US 6,690,902 B2Grant
Process cartridge mounting and demounting mechanism and process cartridge
Issue Date:2004-02-10
•33 Claims
•56 Drawing Sheets
Abstract
A mounting and demounting mechanism for a process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, the process cartridge including an electrophotographic photosensitive member and a process device actable on the electrophotographic photosensitive member. The electrophotographic image forming apparatus include a transfer roller for transferring an image onto a recording material. The mounting and demounting mechanism includes an opening through which the process cartridge is mounted and demounted; a cartridge mounting member; and a mounting member holder for movably holding the cartridge mounting member at a first position in which the process cartridge is detachably mountable and a second position in which the process cartridge is capable of performing an image forming operation.
Metadata
Assignee
- Canon Kabushiki Kaisha
Inventors
- Shinya Noda
- Hideki Miyazaki
Application Information
Application Number:US 10/098,332
Filing Date:2002-03-18
Priority Date:2001-03-16
Art Unit:7
Classifications
IPC:
G03G 2118
Field of Search:
399110399111399114
Patent Drawings (56 sheets)
Description
Field of the Invention and Related Art
[0002] The present invention relates to a process cartridge detachably mountable to an electrophotographic image forming apparatus and a process cartridge mounting and demounting mechanism.
[0003] Here, the electrophotographic image forming apparatus forms an image on a recording material through an electrophotographic image formation type process. Examples of the electrophotographic image forming apparatus include an electrophotographic copying machine, an electrophotographic printer (laser beam printer, LED printer or the like), the facsimile machine, a word processor or a complex machine (multifunction printer or the like) or the like.
[0004] The process cartridge integrally contains an electrophotographic photosensitive drum, and charging means, developing means or cartridge, in the form of a unit or a cartridge, which is detachably mountable to a main assembly of an image forming apparatus. The process cartridge may contain the electrophotographic photosensitive drum, and at least one of charging means, developing means and cleaning means, in the form of a cartridge which is detachably mountable to the main assembly of the image forming apparatus. Or, it may be a cartridge containing integrally at least developing means and an electrophotographic photosensitive member, the cartridge being the detachably mountable to a main assembly of an image forming apparatus.
[0005] In an electrophotographic image forming apparatus using the electrophotographic image forming process, use has been made with the process cartridge type in which the process cartridge comprises as a unit the electrophotographic photosensitive member and process means actable on the electrophotographic photosensitive member, the unit being detachably mountable to the main assembly of the electrophotographic image forming apparatus. With the use of the process cartridge type, the maintenance operation can be carried out in effect by the users without necessity of relying on serviceman, and therefore, the operativity is improved. Therefore, the process cartridge type machines are widely used in the field of the image forming apparatus.
[0006] In order to provide satisfactory images by the electrophotographic image forming apparatus using such a process cartridge, it is necessary that process cartridge is mounted at a predetermined position in the main assembly of the electrophotographic image forming apparatus to establish correct connection of the interface portions such as various electrical contacts and a drive transmitting portion.
[0007] Referring first to FIG. 60 and FIG. 61, there are shown a process cartridge PC (FIG. 60) and a guide groove GL provided in the main assembly PR of the image forming apparatus (FIG. 61). FIG. 62 shows an image forming apparatus employing of such a process cartridge PC.
[0008] As shown in FIGS. 60-62, in the mounting-and-demounting of the process cartridge PC relative to the main assembly PR of the image forming apparatus, a positioning boss CB is provided on the axis of an electrophotographic photosensitive member in the form of a photosensitive drum provided in the process cartridge PC, and on the other hand, the main assembly PR of the image forming apparatus is provided with a guide groove GL for guiding and positioning the positioning boss CB of the process cartridge. When the user inserts the process cartridge PC along the mounting guide CL (cartridge mounting guide) to a predetermined position, an abutting portion P provided on the main assembly PR of the image forming apparatus is abutted to the process cartridge PC to prevent rotation about the positioning boss CB. The apparatus of such a structure has been put into practice.
[0009] As shown in FIG. 62, the process cartridge PC is provided with a drum shutter DS which functions to cover the surface of the photosensitive drum when the process cartridge PC is out of the main assembly PR of the image forming apparatus and to expose the surface of the photosensitive drum when the process cartridge PC is mounted in the main assembly PR of the image forming apparatus. The opening and closing of the drum shutter DS is carried out in interrelation with inserting operation of the process cartridge PC into the main assembly PR of the image forming apparatus or with the removal thereof.
[0010] An urging means for urging the process cartridge PC in the mounting direction has been proposed and put into practice, wherein the charging means is provided on the opening and closing cover C of the main assembly PR of the image forming apparatus.
[0011] As shown in FIG. 62, another proposal has been made in which a back cover UC having a shape corresponding to the outer configuration of the process cartridge PC is fixed to the inside of the cover C, and the process cartridge PC is urged to a regular position by closing the cover C.
[0012] The present invention provides a further development of the prior-art technique.
Summary of the Invention
[0013] Accordingly, it is a principal object of the present invention to provide a process cartridge and a process cartridge mounting and demounting mechanism with which the mounting operationality!kP when the process cartridge is mounted to the main assembly of the apparatus is improved.
[0014] It is another object of the present invention to provide a process cartridge and a mounting and demounting mechanism for the process cartridge with which the process cartridge can be automatically mounted to a mounting position in the main assembly of apparatus.
[0015] It is a further object of the present invention to provide a process cartridge and a mounting and demounting mechanism for the process cartridge with which the process cartridge can be mounted to the mounting positions of the main assembly of apparatus in interrelation with a closing operation of an openable member.
[0016] It is a further object of the present invention to provide a process cartridge and a mounting and demounting mechanism for the process cartridge with which the process cartridge can be automatically mounted to or demounted from a mounting position of the main assembly opened apparatus.
[0017] It is a further object of the present invention to provide a process cartridge and a mounting and demounting mechanism for the process cartridge in which the mounting and demounting mounting and demounting operationality.
[0018] It is a further object of the present invention to provide a process cartridge and a mounting and demounting mechanism for the process cartridge in which the process cartridge can be conveyed to a mounting position of an image forming apparatus with a closing action of the opening and closing member.
[0019] It is a further object of the present invention to provide a process cartridge and a mounting and demounting mechanism for the process cartridge in which the process cartridge is moved toward a mounting position along such a direction that transfer roller is pushed in, in accordance with a closing operation of an opening and closing member, by which the positional deviation of the electrophotographic photosensitive member is minimized in the direction in which a recording material is fed.
[0020] It is a further object of the present invention to provide a mounting and demounting mechanism for the process cartridge and a process cartridge in which a user inserts the process cartridge downwardly in a slanted direction into the electrophotographic image forming apparatus having a transfer roller for transferring an image onto a recording material by being urged to the photosensitive drum, and then, the photosensitive drum of the process cartridge is conveyed substantially in a horizontal direction in interrelation with an opening and closing operation of an opening and closing member; when the photosensitive drum reaches neighborhood of the transfer roller, the process cartridge is mounted such that photosensitive drum is moved downwardly in a slanted direction, thus facilitating insertion of the transfer roller.
[0021] It is a further object of the present invention to provide a mounting and demounting mechanism for a process cartridge and a process cartridge in which the process cartridge can be mounted or the mounted in interrelation with opening and closing operation of the opening and closing member, and when the process cartridge moves in interrelation with the opening and closing operation of the opening and closing cover, the drum shutter can be opened or closed.
[0022] These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0023] FIG. 1 is a sectional view of an electrophotographic image forming apparatus according to an embodiment of the present invention.
[0024] FIG. 2 is a sectional view of a process cartridge according to an embodiment of the present invention.
[0025] FIG. 3 is a perspective view of a process cartridge according to an embodiment of the present invention.
[0026] FIG. 4 is a perspective view of a process cartridge according to an embodiment of the present invention.
[0027] FIG. 5 is perspective views of a movement guide and a guide stopper.
[0028] FIG. 6 is illustration of a relationship between the movement guide and the mounting guide ((A), (B) and (C)).
[0029] FIG. 7 is a perspective view of a fixed guide and an inner bearing provided on a right-hand inner plate.
[0030] FIG. 8 is a perspective view of a cam plate.
[0031] FIG. 9 is a perspective view of a connection plate.
[0032] FIG. 10 is a perspective view of an opening and closing cover and a front guide.
[0033] FIG. 11 is an exploded perspective view of a bearing and a large gear including a coupling cam.
[0034] FIGS. 12((A) and (B)) is a perspective view of a thruster rod.
[0035] FIG. 13 is perspective views of a fixed guide and a screw coil spring.
[0036] FIG. 14 is exploded perspective views of a pushing arm and an inter-relating (interlocking) switch.
[0037] FIG. 15 is exploded perspective views of a pushing arm and an inter-relating (interlocking) switch.
[0038] FIG. 16 is a perspective view of a process cartridge mounting-and-demounting mechanism
[0039] FIG. 17 is an illustration of an inserting operation of the process cartridge into a process cartridge mounting-and-demounting mechanism.
[0040] FIG. 18 is an illustration of an inserting operation of the process cartridge into a process cartridge mounting-and-demounting mechanism.
[0041] FIG. 19 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism.
[0042] FIG. 20 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism.
[0043] FIG. 21 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism.
[0044] FIG. 22 is an illustration of a positional relation, in the longitudinal direction, of the back cap projection and a projection of the process cartridge at an opening W.
[0045] FIG. 23 is an illustration of an obstruction against insertion of the process cartridge into the process cartridge mounting-and-demounting mechanism in the process of opening and closing of the cover.
[0046] FIG. 24 is an illustration of an obstruction against insertion of the process cartridge into the process cartridge mounting-and-demounting mechanism in the process of opening and closing of the cover.
[0047] FIG. 25 is an illustration of an obstruction against insertion of the process cartridge into the process cartridge mounting-and-demounting mechanism in the process of opening and closing of the cover.
[0048] FIG. 26 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0049] FIG. 27 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 26.
[0050] FIG. 28 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 26.
[0051] FIG. 29 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0052] FIG. 30 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 29.
[0053] FIG. 31 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 29.
[0054] FIG. 32 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0055] FIG. 33 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 32.
[0056] FIG. 34 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 32.
[0057] FIG. 35 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0058] FIG. 36 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 35.
[0059] FIG. 37 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 35.
[0060] FIG. 38 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0061] FIG. 39 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 38.
[0062] FIG. 40 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 38.
[0063] FIG. 41 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0064] FIG. 42 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 41.
[0065] FIG. 43 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 41.
[0066] FIG. 44 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0067] FIG. 45 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 44.
[0068] FIG. 46 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 44.
[0069] FIG. 47 is an illustration of a process cartridge inserting operation into the mounting-and-demounting mechanism of the process cartridge, more particularly an illustration of motion of the process cartridge, at the righthand side inner plate in the image forming apparatus.
[0070] FIG. 48 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the righthand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 47.
[0071] FIG. 49 is an illustration of a process cartridge inserting operation into the process cartridge mounting-and-demounting mechanism, at the left-hand side inner plate in the image forming apparatus, as seen at the same timing as with FIG. 47.
[0072] FIG. 50, is a perspective view illustrating advancement and retraction of a large gear by rotation of a coupling cam ((a), (b) and (c)).
[0073] FIG. 51 is an illustration of obstruction against the thruster rod during transportation of the process cartridge.
[0074] FIG. 52 is an illustration of rotation of the coupling cam by the process cartridge mounting-and-demounting mechanism.
[0075] FIG. 53 is an illustration of rotation of the coupling cam by the process cartridge mounting-and-demounting mechanism.
[0076] FIG. 54 is an illustration of an operation of ail inter-relating switch and a swing action of a pushing arm by the process cartridge mounting-and-demounting mechanism.
[0077] FIG. 55 is an illustration of an operation of an inter-relating switch and a swing action of a pushing arm by the process cartridge mounting-and-demounting mechanism.
[0078] FIG. 56 is an illustration of an operation of an inter-relating switch and a swing action of a pushing arm by the process cartridge mounting-and-demounting mechanism.
[0079] FIG. 57 is an illustration of an operation of an inter-relating switch and a swing action of a pushing arm by the process cartridge mounting-and-demounting mechanism.
[0080] FIG. 58 is an illustration of an operation of an inter-relating switch and a swing action of a pushing arm by the process cartridge mounting-and-demounting mechanism.
[0081] FIG. 59 is an illustration of supporting of the process cartridge in an operative state with the cover closed.
[0082] FIG. 60 is a perspective view of a process cartridge which is detachably mountable to a cartridge mounting guide provided in the main assembly of a conventional electrophotographic image forming apparatus.
[0083] FIG. 61 is an illustration of a cartridge mounting guide provided in the main assembly of the conventional electrophotographic image forming apparatus.
[0084] FIG. 62 is an illustration of a back cover and a cartridge mounting guide provided in the main assembly of the conventional electrophotographic image forming apparatus.
Description of the Preferred Embodiments
[0085] The preferred Embodiments of the process cartridge mounting mechanism (process cartridge mounting-and-demounting mechanism) and the process cartridge according to the present invention will be described in conjunction with the accompanying drawings.
[0086] In the following descriptions, the longitudinal direction of a process cartridge is a direction which process with a detection in which a process cartridge is mounted to what the mounted from the main assembly of the apparatus (substantially perpendicular thereto), which is substantially parallel with the surface of the recording material and crossing with (substantially perpendicular to) a feeding direction of the recording material. The “left” and “right” are left and right as the recording material is seen from the top in the feeding direction of the recording material. The top or upper surface or side of the process cartridge is the surface or side which takes an upper position when the process cartridge is mounted to the main assembly of the apparatus, and the surface or side which takes a lower position when the process cartridge is mounted to the main assembly of the apparatus, respectively.
[0087] FIG. 1 illustrates an electrophotographic image forming apparatus according to an embodiment of the present invention. In this embodiment, a process cartridge shown in the FIG. 2 is detachably mountable to the electrophotographic image forming apparatus. FIG. 1 is a schematic illustration of the electrophotographic image forming apparatus when the process cartridge is mounted thereto, and FIG. 2 is a schematic illustration of the process cartridge.
[0088] The description will first be made as to general arrangements of the process cartridge and electrophotographic image forming apparatus using it, and then as to the process cartridge mounting-and-demounting mechanism.
[0089] General Arrangement
[0090] In this embodiment, the electrophotographic image forming apparatus A (image forming apparatus) is in the form of a laser beam printer, and as shown in FIG. 1, it comprises an electrophotographic photosensitive member 7 in the form of a drum (photosensitive drum) as an image bearing member. The photosensitive drum 7 is electrically charged to a uniform potential by charging means in the form of a charging roller 8, and then is exposed to information light on the basis of image information supplied from optical means (optical system), by which an electrostatic latent image is formed on the photosensitive drum 7. The electrostatic latent image is visualized with a developer (toner) into a toner image.
[0091] In synchronism with the formation of the toner image, the recording material (recording paper, OHP sheet, textile or the like) is fed one by one from a cassette 3ato an image transfer station by a pick-up roller 3band a press-contact member 3cpress-contacted thereto. The toner image formed on the photosensitive drum 7 is transferred onto the recording material 2 at the transfer station by application of a transfer of voltage to the transfer roller 4. The recording material 2 now carrying the toner image transferred thereto is fed to fixing means 5 along a feeding guide 3f.
[0092] In this embodiment, the fixing means 5 comprises a driving roller 5aand a fixing rotatable member 5d.
[0093] The fixing rotatable member 5dcomprises a cylindrical sheet containing therein a heater 5band rotatably supported by a supporting member 5c. The fixing rotatable member 5dapplies heat and pressure to the recording material 2 passing therethrough to fix the transferred toner image. The recording material 2 now having the fixed toner image is fed by discharging rollers 3d, and is discharged to a discharging portion 6 through a reverse feeding path.
[0094] In this embodiment, the feeding means 3 is constituted by the pick-up roller 3b, the press-contact member 3c, discharging rollers 3dand so on.
[0095] The main assembly An of the image forming apparatus contains the feeding means 3, the fixing means 5 and driving means 80 for driving the process cartridge B. The driving means 80 receives a driving force from a motor (unshown) (driving source) and functions to rotate rotatable members through a gear train (unshown).
[0096] The driving force to be supplied to the process cartridge B is transmitted to a large gear 83 (FIG. 11) through the gear train (unshown), and is transmitted to the process cartridge B by the large gear 83. The drive transmission between the large gear 83 and the process cartridge B is effected by coupling means disclosed in Japanese Patent No. 02875203 and Japanese Laid-open Patent Application Hei 10-240103, for example.
[0097] As shown in FIG. 11 the coupling means comprises a large gear coupling 83aprovided with a twisted recesses having a substantially regular triangle cross-section and having an axis coaxial with a rotational center axis of the large gear 83, and a twisted projection (driving force receiving portion 7a1, or drum coupling 7a1) having a substantially regular triangle cross-section. The detailed description will be made hereinafter. The drum coupling 7a1 is formed coaxially with the rotational central axis of the photosensitive drum 7 on a gear flange (unshown) fixed to one end portion of the photosensitive drum 7. The coupling means is brought into and out of the transmitting engagement by moving the large gear coupling 83ain the longitudinal direction of the photosensitive drum 7.
[0098] By the engagement of the coupling, the axes of the large gear 83 and the photosensitive drum 7 are aligned, and the driving force transmission is enabled, and with the transmission of the driving force, the longitudinal position of the photosensitive drum 7 is determined. Therefore, in this embodiment, there is provided driving connection means for engagement and disengagement of the coupling means.
[0099] Process Cartridge
[0100] The process cartridge B contains the electrophotographic photosensitive member and at least one process means. The process means includes charging means for electrically charging the electrophotographic photosensitive member, developing means for developing an electrostatic latent image formed on the electrophotographic photosensitive member, and cleaning means for removing the residual toner remaining on the photosensitive member. The process cartridge B according to this embodiment, as shown in FIG. 2, includes a rotatable photosensitive drum 7 which is an electrophotographic photosensitive member having a photosensitive layer. The surface of the photosensitive drum 7 is electrically charged to a uniform potential by application of a voltage to charging means in the form of a charging roller 8. The photosensitive drum 7 thus electrically charged is exposed to image information (light image) supplied from an optical system 1 through an exposure opening 9. By doing so, an electrostatic latent image is formed on the surface of the photosensitive drum 7. The electrostatic latent image is developed by developing means 10.
[0101] In the developing means 10, the toner is affected from a toner accommodating portion 10ato a developing roller 10d(rotatable developing member (developer carrying member)) by a rotatable feeding member 10bfor feeding the toner. The developing roller 10dcontains therein a stationary magnet 10c. By rotating the developing roller 10d, while keeping the magnet 10cstationary, and by regulating the thickness of a layer of the developer formed on the developing roller, a layer of the developer having a regulated thickness and having triboelectric charge is formed a on the developing roller 10d. The toner on the surface of the developing roller 10dis transferred onto the photosensitive drum 7 in accordance with the electrostatic latent image, by which a toner (visualized) image is formed on the photosensitive drum 7.
[0102] A transfer roller 4 is supplied with a voltage of a polarity opposite from the polarity of the toner image, by which the toner image is transferred onto the recording material 2. Thereafter, the residual toner remaining on the surface of the photosensitive drum 7 is removed by a cleaning blade 11aof the cleaning means. The removed toner is received by a receptor sheet 11b. The received the toner is collected in a removed toner accommodating portion 11c.
[0103] The process cartridge B comprises a cleaning frame 11drotatably supporting the photosensitive drum 7 and supporting the cleaning means 11 and the charging roller 8, and a toner developing frame 10fsupporting the developing means 10, the toner accommodating portion 10a.
[0104] The developing frame 10fis rotatably supported on the cleaning frame 11dso that the developing roller 10dof the developing means 10 may be opposed to the surface of the photosensitive drum 7 with a predetermined parallel gap.
[0105] At the opposite end portions of the developing roller 10d, there are provided spacers (unshown) for maintaining the predetermined gap between the developing roller 10dand the photosensitive drum 7.
[0106] As shown in FIG. 3, at the sides of the toner developing device frame 10f, there are holder members 10g. Although not shown, it is provided with a hanging arm having a connecting portion for rotatably hanging the developing unit to the cleaning unit. In order to maintain the predetermined gap between the developing unit and the cleaning unit, a predetermined pressing force is applied.
[0107] The process cartridge B includes a toner developing device frame 10fconstituted by a developing device frame 10f1 and a cap member 10f2 which are welded together, and a cleaning frame 11d, and these frames are coupled to constitute a cartridge frame CF.
