the caudal bearing elements as well as the entire prosthesis and installation fixture to the caudal vertebra 70, as shown in FIGS. 11 and 12. Alternatively, self-tapping screws or other caudal fixation elements may be used, thereby eliminating the need to pre-form the passages.

[0103] Thereafter, the cephalad bearing elements are attached to the cephalad vertebra 60. In one embodiment, an insertion path is first determined for each fixation element, then a passage is formed along the insertion path corresponding to cephalad bearing element holes 46 (e.g., in the lamina at the base of the spinous process and through the lamina on the other side, through only one lamina portion, through the spinous process, etc.). Fixation screws 42 can then be inserted through the holes 46 into the passages. Alternatively, self-tapping screws or other caudal fixation elements may be used, thereby eliminating the need to pre-form the passages.

[0104] After all four bearing elements have been affixed, the installation fixture 80 may be detached and removed. Installation fixture 80 may be used to implant fewer than four bearing elements, of course.

[0105] FIGS. 10, 13 and 14 show a tool that may be used to define the insertion path (location, orientation, etc.) for the fixation element of the left cephalad bearing element. For example, the tool may be used to guide the formation of a cephalad bearing element attachment passage for the left bearing element. A corresponding mirror image tool may be used for the right cephalad bearing element. In alternative embodiments, a single tool may be used for defining the insertion path for both left and right cephalad bearing elements.

[0106] As shown, tool 100 has a handle 102 and an alignment interface (such as dowels 104 in tool 100 and holes 106 in fixture 80) to align the tool in the proper orientation with respect to installation fixture 80 and a cephalad facet joint bearing element. With the caudal and cephalad bearing elements still attached to installation fixture 80 and preferably with caudal bearing elements already affixed to the caudal vertebra 70, the tool 100 engages installation fixture through the alignment interface as shown in FIGS. 13 and 14. In this position, the tool 100 may be used to define an insertion path for the cephalad fixation elements.

[0107] In the embodiment shown in FIGS. 10, 13 and 14, the insertion path guide is a drill guide 108 supported by arms 110 and 112 and is aligned with the hole 46 in cephalad bearing element 38 by the alignment interface between installation fixture 80 and guide tool 100. In this embodiment, the drill guide 108 is a tube, but other guide elements may be used, such as a guide groove or surface. (Alternatively, the insertion path guide could be an 11-gage spinal needle, or a cannula sized to accommodate the cephalad prosthesis components for a minimally invasive—MIV-procedure.) A drill bit 114 may be inserted through the drill guide 108 to form an insertion passage, such as a passage through a lamina portion of the cephalad vertebra. A fixation screw may then be inserted through the passage in the cephalad vertebra and into the Morse taper connection of the hole 46 (or other type connection, as discussed above) of the cephalad bearing element 38. As discussed above, the fixation screw may be coated with a bone ingrowth material. Alternatively, a self-tapping screw may be used, thereby removing the need to pre-form a passage.

[0108] In order to determine the length of the passage (especially during a minimally invasive procedure), as well as to prevent over-drilling of the passage, the proximal shaft of the drill can include a drill-stop (not shown) to prevent advancement of the drill into the cannula beyond a desired depth. Similarly, the proximal shaft of the drill can include depth markings which, when the drill exits the passage, can be used to determine the length of the passage created in the lamina. Desirably, subtracting the length of the cannula (which is known) from the depth markings can provide an accurate estimate of the passage length, and thus assists the physician in the choice of the proper size cephalad implant to fill the passage.

[0109] A mirror image tool may then be used to define an insertion path or to form a hole for the right cephalad bearing element, which is then affixed to the vertebral body in the same way. The installation fixture is then removed, such as by unscrewing screws 86.

[0110] As mentioned above, in alternative embodiments the guide tool may be used to define a path for a self-tapping screw or other fixation element that does not require the use of a drill. In those embodiments, element 108 may be used to define a path for the self-tapping screw or other fixation element. The fixation element path may be through only a single lamina portion, through the spinous process alone, or any other suitable path.

[0111] In some embodiments, the entire prosthesis other than the bearing surface may be coated with bone ingrowth material.

