Infusion device and an adhesive sheet material and a release liner

[0001] The invention relates to an infusion device comprising a housing with an upper face plate and a lower face plate and a cannula connected to the lower face plate and through which a liquid is injected into the skin of a user; means for injecting the liquid and an adhesive sheet material placed in connection with the lower face plate and for securing the infusion device to the skin, said adhesive sheet material comprising a backing layer which has, on a portion of one surface, an adhesive layer, said adhesive layer being covered by a removable release liner, said sheet and release liner comprising a central aperture through which the cannula may act.

[0002] The invention also relates to an adhesive sheet material comprising a backing layer which has, on a portion of one surface, an adhesive layer, wherein the adhesive layer is covered by a removable release liner, said sheet and release liner comprising a central aperture.

[0003] Additionally, the invention relates to a release liner for covering an adhesive sheet material, said adhesive sheet material comprising a backing layer which has, on a portion of one surface, an adhesive layer, said adhesive layer being covered by the removable release liner

[0004] International application No. PCT DK 02/00640, incorporated herein by the present reference, teaches an injection device for being located on the skin of a user, and from where eg insulin is injected via a cannula into the user, a subcutaneous infusion set being located on the skin by means of the injection device. The infusion device can be adhered to the skin by means of an adhesive pad that is connected to the lower face of the infusion device and, with its adhesive face, faces towards the skin of the user. Moreover, centrally of the pad/the adhesive sheet a recess will be provided corresponding to the cannula and a needle, located either here on upon activation emerging unimpededly. Upon penetration of the skin and subsequent activation of means in the injection device, injection is performed of the substance in question, which is preferably insulin.

[0005] Prior to arrangement of the infusion device on the skin it is required that the release liner arranged on the adhesive face of the pad is removed. Typically, this is accomplished either by the release liner having several score lines for removing the release liner, or it is an option to remove it in one circular piece which is, however, difficult, without an ensuing risk of soiling the adhesive face and, likewise, it may be difficult to handle the injection device and hence there is a risk of losing the product.

[0006] Furthermore, an adhesive sheet is known from U.S. Pat. No. 5,384,174, that teaches a circular pad for being located on a user's skin, and wherein an adhesive face is arranged behind a release liner. The release liner is removed prior to application of the pad on the skin, as it typically comprises a pair of score lines in the release liner, such that the liner is removed in two, three pieces. There is consequently a risk that, during removal of this release liner, the user accidentally touches the adhesive face thereby transferring sebum particles to this, thereby reducing its ability to adhere to the skin. Likewise, the shape of the release liner is a contributing factor why it is difficult to handle, and therefore there is a risk of loosing it during handling of the pad.

[0007] It is thus the object of the present invention to remedy the above-identified problems and to provide a release liner or an adhesive material covered by a release liner and that can be used either alone or in combination with an infusion device, said release liner being removable in one piece as a strip, thereby reducing the risk of the user handling the product erroneously, and, likewise, little force is needed to remove the release liner since, other things being equal, all it takes is just to overcome the adhesive force of the piece of strip currently being removed by the user.

[0008] This object is obtained with an infusion device comprising a housing with an upper face plate and a lower face plate and a cannula connected to the lower face plate and through which a liquid is injected into the skin of a user; means for injecting the liquid, and an adhesive sheet material placed in connection with the lower face plate and for securing the infusion device to the skin; the adhesive sheet material comprising a backing layer which has, on a portion of one surface, an adhesive layer; said adhesive layer being covered by a removable release liner and wherein the release liner also comprises at least one score line, wherein the starting point for the score line for stripping it off the adhesive layer is placed in the periphery of the release liner and wherein the score line is an unbroken line that does not intersect itself and continues to an end point placed on the border of the periphery of the release liners central aperture.