[0108] At the opposite longitudinal ends of the cartridge frame CF, as shown in FIGS. 3, 4, there are provided a first cartridge guide 18band a second cartridge guide 18b(mounting guide 18b) for guiding mounting of the process cartridge in the direction indicated by an arrow X to the main assembly of the electrophotographic image forming apparatus (image forming apparatus) 14, and a first cartridge positioning portion 18aand a second cartridge positioning portion 18a(positioning guide 18a) which are coaxial with the rotational center of the photosensitive drum 7 and which are to be supported by positioning means (a first main assembly positioning portion and a second main assembly positioning portion) provided in the main assembly of the image forming apparatus.
[0109] The positioning guide 18aare in the form of cylindrical bosses, in which the driving side cylindrical boss has a larger diameter. The positioning guide 18aat the non-driving side, as shown in FIG. 4, is provided with a mounting assisting guide 18a1 extended rearwardly with respect to the process cartridge mounting direction. The trailing end of the mounting assisting guide 18a1 is formed into an outer surface 18a2 to be urged, and is in the form of an arcuation coaxial with the positioning guide 18a.
[0110] The mounting guide 18bto be guided has a portion to be supported 18b1 (lower surface 18b1) which is to be supported by a first main assembly side guide 41 and a second main assembly side guide 41 (movement guide 41) which will be described hereinafter, and a leading end portion 18b2 of the mounting guide 18bwhich takes the leading end of the process cartridge in the inserting direction. The leading end portion 18b2 has an arcuation containing to the lower surface 18b1 and an arcuation containing to the upper surface 18b6, wherein the former has a diameter larger than that of the latter. The bottom corner portion 18b3 of the lower surface 18b1 at the trailing end portion is formed into an inclined surface portion 18b4 constituting an acute angle with the lower surface 18b1. The training end portion of the upper surface includes an orthogonal surface 18b5 which is orthogonal with the upper surface 18b6.
[0111] The gravity center of the process cartridge is between the leading end and the trailing end of the mounting guide 18b,so that when the process cartridge B is supported at the trailing end of the mounting guide 18b,the process cartridge takes front side down position at all times.
[0112] In this embodiment, the mounting guides 18bare provided on the end surfaces of the cleaning frame 11dabove the positioning guides 18a,and the leading end portions 18b2 of the mounting guide are positioned downstream of a vertical plane passing through the rotational center of the photosensitive drum 7 which is coaxial with the positioning guides 18a,with respect to the mounting direction. However, the mounting guides 18bmay be provided on the toner developing device frame 10for on the holder members 10gprovided at end portions of the toner developing device frame 10f.
[0113] In this embodiment, the process cartridge B is provided with a drum shutter 12 which is rotatably supported on the cleaning frame 11d, and the drum shutter 12 is capable of simultaneously covering an exposure opening 9band a transfer opening 9ato be opposed to the transfer roller 4.
[0114] The description will be made as to the structure of the drum shutter 12.
[0115] As shown in FIGS. 1 and 2, the drum shutter 12 has a drum protecting portion 12acapable of covering the transfer opening 9athrough which the photosensitive drum 7 and the transfer roller 4 are contacted to each other. The drum shutter 12 has a rotation shaft 12b,and is rotatably supported adjacent the exposure opening 9bof the cleaning frame 11d.The rotation shaft 12bhas sliding portions 12b1 for sliding contact with the cleaning frame 11dat the opposite end portions of the rotation shaft 12b, respectively, a large diameter portion 12b2 having a diameter larger than that of the sliding portions 12b1 at the portion corresponding to the exposure opening 9bbetween the sliding portions 12b1, and an exposure shutter portion 12b3 closing the exposure opening 9bwhen the drum shutter 12 is closed, the exposure shutter portion 12b3 being provided on the large diameter portion 12b2.
[0116] To the outside of the large diameter portion 12b2 of the rotation shaft 12b, one end or the connecting portion 12cdisposed at each of left and right positions is connected, and the other end is connected to the end portion of the protecting portion 12a.
[0117] At the righthand side of the large diameter portion 12b2 of the rotation shaft 12b, there is disposed a cam portion 12d(FIG. 3) projected to the top side of the process cartridge. The righthand side connecting portion 12cof the drum shutter 12 is provided with a rib 12C projected outwardly. The rib 12C is received by a shutter guide 44cof a fixed guide 44 (FIG. 7), and functions to maintain the drum shutter 12 in the open state. In this embodiment, the above-described portions of the drum shutter 12 are integrally formed with resin material. As regards the positional relation of the righthand side mounting guide 18b, the rib 12C and the cam portion 12din the longitudinal direction, the mounting guide 18b, the rib 12C and the cam portion 12dare arranged in the order named from the longitudinally outside of the process cartridge.
[0118] The drum shutter 12 is urged in the direction of closing the photosensitive drum 7 by a coil spring (unshown).
[0119] By doing so, when the process cartridge B is out of the main assembly 14 of the apparatus, the drum shutter 12 keeps the transfer opening 9aclosed as indicated by the chain lines in FIG. 2. On the other hand, when the process cartridge is in the main assembly 14 and is in the operative position for image forming operation capable of, the drum shutter takes the open position to expose the photosensitive drum 7 to permit the photosensitive drum 7 and the transfer roller 4 are contacted to each other through the transfer opening 9aas shown by solid lines in FIG. 2.
[0120] Process Cartridge Mounting-and-demounting Mechanism
[0121] Next, the mechanism for mounting or dismounting the process cartridge B, into or from, the image forming apparatus main assembly 14 will be described.
[0122] The process cartridge mounting/dismounting mechanism comprises:
[0123] (1) A pair of moving guides 41 which move between the optical system 1 and conveying means 3 while holding the process cartridge B;
[0124] (2) A pair of cam plates 50, and a pair of inner plates 40 having guide rails 40aand 40b, for moving the moving guides 41, during the front half of the process for opening an opening/closing cover 15 (which hereinafter will be referred to as opening/closing cover 15) and the latter half of the process for closing the opening/closing cover 15:
[0125] (3) A pair of connecting plates 51 for transmitting the rotational movement of the opening/closing cover 15 to the pair of cam plates 50, one for one:
[0126] (4) A pair of pusher arms 52 for holding the process cartridge B to the process cartridge mounting place S (which hereinafter will be referred to as “image formation enabled position” or “image formation location”) after the movement of the process cartridge B; and
[0127] (5) Drum shutter opening/closing means for opening or closing the drum shutter 12 of the process cartridge B.
[0128] The process cartridge mounting/dismounting mechanism in this embodiment further comprises:
[0129] (6) A connecting means for coupling or uncoupling the coupling means which transmits the driving force, from the right side of the process cartridge B in terms of its lengthwise direction, during the front half of the process for opening the opening/closing cover 15 and the latter half of the process for closing the opening/closing cover 15; and
[0130] (7) An interlocking switch 54 which detects the completion of the closing of the opening/closing cover 15, and allows electrical current to flow to enable the image forming apparatus to carry out an image forming operation.
[0131] In the process for closing the opening/closing cover 15, first, the process cartridge B is conveyed by the movement of the moving guide 14 as a cartridge mounting member, and then, the coupling means is enabled to be coupled, by the connecting means, while moving the pusher arm 52. Thereafter, the interlocking switch 54 is operated. In the process for opening the opening/closing cover 15, first, the interlocking switch 54 is operated, and then, the connecting means and pushing arm 52 are disengaged, and lastly, the moving guide 41 is moved. In the following description of the process cartridge mounting/dismounting mechanism, first, the configuration of the various components of the mechanism are described, and then, the method for assembling the various components, and the method for mounting the process cartridge B into the image forming apparatus, will be described. Lastly, the movement of the process cartridge mounting/dismounting mechanism will be described following the rotational movement of the opening/closing cover 15.
[0132] Description of Structural Components
[0133] Moving Guide and First and Second Guides, on Main Assembly Side
[0134] The pair of moving guides 41 are attached to the left and right inner plates 40, one for one, being approximately symmetrically positioned with respect to the plane which divides the apparatus main assembly into the left and right halves in terms of the process cartridge mounting direction. Referring to FIG. 1, each moving guide 41 is provided with a guiding groove 41aas a guiding portion, which is in the surface facing the process cartridge B, and in which the mounting guide 18bof the process cartridge B engages. Each moving guide 41 is also provided with first and second bosses 41band 41c, which are for controlling the attitude of the process cartridge B within the apparatus main assembly, and are on the surface opposite to the surface in which the guiding groove 41ais located. The first and second bosses 41band 41care disposed on the downstream and upstream sides, respectively, of the guiding groove 41a, in terms of the direction X in which the process cartridge B is mounted into the apparatus main assembly.
[0135] The first boss 41bis provided with a through hole 41b2, which is coaxial with the circumferential surface of the boss 41. It is also provided with a snap-fit claw 41b1, the end portion of which projects inward in terms of the radius direction of the through hole. The second boss 41cis provided with claws 41c1 and 41c2, which are on the end portion of the boss 41cand project outward in terms of the radius direction of the boss 41c. These claws 41c1 and 41c2 are extended so that the direction, in which they extend, align with the line connecting the rotational center of the second boss 41cand the rotational center of the cam plate, which will be described later, after the process cartridge is moved by the process cartridge mounting/dismounting mechanism to the second position at which the process cartridge B is capable of carrying out an image forming operation.
[0136] The guiding groove 41ahas two sections, that is, downstream and upstream sections in terms of the process cartridge insertion direction, and the downstream section is slightly recessed from the upstream section, with the presence of a step between the two sections. The surface 41a1 of the downstream section of the guiding groove 41ais the retaining surface on which the mounting guide 18bof the process cartridge B rests while the moving guide 41 moves within the image forming apparatus, and the surface 41a2 of the upstream section, which is higher than the surface 41a1 of the downstream section, is a guiding surface which guides the process cartridge B when the process cartridge B is inserted into, or pulled out of, the apparatus main assembly. The retaining surface 41a1 and guiding surface 41a2 are downwardly inclined in terms of the process cartridge insertion direction, assuring that as a user inserts the process cartridge B into the image forming apparatus main assembly 14, the process cartridge B is guided into the retaining surface 41a1.
[0137] Referring to FIG. 6, the step portion between the retaining surface 41a1 and guiding surface 41a2 is given a function of pushing the trailing end 18b3 of the mounting guide 18bof the process cartridge B to assure that the process cartridge B is conveyed to a predetermined location, in spite of the conveyance load, to which the process cartridge B supported by the retaining surface 41a1 is subjected during the movement of the moving guide 41. The stepped portion has an inclined portion 41a4, the theoretical extension of which forms an acute angle relative to the retaining surface 41a1, and a perpendicular surface 41a3, which is between the inclined portion 41a4 and retaining surface 41a1 and is approximately perpendicular to the retaining surface 41a1. The inclined portion 41a4 prevents the mounting guide 48b, supported by the retaining surface 41a1, from being lifted from the retaining surface 41a1 by the resistance of the transfer roller 4, which acts in the direction to lift the process cartridge B (FIG. 6(B)).
[0138] Referring to FIG. 6(A), in order to guide the mounting guide 18bof the process cartridge B from the guiding surface 41a2 onto the retaining surface 41a1, the distance 1gfrom the corner of the leading end of the retaining surface 41a1 in terms of the process cartridge insertion direction, to the intersection between the inclined portion 41a4 and the guiding surface 41a2, and the length 1cof the bottom surface 18b1 of the mounting guide 18bin terms of the process cartridge inserting direction, must satisfy the following inequity:
[0139] 1g>1c.
[0140] In other words, the length of the remaining surface 41a1 is longer than the bottom surface 18b1 of the mounting guide 18b. Referring to FIG. 6(C), if the guiding surface 41a2 and retaining surface 41a1 are connected by the inclined surface 41a4 alone, the retaining surface 41a1 will be longer by a length of δ, being unnecessarily longer than the bottom surface 18b1 of the mounting guide 18b. In such a case, the distance by which the moving guide 41 and process cartridge B slide relative to each other as the process cartridge B is subjected to the conveyance load, will be excessively long. Thus, in this embodiment, the length of the retaining surface 41a1 is adjusted, being reduced in length, by the addition of the perpendicular surface 41a3, so that the trailing end of the mounting guide 18bcan be more quickly pushed as the process cartridge B is subjected to the conveyance resistance.
[0141] The downwardly facing surface of the top wall of the guiding groove 41ais approximately parallel to the retaining surface 41a1. It has top surfaces 41a5 and 41a6, and a gently inclined top surface 41a7 which connects the top surfaces 41a5 and 41a6. The top surfaces 41a5 and 41a6 are positioned so that their distance from the retaining surface 41a1 and guiding surface 41a2, in terms of the direction perpendicular to the surfaces of the retaining surface 41a1 and guiding surface 41a2, respectively, becomes slightly greater than the thickness of the mounting guide 18b1 of the process cartridge B, in terms of the direction perpendicular to the lengthwise direction of the mounting guide 18b1.
[0142] As for the configurations of the pair of moving guides 41, which have been described up to this point, the left and right moving guides are symmetrically position relative to each other, with respect to the vertical plane which divides the process cartridge B into the left and right halves. However, the right moving guide is provided with a means for transmitting driving force to the process cartridge B, and therefore, the second boss 41cof the right moving guide is provided with a timing boss 41d, which extends beyond the claws 41c1 and 41c2 in the axial direction of the second boss 41c.
[0143] Next, a cartridge conveying means, more specifically, the guide rails, cam plate, and connecting plate, which make up the moving guide moving means, will be described. The structure of the cartridge conveying means (moving guide moving means) does not need to be limited to the one which will be described next; it is optional.
[0144] Guide Rails of Inner Plate
[0145] FIG. 7 shows the right inner plate 40 of the image forming apparatus main assembly 14. The right inner plate 40 is provided with a pair of guide rails, as the cartridge conveying means (means for holding the cartridge mounting member), with which the bosses 41band 41cslidably engage, respectively.
[0146] The widths (dimension in terms of the direction perpendicular to the direction in which the guides rails extend) of the guide rails 40aand 40bare equal to, or slightly greater than, the diameters of the bosses 41band 41c, respectively, allowing the moving guide 41 to easily slide. In this embodiment, the inner plate 40 is formed of approximately 1 mm thick metallic plate, and the guide rails 40aand 40bare holes, which have been formed by burring, and the lips of which protrude outward of the image forming apparatus. The reason for using burring as the method for forming the guide rails 40aand 40bis as follows. That is, if the guide rails 40aand 40bare formed simply by punching, the surfaces of the guide rails 40aand 40b, across which the bosses 40band 41cof the moving guide 41 slide, respectively, will be rough, and also will be only as wide as the thickness of the metallic plate, increasing the contact pressure which acts an the bosses 41aand 41b. Thus, as the moving guide 41 repeatedly slides on the guide rails, the bosses 41band 41cwill be shaved across the areas in contact with the edges of the guide rails 40aand 40b, respectively, which sometimes will result in the disengagement of the moving guide 41 from its predetermined position in the apparatus main assembly. This is the reason burring is used instead of simple punching. In other words, burring is used to create the guide rails 40aand 40b, which are smoother and wider, across the surfaces across which the bosses 41band 41cslide, in order to prevent the bosses 41band 41cfrom being prematurely shaved by the guide rails 40aand 40b, respectively. In other words, the usage of burring as the method for forming the guide rails 40aand 40bis a countermeasure for the premature shaving of the bosses 41band 41cby the guide rails 40aand 40b.
[0147] With the provision of the pair of guide rails 40aand 40b, and the pair of bosses 41band 41cof the moving guide 41, the moving guide 41 is allowed to move between the optical system 1, and the conveyance path 3 for the recording medium 2.
[0148] The first guide rail 40a,in which the first boss 41bengages, has a nearly horizontal portion 40a1, which is on the opening/closing cover 15 side, and an inclined portion 40a2, which is located at the deeper end of the guide rail 40a, and is inclined downward in terms of the process cartridge insertion direction. The two portions 40a1 and 40a2 are connected by a smoothly curved portion. The second guide rail 40b, in which the second boss 41cengages, has an arcuate portion 40b1, which bulges upward, and a vertical straight portion 40b2, which is located on the first guide rail 40aside. The two portions 40b1 and 40b2 are connected by a smoothly curved portion. Further, the inner plate 40 is provided with a hole 40c, in which the rotational shaft 50aof the cam plate 50, which will be described later, is borne. The axial line of the hole 40ccoincides with the center of the curvature of the arcuate portion 40b1. The inner plate 40 is also provided with an arcuate hole 40d, which is located near the hole 40c, and the center of the curvature of which coincides with the axial line of the hole 40c.
[0149] In this embodiment, the hole 40cis also formed by burring. The arcuate hole 40dis provided with an assembly facilitation portion 40d1, which is the deeper end portion of the arcuate hole 40din terms of the direction in which the opening/closing cover is closed, and is slightly wider in terms of the radius direction of its curvature. This assembly facilitation portion 40d1 is where the assembly facilitation claw 50eof the cam plate 50 (FIG. 8) is put through when the cam plate 50 is attached to the inner plate 40. After the assembly facilitation claw 50eis put through the assembly facilitation portion 40d1 of the arcuate hole 40d, the cam 50 is rotated in the direction in which the opening/closing cover is opened. As the cam 50 is rotated, the back surface of the assembly facilitation claw 50ecomes into contact with the upper edge of the arcuate hole 40d, preventing the cam plate 60 from disengaging from the inner plate 40 in terms of the axial direction of the rotational shaft 50a.
[0150] Cam Plate
[0151] To the outward surface of the inner plate 40, that is, the surface opposite to where the moving guide 41 is mounted, the cam plate 50 is attached, which is provided with a rotational shaft 50a, the rotational axis of which coincides with the center of the curvature of the arcuate portion 40b1 of the second guide rail 40b.
[0152] Referring to FIG. 8, the cam plate 50 is provided with a cam hole 50b, which has an arcuate portion 50b1 (which hereinafter may be referred to as arcuate hole), and a straight portion 50b2 (which hereinafter may be referred to as straight groove hole). The center of the curvature of the arcuate portion of 50b1 of the cam hole 50bcoincides with the axial line of the rotational shaft 50a. The straight portion (straight groove hole) 50b2 of the cam hole 50bis continuous from the inward end of the arcuate portion 50b3 of the cam hole 50b, in terms of the direction in which the opening/closing cover 15 is closed, and extends outward in terms of the radius direction of the curvature the cam hole 50b.
[0153] Into this cam hole 50b, the second boss 41cof the moving guide 41 engages after being put through the second guide rail 40bof the inner plate 40. The radius of the arcuate portion 50b1 of the cam hole 50bis smaller than the that of the arcuate portion 40b1 of the second guide rail 40b, and is nearly equal to the distance between the bottom end of the straight portion 40b2 of the second guide rail 40bto the hole 40c. The distance between the tip of the straight portion (straight groove hole) 50b2 of the cam hole 50band the rotational shaft 50ais slightly greater than the radius of the arcuate portion 40b1 of the second guide rail 40b. The widths of the arcuate portion 50b1 of the cam hole 50band straight groove hole 50bare slightly greater than the diameter of the second boss 41cof the moving guide 41.
[0154] At the leading end of the arcuate portion 50b1 of the cam hole 50b, in terms of the direction in which the opening/closing cover 15 is opened, an assembly facilitation portion 50b3 is provided, through which the claws 41c1 and 41c2 on the tip of the second boss 41cof the moving guide 41 are put during the apparatus assembly. The assembly facilitation portion 50b3 is shaped so that it extends from the end of the arcuate portion 50b1, both outward and inward of the cam hole 50b, in terms of the radius direction of the arcuate portion 50b1 of the cam hole 50b. One or both of these two extending portions of the assembly facilitation portion 50b3 are rendered narrower than the diameter of the second boss 41cof the moving guide 41, in order to prevent the second boss 41cof the moving guide 41 from entering the outward portion of the assembly facilitation portion 50b3, with respect to the arcuate portion 50b1, in terms of the radius direction of the cam hole 50b, during the apparatus assembly. Further, the cam plate 50 is provided with a temporarily holding rib 50c, which is on the surface opposite to the surface facing the inner plate 40, and in the adjacencies of the upstream end of the assembly facilitation portion 50b3 in terms of the direction in which the opening/closing cover 15 is closed.
[0155] The guide rails 40aand 40bof the inner plate 40 are such holes that have been formed by burring, and their lips slightly protrude toward the cam plate 50. Therefore, in order to accommodate the guide rails 40aand 40b, the cam plate 50 is tiered around the cam hole 50bby a height equal to the distance by which the lips of the guide rails 40aand 40bprotrude toward the cam plate 50. The aforementioned temporary positioning rib 50cis located above this tiered portion of the cam plate 50, so that as the claw 41c1 of the moving guide 41 goes over this temporary positioning rib 50cduring the apparatus assembly, the cam plate 50 is flexed by this tiered portion.