[0112] FIGS. 15A and 15B depict a side plan and cross-sectional view, respectively, of an alternate embodiment of a cephalad portion of a facet replacement prosthesis constructed in accordance with the teachings of the present invention. In this embodiment, the facet prosthesis 200 comprises a substantially cylindrical body 205 having a proximal end 210, a distal end 215 and an expanded section 250 adjacent the proximal end 210. In use, a proximal collar 220 is adapted to secure against the proximal end, preferably against a portion of the expanded section 250. A distal collar 225 is secured about the body 205 in a position proximal to the distal end 215. A ball 230, incorporating one or more bearing surfaces 235, is positioned at the distal end 215. The ball 230 is an example of a prosthetic bearing element adapted to form a part of an articulating process in the spine. As illustrated, the ball 230 has an outer surface and an internal opening adapted to fit over the elongate body distal end. While the dimensions and specific design of the ball 230 and collars 220, 225 may secure to the body 205 unaided, the illustrated embodiment of the prosthesis 200 includes a ball shim 240 to aid in securing the ball 230 into position on the body 205, and a distal collar shim 245 to aid in securing the distal collar 225 into position on the body 205. While the body 205 is illustrated and described having a circular body, it is to be appreciated that other non-circular shapes, such as for example, triangular, rectangular or other polygonal shape may be used and the components described herein adapted as needed. Non-circular cross section bodies advantageously provide the prosthesis an anti-rotation capability.

[0113] In additional alternative embodiments, features, compounds, or surface treatments may be utilized to enhance attachment between the various components of the prosthesis 200 or between the prosthesis 200 and vertebral bone. For example, portions of the collars 225, 220 that interact with the body 205 may be textured or have teeth to promote a stronger attachment when joined to the body 205. Similarly, portions of the collars 225, 220 that come into contact with the lamina/spinous process may also include features or surface textures to promote joining as well as compounds, for example, bone growth compounds or cements, to promote adhesion between the bone and the collars 220, 225. Similarly, the surfaces of the shims 245, 240 may also include features or surface treatments to improve contact and grip between the distal collar 225 and the ball 230, respectively, as well as the body 205. In much the same way, the exterior surface of the body 205 may also be adapted to include features, compounds, or surface treatments to improve contact with the shims 245, 240, collars 225, 220, ball 230 and the exposed bone in the passage 290 (see FIG. 16A).

[0114] In one specific embodiment, the prosthesis 200 has an elongated cylindrical body with a length of 40 mm, a minimum diameter of 4 mm, a distal end that expands to approximately 5 mm, and a ball 230 having a metal sphere with a diameter of approximately 10 mm. The size, length and dimensions of the components of prosthesis 200 may vary and be selected based on a number of criteria. Examples of selection criteria include the age and sex of the patient, the specific pathology and anatomy of the patient and the specific spinal level where implantation will occur. The measurement techniques and tools described herein may be used to determine the size, dimensions and placement of a specific prosthesis 200.

[0115] A method for implanting the prosthesis 200 will now be described with reference to FIG. 16A-16D. A passage 290 is formed completely through the remaining lamina and/or spinous process of the cephalad vertebra between a first outer surface of lamina and/or spinous process 285 and a second outer surface of lamina and/or spinous process 287. The passage 290 is adapted to accommodate the prosthesis 200, specifically the body 205 (FIG. 16A). In one specific embodiment, the passage 290 is sized to accept the cylindrical body 205 but not the expanded section 250. To install the prosthesis 200 into a passage 290, a proximal collar 220 is slid over the distal end 215 of the body 205. Note that the proximal collar 220 is sized and shaped to engage with a portion of the expanded section 250. Next, the body 205 is advanced distal end 215 first through the passage 290 until the proximal collar 220 abuts against the first outer surface of the lamina and/or spinous process 285 and the expanded section 250.

[0116] As shown in FIG. 16B, once the distal end 215 exits the passage 290 beyond the second outer surface of the lamina and/or spinous process 287, the distal collar 225 slides over the distal end 215, abutting against the second outer surface of the lamina and/or spinous process 287. Next, as shown in FIG. 16C, a distal collar shim 245 is pushed between the body 205 and the distal collar 225 to secure the distal collar 225 in position. Advantageously, the distal collar 225 and the proximal collar 220 are compressed and/or tightened against the outer surfaces of the lamina 285,287, desirably against one or more cortical bone surface(s) of the lamina and/or spinous process.

[0117] Next, as shown in FIG. 16D, the ball shim 240 and bearing 230 are advanced over the distal end 215. Similarly, the ball shim 240 is used to wedge the bearing 230 into the desired position relative to the distal end 215. If desired, a prosthesis 200 for replacing the opposing cephalad facet joint on the same vertebral body can be placed in a similar manner into a corresponding passage 290 through the lamina and/or spinous process resulting in two prosthesis per level as illustrated, for example, in the several views of FIGS. 17-20.