[0009] This object is also achieved by an adhesive sheet comprising a backing layer which has, on a portion of one surface, an adhesive layer, said adhesive layer being covered by a removable release liner said sheet and release liner comprising a central aperture and wherein the release liner also comprises at least one score line, wherein the starting point for the score line for stripping it off the adhesive layer is placed in the periphery of the release liner, and wherein the score line is an unbroken line that does not intersect itself and continues to an end point placed on the border of the periphery of the release liner's central aperture.

[0010] This object is also achieved by a release liner for covering an adhesive sheet material, wherein said adhesive sheet material comprises a backing layer which has, on a portion of one surface, an adhesive layer, said adhesive layer being covered by the removable release liner and wherein the release liner also comprises at least one score line, wherein the starting point for the score line for stripping it off the adhesive layer is placed in the periphery of the release liner, and wherein the score line is an unbroken line that does not intersect itself and continues to an end point placed on the border of the periphery of the release liner's central aperture.

[0011] Thus the invention works in that, once the pad or an adhesive substance covered by a release liner is located on the infusion device, the user seizes the injection device and with the adhesive face facing towards him, he seizes a portion of the release liner, where a starting area will primarily be a tab. The tab will be situated outside the delimitation of the pad as such or the glue and it is used as starting point for stripping off the release liner in one piece. The shape of the adhesive sheet is preferably circular. The sheet may also be configured with other shapes, including oval, triangular, rectangular, etc., and wherein the scoring is performed helically so as to take its starting point in the periphery of the release liner and coil inwardly in a single helix, where it ends at a central opening where the cannula either protrudes or will be caused to protrude upon activation.

[0012] As mentioned, by a pull the release paper can be removed in one single narrow strip and this is why only little force is needed to remove it and, likewise, the handling is easy. The handling will take place in the same manner as in case the adhesive sheet were used without an injection device, eg as an ordinary band aid. It is thus a crucial point that the scoring that takes place brings about a strip and that the score line thus generated does not at any point intersect itself as this would result in a number of separate sheet papers.

[0013] Now, the injector device is subsequently activated, whereby the infusion device is located on the user's skin and, via the adhesive face, its contact therewith is hereby ensured; for further reference see also international application No. PCT/DK 02/00640.

[0014] By providing an infusion device where the adhesive sheet and release liner are substantially circular and an adhesive sheet material where the adhesive sheet and the release liner are substantially circular and a release liner where the release liner is substantially circular, a much used shape of the adhesive sheet and the release liner is obtained.

[0015] By providing an infusion device according to the invention further including a score line comprising a spiral or helix and an adhesive sheet according to the invention further including a score line comprising a spiral or helix and a release liner according to the invention further including a score line comprising a spiral or helix, a convenient shape of the score line is accomplished since a helical scoring brings about a simple and reproducible strip; albeit it is an option that the helical score line thus provided could bend and assume such course that the distance from the sheet periphery to the score line was not continuously decreasing, but rather decreasing, increasing, decreasing, and so on.

[0016] By providing an infusion device according to the invention 4, where the release liner comprises a tab for gripping the release liner and starts the stripping from the starting point and an adhesive sheet according to the invention where the release liner comprises a tab for gripping the release liner and starts the stripping form the starting point and a release liner according to the invention, where the release liner comprises a tab for gripping the release liner and starts the stripping from the starting point a good starting area is obtained for stripping off the release liner.

[0026] An injector device shown schematically in FIG. 1 by the reference numeral 2 is provided for quick and easy placement of a subcutaneous infusion set 1, and may then be discarded safely. The infusion set 1 with a cannula 6 extending there from is shown schematically only.

[0027] The injector device 2 includes a plunger 11 having thereon a medical insertion needle 12 with a pointed end 12A. The plunger 11 is arranged for longitudinal sliding movement within a device housing 13 between a forward advanced position and a rearward retracted position. The device housing 13 may have a circular, square or any desired cross-sectional shape. The device housing 13 and the plunger 11 are preferably formed of a plastics material in a moulding process.