[0156] The cam plate 50 is also provided with a connecting boss 50d, which is in the adjacencies of the assembly facilitation portion 50b3, that is, the trailing end of the cam hole 50b, on the surface opposite to the surface on which the rotational shaft 50ais present. The end portion of the connecting boss 50dconstitutes a claw 5d1. There is the aforementioned assembly facilitation claw 50enear the rotational shaft 50a. The assembly facilitation claw 50eis fitted into the arcuate hole 40dof the inner plate 40 to prevent the disengagement of the cam plate 50.
[0157] The descriptions given above regarding the configuration of the cam plate 50 are common to both the left and right cam plates.
[0158] Next, the cam plate 50 on the driving means side (which hereinafter will be referred to as right) will be described. The right cam plate 50 is provided with a raised portion, which is on the same side as the side on which the connecting boss 50dis provided, and is on the inward side of the cam hole 30bin terms of the radius direction of the cam hole 50b. The top surface 50fof this raised portion is slightly outward of the surface in which the cam hole 50bis present. The top surface 50fis provided with a second boss 50g. The distance by which the surface 50fis raised is greater than the height of the connecting boss 50d. The end portion of the second boss 50gis provided with a pair of claws 50g1 and 50g2, which extend in the radius direction of the boss 50g.
[0159] The cam plate 50 on the side from which the process cartridge is not driven (which hereinafter will be referred to as left cam plate) is provided with the second cam portion 50h,which is located near the straight portion (straight groove hole) 50b2 of the cam hole 50band on the outward side of the cam hole 50bin terms of the radius direction of the cam hole 50b, and a contact surface 50i, which is on the upstream side of the cam plate 50 in terms of the rotational direction in which the opening/closing cover 15 closes. The second cam 50his a portion of the cam plate 50, which is for driving the pushing arm 52 as the means for accurately positioning the left side of the process cartridge, and will be described later. It has a gently arcuated arm driving portion 50h1, which extends from the edge or the arcuate periphery of the main structure of the cam plate 50, approximately in the direction in which the opening/closing cover 15 closes, and a gently arcuated arm holding portion 50h2, the center of the curvature of which coincides with that of the axial line of the rotational shaft 50aof the cam plate 50. These portions 50h1 and 50h2 are in the form of a groove, the open side of which, in terms of the lengthwise direction of the process cartridge, faces the inner plate 40. The second cam 50hprotrudes more inward of the apparatus main assembly than the inwardly tiered portion of the cam plate 50 for accommodating the inwardly protruding lips of the guide rail 40b. The pushing arm 52 fits in the gap created by the difference between the distances by which the second cam 50hand the tiered portion of the cam plate 50, protrude inward of the apparatus main assembly. The contact surface 50iextends in the radius direction of the rotational shaft 50a,and its height in terms of the thickness direction of the cam plate 50 is the same as that of the bottom wall of the second cam 50h.
[0160] Connecting Plate
[0161] The cam plate 50 and opening/closing cover 15 are connected by the connecting plate 51, together forming a four-joint linkage. The connecting plate 51 has a hole 51a, which is located in one of the lengthwise end portions, and into which the connecting boss 50dof the cam plate 50 rotationally engages, and a shaft 51b, which is located at the other lengthwise end, and has a pair of snap-fitting claws 51b1. The hole 51ais provided with a recess 51a1 for preventing the claw 51d1 of the connecting boss 50dof the cam plate 50 from hanging up on the connecting plate 51 when connecting the connecting plate 51 and cam plate 50. The recess 51a1 extends from one side of the connecting plate 51 to the other in terms of the axial direction of the shaft 51b.The pair of snap-fitting claws 51bn1 are symmetrically positioned with respect to the line connecting the centers of the hole 51aand shaft 51b. Further, the shaft 51bis provided with a pair of intermediate portions, which are symmetrically positioned with respect to the line perpendicular to the line connecting the centers of the hole 51aand shaft 51b, being therefore at the middles of the intervals between the pair of snap-fitting claws 51b1 in terms of the circumferential direction of the shaft 51b, reinforcing the shaft 51bagainst the load which acts upon the shaft 51bin the direction of the line which connects the centers of the hole 51aand shaft 51bof the connecting plate 51.
[0162] Cover and Cover Backing
[0163] Referring to FIG. 10, the opening/closing cover 15 is provided with a pair of hinges 15bhaving a center boss 15a,and a pair of plates having a connecting hole 15binto which the shaft 51bof the connecting plate 51 fits. The pair of hinges 15band the pair of plates having a connecting hole 15bare on the back side of the opening/closing cover 15, near the lengthwise ends of the opening/closing cover 15, one for one. The opening/closing cover 15 is also provided with a backing 16, which is for increasing the rigidity of the opening/closing cover 15, and is fixed to the inward surface of the opening/closing cover 15. The backing 16 is provided with a pair of projections 16a,which are located near the lengthwise end of the backing 16, and function as guides for approximately guiding the process cartridge B when mounting the process cartridge B into the image forming apparatus.
[0164] Front Guide
[0165] Also referring to FIG. 10, there are front guides 43 between the left and right inner plate 40, being fixed thereto. The front guide 43 is provided with a pair of supporting holes 43a, in which the pair of center bosses 15aof the opening/closing cover 15 are rotationally supported, one for one. The front guide 43 is also provided with a pair of side guide ribs 43band a pair of contact ribs 43c, which are located near the lengthwise ends of the front guide 43, one for one.
[0166] Each side guide 43bis disposed so that the position of its inward surface coincides with the inward surface of the corresponding moving guide 41. Not only does it guide the positioning guide 18aof the process cartridge B and the process cartridge B itself, but also accurately positions the process cartridge B in terms of the lengthwise direction of the process cartridge B in coordination with the other side guide 43b. Each contact rib 43cis disposed on the inward side of the side guide 43bin terms of the lengthwise direction of the opening/closing cover 15, and contacts the downwardly facing surface 10f4 of the toner/developing means holding frame 10fof the process cartridge B.
[0167] Driving Means
[0168] Referring to FIGS. 7 and 11, the right and left inner plates 40 are provided with an inward bearing 84, which is located higher than the transfer roller 4. With the provision of this inward bearing 84, a large gear 83 having a large gear coupling 83afor transmitting driving force to the photoconductive drum 7 is rotationally supported by the inner plate 40.
[0169] The opposite side of the large gear coupling 83aof the large gear 83 is rotationally supported by an outward bearing 86 fixed to a gear cover (unshown) attached to the inner plate 40.
[0170] The inward bearing 84 is provided with an arcuate cartridge catching/retaining portion 84afor holding the process cartridge B to a position in which the large coupling 83aof the process cartridge B is engageable (final process cartridge position in the apparatus main assembly: second location). The location of the arcuate cartridge catching/retaining portion 84acorresponds to the final process cartridge position in the apparatus main assembly, and the center of the curvature of the arcuate cartridge catching/retaining portion 84acoincides with the axial line of the large gear 83. The arcuate cartridge catching/retaining portion 84acatches the positioning guide 18aof the process cartridge B. The inward bearing 84 is also provided with a cylindrical portion 84band a cam surface 84c(84c1 and 84c2), both of which are on the large gear 83 side. The cam surface 84cfaces outward in terms of the radius direction of the cylindrical portion 84b.
[0171] On the cam surface 84cside of the inward bearing 84, a cylindrical coupling cam 85 is provided. The coupling cam 85 rotationally fits around the cylindrical portion 84b, and has a cam surface 85a(85a1 and 85a2) which contacts the cam surface 84c.As the coupling cam 85 rotates, it allows the large gear 83 to move in its axial direction due to the function of the cam surfaces. Further, the coupling cam 85 is provided with a boss 85b, which is located on the outward edge of the cylindrical peripheral surface of the coupling cam 85 in terms of the radius direction of the coupling cam 85. More specifically, the coupling cam 85 is provided with a circumferential rib 85c, which is attached to the large gear 83 side of the cylindrical peripheral surface of the coupling cam 85, and projects in the radius direction of the coupling cam 85. The boss 85bis attached to this circumferential rib 85c, projecting in the axial direction of the coupling cam 85. The tip of the boss 85bis provided with a claw 85b1. Between the outward bearing 86 and large gear 83, there is spring 87, which keeps the large gear 83 pressed toward the inward bearing 84.
[0172] Thruster Rod
[0173] FIGS. 12(A) and 12(B) show a thruster rod 55. The thruster rod 55 constitutes a connecting rod which connects the second boss 50gto the right cam plate 50 and the boss 85bof the coupling cam 85. It is on the right inner plate 40, and forms the second four-joint linkage. As shown in FIGS. 12(A) and 12(B), the thruster rod 55 is provided with two through holes: keyhole-shaped hole 55aand an elongated hole 55b. The keyhole-shaped hole 55ahas a size and a configuration for the claw 85b1 of the coupling cam 85 to be put through, and the boss 85bis slidably fitted therein. The elongated bole 55bis a hole through which the second boss 50gof the cam plate 50 is slidably put. The elongated hole 55bhas three sections: a straight portion 55b1, which extends downward approximately perpendicular to the line connecting the center of the end portion, on the keyhole-shaped hole 55aside, and the center of the keyhole-shaped hole 55a;an inclined portion 55b2, which extends diagonally downward from the bottom end of the straight portion 55b1; and an arcuate portion 55b3, which extends diagonally downward from the bottom end of the inclined portion 55b2. Below the arcuate portion 55b3, a boss 55cis located, and the tip of the boss 55cis provided with a claw 55d.
[0174] Above the straight portion 50b1 of the elongated hole 55b, a lifting surface 55fis provided which is recessed in the lengthwise direction of the thruster rod 55, appearing like a U-shaped groove which is laid on its side and opens toward the is direction opposite to the keyhole-shaped hole 55a. Further, above the lifting surface 55f,a backup portion 55gis provided, which is an upwardly open recess. These portions are integral parts of the thruster rod 55.
[0175] Stationary Guide
[0176] As is evident from FIG. 7, there is a stationary guide 44, which surrounds the inward bearing 84. The stationary guide 44 is approximately in the form of a letter E, being open toward the area, and extends beyond the cartridge catching/retaining portion 84aof the inward bearing 84, and inward end of the first guide rail 40aof the inner plate 40.
[0177] The stationary guide 44 is provided with: a butting portion 44a, which surrounds the cartridge catching/retaining portion 84a, and is enabled to come into contact with the butting surface 18clocated on one of the lengthwise ends of the process cartridge B as the process cartridge B is mounted; a rotation controlling portion 44b, which is located higher than the butting portion 44a, and on the downstream side of the cartridge catching/retaining portion 84ain terms of the process cartridge mounting direction, and fixes the position of the process cartridge B in terms of the rotational direction of the process cartridge B, by being contacted by the butting surface 18dprovided on the process cartridge frame to control the rotational movement of the process cartridge B, during an image forming operation; and a shutter guide portion 44c, which is located higher than the rotational controlling portion 44b, and constitutes one of the components of the mechanism for opening or closing the aforementioned drum shutter 12.
[0178] Further, referring to FIG. 13, the stationary guide 44 is provided with a helical torsion coil spring 45, which is located in the middle portion among the three horizontal portions of the approximately E-shaped stationary guide 44, and is for keeping the positioning guide 18aof the process cartridge B pressed upon the cartridge catching/retaining portion 84a, on the upstream side of the cartridge catching/retaining portion 84ain terms of the cartridge mounting direction. Thus, the surface of the stationary guide 44, which is placed in contact with the inner plate 40 is provided with a recess 44d, in which the helical torsion coil spring 45 is placed and is allowed to play its role. In the recess 44d, a boss 44d1, around which the coiled portion of the helical torsion coil spring 45 is fitted, a claw 44d2 for preventing the stationary arm portion 45bof the helical torsion coil spring 45 from becoming dislodged, and a regulative claw 44d3 and a regulative rib 44d4 for regulating the position of the functional arm of 45cof the helical torsion coil spring 45, in terms of the lengthwise direction of the process cartridge B.
[0179] Also, the stationary guide 44 is provided with a positioning rib 44e1, which is for accurately positioning the stationary guide 44 relative to the right inner plate 40 and fixing it thereto, and is located on the surface opposite to the surface on which the rotation controlling portion 44b, in correspondence to the rotation controlling portion 44b. The positioning rib 44e1 accurately positions the stationary guide 44 relative to the right inner plate, in terms of vertical direction, by being engaged into the positioning hole (unshown) of the right inner plate 40. The tip of the positioning rib 44e1 is provided with a claw 44e2, which prevents the stationary guide 44 from becoming dislodged from the right inner plate 40. Further, the stationary guide 44 is provided with three locking claws 44ffor keeping the stationary guide 44 fixed to the right inner plate 40, and a projection 44gfor preventing stationary guide 44 from horizontally sliding, ensuring that the stationary guide 44 remains firmly fixed to the right inner plate 40, maintaining proper attitude.
[0180] Conveying Means Frame
[0181] A bearing for rotationally supporting the transfer roller 4 is slidably attached to a conveying means frame 90 (FIG. 28), which provides a surface across which recording medium is conveyed. The conveying means frame 90 is provided with a positioning portion 90a, which is located adjacent to, and above, the left end of the transfer roller 4, in terms of the axial direction of the roller 4, and the position of which corresponds to the position of the rotational axis of the large gear 83. The positioning portion 90aholds the positioning boss 18aof the process cartridge B to the position in which the process cartridge B is capable of carrying out an image forming operation. This positioning portion 90a, and the pushing arm 52, which will be described later, together constitute the means for accurately positioning the left side of the process cartridge B.
[0182] Push Arm
[0183] Referring to FIGS. 14 and 15, the left inner plate 40 is provided with a pushing arm 52, which has a function of holding the positioning boss 18aof the process cartridge B to the positioning portion 90a, after the process cartridge B is moved by the process cartridge mounting/dismounting mechanism, the movement of which is linked to the closing movement of the opening/closing cover 15.
[0184] The pushing arm 52 is rotationally supported by the left inner plate 40; the rotational shaft 52aof the pushing arm 52 is rotationally engaged in the hole 40gof the left inner plate 40. Further, the pushing arm 52 is provided with a resilient pressing portion 52b, which is pushed through a fan-shaped hole 40hof the left inner plate 40.
[0185] The pushing arm 52 is provided with a helical torsion coil spring 53, which is fitted around the base portion of the rotational shaft 52a, and keeps the pushing arm 52 pressed upward to prevent the resilient pressing portion 52bfrom invading the path of the positioning guide 18aof the process cartridge B.
[0186] The tip of the resilient pressing portion 52bis provided with a boss 52c, which is for allowing the pushing arm 52 to oscillate, and engages in the second cam 50hof the cam plate 50. Further, the pushing arm 52 is provided with claws 52d1 and 52d2, which are for attaching the pushing arm 52 to the left inner plate 40, and are located adjacent to the base portion of the resilient pressing portion 52b, and the rotational shaft 52a, respectively. The claws 52d1 and 52d2 are put through the fan-shaped hole 40hand key-shaped hole 40iof the left inner plate 40, and latch on the back sides of the fan-shaped hole 40h, key-shaped hole 40ifunctioning as locking devices for preventing the pushing arm 52 from becoming disengaged from the left inner plate 40.
[0187] In addition, the pushing arm 52 is provided with: a recess 52ein which the aforementioned helical torsion coil spring 53 is disposed; a rib 52fas a means for preventing the functional arm 53bof the helical torsion coil spring 53 from dislodging; a protective rib 52g,which is large enough to keep the helical torsion coil spring 53 almost completely covered, within the rotational range, after the stationary arm 53cof the helical torsion coil spring 53 supported by the spring anchor portion 40jof the left inner plate 40 is fixed; and a temporarily holding rib 52h, which makes it possible to temporarily hold the stationary arm 53cof the helical torsion coil spring 53 to the pushing arm 52 before attaching it to the spring anchor portion 40j. They are near the base portion of the rotational shaft 52a.
[0188] Interlocking Switch
[0189] Referring to FIGS. 14 and 15, the left inner plate 40 is provided with an interlocking switch 54, which is rotationally supported by the plate 40. It presses a microswitch 91 (FIG. 58) provided on a circuit board, at the very end of the closing of the opening/closing cover 15. As the interlocking switch 54 presses the microswitch 91, current flows through various parts of the image forming apparatus main assembly, readying it for an image forming operation.
[0190] The interlocking switch 54 comprises: a rotational shaft 54awhich functions as a pivot; a lever 54bwhich presses the microswitch 91; an elastic portion 54cwhich elastically bends as it presses on the contact surface 50ior the cam plate 50; and a claw 54dfor attaching the interlocking switch 54 to the inner plate 40. The left inner plate 40 is provided with a hole 40k,the position of which corresponds to that of the rotational shaft 54a, and a hole 40ilocated outside the operational range of the lever 54b.
[0191] Assembly Method
[0192] Next, the method for assembling the above described various components will be described.
[0193] As will be understood from FIGS. 5, 7, and 15, and the like drawings, the moving guide 41 is attached to the inner plate 40 in the following manner. First, the claws 41c1 and 41c2 located at the tip of the second boss 41care aligned with the arcuate portion 40b1 of the second guide rail 40b, and put though the arcuate portion 40b1. Then, the moving guide 41 is rotated. As the moving guide 41 is rotated, the claws 41c1 and 41c2 latch on the lips of the second guide rail 40b, preventing the second boss 41cfrom disengaging from the inner plate 40. Then, the first boss 41bof the moving guide 41 is put through the first guide rail 40a. Next, the moving guide 41 is moved toward the inclined portion 40a2 of the first guide rail 40a, and a guide stopper 46 as an disengagement prevention device is fitted in the through hole 41b2 of the first boss 41b.
[0194] Referring to FIG. 5, the guide stopper 46 comprises: a cylindrical portion 46a1 which is located in the center of the guide stopper 46, and fits in the through hole 41b2; a shaft 46a2, which is located also in the center of the guide stopper 46, and is smaller in diameter than the cylindrical portion 46a1; and a bottom portion 46b, to which the cylindrical portion 46a1 is connected, with the interposition of the shaft portion 46a2. The guide stopper 46 also comprises a pair of side walls 46c, which perpendicularly project from the lengthwise ends of the bottom portion 46b, one for one.
[0195] Thus, as the cylindrical portion 46a1 and shaft portion 46a2 of the guide stopper 46 are fitted into the through hole 41b2, the snap-fitting claw 41b1 latches on the stepped portion between the cylindrical portion 46a1 and shaft portion 46a2, and the pair of side walls 46cis enabled to contact the inner plate 40, on the outward side of the lips of the guide rail 40aformed by burring. The first boss 41bis structured so that when the first boss 41bof the moving guide 41 is fitted through the inclined portion 40a2 of the guide rail 40a, the position of the snap-fitting claw 41b1 in terms of the circumferential direction of the first boss 41bcoincides with the direction in which the inclined portion 40a2 diagonally extends. Therefore, the presence of the snap-fitting claws 41b1 does not adversely affect assembly efficiency. With the provision of the above described structural arrangement, even if the moving guide 41 is subjected to such force that might cause the moving guide 41 to fall into the inward side of the left or right inner plate, the snap-fitting claw 41b1 remains latched on the cylindrical portion 46a1 of the guide stopper 46, and the pair of side walls 46cremain in contact with the inner plate 40, preventing the moving guide 41 from disengaging from the inner plate 40.
[0196] Each side wall 46cof the guide stopper 46 is rendered substantially taller than the lips of the first guide 40aformed by burring. Therefore, it does not occur that bottom portion 46aof the guide stopper 46 is shaved by coming into contact with the flush left on the lips of the first guide rail 40awhen the first guide rail 40awas formed by burring.
[0197] After attaching the moving guide 41 to the inner plate 40, the cam plate 50 shown in FIG. 8 and the like are attached.
[0198] When the moving guide 41 is in the position at which the second boss 41ccontacts the bottom end of the straight portion 40b2 of the guide rail 40b, the direction in which the claws 41c1 and 41c2 of the second boss 41cextends aligns with the hole 40c, the axial line of which coincides with the rotational axis of the cam plate 50.
[0199] Thus, the assembly facilitation hole 50b3 of the cam plate 50 is aligned with the second boss 41cof the moving guide 41, and the rotational shaft 50ais inserted into the hole 40c.As the rotational shaft 50ais inserted into the hole 40c, the cam plate 50 comes into contact with the inner plate 40, since the assembly facilitation claw 50eis positioned so that as the assembly facilitation hole 50b3 is aligned with the second boss 41c, the assembly claws 50ealigns with the assembly facilitation portion 40d1 of the arcuate hole 40d.