[0118] As best shown in FIGS. 17 through 20, a pair of such prosthesis 200 can be secured through the lamina and/or spinous process of a targeted vertebra to replace a pair of natural cephalad facet structures. As previously noted, the surgical procedure may include, but is not limited to, the removal and/or resection of one or more sections of the lamina and cephalad/caudad facet joint structure to alleviate nerve compression and/or spinal stenosis, remove disease or damaged tissues, prepare the intervertebral disk space to receive an artificial disk replacement/augmentation prosthesis, provide access to spinal structures, or for other reasons.

[0119] In one embodiment of a surgical procedure for implanting the prosthesis 200, the targeted facet capsule is initially exposed (the open portion) using standard open surgical techniques. The facet capsule is then opened and/or removed, and the superior and/or inferior facets are resected and/or removed as necessary (using a surgical cutter or rongeur) during the surgical procedure. If replacement of the caudal facet section is deemed necessary, a caudal stem and associated caudal bearing can be implanted into the exposed pedicle through the open incision.

[0120] Advantageously and in contrast to conventional techniques where both the cephalad and caudal prosthesis are implanted via an open procedure, a majority of the components of the prosthesis 200 can be surgically implanted using minimally-invasive techniques alone or in combination with conventional open techniques. For example, all or most of the prosthesis 200 may be delivered through a cannula inserted through a small incision in the skin. To implant the cephalad implant, the physician can first create an access path through the skin and soft tissue (with a spinal needle and/or K-wire) to the lamina of the targeted vertebral body. Desirably, non-invasive visualization, such as fluoroscopic or real-time MRI, is used to monitor the advancement of the needle and avoid damage to tissue structures such as muscles, tendons, ligaments, nerves, veins and/or the spinal cord itself. Once the access path has been created, a suitable cannula can be advanced through the tissues to the targeted bone. If necessary, progressively larger dilation catheters (such as the Access™ Dilation Port commercially available from Spinal Concepts of Austin, Tex.) can be used to introduce a cannula having a lumen large enough to accommodate passage of the cephalad implant (i.e., the body 205 and proximal collar 220). In alternative embodiments, one cannula is positioned and adapted to deliver the body 205 and the proximal collar 220 and another cannula is positioned and adapted to deliver the remaining prosthesis components.

[0121] Once the cannula is in position against the lamina, a drill is advanced through the central opening in the cannula and drills into and through the targeted portion of the lamina and/or spinous process, creating a passage through the lamina. Desirably, a positioning tool (such as the tool 100 shown in FIGS. 10A-10D) will be used to align the cannula and/or drill (and thus the passage created) such that the passage is aligned to permit the bearing surface of the cephalad implant to mate with the corresponding caudal bearing surface. In at least one embodiment, the position of the drill tip can be visually verified (as the drill tip exits the lamina) through the open incision. In one alternate embodiment, the positioning tool aligns the cannula and/or drill relative to the caudal bearing surface. In another alternate embodiment, the positioning tool aligns the cannula and/or drill relative to the upper endplate of the caudal vertebral body, either prior, during, or after the initial access through the patient's skin and/or during the surgical procedure.

[0122] After creation of the passage 290, the drill (and any alignment frame, if desired) is removed (with the cannula desirably remaining in place in the patient), and the cylindrical body 205 and associated proximal collar 220 are advanced through the cannula and into the passage 290 in the lamina. The proximal collar 220 is desirably seated against the near surface of the lamina (i.e., the first outer surface of the lamina or spinous process 285), with the distal end 215 extending out of the far surface of the lamina into the open incision (i.e., beyond the second outer surface of the lamina or spinous process 287.) The distal collar 225 and shim 245 are then placed on the distal end 215 and tightened into position as described above. Desirably, the distal and proximal collars 225, 220 will compress and bear directly against the far and near outer surfaces of the lamina and/or spinous process 285, 287, with the lamina and/or spinous process in between. Once the cephalad implant is secured in its desired position, the cannula can be removed, if desired.

[0123] Next, using the access provided by the open incision, the ball 230 is positioned over the distal end 215 into the desired position and secured using the shim 240 as previously described. Once the prosthesis 200 is implanted and secured into position, the open surgical site can be closed in a known manner, and the surgical procedure completed.