[0028] The infusion set 1 is used to infuse medical fluids such as insulin to a patient, and generally includes a housing with an internal chamber (not shown) that receives medication via infusion tubing. An enlarged base of the infusion set 1, also designated a lower face plate 5, is provided on the housing for stable affixation thereof to the skin of the patient. The enlarged base 5 carries an adhesive and is provided with a release sheet or removable release liner 104 which is removed to expose the adhesive prior to placement of the infusion set. Alternatively, the base 5 may be sized to allow the infusion device to be fixed to the patient by an adhesive patch. The infusion set has a protruding soft and flexible cannula 6, which communicates with the internal chamber, and a passage sealed by a sealing membrane extends through the housing opposite the cannula 6. The medical insertion needle 12 of the injector device 2 extends through the passage, into the internal chamber and through the cannula 6, when the infusion set 1 is mounted in position on the injector device After transcutaneous placement of the cannula 6, the injector device 2 with the insertion needle 12 is retracted from the infusion set 1 to permit medication delivery through the cannula 6 to the patient.

[0029] FIG. 2 shows an example of an infusion set 1 suitable for use with an injector device. The infusion set 1 includes a housing 3 with an internal chamber (not shown). The internal chamber receives medication via infusion tubing 14 which may be detachably connected to the housing 3 by any suitable connector. The medication is delivered by means for injecting the liquid for instance a pump or syringe. The base 5 of the housing 3 and opposite the upper face, plate 4 may carry an adhesive and be provided with a release sheet 104 which is removed to expose the adhesive prior to placement of the infusion set. The infusion set 1 has a protruding soft and flexible cannula 6, which communicates with the internal chamber. An internal passage which is sealed by a sealing membrane and which is penetrated by the insertion needle of the injector device extends through the housing opposite the cannula 6.

[0030] FIG. 3a shows an adhesive sheet material 101 that is suitable for being arranged on the lower face plate 5 shown in FIG. 2. The adhesive sheet material 101 comprises a backing layer 102 that can be manufactured from polyester fibre and on the one face of which an adhesive layer 103 is applied that is conveniently covered with a release liner 104, said release liner being a non-adhesive paper, which distinguishes itself in that, following removal thereof from adhesive layer, the adhesive remains on the backing layer, and, likewise, no residue of the adhesive substance remains on the release liner as such.

[0031] FIG. 3b shows a preferred embodiment comprising an essentially circular sheet material, at the centre of which a central aperture 105 is provided that can be configured to be oval, circular, triangular and in which, in connection with an infusion device, provides space for the cannula This aperture is delimited by a border line 110. The outer delimitation of the removable release liner is referred to as the periphery 108. Optionally, this periphery may comprise a tab 113, which is preferably constituted exclusively by the release liner and will thus serve as starting area for stripping off the release liner. In the periphery 108 of the release liner is a starting point 107 for the score line 106, said score line 106 extending helically and in an unbroken line towards the centre of the release liner and ending in the edge of the central aperture 105 in an end point 109. Thus, if the tag/tab 113 is seized, it will require only little force to remove the liner from the subjacent adhesive layer, and the release liner can be stripped off in one single strip, leaving the adhesive face 103 exposed.

[0032] FIG. 4 shows an example of a rectangular sheet material and a rectangular release liner, and wherein a score line 106 is provided that also extends helically and with a starting point 107 peripherally of the adhesive sheet material and ending at the centre where the central aperture 105 is provided.

[0033] FIG. 5 shows a corresponding system wherein the pad with release liner has an oval shape.

[0034] FIG. 6 shows essentially the same as FIG. 3b, but wherein the score line 106 does not have an evenly decreasing distance to the outer periphery 108, but rather extends in a curved manner such that the distance to the outer periphery 108 increases/decreases/increases, and wherein the essential aspect is that the score line 106 does not at any point intersect itself, since this would mean that the removable release liner 104 cannot be removed in one piece as it is one of the objects of the present invention.

[0035] Finally in principle FIG. 7 shows the same as FIG. 4, but wherein a more curved course is provided and wherein the score line is not shaped circularly, but has a rather rectangular course.