[0200] In this state, the cam plate 50 is rotated in the direction in which the opening/closing cover 15 is opened. As the cam plate 50 is rotated, the temporary holding rib 50cpasses the back side of the claw 41c1 of the second boss 41cof the moving guide 41; the claws 41c1 and 41c2 come into contact with the edge of the cam hole 50b;and the assembly facilitation claw 50elatches on the edges of the arcuate hole 40d. As a result, the cam plate is properly fixed to inner plate 40.
[0201] In consideration of the variance in component size resulting from manufacturing errors, a gap is provided between the surface on which the temporary holding rib 50cand the claws 41c1 and 41c2 located at the top of the second boss 41cof the moving guide 41, and the height of the temporary holding rib 50cis rendered slightly greater than this gap. Therefore, the temporary holding 50cis caught by the claw 41c1 of the second boss 41cof the moving guide 41, preventing the cam plate 50 from rotating far enough to allow the assembly facilitation hole 50b3 of the cam plate 50 to align with the second boss 41cof the moving guide 41. Therefore, the boss 41cdoes not disengage from the assembly facilitation hole 50b3 of the cam plate 50.
[0202] The right cam plate 50 is attached to the right inner plate 40 in the following manner. First, the thruster rod 55 is connected to the coupling cam 85, and the elongated hole 55bof the thruster rod 55 is aligned with the claws 50g1 and 50g2 of the second boss 50g. Then, the right cam plate 50 is attached to the right inner plate 40. Thereafter, the thruster rod 55 is rotated to make the elongated hole 55bintersect with the direction in which the claws 50g1 and 50g2 extend. Then, the coupling cam 85 is fitted around the cylindrical portion 84bof the inward bearing 84, completing the four joint linkage comprising the cam plate 50, coupling cam 85, and thruster rod 55.
[0203] Thereafter, the cam plate 50 is rotated, as described above, to complete the process for attaching the moving guide 41 and cam plate 50 to the inner plate 40.
[0204] Referring to FIG. 13, after the helical torsion coil spring 45 is placed in the recess 44dof the stationary guide 44, the positioning rib 44e1 and locking claws 44fof the stationary guide 44 are aligned with the positioning hole (unshown) and connecting holes (unshown) of the right inner plate 40, and are fitted therein. Then, the stationary guide 44 is slid. As the stationary guide 44 is slid, the claw 44e2 of the positioning rib 44e1, and the locking claws 44f, latch on the edges of the positioning hole and connecting holes, by their back surfaces. Further, the slide regulating projection 44gfits in the corresponding connecting hole (unshown), fixing the position of the stationary guide 44 relative to the inner plate 40 in terms of the direction in which the stationary guide 44 is slid.
[0205] Referring to FIGS. 14 and 15, before the pushing arm 52 is attached to the left inner plate 40, the helical torsion coil spring 53 is attached to the pushing arm 52.
[0206] More specifically, the coiled portion 53aof the helical torsion coil spring 53 is fitted around the rotational shaft 52a, and the functional arm 53bis set under the rib 52f. Then, the stationary arm 53cis rested on the temporary stationary arm rest 52h, which is on the back side of the protective rib 52g.
[0207] The pushing arm 52 is structured so that as the resilient pressing portion 52bis aligned with the wider portion 40h, that is, the bottom end portion of the fan-shaped hole 40h, the claw 52d2 aligns with the wider portion 40i1 of the key-shaped hole 401. When the pushing arm 52 is in the above described state, the spring anchor portion 40jof the left inner plate 40 can be seen above the protective rib 52g.
[0208] The pushing arm 52 being in the above described state, the stationary arm 53cof the helical torsion coil spring 53 is transferred from the temporary stationary arm rest 52hto the spring anchor portion 40jby being held by its tip. As a result, the resiliency stored in the helical torsion coil spring 53 is released, and pivots the pushing arm 52 upward, causing the claw 52d1 located at the base portion of the resilient pressing portion 52b, and the claw 52d2 located near the rotational shaft 52a, to latch on the edges of the fan-shaped hole 40hand key-shaped hole 40i, respectively, completing the process for attaching the pushing arm 52.
[0209] During this process, as the pushing arm 52 is rotated upward by the resiliency of the helical torsion coil spring 53, the butting portion 52b3, that is, the tip of the resilient pressing portion 52bcomes into contact with the top end 40h2 of the fan-shaped hole 40h,allowing the pulling surface 52b2 located at the base portion of the resilient pressing portion 52b, to escape upward above the path of the positioning guide 18aof the process cartridge B, and then, remains on standby. As the pushing arm 52 enters into the standby state, the stationary arm 53cof the helical torsion coil spring 53 moves to a position at which it is hidden behind the protective rib 52gof the pushing arm 52.
[0210] After the various components are attached to the left and right inner plates 40, various units, for example, the conveying means frame 90 unit, to which the conveying means 3, transfer roller 4, fixing means 5, and the like, have been attached, the optical system 1 unit, and the like units, are attached to the left and right inner plates 40. Thereafter, the external trims and shells inclusive of the opening/closing cover 15 are attached to complete an image forming apparatus.
[0211] During the above described final stage of the assembly, the wide portion 40h1 of the fan-shaped hole 40hof the left inner plate 40 is plugged by the positioning portion 90aof the conveying means frame 90, so that the pushing arm 52 is prevented from becoming disengaged after the image forming apparatus is completely assembly.
[0212] In order to attach the opening/closing cover 15, the center boss 15aof each hinge 15bof the opening/closing cover 15 is fitted into the corresponding supporting hole 43aof the front guide 43, by elastically deforming the hinge 15bin the lengthwise direction of the process cartridge B. The front guide 43 is fixed to the left and right inner plates 40.
[0213] Next, the method for connecting plate 51 to the cam plate 50 and opening/closing cover 15 will be described.
[0214] As will be understood referring to, for example, FIG. 27, rotating the opening/closing cover 15 and cam plate 50 in the opening direction of the opening/closing cover 15 exposes the connecting boss 50dand connecting hole 15c, by which the cam plate 50 and opening/closing cover 15 are connected to each other. The claw 50d1 of the connecting boss 50dpoints outward in terms of the radius direction of the cam plate 50. The recess 51a1 of the hole 51aof the connecting plate 51 extends toward the shaft 51b.Therefore, as the connecting plate 51 is pointed outward in terms of the radius direction of the cam plate 50, the claw 50d1 and recess 51a1 engage with each other. As a result, the connecting plate 51 becomes attached to the cam plate 50.
[0215] Thereafter, the shaft 51bis put through the connecting hole 15cby rotating the connecting plate 51. As the shaft 51bis put through the connecting hole 15c, the snap-fitting claw 51b1 latches on the edge of the connecting hole 15c, preventing the shaft 51bfrom disengaging.
[0216] As a result, the opening/closing cover 15 and cam plate 50 rotationally supported by the image forming apparatus main assembly 14 form the four-joint linkage connected by the connecting plate 51. With the provision of this structural arrangement, the linking mechanism becomes such a mechanism that the moving guide 41 is moved by the cam plate 50 during the first half of the process for closing the opening/closing cover 15, and the latter half of the process for opening the opening/closing cover 15.
[0217] Mounting of Process Cartridge into Apparatus Main Assembly and Dismounting of Process Cartridge from Apparatus Main Assembly
[0218] Next, referring to FIGS. 16-25, the processes carried out by an operator to mount the process cartridge B into, or dismount the process cartridge B from, the image forming apparatus A equipped with the process cartridge mounting/dismounting mechanism, will be described.
[0219] As the opening/closing cover 15 of the image forming apparatus main assembly A is fully opened (fully open state), an opening W, through which the process cartridge B is mounted or dismounted, is exposed. In this state, the moving guide 41 is tilted diagonally downward in terms of the process cartridge insertion direction, as shown in FIG. 16. On the upstream side, there are left and right auxiliary guides 42, which are symmetrically fixed to the left and right inner plate 40, one for one.
[0220] As will be more easily understood referring to FIG. 17, each auxiliary guide 42 has a mounting/dismounting assistance portion 42a, which is in connection with the trailing end of the moving guide 41, and a top regulating portion 42b, which has such a surface that is virtually in contact with, and flush with, the top surface 41a6 of the moving guide 41.
[0221] The mounting/dismounting assistance portion 42ais provided with a front gliding surface 42a1 contiguous with the guiding surface 41a2, an entry guiding surface 42a2, which is contiguous with the front guiding surface 42a1, and is gentler in inclination than the front guiding surface 42a1, being virtually horizontal, and a bottom guide surface 42a3, which is located below the front guiding surface 42a1 and entry guiding surface 42a2, and extends toward the bottom surface of the moving guide 41, being steeper in inclination than the front guiding surface 42a1.
[0222] Further, the top regulating portion 42bis provided with a top regulating surface 42b1, which is virtually continuous and flush with the top surface 41a6 of the moving guide 41, and a top entry guiding surface 42b2, which is contiguous with the top regulating surface 42b1, being virtually parallel to the bottom guiding surface 42a3, and extends diagonally upward from the top regulating surface 42b1.
[0223] The side guide 43bof the above described front guide 43 is provided with an inclined surface 43b1, which is virtually parallel to the guiding surface 41a2 of the moving guide 41, being only slightly greater in inclination than the guiding surface 41a2 of the moving guide 41, and a horizontal surface 43b2 which is on the opening/closing cover 15 side and is contiguous with the inclined surface 43b1.
[0224] Thus, on the inward surface of each of the left and right inner plates 40 visible through an opening W which appears as the opening/closing cover 15 is opened, there are two guiding grooves: a top guide G1 and a bottom guide G2. The top guide G1 is wider on the entry side because of the configuration of the entry guiding surface 42a2 and top entry guiding surface 42b2, is formed by the top regulating portion 42b, mounting/dismounting assisting portion 42aof the auxiliary cover 42, and the moving guide 41, and extends diagonally downward in terms of the process cartridge insertion direction. The bottom guide G2 is wider on the entry side because of the configuration of the bottom guiding surface 42a3 and horizontal surface 43b2, is formed by the mounting/dismounting assisting portion 42a, moving guide 41, and side guide 43b, and extends diagonally downward in terms of the cartridge insertion direction.
[0225] Referring to FIG. 10, the center bosses 15aof the opening/closing cover 15 are on the bottom side of the opening/closing cover 15. Therefore, the opening/closing cover 15 opens downward, causing the backing 16 to face upward toward the opening W. Each of the projections 16aof the backing 16 is provided with a loosely guiding surface 16a1, which extends diagonally downward in terms of the process cartridge insertion direction.
[0226] As described above, the process cartridge B comprises: the pair of positioning guides 18a, which are on the both lateral walls of the cartridge frame CF, one for one, and the axial line of which coincides with the rotational axis of the photoconductive drum 7; and the pair of mounting guides 18b, which are in the form of a rib, and extend in the direction in which the process cartridge B is mounted or dismounted. The process cartridge B also comprises a pair of projections 10f3, which are located on the downwardly facing surface of the toner/developing means holding frame 10f, near the lengthwise ends thereof, one for one.
[0227] When inserting the process cartridge B through the opening W, the mounting guides 18band positioning guides 18aof the process cartridge B are aligned with the top and bottom guides G1 and G2 on the side walls of the opening W, respectively, and the process cartridge B is inserted until the mounting guides 18bbutt the deepest ends of the guiding grooves 41aof the moving guides 41. During this process, the projections 16aof the backing 16 regulate the position of the process cartridge B at the opening W, to a certain degree; in other words, they function as rough guides which make it easier for the mounting guides 18band positioning guides 18aof the process cartridge B to be guided to the top and bottom guides G1 and G2, respectively. More specifically, a structural arrangement is made so that the distance h1 from the loosely guiding surface 16a1 to the highest point of the entry guiding surface 42a2 on the opening/closing cover 15 side, and the distance h2 from the downwardly facing surface of the toner/developing means holding frame 10fto the intersection between the bottom surface 18b1 and end surface 18b2 of the mounting guide 18b, are set to satisfy the following inequity:
[0228] h1<h2.
[0229] Further, another structural arrangement is made so that the distance h3 from the highest point of the entry guiding surface 42a2 on the opening/closing cover side to the higher point of the horizontal surface 43b2 of the side guide 43b, and the distance h4 from the intersection between the bottom surface 18b1 and end surface 18b2 of the mounting guide 18bto the bottom surface of the positioning guide 18a, are set to satisfy the following inequity:
[0230] h3>h4.
[0231] With the provision of these structural arrangements, as the process cartridge B is inserted while making the bottom wall of the toner/developing means holding frame 10ffollow the loosely guiding surface 16a1, that is, the top surface of the projection 16a, the mounting guide 18band positioning guide 18aare spontaneously guided to the entrances of the top and bottom guides G1 and G2, respectively, as shown in FIGS. 17 and 18. The position of the process cartridge B in this state is the position from which the process cartridge B is inserted into the apparatus main assembly 14 to mount the process cartridge B into the apparatus main assembly 14, or the position from which the process cartridge B can be picked up by an operator.
[0232] Referring to FIG. 19, until the mounting guide 18bbegins to slide onto the guiding surface 41a2 of the moving guide 41, the projection 16aremains in contact with the trailing end of the toner/developing means holding frame 10f, and keeps the process cartridge B tilted downward in terms of the process cartridge insertion direction, making it easier for the process cartridge B to be moved inward of the guiding groove 41aof the moving guide 41, by the self-weight of the process cartridge B.
[0233] The reason why the projections 16aare located near the lengthwise ends of the backing 16, and the center portion is kept low, is to secure a gap large enough for the hand of a user to be easily put through when mounting or dismounting, or when dealing with a paper jam. In other words, the configuration is made to make the opening W, which is exposed as the opening/closing cover 15 is opened, satisfy both the requirement for providing the region for the mounting of the process cartridge B and the requirement for providing the gap for a user to access the interior of the image forming apparatus.
[0234] At this time, referring to FIG. 22, the relationship between the projection 16aand process cartridge B, at the opening W, in terms of the lengthwise direction of the process cartridge B, will be described.
[0235] When the gap between the outward sides of the two projections 16aof the backing 16 is L1; the gap between the outward surface of the left projection 16 and the inward surface of the left auxiliary guide, L2; the gap between the outward surface of the right projection and inward surface of the right auxiliary guide, L3; the gap between the inward sides of the two projections 10f3 of the process cartridge B, 11; the gap between the inward surface of the left projection and the left lateral wall of the cartridge frame CF, 12; and the gap between the inward surface of the right projection and the lateral wall of the cartridge frame CF is 13, the following relations are satisfied:
[0236] Thus, since inequity (1) is satisfied, the pair of projections 16alocated near the lengthwise end of the backing 16 fit between the projections 10f3 on the bottom wall of the toner developing means holding frame 10f, and from Approximations (2) and (3), it is evident that by loosely aligning the projections 10f3 with the projections 16a, the process cartridge B can be aligned with the opening W in terms of the lengthwise direction of the process cartridge B.
[0237] As described above, the front guiding surface, which is the bottom surface of the top guide G1, and the guiding surface 41a2, are tilted downward in terms of the process cartridge mounting direction, and the trailing end of the mounting guide 18bis extended beyond a point correspondent to the center of the gravity of the process cartridge B. Therefore, as the mounting guides 18band positioning guides 18aof the process cartridge B are guided to the top and bottom guides G1 and G2 with the use of projections 16aof the backing 16 constructed as described above, the process cartridge B is tilted downward in terms of the process cartridge mounting direction, being automatically guided inward of the moving guide 41 by its own weight.
[0238] As will be understood referring to FIG. 19, the inclined surface 43b1 of the side guide 43b, that is, the bottom surface of the bottom guide G2, is slightly greater in inclination than the guiding surface 41a2. Therefore, as the process cartridge B is inserted deeper, the positioning guide 18aleaves the inclined surface 43b1 of the side guide 43b. For this reason, the process cartridge mounting/dismounting mechanism is structured so that as the process cartridge B is inserted through the opening VV, the mounting guide 18bis caught by the moving guide 41.
[0239] As the process cartridge B is inserted deeper after being caught by the guiding surface 41a2 of the moving guide 41, the end surface 18b2 of the mounting guide 18bcomes into contact with the inclined top surface 41a7 of the moving guide 41 (FIG. 20). The end surface 18b2 of the mounting guide 18bis smooth and arcuate, and the bottom side of the inclined top surface 41a7 forms a retaining surface 41a1, which is lower than the guiding surface 41a2. Therefore, as the process cartridge B is inserted inward of the guiding groove 41a, its attitude is changed by the function of the inclined top surface 41a7, in the direction to increase its inclination. Consequently, the end surface 18b2 of the mounting guide 18bcomes into contact with the deepest end of the retaining surface 41a1, ending the mounting of the process cartridge B into the moving guide 41, as shown in FIG. 21. As is evident from the descriptions given up to this point, when the process cartridge B is mounted into the moving guide 41 by an operator, the process cartridge B is inserted diagonally downward into the apparatus main assembly.
[0240] Referring to FIGS. 20 and 21, when the attitude of the process cartridge B is changed in the direction to increase the inclination of the process cartridge B, the end of the contact rib 43cof the front guide 43 comes into contact with the bottom surface 10f4 of the toner/developing means holding frame 10f, and the process cartridge B tilts downward in terms of the process cartridge mounting direction, with the contact rib 43cand bottom surface 10f4 remaining in contact with each other.
[0241] The process cartridge mounting/dismounting mechanism is structured so that after the completion of the insertion of the process cartridge B into the moving guide 41, the contact point between the bottom surface 10f4 of the toner/developing means holding frame 10fand the contact rib 43cwill be on the trailing side with respect to the center of gravity of the process cartridge B in terms of the process cartridge mounting direction. Therefore, at the completion of the process cartridge B insertion into the moving guide 41, the process cartridge B assumes such an attitude that the toner/developing means holding frame 10fside of the process cartridge B, that is, the side which becomes the trailing side in terms of the process cartridge mounting direction, has been lifted. Thus, after being inserted through the opening W, the process cartridge is supported in such a manner that the bottom side of the end surface 18b2 of the mounting guide 18bis supported by the deeper end of the retaining surface 41a1 of the guiding groove 41a, and the bottom surface 10f4 of the toner/developing means holding frame 10fis supported by the contact rib 43cof the front guide 43, as shown in FIG. 21. For this reason, the bottom corner 18b3 of the trailing end of the mounting guide 18bhas been lifted. The contact rib 43cis structured so that the bottom corner 18b3 of the trailing end of the mounting guide 18bwill become level with the guiding surface 41a2 of the moving guide 41.
[0242] At this time, the inclination of the guiding surface 41a2 will be described.
[0243] If the inclination of the guiding surface 41a2 is too gentle, it is impossible for the process cartridge B to be guided inward of the moving guide 41 by its own weight, and therefore, the process cartridge B must be pushed inward by a user. On the contrary, if the inclination of the guiding surface 41a2 is too steep, the process cartridge B slides down too fast into the apparatus main assembly as it is released by a user during the process cartridge B insertion. As a result, it is possible for the impact, to which the process cartridge B is subjected as it reaches the deepest end of the moving guide 41, to become large enough to damage the process cartridge B and/or image forming apparatus main assembly 14. Therefore, the inclination of the guiding surface 41a2 is desired to be in a range of 15 to 50 deg. relative to a horizontal direction. In this embodiment, the inclination of the guiding surface 41a2 is set to approximately 26 deg. relative to a horizontal direction.
[0244] As described previously, the process cartridge B is inserted into the moving guide 41, from the point (first location) at which the guiding surface 41a2 of the guiding groove 41aconnects to the front guide surface 42a1 of the auxiliary guide 42. The moving guide 41 assumes such an attitude (first attitude) that it tilts downward in terms of the process cartridge mounting direction, that is, such an attitude that when the process cartridge B is at the point beyond which the process cartridge B is mounted into the moving guide 41, that is, the point at which the guiding surface 41a2 is contiguous with the front guiding surface 42a1, the direction X in which the process cartridge B is mounted into the guiding groove 41aintersects with the direction in which the recording medium 2 is conveyed by the conveying means 3. This is for the following reason. That is, as will be understood from FIG. 27, the process cartridge mounting/dismounting mechanism is structured so that when the opening/closing cover 15 is fully open, the second boss 41cof the moving guide 41 will be at the end of the straight portion (groove hole) 50b1 of the cam hole 50b, and the first boss 41bwill be at the end of the first guide rail 40aon the opening/closing cover 15 side.