[0124] If desired, various embodiment of the caudal and/or cephalad components disclosed herein could incorporate non-circular posts or stems for anchoring the devices. Passages to accommodate such constructs could be created using broachers, reamers, awls, punches or the like. Such non-circular stems would desirably reduce and/or prevent unwanted rotation of these components along their longitudinal axis.

[0125] FIG. 21 depicts an alternate embodiment of the present invention constructed in accordance with the teachings of the present invention. Because many features of this embodiment are similar to components previously-described in connection with other embodiments, like reference numerals will be used to describe similar components. The cephalad prosthesis 200a comprises a substantially cylindrical hollow body 205a having a proximal end 210a, a distal end 215a and a longitudinally-extending bore 207a there through. The body 205a exterior has an enlarged outer ridge 217a, and a wrench-engagement section 209a positioned near the proximal end 210a. The size, shape, and contours of the enlarged outer ridge 217a are adapted to engage with the proximal collar 220a (e.g., FIG. 23). The outer or engagement surfaces of the ridge 217a and/or collar 220a may include features, surface treatment or compounds as described herein or known to those of ordinary skill in the prosthetic arts to improve joining between those components or adjacent bone.

[0126] Returning to FIG. 21, a cylindrical shaft 250a, extending through the bore 207a and sized to permit relative movement therein, has a set of external threads 255a which mate with corresponding internal threads 260a inside the bore 207a. The shaft 250a has a proximal drive section 270a, a revision drive section 275a and a notched link 280a there between. The shaft 250a includes an enlarged distal plug 265a sized and adapted to deform the distal end 215a when advanced proximally relative to the body 205a via engagement of threads 255a, 260a. FIGS. 22 and 23 illustrate an embodiment of a bearing 235a having an aperture 233 sized to fit over distal end 215a. The prosthetic bearing 235a is an example of a bearing element adapted to form a part of an articulating process in the spine. The bearing 235a is illustrated adjacent (FIG. 23) and in position over the distal end 215a (FIG. 22, 24) before proximal advancement of the distal plug 265a. When the shaft 250a is advanced, the plug 265a deforms the distal end 215a into pressing contact with the surfaces of the aperture 233 locking the bearing 235a in place (FIG. 25).

[0127] To install the cephalad prosthesis 200a in a targeted vertebral body 300a, a passage 305a is drilled completely through the lamina and/or spinous process from a first outer surface 385 to a second outer surface 387 of a lamina and/or spinous process as previously described (the passage 305a is illustrated in FIG. 23). Desirably, the physician will choose and form the passage 305a based on the condition of the lamina, the patient's specific anatomy, the physician's knowledge of anatomy, and the desired final location of the cephalad bearing surface relative to the vertebral body. If desired, the physician can initially place a caudal bearing surface, and then use a jig or other tool to determine the desired orientation and position of the passage that must be created to implant a cephalad prosthesis that properly mates with the caudal bearing surface.

[0128] Next, after creating the passage 305a completely through the lamina, the physician will slide a proximal collar 220a over the distal end 215a up to engagement with the exterior surface of the ridge 217a. The body 205a is then advanced distal end 215a first until the proximal collar 220a seats against the first outer surface of the lamina and/or spinous process 385 and the distal end 215a desirably extends out of the other end of the passage 305a (i.e., beyond the second outer surface of the lamina and/or spinous process 387) (FIG. 23). In an embodiment where a combination of an open procedure and minimally invasive procedure are advantageously combined as described above with regard to prosthesis 200, the distal end 215a would extend into the open surgical space while the first outer surface 385 was accessed and the passage 305a was formed using minimally invasive techniques as described herein or known to those of ordinary skill in the surgical arts.

[0129] Next as shown in FIG. 23, a distal collar 225a is advanced over the body distal end 215a until the collar 225a contacts the second outer surface of the lamina and/or spinous process 387. Optionally, a shim or wedge as described above with shims 240, 245, may be driven between the distal collar 225a and the body 205a to secure the distal collar 225 into position. Next, as shown in FIG. 24, the bearing 235a is advanced such that the distal end 215a is disposed within the aperture 233. In the illustrated embodiment, the bearing 235a is advanced over the distal end 215a until the inner surface 310a of the bearing 235a abuts against the body distal end 215a. It is to be appreciated that the bearing 235a may, depending upon a number of factors such as patient anatomy and relationship to other prosthetic components, engage the distal end 215a in a position other than against the inner surface 310a (e.g., FIG. 28). Alternatively as shown in FIG. 25A, an opening 233a may extend completely through a bearing 235b.