[0245] In this embodiment, the moving guide 41 of the process cartridge mounting/dismounting mechanism is structured so that its movement is linked to the opening or closing movement of the opening/closing cover 15. Thus, if the moving guide 41 is structured so that the trailing end (end on the cover side) of the moving guide 41 can be pushed by the process cartridge B, the moving guide 41 escapes into the interior of the image forming apparatus, making it impossible to engage the mounting guide 18bof the process cartridge B into the guiding groove 41aof the moving guide 41. Therefore, in this embodiment, the auxiliary guide 42 having the mounting/dismounting assisting portion 42acontiguous with the trailing end of the moving guide 41 is provided, being fixed to the inner guide 40, on the upstream side of the moving guide 41 in terms of the direction X in which the process cartridge B is mounted. The above described problem is solved by this auxiliary guide 42; it is assured that the mounting guide 18bof the process cartridge B is guided to the guiding groove 41aof the moving guide 41.
[0246] Further, the process cartridge mounting/dismounting mechanism is structured so that the process cartridge B is mounted into the moving guide 41, the movement of which is linked to the opening or closing movement of the opening/closing cover 15. Therefore, when the opening/closing cover 15 has been partially closed, the moving guide 41 has moved inward of the image forming apparatus, and therefore, a gap has been created between the moving guide 41 and the mounting/dismounting assisting portion 42aof the auxiliary guide 42. When the opening/closing cover 15 has been only slightly closed, and therefore, the above described gap is small enough for the mounting guide 18bto easily slide over from the mounting/dismounting assisting portion 42ato the moving guide 41, the process cartridge B can be mounted. However, as this gap widens to a certain extent, it becomes impossible for the mounting guide 18bof the process cartridge B to be engaged into the guiding groove 41aof the moving guide 41. Further, as the gap becomes even wider, it is conceivable that the mounting guide 18bwill slip into the wrong space in the image forming apparatus through this gap.
[0247] Thus, in this embodiment, the backing 16 is provided with the projections 16ato prevent the process cartridge B from being inserted when the opening/closing cover 15 has been partially closed.
[0248] In other words, when the opening/closing cover 15 has been closed by a substantial angle, the projection 16aof the backing 16 has come closer to the top regulating portion 42b, making the space between the projection 16aand the top regulating portion 42btoo small for the insertion of the process cartridge B, as shown in FIG. 23.
[0249] Referring to FIG. 24, when the opening/closing cover 15 has been partially closed, but the process cartridge B is still insertable, the projection 16 has been made to intrude into the normal path through which the process cartridge B is mounted or dismounted, and also the inclination of the loosely guiding surface 16a1 of the backing 16 relative to the horizontal direction has been increased, by the rotation of the opening/closing cover 15. Therefore, it has become impossible for the process cartridge B to be inserted, unless the process cartridge B is inserted at an angle steeper than the normal angle.
[0250] When the opening/closing cover 15 has been partially closed, the guiding surface 41a2 of the moving guide 41 is uncontiguous with the front guiding surface 42a2 of the auxiliary cover 42. Thus, if the process cartridge B is inserted into the apparatus main assembly, in this condition, at a steeper angle than the normal angle, in a manner to make the bottom surface of the process cartridge B follow the loosely guiding surface 16a1 of the projection 16a, the leading end surface 18b2 or the mounting guide 18bcomes into contact with the trailing end 41eof the moving guide 41. At this moment, the positioning guide 18acontacts the inclined surface 43b1 of the side guide 43b, and the bottom surface of the toner/developing means holding frame 10fcontacts the projection 16aof the backing 16. As a result, the process cartridge B is regulated in its attitude.
[0251] As the opening/closing cover 15 is further closed from the position at which there are three (six) contacts, that is, the leading end 18b2 of the mounting guide 18bis in contact with the trailing end 41eof the moving guide 41; the positioning guide 18ais in contact with the inclined surface 43b1 of the side guide 43b; and the bottom surface of the toner/developing means holding frame 10fis in contact with the projection 16a, the moving guide 41 moves inward of the image forming apparatus, and the projection 16aof the backing 16 rotates upward. As a result, the process cartridge B is caused to rotate counterclockwise. Consequently, the corner of the mounting guide 18b, at which trailing end of the top surface of the mounting guide 18bconnects to the perpendicular surface 18b5 of the mounting guide 18b, comes into contact with the top guiding surface 42b2 of the auxiliary guide 42, preventing the opening/closing cover 15 from being closed further (FIG. 25). In other words, when the process cartridge B is inserted into the apparatus main assembly, the opening/closing cover 15 of which has been partially closed, the opening/closing cover 15 cannot be closed, preventing the problem that the process cartridge B is improperly mounted into the apparatus main assembly.
[0252] Incidentally, even after the process cartridge B has been inserted into the apparatus main assembly, the opening/closing cover 15 of which has been partially closed, and the process cartridge B has become immovable, the process cartridge B can be pulled out of the apparatus main assembly, by rotating the opening/closing cover 15 in the opening direction. More specifically, as the opening/closing cover 15 is rotated in the opening direction, the moving guide 41 moves toward the opening W, and pushes the leading end 18b2 of the mounting guide 18b, forcing the process cartridge B outward. Then, as the opening/closing cover 15 is opened further, the aforementioned gap between the guiding surface 41a1 of the moving guide 41 and the front guiding surface 42a1 of the auxiliary guide 42 becomes smaller, and the mounting guide 18bmoves across the gap, and settles in the guiding groove 41a, becoming ready for the mounting of the process cartridge B.
[0253] Description of Movement of Process Cartridge Mounting/Dismounting Mechanism
[0254] Moving Guide Movement Linked to Opening/Closing Cover Movement
[0255] Next, referring to FIGS. 26-49, the manner in which the moving guide 41, on which the process cartridge B has rested, moves during the first half of the closing movement of the opening/closing cover 15, will be described. FIGS. 26, 27, and 28 are the same in terms of the timing of the movement of the moving guide 41, and so are FIGS. 29, 30, and 31; FIGS. 32, 33, and 34; FIGS. 35, 36, and 37; FIGS. 38, 39, and 40; FIGS. 41, 42, and 43; FIGS. 44, 45, and 46; and FIGS. 47, 48, and 49. FIGS. 26, 29, 32, 35, 38, 41, 44, and 47 show the movement of the process cartridge B in relation to the right inner plate as seen from the inward side of the image forming apparatus. FIGS. 27, 30, 33, 36, 39, 42, 45, and 48 show the movement of the process cartridge B in relation to the right inner plate, as seen from the outward side of the image forming apparatus. FIGS. 28, 31, 34, 37, 40, 43, 46, and 49 show the movement of the process cartridge B in relation to the left inner plate, as seen from the outward side of the image forming apparatus.
[0256] As the opening/closing cover 15 is closed by rotating it about the center boss 15a, the cam plate 50, which is connected to the opening/closing cover 15 by the connecting plate 51, and constitutes the follower of the four-joint linkage, also rotates, as shown in FIGS. 28-49. As a result, the second boss 41cof the moving guide 41 is moved by the top end of the straight portion (straight groove hole) 50b2 of the cam hole 50bof the cam plate 50, along the first arcuate portion 40b1 of the second guide rail 40b.
[0257] As described before, the center of the curvature of the first arcuate portion 40b1 coincides with the rotational axis 50aof the cam plate 50, and the radius of the first arcuate portion 40b1 is slightly smaller than the distance from the rotational axis 50aof the cam plate 50 to the top and of the straight portion (straight groove hole) 50b2 of the cam hole 50bof the cam plate 50. Therefore, the second boss 41cof the moving guide 41 is retained in the space surrounded by the first arcuate portion 40b1 of the second guide rail 40band the straight portion (straight groove hole) 50b2 of the cam hole 50b, and is moved by the rotation of the cam plate 50. Consequently, the first boss 41bof the moving guide 41 also moves inward, in terms of the direction X in which the process cartridge B is mounted, along the horizontal portion 40a1 of the first guide rail 40a.
[0258] The process cartridge B is in the apparatus main assembly, with its mounting guide 18bbeing in contact with the deeper end of the guiding groove 41aof the moving guide 41, and the bottom surface of the toner/developing means holding frame 10fbeing in contact with the contact rib 43cof the front guide 43 (FIG. 21).
[0259] As the moving guide 41 is moved further inward of the image forming apparatus, the process cartridge B moves inward of the image forming apparatus, along with the moving guide 41. As a result, the bottom surface 10f4 of the toner/developing means holding frame 10fbecomes separated from the contact rib 43c, and the process cartridge B begins to be supported by the retaining surface 41a1 of the moving guide 41, by the bottom surface 18b1 of the mounting guide 18b(FIG. 29).
[0260] The moving guide 41 supports the mounting guide 18bby the retaining surface 41a1, and moves inward while changing its attitude in the clockwise direction as shown in FIGS. 29-47. During this movement of the moving guide 41, the process cartridge B is conveyed in the image forming apparatus while changing its altitude in the clockwise direction, with the photoconductive drum 7 moving virtually horizontally. As the moving guide 41 moves while changing its attitude, the guide stopper 46 filled around the first boss 41bfollows the moving guide 41 while rotating, with the inward surface of the side wall 46cremaining in contact with the outward side of the lip of the first guide rail 40aformed by burring.
[0261] On the right side where the driving means is located, the helical torsion coil spring 45 for holding the process cartridge B in the position at which the driving force receiving portion of the process cartridge B can be connected to the driving force transmission mechanism of the apparatus main assembly, by the aforementioned coupling means, is disposed. This helical torsion coil spring 45 keeps the positioning guide 18apressed upon the cartridge catching/retaining portion 84a, by its resiliency, to prevent the positioning guide 18aof the process cartridge B from being dislodged from the position, in which the driving force receiving portion of the process cartridge B can be engaged with the corresponding portion of the apparatus main assembly by the coupling portion, by the pressure generated by the spring 4sto keep the transfer roller 4 pressed upon the photoconductive drum 7.
[0262] Thus, as the opening/closing cover 15 is further closed, the process cartridge B moves closer to the image formation location located further inward of the image forming apparatus main assembly 14, while gradually becoming horizontal, as shown in FIG. 38. On the right side of the apparatus, the peripheral surface of the positioning guide 18acomes into contact with the contact portion 45c1 of the functional arm 45cof the helical torsion coil spring 45 disposed in the recess 44dof the stationary guide 44, in such a manner as to intrude into the upstream side of the path of the process cartridge R to the image formation location.
[0263] As described previously, the length of the retaining surface 41a1 of the moving guide 41 is greater than that of the bottom surface 18b1 of the mounting guide 18b. Thus, when the opening/closing cover 15 is further closed from the above described position, the process cartridge B is prevented by the resiliency of the helical torsion coil spring 45, from moving further inward, as shown in FIG. 38. As a result, the mounting guide 18bslides on the retaining surface 41a1, within the guiding groove of the moving guide 41, and the bottom corner 18b3 of the mounting guide 18b, on the trailing side, comes into contact with the perpendicular surface 41a3 of the guiding groove 41a.
[0264] Thereafter, as the opening/closing cover 15 is further closed, the bottom corner 18b3 of the trailing end of the mounting guide 18bis pressed by the perpendicular surface 41a3 of the guiding groove 41a. As a result, the functional arm 45cof the helical torsion coil spring 45 is bent upward, being forced out of the path of the positioning guide 18a, against the resiliency of the helical torsion coil spring 45. Consequently, it becomes possible for the process cartridge B to be pushed further into the apparatus main assembly (FIG. 41).
[0265] Then, as soon as the positioning guide 18apasses the bend portion 45c2 of the helical torsion coil spring 45, the latent resiliency of the helical torsion coil spring 45 acts upon the positioning guide 18ain the direction to push the positioning guide 18ainto the cartridge catching/retaining portion 84aof the inward bearing 84 (FIG. 44).
[0266] Referring to FIG. 44, the helical torsion coil spring 45 in this embodiment contacts the peripheral surface of the positioning guide 18aby the bend portion 45c2 of the functional arm 45c. In order to prevent this bend portion 45c2 from deforming in a manner to become permanently bent when the peripheral surface of the positioning guide 18apasses the bend portion 45c2 during the mounting or dismounting of the process cartridge B, the radius of the curvature of the bend portion 45c2 is rendered relatively large (approximately 3 mm-4 mm).
[0267] Further, in order to prevent the functional arm 45cfrom dislodging from the intended position, in terms of the lengthwise direction of the process cartridge B, when the functional arm 45cof the helical torsion coil spring 45 is bent upward by the positioning guide 18a, the recess 44dof the stationary guide 44 is provided with a regulating claw 44d3 and a regulating rib 44d4, which regulate the movement of the functional arm 45c, in terms of the lengthwise direction of the process cartridge B, by the portion of the functional arm 46cbeyond the bend portion 46c2. With the provision of this arrangement, the functional arm 45cdeforms within the gap defined by the bottom surface of the recess 44d, regulating claw 44d3, and regulating rib 44d4, being regulated in its position in terms of the lengthwise direction of the process cartridge B. The functional arm 45cof the helical torsion coil spring 45 keeps the positioning boss 18apressed upon the cartridge catching/retaining portion 84awith the application of a predetermined pressure (approximately 0.98 N to 4.9 N).
[0268] Near the point which the positioning guide 18apasses while deforming the helical torsion coil spring 45, the first boss 41bof the moving guide 41 moves from the horizontal portion 40a1 of the first guide rail 40ato the inclined portion 40a2 of the first guide rail 40a(FIGS. 38-44).
[0269] While the first boss 41bmoves along the horizontal portion 40a1 of the first guide rail 40a, the photoconductive drum 7 moves nearly horizontally. Then, as the first boss 41btransfers to the inclined portion 40a2 of the first guide rail 40a, the photoconductive drum 7 is moved to the Dr portion (FIG. 44) of its path, where the path points diagonally downward in terms of the process cartridge mounting direction. Therefore, the photoconductive drum 7 moves toward the transfer roller 4.
[0270] With the provision of the above described structural arrangement, such a component of the force applied in the direction to move the process cartridge B inward of the apparatus main assembly that acts in the direction to press the transfer roller 4 can be increased by increasing the angle between the direction Tr (FIG. 44) in which the transfer roller 4 is pressed by the spring 4s,and the direction of the path of the photoconductive drum 7 after the photoconductive drum 7 comes into contact with the transfer roller 4 and begins to press the transfer roller 4 downward.
[0271] As is evident from the above description, constructing the first guide rail 40aso that its front end, in terms of the process cartridge mounting direction, tilts downward as described above makes it possible to efficiently press down the transfer roller 4 by the movement of the process cartridge linked to the rotation of the opening/closing cover 15.
[0272] At this time, the relationship between the guiding groove 41aof the moving guide 41 and the mounting guide 18bwhen the photoconductive drum 7 of the process cartridge B presses down the transfer roller 4 will be described.
[0273] As described previously, while the process cartridge B is moved by the rotation of the opening/closing cover 15, the mounting guide 18bis supported by the retaining surface 41a1 of the guiding groove 41aof the moving guide 41. During this movement of the process cartridge B, as the process cartridge B is subjected to the forces (resistance) generated by the helical torsion coil spring 45, as well as an electrical contact 92, in the direction to push back the process cartridge B, the perpendicular surface 41a3 of the moving guide 41 moves the process cartridge B by coming into contact with the bottom corner 18b3 of the trailing end of the mounting guide 18b.
[0274] Toward the end of the conveyance of the process cartridge B, the photoconductive drum 7 comes into contact with the transfer roller 4 and presses down the transfer roller 4 against the spring 4s. The pressure which the spring 4sapplies to the transfer roller 4 acts on the photoconductive drum 7 in the direction to lift the mounting guide 18bof the process cartridge B from the retaining surface 41a1 of the moving guide 41. Being subjected to such a pressure, the mounting guide 18btends to go over the stepped portion between the retaining surface 41a1 and guiding surface 41a2. If the mounting guide 18bgoes over the stepped portion between the retaining surface 41a1 and guiding surface 41a2, it becomes impossible for the moving guide 41 to insert the process cartridge B against the resistive load in terms of the process cartridge insertion direction; in other words, it becomes impossible to send the process cartridge B to the location at which image formation is possible.
[0275] As has been described with reference to FIG. 6, in this embodiment, the guiding groove 41aof the moving guide 41 is provided with the perpendicular surface 41a3, which is located at the trailing end of the retaining surface 41a1 and is perpendicular to the retaining surface 41a1, and the inclined portion 41a4, which extends diagonally upward from the top end of the perpendicular surface 41a3 and connects to the guiding surface 41a2 in a manner to form an acute angle relative to the guiding surface 41a2. Thus, as the process cartridge B is resisted by the force generated by the helical torsion coil spring 45 and electrical contact 92 in the direction opposite to the process cartridge mounting direction, during the inward conveyance of the process cartridge B, the perpendicular surface 41a3 of the moving guide 41 moves the process cartridge B by coming into contact with the bottom corner 18b3 of the trailing end or the mounting guide 18b. Then, the photoconductive drum 7 comes into contact with the transfer roller 4 due to the movement of the process cartridge B caused by the perpendicular surface 41a3 or the moving guide 41, and is subjected to the force reactive to the force applied to the transfer roller 4 by the photoconductive drum 7. As a result, the mounting guide 18btends to go over the stepped portion of the guiding groove 41a. In this embodiment, however, the inclined surface portion 18b4 of the mounting guide 18b, which connects to the bottom corner 18b3 of the trailing end of the mounting guide 18band forms an acute angle relative to the bottom surface 18b1, comes into contact with the inclined portion 41a4, which extends diagonally upward from the top end of the perpendicular surface 41a3, as shown in FIG. 6(B). Therefore, even if the mounting guide 18bis moved in the direction to go over the stepped portion of the guiding groove 41a, the inclined portion 41a4 catches the inclined surface portion 18b4, making it possible for the moving guide 41 to push the process cartridge B inward against the force applied to the transfer roller 4 by the spring 4s.
[0276] In the descriptions given above regarding the conveyance of the process cartridge B by the movement of the moving guide 41 linked to the rotation of the opening/closing cover 15, it was stated that the right positioning guide 18ais kept pressed upon the cartridge catching/retaining portion 84aby the helical torsion coil spring 45.
[0277] However, on the left side of the apparatus, a resilient pressing means which intrudes into the path of the positioning guide 18ais not provided. Further, a certain amount of play is provided between the mounting guide 18band the retaining surface 41a1 of the moving guide 41. Therefore, even after the left positioning guide 18areaches near the positioning portion 90aof the conveying means frame 90, it is not immediately caught by the positioning portion 90adue to the presence of the contact pressure between the transfer roller 4 and photoconductive drum 7, and the contact pressure generated by various electrical contacts (FIG. 49).
[0278] The left positioning guide 18ais guided to the positioning portion 90aof the frame 90, being thereby accurately positioned, by the movement of the pushing arm 52, which will be described later.
[0279] Although the right positioning guide 18ais kept pressed upon the cartridge catching/retaining portion 84aby the helical torsion coil spring 45, it eventually is separated from the cartridge catching/retaining portion 84aagainst the resiliency of the helical torsion coil spring 45, and as the rotational axes of the large gear coupling 83aand drum coupling 7a1 are made to coincide with each other by the engagement between the two couplings caused by the coupling means, the position of the process cartridge B relative to the image forming apparatus, within the image forming apparatus, on the right side, becomes fixed.
[0280] After the right positioning guide 18apasses by the helical torsion coil spring 45, the first boss 41bof the moving guide 41 transfers to the inclined portion 40a2 of the first guide rail 40a, and causes the photoconductive drum 7 to press down the transfer roller 4. This virtually concludes the process cartridge conveyance.
[0281] Next, the movements of the cam plate 50 and moving guide 41 linked to the rotation of the opening/closing cover 15, which occur during above described process cartridge conveyance, will be described.
[0282] Near the area where the distance by which the positioning guide 18apushes up the helical torsion coil spring 45 becomes maximum, the second boss 41cof the moving guide 41 is at the portion of the second guide rail 40bwhere the first arcuate portion 40b1 and second arcuate portion 40b2 of the second guide rail 40bof the inner plate 40 connect to each other in a smooth curvature, and the first boss 41bof the moving guide 41 is at the point where it is about to move into the inclined portion of the first guide rail 40aof the inner plate 40 (FIGS. 41, 42, and 43).