[0130] Returning now to FIG. 24, once the bearing 230a is properly positioned over the distal end 215a, the physician can utilize a counter-torque wrench 400 (see FIG. 29) having a rotating driver section 420 which engages the proximal drive section 270a of the shaft 250a, and a stationary driver section 410 which engages the wrench-engagement section 209a of the body 205a. Desirably, the wrench 400 rotates the drive section 270a relative to the wrench-engagement section 209a with little or no movement of the prosthesis relative to the lamina. This rotation will desirably draw the enlarged distal plug 265a further into the distal end 215a of the body 205a, causing the distal end 215a to expand outward and wedging (and securing) the bearing 230a to the body 205a (FIG. 25). In one alternate embodiment, the bearing can also secure the distal collar 225a against the lamina, rather than by using a shim or wedge to secure the collar 225a.

[0131] Once the bearing 230a is secured to the body 205a with a pre-determined amount of force, further tightening of the counter-torque wrench will desirably shear the shaft 250a at the notched section 280a, preventing further rotation and/or over-torqueing of the shaft 250a (FIG. 26). If desired, the end of the wrench 400 can include a detent section (or other type of catching or holding mechanism—not shown) which desirably contains the sheared section of the shaft 250a.

[0132] If desired, implantation of a similar cephalad prosthesis corresponding to the complimentary facet joint can be accomplished in a like manner.

[0133] In the event that revision and/or removal of the cephalad prosthesis is desired or required, the present embodiment also facilitates revision/removal of the cephalad prosthesis. To remove the prosthesis, the counter-torque wrench 400 can be used to rotate the shaft 250a (relative to the body 205a) in a direction opposite to the “tightening direction”, thereby advancing the shaft 250a distally and eventually “pushing” the bearing 230a off of the distal end 215a of the body 205a (FIG. 27). Desirably, removal of the bearing 230a will also compress the distal end 215a of the body 205a to some extent, simplifying removal of the distal collar 225a as well as withdrawal of the body 205a proximally through the passage 305a and ultimately from the treatment site (if so desired). In a similar manner, the caudal bearing surface (or both surfaces) could be repaired and/or replaced and/or repositioned if desired and/or necessary (FIG. 28).

[0134] The previously-described procedure could similarly be used to replace a worn and/or damaged bearing surface of a previously-implanted cephalad construct, without requiring removal and/or revision of the entire cephalad implant. Simply removing and replacing the worn or damaged bearing with a new/undamaged bearing, and retightening of the cephalad implant, could be accomplished with little or no disruption to the surrounding tissues. Moreover, such a repair procedure could be accomplished using a first cannula to access the proximal drive section 270a and associated components, and a second cannula to access the bearing 230a (to remove the old bearing and introduce a new replacement).

[0135] In alternate embodiments, the bearing surfaces 235, 235a of the bearings 230, 230a could be non-spherical (including oval, square, triangular, flattened and/or disk shaped), and could include one or more bearing surfaces 235(i.e., more than one bearing surface 235 as illustrated in FIG. 15A).

[0136] Depending upon the patient's condition and the desired surgical outcome, as well as the surgeon's preference, the present embodiment can facilitate the repair and replacement/augmentation of the facet joints in a minimally-invasive, limited-open (or modified-open) and/or fully-open surgical procedure. For example, where facet joint replacement is deemed necessary, but removal of soft and/or hard tissues in and/or adjacent the spinal canal is not warranted or desired (such as where spinal stenosis and nerve impingement is not a significant concern), the repair and/or replacement of one or more facet joints can be accomplished in a least-invasive fashion, using one or more cannulae to implant the prosthesis and associated distal hardware. Alternatively, where removal of the facet joints and/or lamina is necessitated, such a procedure can be accomplished through a combination of open, semi-open and/or minimally invasive procedures (which will be referred to herein as a modified-open or mini-open procedure) to minimize damage and/or disruption to surrounding soft-tissue structures. In such a procedure, one or more of the facet joint capsules can be exposed through an open incision (to allow easy resection and removal of the facet joint and/or surrounding anatomical structures), and the cephalad component of the facet replacement can be delivered through the lamina through a cannula or other minimally-invasive delivery method.