[0283] As the opening/closing cover 15 is further closed from the above described point, the range of the area surrounded by the cam hole 50bof the cam plate 50 and the second guide rail 40bof the inner plate 40 changes to the area between the inward side of the straight portion (straight groove hole) 50b2 of the cam hole 50bof the cam plate 50, in terms of the radius direction of the cam hole 50b, and the straight portion 40b2 of the second guide rail 40b, and the second boss 41cof the moving guide 41 is moved within this area. Therefore, the first boss 41bof the moving guide 41 is moved downward along the inclined portion 40a2 while the second boss 41cof the moving guide 41 is moved to the bottom end of the straight portion 40b2. Then, as the second boss 41 comes into contact with the bottom end of the straight portion 40b2, the movement of the moving guide 41 concludes (FIGS. 47, 48, and 49).
[0284] As a result, the moving guide 41 becomes virtually horizontal as the process cartridge B reaches the image formation location. In other words, at the second location, the moving guide 41 assumes an attitude different from the attitude it assumes at the first location. The first guide rail 40ais slightly longer than the moving distance of the first boss 41bof the moving guide 41 as described before. Therefore, at the completion of the movement of the moving guide 41, there is a gap between the first boss 41band the end of the inclined portion 40a2 of the first guide rail 40a. Thus, it does not occur that the compression deformation occurs to the moving guide 41 due to the contact between the first boss 41band the end of the inclined portion 40a2.
[0285] Mechanism for Opening or Closing Drum Shutters
[0286] Up to this point, the manner in which the process cartridge moves in connection to the rotation of the opening/closing cover 15 has been described. Next, the opening and closing movements of a drum shutter 12 linked to the movement of the process cartridge B will be described.
[0287] According to the present invention, the drum shutter 12 is not opened or closed during the stage in which the process cartridge B is mounted into the moving guide 41 (FIGS. 17-21). Instead, it is opened or closed in the stage in which the process cartridge B is moved within the apparatus main assembly by the rotation of the opening/closing cover 15 (FIGS. 26-47).
[0288] This arrangement is made to prevent a problem that as the drum shutter 12 is opened in the stage in which the process cartridge B is mounted into the apparatus main assembly (moving guide 41), the resistance generated by the opening of the drum shutter 12 adds to the load to which the process cartridge B is subjected when the process cartridge B is mounted into the moving guide 41, and therefore, the inward movement of the process cartridge B is stopped before the mounting guide 18bis caught by the retaining portion 41a1 in the inward portion of the guiding groove 41a. For this reason, the structural design that caused a conventional apparatus to generate a negative load in terms of the process cartridge inserting direction when the process cartridge B is mounted into the apparatus main assembly by a user has been eliminated; in other words, the drum shutter 12 is opened or closed in the stage in which the process cartridge B is moved within the apparatus, by the closing movement of the opening/closing cover 15.
[0289] As the process cartridge B is moved by the closing movement of the opening/closing cover 15, the drum shutter 12 rotationally supported by the process cartridge B is rotated and exposes the transfer opening 9aand exposure opening 9bfor the photoconductive drum 7, readying the process cartridge B for image formation.
[0290] Referring to FIG. 3, the rib 12efor keeping the drum shutter 12 open is on top of the cleaning means holding frame 11d. However, when it is seen from the direction parallel to the lengthwise direction of the process cartridge B, it is within the contour of the cleaning means holding frame 11d, and when it is seen from the direction perpendicular to the lengthwise direction of the process cartridge B, it is on the inward side of the contour of the surface of the cleaning means holding frame 11dfacing the moving guide 41.
[0291] The surface of the rib 12e, which contacts the shutter guide 44c(second contact portion) of the stationary guide 44, faces the cleaning means holding frame 11d, and is exposed as the drum shutter 12 is opened.
[0292] As is evident from the above description, when the process cartridge B is outside the apparatus main assembly, that is, when the drum shutter 12 is closed, the rib 12e(second projection) for controlling the attitude of the drum shutter 12, which is open when the process cartridge B is within the image forming apparatus main assembly, is within the contour of the cleaning means holding frame 11das seen from either the lengthwise direction of the process cartridge B or the direction perpendicular thereto. Therefore, the rib 12eis not damaged by the impacts which occur while the process cartridge B is transported, or the manner in which the process cartridge B is handled while the process cartridge B is mounted or dismounted.
[0293] Referring to FIG. 26, as the process cartridge B is moved by the closing movement of the opening/closing cover 15, the cam portion 12d(first projection) of the drum shutter 12 comes into contact with an optical system plate 1f(first contact portion), which is between the left and right inner plates within the image forming apparatus main assembly, and supports an optical system 1. As a result, the drum shutter 12 is rotated in the clockwise direction, while resisting the resiliency of a shutter spring, by the movement of the process cartridge B, and begins to expose the transfer opening 9aand exposure opening 9b.
[0294] As the drum shutter 12 is rotated in the clockwise direction, the rib 12e, which is attached to the connecting portion 12c(supporting portion), is moved away from the top surface of the cleaning means holding frame 11d, and therefore, the surface of the rib 2ewhich was in contact with the shutter guide 44cis exposed. As the process cartridge B is moved deeper into the apparatus main assembly, the cam portion 12dof the drum shutter 12, which has come into contact with the corner of the optical system plate 1f, keeps moving, with the highest point 12d1 located at the end of the cam portion 12dremaining in contact with the bottom surface of the optical system plate 1f, as shown in FIG. 29. Thus, as the process cartridge B is moved inward, the rib 12ecomes into contact with the shutter guide 44cof the stationary guide 44, causing the drum shutter 12 to be opened further. As a result, the highest point 12d1 (contact point) of the cam portion 12dis moved away from the bottom surface of the optical system plate if (FIG. 32).
[0295] The shutter guide 44cis disposed above the cleaning means holding frame 11d, overlapping therewith, and is wide enough to catch the rib 12e. Referring to FIG. 26, listing from the upstream side in terms of the direction in which the process cartridge B is inserted, the shutter guide 44chas a first inclined surface 44c1, which is higher on the downstream side, a raised surface 44c2, a second inclined surface 44c3, which is lower on the downstream side, a horizontal surface 44c4, and a vertical surface 44c5, which is the most downstream surface in terms of the process cartridge mounting direction.
[0296] As described above, the shutter guide 44crotates the drum shutter 12 by keeping the cam portion 12din contact with the optical system plate 1f, and catches the rib 12e, which has moved away from the cleaning means holding frame 11d. For this purpose, the shutter guide 44cis located on the downstream side of the stationary guide 44, being outside the path through which the rib 12ecomes up. Referring to FIG. 32, the shutter guide 44ccatches the first inclined surface 44c1, which is rendered lower on the upstream side so that it can easily scoop up the rib 12eas the rib 12eis moved toward the shutter guide 44cby the movement of the process cartridge B. After being caught by the first inclined surface 44c1, the rib is slid up the first inclined surface 44c1 by the movement of the process cartridge B, increasing the angle at which the drum shutter 12 is open.
[0297] As the opening/closing cover 15 is closed further, and the process cartridge B is moved thereby further inward of the image forming apparatus main assembly 14, the rib 12eof the drum shutter 12 comes into contact with the raised portion 44c2, or the highest portion, of the shutter guide 44c, opening the drum shutter 12 wider. During this movement of the drum shutter 12, the presence of a square notch 12f(FIG. 4) at the left front corner of the drum shutter 12 prevents the drum shutter 12 from colliding with the electrical contact 92 of the image forming apparatus (FIG. 35).
[0298] Thereafter, the rib 12eis moved onto the second inclined surface 44c3 of the shutter guide 44c, which is lower on the downstream side in terms of the process cartridge mounting direction, and therefore, the drum shutter 12 temporarily moves a short distance in the closing direction. This second slanted surface 44c3 connects the raised surface 44c2, which is rendered long to enable the drum shutter 12 to avoid the electrical contact 92, and the horizontal surface 44c4, which is lower than the raised surface 44c2, and onto which the rib 12efinally moves.
[0299] Thereafter, as the first boss 41bof the moving guide 41 moves onto the inclined portion 40a2 of the first guide rail 40a, the rib 12eof the drum shutter 12 is supported by the horizontal portion 44c4, remaining therefore at the same level, as shown in FIG. 41. However, the process cartridge B moves downward toward the transfer roller 4, increasing the angle at which the drum shutter 12 is open.
[0300] Eventually, the movement of the moving guide 41 linked to the rotation of the opening/closing cover 15 stops, ending the conveyance of the process cartridge B. In this stage, the rib 12eof the drum shutter 12 is supported by the horizontal surface 44c4 of the shutter guide 44c, keeping the drum shutter 12 open at a predetermined angle, and the transfer opening 9aand exposure opening 9bare exposed, with the process cartridge B being properly positioned in the image forming apparatus and ready for image formation, as shown in FIG. 44.
[0301] Immediately after the movement of moving guide 41 linked to the closing movement of the opening/closing cover 15 ends in the first half of the entirety of the closing movement of the opening/closing cover 15, the second boss 41cof the moving guide 41 is at the bottom end of the straight portion 40b2 of the second guide rail 40bof the inner plate 40, and then, it moves to the arcuate portion 50b1 of the cam hole 50bof the cam plate 50 (FIG. 49). As described above, the arcuate portion 50b1 of the cam hole 50bis such a portion of the cam hole 50bthat the center of its curvature coincides with the rotational axis of the rotational shaft 50a; the radius of its outward edge is equal to the distance from the rotational shaft 50ato the bottom end of the straight portion 40b2 of the second guide rail 40b; and its width (dimension in terms or its radius direction) is slightly greater than the external diameter of the second boss 41cof the moving guide 41. Therefore, as the opening/closing cover 15 is further closed after the completion of the movement of the moving guide 41, the cam plate 50 is allowed to rotate, with the edge of the arcuate portion 50b1 of the cam hole 50bof the cam plate 50 being guided by the second boss 41cof the moving guide 41, and therefore, the opening/closing cover 15 can be completely closed.
[0302] Hereinafter, various mechanisms, the movements of which are linked to the latter half of the entirety of the closing movement of the opening/closing cover 15, will be described.
[0303] Movement of Means for Connecting Driving Force Transmitting Means, Linked to Opening/closing Cover Movement
[0304] As described previously, the right inner plate 40 is provided with a driving means, which comprises a coupling means for transmitting driving force to the process cartridge B, and a coupling means controlling means for engaging or disengaging the coupling means. Also as described above, the coupling means becomes engaged or disengaged as it is moved by the coupling means controlling means in the lengthwise direction of the process cartridge B, which is approximately perpendicular to the direction in which the process cartridge B is mounted into the apparatus main assembly.
[0305] The coupling means has the inward bearing 84, outward bearing 86, and large gear 83. The inward bearing 84 rotationally supports the large gear 83 by the large gear coupling 83a, and is fixed to the inner plate 40. The outward bearing 86 is attached to a gear cover (unshown) fixed to the inner plate 40, and rotationally supports the other end of the large gear. The large gear 83 is rotationally supported by the inward and outward bearings 84 and 86 (FIG. 11).
[0306] The large gear coupling 83ais provided with a twisted hole, the cross section of which is in the form of a virtually equilateral triangle. The rotational axis of the large gear coupling 83acoincides with that of the large gear 83. A gear flange (unshown) fixed to one of the lengthwise ends of the photoconductive drum 7 of the process cartridge B is provided with a drum coupling 7a1, the rotational axis of which coincides with that of the photo-conductive drum 7, and is in the form of a twisted equilateral triangular pillar. The drum coupling 7a1 is within the hollow of the right positioning guide 18a, and the rotational axis of the drum coupling 7a1 also coincides with the axial line of the right positioning guide 18a(FIG. 3).
[0307] Referring to FIGS. 11, 50(A), 50(B), and 50(C), the coupling means controlling means comprises: the cam surface 84c(84c1 and 84c2) of the inward bearing 84; a coupling cam 85 positioned between the inward bearing 84 and large gear 83; and a spring 87, which is disposed between the large gear 83 and outward bearing 86, and keeps the large gear 83 pressed toward the inward bearing 84.
[0308] The coupling cam 85 is rotatably supported by the cylindrical portion 84bof the inward bearing 84, and is provided with the cam surface 85a(85a1, 85a2, and 85a3). The cam surface 84cof the inward bearing 84 has two portions symmetrically positioned with respect to the axial line of the cylindrical portion 84b:portion 84c1 and portion 84c2 which are contiguous with each other. The portion 84c1 of the cam surface 84cis parallel to the inward surface of the inner plate 40, and is raised a predetermined height toward coupling cam 85 in the direction parallel to the rotational axis of the large gear 83, from the inward surface of the inner plate 40 (inward surface of inward bearing 84). The portion 84c2 of the cam surface 84cis an inclined surface, which connects a predetermined point on the peripheral surface of the cylindrical portion 84bto the raised parallel portion 84c1. The cam surface 85aof the coupling cam 85 also has two portions: portion 85a1 and 85a2. The portion 85a1 of the cam surface 85ais parallel to the inward surface of the inner plate 40, and is raised toward the inward surface of the inner plate 40, from the base portion 85a3, by the height equal to the height of the raised parallel portion 84c1 of the cam surface 84cfrom the inward surface of the inner plate 40. The portion 85a2 of the cam surface 85ais an inclined surface and connects the raised parallel portion 85a1 and the base portion 85a3 of the cam surface 85a.
[0309] Referring to FIG. 50(C), as the coupling cam 85 is fitted around the cylindrical portion 84bof the inward bearing 84 in such a manner than the raised surface 84c1 contacts the bottom portion 85a3, it approaches the inner plate 40, with the presence of a small amount of play relative to the inward bearing 84 in terms of their rotational direction, and the coupling 83aof the large gear 83 is made to intrude into the image forming apparatus by the resiliency of the spring 87, becoming ready to be engaged with the drum coupling 7a1 of the process cartridge B.
[0310] Referring to FIG. 50(B), as the coupling cam 85 is rotated, the inclined surfaces 84c2 and 85a2 come into contact with each other, and begin to slide against each other. As a result, the coupling cam 85 begins to be moved in the direction to move away from the inner plate 40. Consequently, the back surface 85dof the coupling cam 85 begins to push out the large gear 83 in the direction to move away from the inner plate 40 against the resiliency of the spring 87, making the large gear coupling 83abegin to disengage from the drum coupling 7a1. Further, as the raised surface 85a1 of the coupling cam 85 comes into contact with the raised surface 84c1 as the result of the rotation of the coupling cam 85, the coupling cam 85 moves away from the inner plate 40 by a distance equal to the height of the raised portion 85a1 and base portion 85a3, which in turn moves the large gear 83 into a retreat where the coupling 83aof the large gear 83 is completely free from the drum coupling 7a1. When the large gear 83 is at its retreat, the end surface of the large gear coupling 83ais recessed from the inward surface of the inner plate 40, and also has retreated from the moving path of the positioning guide 18aof the process cartridge B.
[0311] As has been described up to this point, the coupling means of the image forming apparatus in this embodiment is engaged or disengaged, that is, enabled or disabled to transmit driving force, by being moved in the direction parallel to the rotational axis of the photoconductive drum 7, that is, the direction perpendicular to the direction in which the process cartridge B is moved, by the coupling means controlling means. Thus, each step of the movements of the process cartridge B and coupling means controlling means must be always carried out in the proper sequence. When the large gear coupling 83aas the coupling means is ready to be engaged, it is partially in the path of the positioning guide 18a, within the hollow of which the drum coupling 7a1, which engages with the large gear coupling 83a, is located. Therefore, if the large gear coupling 83abecomes ready for engagement prior to the mounting of the process cartridge B, the positioning guide 18acollides with the large gear coupling 83aduring the mounting of the process cartridge B, preventing the process cartridge B from being inserted further.
[0312] Incidentally, when an attempt is made to take the process cartridge B out of the apparatus main assembly before the disengagement of the coupling means, the driven-side of the process cartridge B cannot be moved because of the engagement between the coupling on the process cartridge B side and the coupling on the apparatus main assembly side.
[0313] In a case that the two processes of conveying the process cartridge B and driving the coupling means controlling means are carried out by the rotational movement of the opening/closing cover 15, it is necessary to provide a mechanism which guarantees that during the closing movement of the opening/closing cover 15, the coupling means is readied for engagement by the coupling means controlling means, after the completion of the movement of the process cartridge B, whereas during the opening of the opening/closing cover 15, the process cartridge B becomes ready for removal, after the disengagement of the coupling means by the coupling means controlling means.
[0314] Next, the mechanism for guaranteeing that the above described two processes will be carried out in the proper sequence, will be described.
[0315] When the opening/closing cover 15 is completely open (FIG. 27), the cam surfaces of the coupling cam 85 and inward bearing 84 are in contact with each other by the raised surface 84c1 and raised surface 85a1, and the large gear 83 is in the retreat, being away from the inner plate 40. The contact surfaces of the raised surfaces of the coupling cam 85 and inward bearing 84 are inclined at a predetermined angle, and in order for the two raised surfaces to come into contact with each other, it is necessary for the coupling cam 85 to rotate a certain angle. The thruster rod 55 is engaged with the boss 85bof the coupling cam 85, the boss 85bbeing fitted in the keyhole-like hole 55aof the thruster rod 55, and is in contact with the second boss 50gof the right cam plate 50 near the end of the arcuate portion 55b3 of the elongated hole 55b. A stopper rib 60 extending in the lengthwise direction of the process cartridge B from the surface of the inner plate 40 is within the recess of the backup portion 55g. The arcuate portion 55b3 of the elongated hole 55bis configured so that when the thruster rod 55 is in the above described state, the center of the curvature of the arcuate portion 55b3 virtually coincides with the axial line of the rotational shaft 50a. The claws 50g1 and 50g2 located at the end of the second boss 50gof the cam plate 50 remain outside the elongated hole 55b, always functioning to prevent the disengagement between the second boss 50gand thruster rod 55 during the movement of the thruster rod 55. A tension spring 5 is stretched between the boss 55clocated below the arcuate portion 55b3 of the elongated hole 55b, and the inner plate 40. The second boss 50gis kept in contact with the top wall of the arcuate portion 55b3 of the elongated hole 55b.
[0316] Up to this point, the process, in which the moving guide 41 is moved by the rotational closing movement of the opening/closing cover 15, and the process cartridge B is moved by the movement of the moving guide 41, has been described. Next, the structure which prevents the coupling cam 85 as the coupling means controlling means from rotating will be described.
[0317] While the second boss 41cof the moving guide 41 is moving in the arcuate portion 40b1 of the second guide rail 40b, the second boss 50gof the cam plate 50 moves in the arcuate portion 55b3 of the elongated hole 55bof the thruster rod 55. The center of the curvature of the arcuate portion 55b3 practically coincides with the axial line of the rotational shaft 50a. Therefore, during this movement of the second boss 50g, the thruster rod 55 maintains the attitude which it assumes when the opening/closing cover 15 is completely open. Thus, the coupling cam 85 is not rotated to move the large gear 83 (FIGS. 27-42).
[0318] Even if an unexpected external force acts upon the thruster rod 55 in the direction to make the thruster rod 55 advance, while the second boss 50gis moving in the arcuate portion 55b3 of the elongated hole 53b, the backup surface 55g1 of the backup portion 55gcomes into contact with the stopper rib 60, as shown in FIG. 51, ensuring that the thruster rod 55 is prevented from advancing, in order to prevent the coupling cam 85 from being rotated. In order for the backup surface 55g1 of the backup portion 55gto pass the stopper rib 60, the thruster rod 55, which is in the position shown in FIG. 27, must rotate about the axial line of the keyhole-like hole 55a, in which the boss 85bof the coupling cam 85 is fitted to connect the thruster rod 55 and coupling cam 85, so that the top end of the backup surface 55g1 moves below the bottom end of the stopper rib 60. However, such rotation of the thruster rod 55 is impossible while the second boss 50gof the cam plate 50 is in the arcuate portion 55b3 or inclined portion 55b2 of the elongated hole 55b. Therefore, the backup surface 55g1 and stopper rib 60 are made to remain in contact with each other, preventing the coupling cam 85 from beginning to rotate while the moving guide 41 is moving.
[0319] Referring to FIG. 36, as the second boss 41cof the moving guide 41 comes close to the border between the arcuate portion 40b1 and straight portion of the second guide rail 40b, a timing boss 41d, with which only the right moving guide 41 is provided, enters the U-shaped groove, which is located under the lifting portion 55fand is open toward the opening/closing cover 15, and then, the second boss 50gof the cam plate 50 moves into the inclined portion 55b2 of the elongated hole 55b(FIG. 42). While the second boss 50gof the cam plate 50 is in the inclined portion 55b2 of the elongated hole 55b, the thruster rod 55 is prevented by the stopper rib 60 from advancing. Therefore, the rotation of the coupling cam 85 has yet to begin.