[0137] Another significant advantage attendant with the present embodiment is that the majority of the cephalad prosthesis is positioned within the lamina, with only limited portions of the implant extending outwards from the vertebral body. This arrangement presents a low-profile to the surrounding soft tissue structures, desirably resulting in less interaction between the prosthesis and the surrounding soft tissues, as well as less displacement of natural tissues due to the presence of the implant. Moreover, anchoring the cephalad portion of the prosthesis within the lamina and/or spinous process reduces and/or eliminates to opportunity for unwanted contact between the dura and the prosthesis.

[0138] Another significant advantage attendant to various disclosed embodiments results from the location and attachment method of the cephalad portion of the prosthesis. Because the location, length and orientation of the laminar passage created by the surgeon is variable (depending upon the patient's anatomical constraints), a limited variety of implant sizes and/or shapes can accommodate almost any anatomical variation possible in the patient. For example, a kit including the cephalad implant can include cephalad implants having various lengths, including 30, 40, 50 and 60 millimeters, to accommodate passages/lamina having differing lengths/thicknesses. Similarly, the depth of the hole 233 in the bearing 235a (to accommodate the distal end of the cephalad component) can vary (by 1 or ½ mm increments, for example) to accommodate anatomical variations in the patient. Thus, the present embodiment and implantation methods reduces the need for a highly-modular and/or configurable cephalad prosthesis. Moreover, the present implant design can accommodate bones of varying dimensions and/or configurations. Moreover, the solid nature of the component retains its strength and durability.

[0139] Another significant advantage of various embodiments described herein is the use of the lamina and spinous process as the anchor points for the cephalad portion(s) of the prosthesis. By avoiding use of the pedicles of the cephalad vertebral body to anchor the cephalad prosthesis, the present embodiment (1) reduces the opportunity for unintended damage to and/or intrusion into the facet joint capsule and facet joint structures of the cephalad vertebral level being treated, (2) allows for subsequent or concurrent implantation of additional prosthesis into the pedicles of the cephalad vertebral body, (3) allows unrestricted access to the intervertebral disk and disk structures in event of the need for concurrent or subsequent disk treatment, and (4) utilizes the lamina (and thus the pedicles) to support the prosthesis in a more natural anatomical manner. Desirably, the present embodiment will permit a physician to “daisy-chain” multiple prosthesis along multiple vertebral levels, during either a single surgical procedure or during subsequent surgeries as additional facet joints degrade and/or degenerate.

[0140] By anchoring the cephalad prosthesis within the lamina and/or spinous process, rather than within the pedicle, the present embodiment more closely mimics the natural anatomical position and loading of the cephalad facet joint surface and vertebral bodies. Loads which would have originally been transmitted from the inferior facet joint through the lamina and pedicles and into the vertebral body (which would be directly conducted through the pedicle and into the vertebral body by a pedicle-based cephalad implant anchoring system) are now simply transferred through the cephalad prosthesis and into the lamina in a more natural anatomical loading manner. Moreover, the use of the lamina as an anchoring point for the implant significantly reduces the forces experienced by the bone at the anchor (desirably reducing the tendency for the implant to break or loosen over time).

[0141] Desirably, the proximal and distal collars can move and/or rotate to a limited degree relative to the cylindrical body of the cephalad implant, such that, when the implant is in position and tightened, the collars will lie relatively flat against the cortical bone walls of the lamina at either or both the proximal and distal ends of the cephalad implant. If desired, the physician can alter one or both sides of the lamina to more readily accommodate the proximal and/or distal collars.

[0142] Desirably, the cephalad stems will be secured directly to the lamina and will incorporate a bony-ingrowth surface. Alternatively, the stems can be secured to the lamina using bone-cement or osteo-conductive or osteo-inductive material. Desirably, any such securing material will resist progressive loosening and fracture propagation typically associated with long-term implantation of orthopedic joint replacements.

[0143] In another alternate embodiment, the lamina passages could cross through each other, with the bodies of the individual cephalad prosthesis connecting or “linking in one or more manner (either inside the lamina or externally to the lamina, or some combination thereof) to more securely “solidify” the fixation and rigidity of the construct. For example, one cephalad implant could incorporate a through-hole of varying size to accommodate a corresponding distal end of a corresponding implant. Alternatively, the implants could be bridged by a locking collar extending over, under and/or through the spinous process.

[0144] In another embodiment, the cephalad implant or portions thereof (i.e., the body 205, 205a) can be non-cylindrical, and the correspondingly shaped passage through the lamina can be created using a chisel, rongeur, broach or “box punch”. Such a non-cylindrical implant would desirably resist rotation to a significant degree.

[0145] In another alternate embodiments, the cephalad and caudal components of the prosthesis can be linked together to reduce and/or eliminate relative motion between the cephalad and caudal components, and thus between the cephalad and caudal vertebral bodies. For example, where progressive degeneration of the intervertebral disk and/or vertebral bodies renders the spinal motion segment significantly unstable, or where reduction of the relative motion between the vertebral bodies is desired, the cephalad components can be “capped” or locked to the caudal components. Such linking mechanism could include clamps or wraps (such as wire ties) which secure the bearing surface within the caudal cup, as well as adhesives which could secure the components to each other or “fill” a clamp or cup used to “fuse” the articulating surfaces of the implant.

[0146] Many of the features of the present embodiment are designed to accommodate significant variability in the anatomy of vertebral bodies. For example, the bearing 235a need not be positioned flush against the distal end 215a, but can rather be secured to the body 205a at various locations, thereby incorporating some length variability into the system (FIG. 28). Similarly, the distal collar 225a and wedge (if used) can be secured to various positions along the body 205a. Similarly, the proximal collar 220a can incorporate an offset through-hole (such as a 15′ offset or a 30′ offset from perpendicular) to accommodate even greater angular variability in the first outer surface of the lamina 385 relative to the passage 305a. Similar variations are possible for the components in embodiments of prosthesis 200.

[0147] FIGS. 30 through 34 depict other alternate embodiments of facet joint replacement prostheses constructed in accordance with the teachings of the present invention. FIG. 30 illustrates a superior vertebral body 1010, an inferior vertebral body 1020 and a functional spinal unit 1000 (i.e., a pair of facet joints) between the bodies 1010, 1020. In FIG. 31, a portion of the superior vertebral body 1010 and the functional spinal unit 1000 has been removed during a decompressive laminectomy procedure. Depending upon the surgical need, some or all of the posterior portions of one or more vertebral bodies may be damaged or removed, or the area may be weakened by degeneration and/or disease, rendering them unsuitable for anchoring a portion of the prosthesis into and/or through the lamina.

[0148] In the event of weakened posterior portions, embodiments of the present invention may be adapted to attach to different portions of the vertebral body that remain structurally sound. For example, in the illustrated embodiment of FIG. 32 a portion of the prosthesis, in this embodiment the caudal portion 1030 of the prosthesis, can be anchored into the lamina of the inferior vertebral level 1030. However, the superior vertebral body 1010 has a compromised laminar structure. As such, the other portion of the prosthesis, here the cephalad portion 1040 in FIG. 33, is anchored into the pedicles of the superior vertebral body 1010. Desirably, the cephalad and caudal portions 1040 and 1030 articulate with respect to each other through the interactions of one or more bearing surfaces. For example, FIG. 33 illustrates an embodiment where the caudal prosthesis 1630 has a bearing surface 1035 that interacts with the cephalad bearing 1045. The bearing surface 1035 is on an anterior surface of the caudal prosthesis 1030 in the illustrated view. FIG. 34 illustrates another alternative embodiment where the caudal bearing surface 1036 is on a posterior surface of the caudal prosthesis 1030 to interact with the cephalad bearing 1045.

[0149] In another alternate embodiment, both the cephalad and caudal portions of the prosthesis could be secured to the lamina and/or spinous process of their respective vertebral bodies using embodiments of the present invention described above with regard to FIGS. 15-28. Advantageously utilizing the lamina and/or spinous process of each vertebra preserves the pedicles of both the cephalad and caudal vertebral levels for future treatment, permit treatment of a level involving previously-existing pedicular fixation, and/or allow treatment of an unfused level bounded by one or more upper and/or lower adjacent fused levels.

[0150] FIG. 35 illustrates other embodiments of prostheses 200 in place on a vertebral body 14. FIG. 35 illustrates reinforcing materials 3500 and 3505 disposed between collars 225 and 220 and the vertebral bone. In both embodiments, the reinforcing material 3500 and 3505 is desirably “wider” than the adjacent collars and assists in the distribution of the compressive load from the collars to a larger area of the vertebra. These reinforcing materials are formed from any suitable material to distribute such loading, and may be malleable enough to be formed around and contour with the bone (while strong enough to distribute compressive loads), semi-malleable or rigid (and may comprise one or more series of different size and/or shape devices that correspond to varying anatomy of the targeted vertebral body). In various embodiments, the reinforcing material can be formed from or is coated with a biocompatible coating or has a surface in contact with bone that is treated with compounds to promote adhesion to the bone or bone growth.