[0320] As the second boss 50gof the cam plate 50 reaches the border between the inclined portion 55b2 and straight portion 55b1 of the thruster rod 55, the thruster rod 55 is rotated by the resiliency of the tension spring 56 about the axial line of the keyhole-like hole 55ain the counterclockwise direction, guiding the second boss 50gof the cam plate 50 into the straight portion 55b1 of the elongated hole 55b. As a result, the thruster rod 55 begins to move in the direction to allow the backup portion 55gto pass the stopper rib 60. However, when the second boss 41cof the moving guide 41 is above the straight portion 40b2 of the second guide rail 40bas shown in FIG. 45, the timing boss 41dlocated at the end of the second boss 41cof the moving guide 41 is in contact with the lifting surface 55fof thruster rod 55. Therefore, it is impossible for the backup portion 55gof the thruster rod 55 to pass the stopper rib 60.
[0321] Referring to FIG. 48, the cam plate 50 is rotated by the closing movement of the opening/closing cover 15 until the second boss 41cof the moving guide 41 moves downward in the straight portion 40b2 of the second guide rail 40b, and the timing boss 41dat the end of second boss 41cof the moving guide 41 also moves down and separates from the lifting portion 55f.As a result, the backup portion 55gof the thruster rod 55 is allowed to pass the stopper rib 60, and is pulled down by the resiliency of the tension spring 56 until the top end of the straight portion 50b1 of the thruster rod 55 butts against the second boss 50gof the cam plate 50.
[0322] During the period between when the timing boss 50dcomes into contact with the lifting surface 55fand when they separate from each other, the thruster rod 55 begins to rotate the coupling cam 85. However, the angle by which the coupling cam 85 is rotated during this period is set in a range in which the coupling cam 85 and inward bearing 84 remain in contact with each other by their raised surfaces 85a1 and 84c1, respectively. Therefore, the large gear coupling 83adoes not begin to move.
[0323] As has been described above, while the moving guide 41 is moved by the rotation of the opening/closing cover 15, the second boss 50gof the cam plate 50, which drives the thruster rod 55, moves in the arcuate portion 55b3 and inclined portion 55b2 of the elongated hole 55bof the thruster rod 55. Therefore, the thruster rod 55 does not move. In addition, the movement of the thruster rod 55 is regulated by the condition that the stopper rib 60 is in the backup portion 55g. Thus, while the process cartridge B is conveyed by the movement of the moving guide 41 linked to the rotation of the opening/closing cover 15, the large gear 83 as the coupling means does not become ready to be engaged for driving force transmission, and therefore, does not interfere with the process cartridge conveyance.
[0324] Referring to FIG. 52, as the opening/closing cover 15 is further closed after the completion of the movement of the moving guide 41, the arcuate portion 50b1 of the cam hole 50bof the elongated hole 50b(cam groove) of the cam plate 50 rotates along the second boss 41cof the moving guide 41. Thus, the moving guide 41 remains in the second location in the image forming apparatus, and the end of the straight portion 55b1 of the elongated hole 55bof the thruster rod 55 is made to contact the second boss 50gof the cam plate 50, by the resiliency of the tension spring 56, establishing the four-joint linkage comprising the thruster rod 55 and coupling cam 85.
[0325] As a result, after the completion of the movement of the moving guide 41, the coupling cam 85 is rotationally driven by the rotation of the cam plate 50, causing the boss 85bof the coupling cam 85, by which the coupling cam 85 is connected to the thruster rod 55, to move downward.
[0326] Then, as the opening/closing cover 15 is further rotated, the state of the contact between the coupling cam 85 and inward bearing 84 shifts to the contact between their inclined surfaces 85a2 and 84c2, and the large gear 83 comes under the pressure from the spring 87 between the large gear 83 and outward bearing 86. As a result, the large gear coupling 83ais forced to intrude into the hole of the inner plate 40. When the twisted hole at the intruding end of the large gear coupling 83ais not coincidental in rotational phase with the twisted projection located at the end of the drum coupling 7a1 located in the hollow of the positioning guide 18aand coaxial with the positioning guide 18a, the intrusion of the large gear coupling 83ainto the hole of the inner plate 40 stops as the intruding end of the large gear coupling 83acomes into contact with the end of the drum coupling 7a1.
[0327] Then, before the opening/closing cover 15 completely closes, the coupling cam 85 rotates a certain angle until it becomes possible for the base portion 85a3 of the cam surface 85aof the coupling cam 85 to contact the raised surface 84c1 of the cam surface 84cof the inward bearing 84. By the time the opening/closing cover 15 completely closes, the inclined surfaces 84c2 and 85a2 of the inward bearing 84 and coupling cam 85 separate from each other, and remain separated, as shown in FIG. 53.
[0328] In the preceding description of the present invention, it was stated that the end of large gear coupling 83astops intruding into the hole of the inner plate 40 as it comes into contact with the end of the drum coupling 7a1. However, when the opening/closing cover 15 is closed without mounting the process cartridge B, the large gear 83 moves until it comes into contact with the inward bearing 84. Therefore, the large gear coupling 83aprotrudes a substantial distance into the inward side of the inner plate 40.
[0329] This concludes the description of the mechanism for ensuring that the process of conveying the process cartridge B by the movement of the moving guide 41 during the first half of the closing movement of the opening/closing cover 15, and the process of readying the coupling means by the coupling means controlling means to be engaged for driving force transmission during the latter half of the closing movement of the opening/closing cover 15, are carried out in the correct order.
[0330] Driving of Process Cartridge Positioning Means on Left Side
[0331] As described before, during the process cartridge conveyance by the movement of the moving guide 41 linked by the rotation of the opening/closing cover 15, the left positioning guide 18ais not in the positioning portion 90aof the conveyance frame 90. This is for the following reason. For the purpose of reducing the load which acts upon the process cartridge B during its conveyance, the left positioning guide 18ais not provided with a spring for keeping the left positioning guide 18apressed upon the positioning portion 90a. Therefore, the process cartridge conveyance by the moving guide 41 alone cannot engage the left positioning guide 18ainto the positioning portion 90aagainst the contact pressure generated by the transfer roller 4 and various electrical contacts 92.
[0332] On the outward side of the left inner plate 40, the pushing arm 52 is provided, which functions as a process cartridge positioning means, and is driven by the cam plate 50. The pushing arm 52 is provided with the resilient pressing portion 52b, which protrudes into the inward side of the inner plate 40 through the fan-shaped hole 40bof the left inner plate 40, and is supported at a position away from the positioning portion 90a, that allows it to oscillate.
[0333] On the other hand, the left positioning guide 18aof the process cartridge B is provided with a mounting assistance auxiliary guide 18a1, which extends backward in terms of the process cartridge mounting direction. The rear end of this mounting assistance guide 18a1 constitutes a contact portion 18a2, which comes into contact with the resilient pressing portion 52bof the pushing arm 52. In this embodiment, the contact portion 18a2 is made arcuate so that the center of its curvature coincides with the axial line of the positioning guide 18a. With this structural arrangement, the variance in the positional relationship of the portion 18a2 relative to the resilient pressing portion 52bis minimized, when the positioning guide 18asettles into the positioning portion 90a.
[0334] During the conveyance of the process cartridge B, the pushing arm 52 remains in the retreat, in which the resilient pressing portion 52bof the pushing arm 52 is outside the paths of the positioning guide 18aand portion 18a1. In this state, as the pushing arm 52 is driven by the cam plate 50, the resilient pressing portion 52bpushes the positioning guide 18ainto the positioning portion 90aafter the completion of the cartridge conveyance, and comes to a retaining position because the positioning guide 18amust be prevented from being moved out of the positioning portion 90aby the external force which acts on the process cartridge B, for example, the force generated by the recording medium in the direction to lift the photoconductive drum 7 during image formation, in addition to the contact pressure from the transfer roller 4 and electrical contacts 92.
[0335] In order to minimize the angle which the pushing arm 52 must rotate to move the resilient pressing portion 52bfrom the retaining portion to retreat, the mounting assistance auxiliary guide 18a1, which is behind the positioning guide 18ain terms of the process cartridge mounting direction, is provided with the pressure catching portion 18a2, which is located on the peripheral surface, keeping the resilient pressing portion 52bof the pushing arm 52 away from the rotational shaft 52a. If the angle, by which the pushing arm 52 must rotate to place the resilient pressing portion 52bof the pushing arm 52 in contact with the peripheral surface of the positioning guide 18a, is increased to keep the resilient pressing portion 52baway from the paths of the positioning guide 18aand mounting assistance auxiliary guide 18a1, the distance between the retreat of the boss 52c, which is driven by the cam plate 50 located ahead of the resilient pressing portion 52bin terms of the process cartridge mounting direction, and the rotational shaft 50aof the cam plate 50, increases. Consequently, the end of the arm driving portion 50h1 must be extended in the outward direction in terms of the radius direction of the cam plate 50, requiring a larger space for the rotation of the cam plate 50, which is a problem.
[0336] The top surface of the mounting assistance auxiliary guide 18a1 is an inclined surface 18a3, tilting toward the peripheral surface of the positioning guide 18a. This inclined surface 18a3 assures that the pressure catching surface 18a2 contacts the resilient pressing portion 52bto minimize the protrusion of the mounting assistance auxiliary guide 18a1 from the path of the positioning guide 18a, within the area on the inward side of the rotational radius of the resilient pressing portion 52b. With this arrangement, the clearance between the resilient pressing portion 52bin its retreat, and the path of the mounting assistance auxiliary guide 18a1, is secured.
[0337] In other words, the pressure catching portion 18a2 is such a pressure catching portion that is located on the upstream side of the cartridge positioning portion 18a, in terms of the direction in which the process cartridge B is mounted into the apparatus main assembly 14, and also is located away from the cartridge positioning portion 18a. It comes under the pressure from resilient pressing portion 52bof the apparatus main assembly 14, as the process cartridge B is moved into the proper cartridge position S in the apparatus main assembly 14. Further, the pressure catching portion 18a2 is in the form of an arc, the center of which coincides with the axial line of the photoconductive drum 7. The cartridge frame CF, cartridge positioning portion 18a, and pressure catching portion 18a2, are integrally formed of plastic.
[0338] The pressure catching portion 18a2 is located on the upstream side of the cartridge positioning portion 18a, in terms of the direction in which the process cartridge B is mounted into the apparatus main assembly 14, and also is located away from the cartridge positioning portion 18a. It comes under the pressure from the resilient pressing portion 52bof the apparatus main assembly 14, as the opening/closing cover 15 is closed.
[0339] The movement of the pushing arm 52 is similar to that of the coupling means controlling means in that it must be carried out in the proper order. In other words, it is necessary that during the closing movement of the opening/closing cover 15, the pushing arm 52 begins to rotate after the completion of the conveyance of the process cartridge B, and during the opening movement of the opening/closing cover 15, the process cartridge B begins to move after the completion of the rotation of the pushing arm 52. More specifically, during the closing movement of the opening/closing cover 15, the pushing arm 52 rotates, moving the process cartridge B to a predetermined location, after the completion of the movement of the moving guide 41, and then, it retains the process cartridge B in the positioning portion. These functions of the pushing arm 52 will be described next.
[0340] When the pushing arm 52 is in the retreat, in which it is holding up the resilient pressing portion 52b, by being pressured by the resiliency of the helical torsion coil spring 53, the boss 52cis at a point at which it is about to cross the path of the open end of the arm driving portion 50h1 of the second cam 50h,after the cam plate 50 has moved the moving guide 41 to the second location.
[0341] Thus, as the opening/closing cover 15 is closed further after the completion of the movement of the moving guide 41, the arm driving portion 50h1 of the second cam 50hof the cam plate 50 takes in the boss 52cof the pushing arm 52. During the closing movement of the opening/closing cover 15, the boss 52ccontacts the outward wall of the second cam 50h, and rotates the pushing arm 52 in the clockwise direction about the arm driving portion 50h1 of the second cam 50hagainst the resiliency of the helical torsion coil spring 53. Therefore, as the cam plate 50 rotates, the boss 52cmoves deeper into the arm driving portion 52h1. By this rotation of the pushing arm 52, the resilient pressing portion 52bof the pushing arm 52 is moved closer to the mounting assistance guide 18a1 of the process cartridge B.
[0342] At this point, the positioning guide 18aof the process cartridge B has yet to fit into the positioning portion 90aof the conveyance frame 90. Therefore, the mounting assistance auxiliary guide 18a1 on the peripheral surface of the positioning guide 18ais outside the rotational path of the pressure application surface 52b1 of the resilient portion 52bof the pushing arm 52.
[0343] As the pushing arm 52 rotates about the rotational shaft 52adue to further rotation of the cam plate 50, the pulling surface 52b2, which is on the upstream side of the resilient pressing portion 52bin terms of the rotational direction of the pushing arm 52 and is tilted more in the outward direction, in terms of the radius direction of the rotation of the pushing arm 52, comes into contact with the mounting assistance auxiliary guide 18a1 on the upstream side of the peripheral surface of the positioning guide 18a, in terms of the process cartridge mounting direction with respect to a predetermined position (FIG. 55).
[0344] As the resilient pressing portion 52bis further rotated after the pulling surface 52b2 comes into contact with the round corner 18a4 of the mounting assistance auxiliary guide 18a1, which connects the inclined surface 18a3 and pressure catching portion 18a2 of the mounting assistance auxiliary guide 18a1, the process cartridge B begins to be pressured by the slanted pulling surface 52b2 in the direction to fit the positioning guide 18ainto the positioning portion 90a, and the round corner 18a4 of the mounting assistance auxiliary guide 18a1 comes into contact with the contact surface 52b1 of the resilient pressing portion 52b, on the rotational shaft 52aside. Then, as this contact surface 52b1 comes into contact with the pressure catching portion 18a2, which is on the peripheral surface of the mounting assistance auxiliary guide 18a1, the positioning guide 18afits into the positioning portion 90a, as shown in FIG. 56, ending the positioning of the process cartridge B in the apparatus main assembly.
[0345] Even after pushing the positioning guide 18ainto the positioning portion 90aby the resilient pressing portion 52b, the pushing arm 52 continues to rotate until the resilient pressing portion 52bentirely enters the path of the pressure catching portion 18a2 to begin to properly support and retain the process cartridge B (FIG. 57).
[0346] Thereafter, as the cam plate 50 rotates further, the boss 52cmoves past the arm driving portion 50h1 and moves into the arm retaining portion 50h2, the center of the curvature of which coincides with the rotational axis or the cam plate 50. As the result, the rotation of the pushing arm 52 stops.
[0347] Thereafter, the cam plate 50 rotates further to a point at which it will ensure that the boss 52cof the pushing arm 52 has come into contact with the cam surface of the arm retaining portion 50h2, and which corresponds to the completely closed position of the opening/closing cover 15 (FIG. 58).
[0348] At this point, the resilient pressing portion 52bof the pushing arm 52 is in contact with the pressure catching portion 18a2 of the process cartridge B, and also, is completely in the path of the positioning guide 18a. Therefore, the process cartridge B is regulated in movement; in other words, it is retained in the positioning portion 90a.
[0349] In this state, the only direction in which the positioning guide 18ais allowed to move is the direction of the line connecting the resilient pressing portion 52band rotational shaft 52a. Therefore, as an attempt is made to dislodge the process cartridge B from the positioning portion 90a, the reactive force which acts on the resilient pressing portion 52bis directed approximately toward the rotational shaft 52a, failing to rotate the pushing arm 52. Without the rotation of the pushing arm 52, the resilient pressing portion 52bdoes not unlatch from the pressure catching portion 18a2. Therefore, the process cartridge B remains retained in the positioning portion 90a, being properly positioned.
[0350] Regarding the relationship between the boss 52cof the pushing arm 52 and the second cam 50hof the cam plate 50 while they are in contact with each other, when the image forming apparatus is ready for image formation, that is, after the complete closing of the opening/closing cover 15, the boss 52cis in the arm retaining portion 50h2 of the second cam 50h, the center of the curvature of which coincides with the axial line of the rotational shaft 50aof the cam plate 50, being supported thereby. Therefore, even if an attempt is made to rotate the pushing arm 52, it is impossible for the pushing arm 52 to rotate the cam plate 50. Thus, neither does the opening/closing cover 15 open, nor is the image forming apparatus adversely affected.
[0351] Activation of Interlocking Switch
[0352] Up to this point, the placement of the process cartridge B in the apparatus main assembly linked to the closing movement of the opening/closing cover 15, the readying of the coupling means by the movement of the coupling means controlling means, for engagement, and the positioning and retaining of the left positioning guide of the process cartridge B by the pushing arm 52, in the positioning portion, have been described.
[0353] These processes completely end before the opening/closing cover 15 is completely closed. Thus, as the opening/closing cover 15 is completely closed, the interlocking switch 54 is activated, allowing electrical current to flow to ready the image forming apparatus for image formation. More specifically, as the microswitch 91 (FIG. 58) on the power source circuit board is pressed by an oscillatory lever 91a, the image forming apparatus is turned on. Referring to FIGS. 54-58, the interlocking switch 54 is rotationally attached to the left inner plate 40. It makes contact with the oscillatory lever 91aof the microswitch 91 (unshown in FIGS. 54-57), by the lever 54b, and is kept pressed upward by the resiliency of the microswitch 91.
[0354] The left cam plate 50 is provided with a contact surface 50i, which is located on the inward side, in terms of the radius direction of the curvature of the second cam 50h, of the second cam 50hlocated at the leading end of the left cam plate 50 in terms of the rotational direction of the cam plate 50. The contact surface 50icontacts the elastic portion 54cof the interlocking switch 54.
[0355] As the opening/closing cover 15 is closed, and the left cam plate 50 guides the boss 52cof the pushing arm 52 to the arm retaining portion 50h2 of the second cam 50h, the contact surface 50icomes into contact with the elastic portion 54cof the interlocking switch 54. Thereafter, while the cam plate 50 is moving the boss 52cof the pushing arm 52 to the outward wall of the arm retaining portion 50h2, the interlocking switch 54 rotates about the shaft 54aagainst the resiliency of the microswitch 91, causing the lever 54bto press the lever 91adownward to engage the microswitch 91. As a result, the image forming apparatus is turned on.
[0356] In order to ensure that the interlocking switch 54 is activated during the last stage of the rotational movement of the cam plate 50, the contact surface 50iof the cam plate 50 must be positioned as if it is partially in the contact portion of the interlocking switch 54 (FIG. 58), in consideration of the variance in the angle by which the cam plate 50 is rotated by the closing of the opening/closing cover 15. Therefore, the contact portion 54cof the interlocking switch 54 is rendered elastic so that the contact portion 54, or elastic portion, elastically deforms to tolerate the hypothetical intrusion of cam plate 50.
[0357] Method for Positioning Process Cartridge
[0358] The turning on of the image forming apparatus concludes the last movement of the various mechanisms linked to the closing of the opening/closing cover 15; in other words, the complete closing of the opening/closing cover 15 readies the image forming apparatus for image formation. Thereafter, as the motor of the driving means 80 rotates, the driving force is transmitted to the large gear 83, rotating the large gear 83. As the large gear 83 rotates, the twisted hole of the large gear coupling 83abecomes coincidental in rotational phase with the twisted projection of the drum coupling 7a1. As the twisted hole and projection coincide in rotational phase, the large gear coupling 83ais advanced by the spring 87 located between the large gear 83 and outward bearing 86. Then, force is generated by the twist of both the couplings in the direction to cause the two couplings to pull each other. As a result, the end of the twisted projection of the drum coupling 7a1 comes into contact with the bottom surface of the twisted hole of the large gear coupling 83a, and is kept in contact therewith, by the force which is acting upon both the couplings in the direction to cause the couplings to pull each other, fixing thereby the positions of both couplings in terms of the lengthwise direction of the process cartridge B. Since the cross section of the twisted hole of the large gear coupling 83aand the cross section of the twisted projection of the drum coupling 7a1 are both in the form of a virtually equilateral triangle, and the axial lines of the twisted hole and twisted projection coincide with the large gear coupling 83aand drum coupling 7a1, respectively, the rotational axes of the large gear coupling 83aand drum coupling 7a1 become aligned with each other as the three lateral walls of the twisted hole come into contact with the corresponding three lateral edges of the twisted projection, allowing driving force to be smoothly transmitted.