[0151] In one embodiment, the reinforcing material is a strip 3500 desirably having sufficient length to extend from the proximal collar 220, along the bone to the distal collar 225. In another alternative embodiment, the reinforcing material is one or more pads having a larger area than the adjacent collar. In this case, the reinforcing material 3505 is shown adjacent a distal collar 225 (a similar reinforcing material may be placed adjacent the opposite proximal collar, if desired, which is hidden by the lamina in this figure. In additional alternative embodiments, the reinforcing material could be used in conjunction with or in lieu of one or both collars 225, 220.

[0152] The various disclosed embodiments can facilitate the implantation of one or more portions of a facet joint prosthesis into a vertebral level that, for a myriad of reasons, cannot accommodate a pedicle-fixation based anchor. Such reasons can include where the pedicular space is already occupied (i.e., where pedicle screws are being used in fusion systems and/or dynamic stabilization), is blocked (i.e. where existing hooks and/or rods block clear access to the pedicle), or where the vertebral body is partially or fully occupied to preclude introduction of pedicle anchors (i.e. where fixation screws for thoraco-lumbar plates pass in front of the pedicle space, or the vertebral body incorporates interbody spacers such as in the K-Centrum Anterior Spinal System™).

[0153] It should be understood that the caudal and cephalad bearing surfaces in other embodiments could be reversed, such that the bearing surface of the caudal component could ride inside and/or against a bearing surface of the cephalad component. For example, one or more balls (incorporating convex bearing surfaces) carried by the caudal components could ride inside one or more corresponding cups (incorporating concave bearing surfaces) carried by the cephalad components. In a similar manner, the arms of the caudal components could be longer than the arms of the corresponding cephalad components.

[0154] In various alternate embodiments, the disclosed pairs of caudal and cephalad portions of the facet replacement prosthesis described herein could comprise a single caudal and cephalad pair, or more than two caudal and cephalad pairs. Alternatively, the disclosed caudal pair could comprise a single caudal portion, with one or a plurality of cephalad portions, and vice versa. In such an arrangement, the plurality of portions could interact with a single bearing surface on the corresponding single portion, or multiple bearing surfaces on the corresponding single portion of the prosthesis.

[0155] While the disclosed bearing surface 235a is spherical in shape, the bearing surface 235a could be a myriad of shapes, including other geometric configurations as well as flat, convex or concave surfaces. In one embodiment, the bearing surface could comprise a relatively flat surface having a convex face, similar to the surface of the facet joint it replaces.

[0156] The above described embodiments of this invention are merely descriptive of its principles and are not to be limited. The scope of this invention instead shall be determined from the scope of the following claims, including their equivalents.

Claims

Certificate of Correction present

The claims shown below may not include correction changes. Use the corrected PDF for authoritative text.

What is claimed is:

1. A method for implanting a spinal prosthesis, comprising:

forming a passage from a first side of a lamina or a spinous process completely through to a second side of the lamina or the spinous process;

advancing a distal end of a fastening element from the first side to the second side until a proximal stop of the fastening element rests against the first side; and

securing a bearing prosthesis to the distal end of the fastening element by inserting the distal end of the fastening element into the bearing prosthesis, wherein the securing step is performed by expanding the fastening element into an opening in the bearing prosthesis.

2. A method for implanting a spinal prosthesis, comprising:

forming a passage from a first side of a lamina or a spinous process completely through to a second side of the lamina or the spinous process;

advancing a distal end of a fastening element from the first side to the second side until a proximal stop of the fastening element rests against the first side; and

securing a bearing prosthesis to the distal end of the fastening element by expanding the fastening element into an opening in the bearing prosthesis.

3. The method according to claim 2 wherein the forming step and the advancing step are performed percutaneously.

4. The method according to claim 3 wherein the securing step is performed percutaneously.

5. The method according to claim 2 wherein the step of placing a distal collar between the bearing and the fastening element is performed before the securing step.

6. The method according to claim 2 further comprising providing a reinforcing material to distribute forces applied to the first side.

7. The method according to claim 2 further comprising providing a reinforcing material to distribute forces applied to the second side.

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