[0359] After driving force begins to be transmitted by the engagement of the coupling means, and the rotational axes of the large gear coupling 83aand drum coupling 7a1 are aligned, the position of the right end of the process cartridge B, where the coupling means controlling means is located, is fixed by the coupling means. Referring to FIG. 59, the positioning guide 18a, which has been supported by the cartridge catching/retaining portion 84auntil the coupling means is engaged, is separated from the cartridge catching/retaining portion 84aagainst the resiliency of the helical torsion coil spring 45, and also, the mounting guide 18bis separated from the guiding groove 41aof the moving guide 41. Further, as the process cartridge B begins to be driven as the result of the engagement of the coupling means, in other words, as the process cartridge B begins to be subjected to rotational force, the butting surface 18d, which is on the right end of the cartridge frame, as seen from the trailing side in terms of the process cartridge mounting direction, and on the leading end of the cartridge frame in terms of the process cartridge mounting direction, and faces forward in terms of the rotational direction of the process cartridge B, comes into contact with the rotation controlling portion 44bof the stationary guide 44.
[0360] As described above, in this embodiment, the image forming apparatus is structured so that the position of the process cartridge B within the image forming apparatus is fixed only after driving force begins to be transmitted to the process cartridge B by the engagement of the coupling means.
[0361] After driving force begins to be transmitted to the process cartridge B, the process cartridge B is retained in the proper position by the drum coupling 7a1, which is coaxially attached to the right end of the photoconductive drum 7, and the large gear coupling 83arotationally supported by the right inner plate 40 of the image forming apparatus. The left end of the process cartridge B is properly positioned as the positioning guide 18aof the cartridge frame, the axial line of which coincides with the rotational axis of the photoconductive drum 7, is fitted in the positioning portion 90aof the conveyance frame 90, and is retained therein as the pressure catching portion 18a2 on the peripheral surface of the positioning guide 18ais kept pressed by the resilient pressing portion 52bof the pushing arm 52. Further, the butting surface 18dof the cartridge frame, which is at the leading end, in terms of the process cartridge mounting direction, and at the right end, as seen from the trailing side in terms of the process cartridge mounting direction, remains in contact with the rotation controlling portion 44bof the stationary guide 44. In other words, the process cartridge B is properly retained in the proper position in the image forming apparatus, by three points.
[0362] In order to place the process cartridge B in the above described proper position, the mounting guide 18bof the process cartridge B, which has been supported by the moving guide 41 while being conveyed by the movement of moving guide 41, leaves the retaining surface 41a1 of the moving guide 41, as the positioning portions (positioning guide 18a, and drum coupling 7a1), which are coaxial with the photoconductive drum 7 begin to be supported by the positioning means (positioning portion 90aof the conveyance frame, and large gear coupling 83a) on the image forming apparatus side.
[0363] As is evident from the above description, by supporting the positioning portions on the process cartridge B side, which are coaxial with the photo-conductive drum 7, by the positioning means of the image forming apparatus main assembly, the process cartridge B is placed and retained in the proper position in the image forming apparatus, and therefore, the process cartridge B is highly accurately positioned relative to such components as the optical system 1 and transfer roller 4, the positional relationship of which relative to the photoconductive drum 7 must be guaranteed in accuracy.
[0364] Movements of Process Cartridge Mounting/Dismounting Mechanism During Opening of Opening/Closing Cover 15
[0365] Next, the sequence of turning off the image forming apparatus by deactivating interlocking switch 54 by opening the opening/closing cover 15; disengaging the pushing arm 52 and coupling means by further opening the opening/closing cover 15; moving the moving guide 41 by further opening the opening/closing cover 15; and taking out the process cartridge B from the moving guide 41, will be described. In this sequence, the steps described above are carried out in the reverse order.
[0366] The opening/closing cover 15, which is in the position shown in FIGS. 53, 58, and 59, is opened. On the left side of the image forming apparatus, as the opening/closing cover 15 is opened, the cam plate 50 rotates in the direction to move away from the interlocking switch 54. As a result, the interlocking switch 54 is lifted by the resiliency of the microswitch 91, and therefore, the current to various operational units of the image forming apparatus is cut off. Further, the elastic portion 54cis disengaged from the contact portion 50iof the cam plate 50 (FIGS. 55-58).
[0367] Next, the pushing arm 52 is disengaged from the coupling means. First, the disengagement of the left pushing arm 52 will be described.
[0368] As the cam plate 50 is rotated until the elastic portion 54cof the interlocking switch 54 becomes disengaged from the contact portion 50i, the boss 52cof the pushing arm 52 becomes disengaged from the arcuate surface of the arm retaining portion 50h2 of the second cam 50h(FIG. 56). Since the resiliency of the helical torsion coil spring 53 attached to the base of the pushing arm 52 is not strong enough to disengage the pushing arm 52 by lifting the pushing arm 52 by overcoming the friction between the resilient pressing portion 52band pressure catching portion 18a2, the cam plate 50 simply contacts the boss 52cby the inward wall of the arm driving portion 50h1 of the second cam 50h, in terms of the radius direction. Then, the pushing arm 52 is forced by the rotation of the cam plate 50 to move upward.
[0369] After this disengagement of the boss 52cand the inward wall of the arm driving portion 50h1 of the second cam 50h, the resilient pressing portion 52bof the pushing arm 52 is disengaged from the pressure catching portion 18a2 of the process cartridge B. The pushing arm 52 is placed in contact with the top end 40h2 of the fan-shaped hole 40hof the inner plate 40, by the function of the helical torsion coil spring 53, by the butting portion 52b3 at the top end of the resilient pressing portion 52b, and the resilient pressing portion 52bis moved to its retreat where it will be out of the paths of the positioning guide 18aand pressure catching portion 18a2 of the process cartridge B (FIGS. 54-55).
[0370] As a result, the left positioning guide 18aof the process cartridge B is moved out of the positioning portion 90aby the contact pressure between the photoconductive drum 7 and transfer roller 4, which acts in the direction to lift the photoconductive drum 7.
[0371] At the same time as the disengagement of the pushing arm 52 on the left side, the coupling means is disengaged.
[0372] As the opening/closing cover 15 is opened, the coupling cam 85 connected to the right cam plate 50 by the thrust rod 55 rotates (FIG. 52) in the direction to cause the large gear coupling 83ato move away from the process cartridge B in terms of the direction of the rotational axis of the photoconductive drum 7.
[0373] As described before, one end of the thruster rod 55 is connected to the second boss 50gof the right cam plate 50, by the end of the elongated arcuate hole 55b, and the other end in connected to the boss 85bof the coupling cam 85, by the keyhole-like hole 55a. The end of the elongated hole 55bis kept pressed upon the second boss 50gby the tension spring 56. It is as described above that the direction of the straight portion 55b1 of the elongated hole 55bof the thruster rod 55 is virtually perpendicular to the line connecting the top end of the straight portion 55b1 and keyhole-like hole 55a.
[0374] The coupling means is constituted of a combination of the twisted projection and twisted hole, the cross sections of which are in the form of a virtual equilateral triangle. Therefore, in order to disengage the coupling means by moving the large gear coupling 83ain its axial direction, either the drum coupling 7a1 with the twisted projection or the large gear coupling 83awith the twisted hole must be rotated by such an angle that is necessary to dissolve the engagement between the twisted edges of the twisted projection and the twisted walls of the twisted hole. Therefore, a relatively large amount of force is necessary for the disengagement.
[0375] The thruster rod 55 transmits driving force of the cam plate 50 to the coupling cam 85, rotating the coupling cam 85, and the rotation of the coupling cam 85 disengage the coupling means. Therefore, as driving force is transmitted from the cam plate 50 to the coupling cam 85 to disengage the coupling means, the thruster rod 55 is subjected to a coupling means disengagement load Ff which acts in the direction of the line connecting the keyhole-like hole 55a, in which the boss 85bof the coupling cam 85 is fitted, and the top end of the straight portion 55b1 of the elongated hole 55b, which is in contact with the second boss 50gof the cam plate 50, as shown in FIG. 52. In order to prevent the second boss 50gfrom dislodging from the end of the elongated hole 55bwhen this coupling means disengagement load Ff is caught by the end of the elongated hole 55b, the wall surface of the end of the elongated hole 50bmust be rendered either perpendicular to the direction of the coupling means disengagement load, or inclined in such a manner that the coupling means disengagement load, the major component of which is caught by the straight portion 55b1 of the elongated hole 55b, is directed toward the top end of the straight portion 55b1. In this embodiment, the straight portion 50b1, which constitutes the end portion of the elongated hole 50bis rendered virtually perpendicular to the line connecting the top end of the straight portion 50b1 and the keyhole-like hole 55a, and the tension spring 56 is mounted so that the end of the straight portion 50b1 is kept pressed upon the second boss 50g.
[0376] As the cam surfaces of the inward bearing 84 and the corresponding inclined surfaces 85a2 and 84c2 are placed in contact with each other by the rotation of the coupling cam 85, the coupling cam 85 is moved by the function of the inclined surfaces, outward of the apparatus in terms of its axial direction, dissolving the engagement between the large gear coupling 83aand drum coupling 7a1. Thereafter, the further rotation of the coupling cam 85 causes the raised surfaces 85a1 and 84c1 of the cam surfaces of the coupling cam 85 and inward bearing 84, respectively, to contact each other. As the raised surfaces 85a1 and 84c1 contact each other, the inward end of the large gear coupling 83ais moved outward of the apparatus beyond the inward surface of the inner plate 40, ending the disengagement of the coupling means.
[0377] In the description given above regarding the internal movements of the image forming apparatus linked to the opening of the opening/closing cover 15, it was stated that the movement of the cam plate 50 was linked to the movement of the opening/closing cover 15, and the various mechanisms were driven by the rotation of the cam plate 50. However, the moving guide 41, which had conveyed the process cartridge B, remains stationary during the opening of the opening/closing cover 15 to the above described point. This is due to that fact that during the rotation of the cam plate 50 up to the above described point, all that happens is for the top and bottom walls of the arcuate portion 50b1 of the elongated hole 50bto pass by the peripheral surface of the second boss 41cof the moving guide 41 located below the bottom end of the straight portion 40b2 of the second guide rail 40bof the inner plate 40. In other words, until the pushing arm 52 and coupling means, which are the means for properly positioning and supporting the process cartridge B within the image forming apparatus, are completely disengaged, the process cartridge B is not conveyed by the moving guide 41.
[0378] Thus, as the opening/closing cover 15 is further opened from the point corresponding to the end of the above described cover opening stage, the moving guide 41 begins to be moved by the cam plate 50.
[0379] As the rotation of the cam plate continues, the moving guide 41 comes into contact with the second boss 41cat the intersection of the arcuate portion 50b1 and straight portion (straight groove hole) 50b2 of the elongated hole 50bof the cam plate 50. As a result, the further rotation of the cam plate 50 begins to cause the straight portion (straight groove hole) 50b2 to make the second boss 41cof the moving guide 41 move upward into the straight portion 40b2 of the second guide rail 40bof the inner plate 40. At this point, the moving guide 41 begins to be moved by the opening movement of the opening/closing cover 15, for the first time.
[0380] At this time, the aforementioned disengagement of the thruster rod 55 will be described.
[0381] Referring to FIG. 52, while the coupling means is disengaged by the rotation of the cam plate 50, the timing boss 41dof the moving guide 41 enters the space under the lifting surface 55fof the thruster rod 55. The cam plate 50 begins to lift the moving guide 41 as the coupling cam 85 further rotates from the point at which the raised surface 85a1 and 84c1 of the cam surfaces of the coupling cam 85 and inward bearing 84, respectively, come into contact with each other. At this point, the stopper rib 60, which perpendicularly extends from the surface of the inner plate 40 has arrived above the recessed backup portion 55g, which is above the lifting surface 55f, and is open upward (FIG. 48).
[0382] As the timing boss 41dat the end of the second boss 41cof the moving guide 41 moves upward the lifting surface 55fof the thruster rod 55, the thruster rod 55 rotates about the axial line of the keyhole-like hole 55a. This rotation causes the corner of the elongated hole 55bof the thruster rod 55, where the straight portion 55b1 and inclined portion 55b2 of the elongated hole 55bmeet, to move beyond the second boss 50gof the cam plate 50 ending the driving of the thruster rod 55 by the cam plate 50. Also, this rotation of the thruster rod 55 causes the stopper rib 60 to settle in the recessed backup portion 55g, beginning to regulate the movement of the thruster rod 55 (FIG. 45).
[0383] Then, the second boss 41cof the moving guide 41 is lifted by the cam plate 50, and the first boss 41bof the moving guide 41 begins to move along the inclined portion 40a2 of the first guide rail 40a. As a result, the moving guide 41 is moved upward. Therefore, the bottom surface 18b1 of the mounting guide 18bof the process cartridge B, which was not in contact with the moving guide 41 up to this point, comes into contact with the retaining surface 41a1 of the moving guide 41. Consequently, the process cartridge B will be supported by the moving guide 41 instead of the positioning means of the image forming apparatus main assembly.
[0384] The moving guide 41 makes contact with the end 18b2 of the mounting guide 18b, by the inward end of the catching surface 41a2, and begins to pull the process cartridge B outward of the apparatus main assembly. During this movement of the moving guide 41, on the right side of the apparatus main assembly, the process cartridge B is pulled outward of the apparatus main assembly in the diagonally upward direction, while the right positioning guide 18apushes up the helical torsion coil spring 45 attached to the right stationary guide 44 (FIG. 44).
[0385] As the opening/closing cover 15 is further opened, the second boss 41cof the moving guide 41 is sandwiched by the first arcuate portion 40b3 of the second guide rail 40bof the inner plate 40, and the leading end of the straight portion (straight groove hole) 50b2 of the elongated hole 50b(cam groove) of the cam plate 50, and is moved toward the opening W, through which the process cartridge B is mounted or dismounted. At the same time, the first boss 41bis moved outward from the inclined portion 40a2 of the first guide rail 40aalong the horizontal portion 40a1. Consequently, the process cartridge B is conveyed to the location (cartridge removal location) at which the process cartridge B can be grasped by a user, with the photoconductive drum 7 being horizontally conveyed (FIGS. 26-44).
[0386] At the same time as this conveyance of the process cartridge B, the drum shutter 12, rotationally supported by the cartridge frame of the process cartridge B, is moved following in reverse the steps it follows during the mounting of the process cartridge B.
[0387] As the first boss 41bof the moving guide 41 is made to climb the inclined portion 40a2 of the first guide rail 40awhile moving the process cartridge B upward, the angle, at which the drum shutter 12 is open, temporarily narrows slightly. Then, as the process cartridge B begins to be conveyed toward the opening W, the rib 12ecomes into contact with the second inclined surface 44c3 of the shutter guide 44dof the stationary guide 44, increasing the angle at which the drum shutter is open. Then, the rib 12eis moved onto the raised surface 44c2, drum shutter 12 avoiding the electrical contact 92. Then, the rib 12eis moved onto the first inclined surface 44c1, and is conveyed on the first inclined surface 44c1 toward the opening W, together with the process cartridge B, while allowing the angle, at which the drum shutter 12 is open, to be reduced by the force of the shutter spring (unshown). As the angle, at which the drum shutter 12 is open, reduces, the highest point 12d1 of the cam portion 12dcomes into contact with the bottom surface of the optical system plate 1f, and the rib 12eleaves the first inclined surface 44c1. Then, as the highest point 12d1 of the cam portion 12dcomes out of the bend portion of the optical system plate 1f, the cam portion 12dis rotated by a large angle by the force of the torsional coil spring. The drum shutter 12 continues to close until the cam portion 12dleaves the optical system plate 1f, when the transfer opening 9aand exposure opening 9bare completely covered by the drum shutter 12.
[0388] When the highest portion 12d1 of the cam portion 12dof the drum shutter 12 is made to pass the bend portion of the optical system plate 1f, by the conveyance of the process cartridge B carried out by the movement of the moving guide 41 linked to the rotation of the opening/closing cover 15, the bottom surface 10f4 of the toner/developing means holding frame 10fof the process cartridge B comes into contact with the contact rib 43cof the front guide 43 which constitutes the bottom wall of the opening W (FIG. 26).
[0389] When the process cartridge B is assuming such an attitude that it contacts the contact rib 43c, the center of gravity of the process cartridge B is on the photoconductive drum 7 side with respect to the contact surface between the process cartridge B and contact rib 43c. Therefore, as the opening/closing cover 15 is further opened when the process cartridge B is assuming the above described attitude, the moving guide 41 moves closer to the opening W, moving the process cartridge B toward the opening W, or toward an operator. While the process cartridge B is moved toward the opening W, it is rotated by the inclination of the contact rib 43cand bottom surface 10f4 of the toner/developing means holding frame 10f, in such a manner that the toner/developing means holding frame 10fside of the process cartridge B is lifted as if the inward end 18b2 of the mounting guide 18bis functioning as a fulcrum. The contact rib 43cis shaped so that as the opening/closing cover 15 continues to be opened until it becomes fully open as shown in FIG. 21, the process cartridge B is rotated until the outward bottom corner 18b3 of the mounting guide 18bmoves beyond the inclined surface 41a4 located at the stepped portion of the guiding groove 41aof the moving guide 41.
[0390] Therefore, as the guiding surface 41a2 of the guiding groove 41aof the moving guide 41 is made contiguous and level with the front guiding surface 42a1 of the auxiliary guide 42 (first location) by the final stage of the rotational movement of the opening/closing cover 15 before it becomes fully open, the process cartridge is enabled to be smoothly taken out of the apparatus main assembly, through the opening W, without such an occurrence that the outward bottom corner 18b3 of the mounting guide 18bhangs up on the inclined surface 41a1, by being simply pulled toward the operator.
[0391] When the opening/closing cover 15 is in the fully open position, the second boss 41cof the moving guide 41 is placed in contact with the inward wall of the straight portion (straight groove hole) 50b2 (straight groove hole) of the elongated hole 50bof the cam plate 50, and the end of the arcuate portion 40b1 of the second guide rail 40b, on the opening W side, being used as a stopper for preventing the opening/closing cover 15 from being further rotated.
[0392] As described above, during the first half of the entire rotational range of the opening/closing cover 15 for completely closing the fully open opening/closing cover 15, the process cartridge mounting/dismounting mechanism in this embodiment moves the moving guide 41 from the first location, at which the process cartridge B can be mounted into, or dismounted from, the apparatus main assembly, to the second location, from which the process cartridge B is conveyed close to the location at which the process cartridge B functions for image formation. Then, the drum shutter 12 is opened by the conveyance of the process cartridge B by the movement of the moving guide 41. Next, the process cartridge B is readied for an image forming operation, and is kept on standby near the location at which process cartridge B functions for image formation. During the latter half of the entire rotational range of the opening/closing cover 15 for closing the fully open opening/closing cover 15, the process cartridge mounting/dismounting mechanism readies the coupling means for transmitting driving force to the process cartridge B for engagement, and activates the positioning means for placing and supporting the process cartridge B in the location at which the process cartridge B can function for image formation. Then, it turns on the image forming apparatus. On the other hand, during the first half of the entire rotational range of the opening/closing cover 15 for fully opening the completely closed opening/closing cover 15, first. The image forming apparatus is turned off by the initial opening movement of the opening/closing cover 15. Then, the positioning means which has been retaining the process cartridge B in the position at which the process cartridge B can function for image formation, and the coupling means, are disengaged. Then, during the latter half of the entire rotational range of the opening/closing cover 15 for fully opening the completely closed opening/closing cover 15, the process cartridge B is conveyed by moving the moving guide 41 from the aforementioned second location to the first location, while closing the drum shutter 12 by the conveyance of the process cartridge B.
[0393] With the provision of the above described mechanism, it becomes possible to move the process cartridge B by the opening or closing movement of the opening/closing cover 15. Therefore, even if the design of an image forming apparatus is such that the process cartridge R is mounted into the deeper end of the image forming apparatus main assembly 14, the operation for mounting or dismounting the process cartridge 13 can be easily carried out.
[0394] The description given above regarding one of the embodiments of the present invention can be summarized as follows.
[0395] The process cartridge B removably mountable in the electrophotographic image forming apparatus main assembly 14 having the process cartridge entrance opening/closing cover 15, which can be opened or closed, and the first and second guides 41, the movements of which are linked to the opening and closing movement of the opening/closing cover 15, comprises:
[0396] the electrophotographic photoconductive drum 7;
[0397] processing means (charging means 8, developing means 10, and cleaning means 11) which act on the photoconductive drum 7,
[0398] the first cartridge frame CF, which is located at one end of the process cartridge B in terms of the axial direction of the photoconductive drum 7, and extends in the direction parallel to the direction in which the process cartridge B is mounted into the apparatus main assembly 14;
[0399] the first cartridge guide 18bwhich projects from the first cartridge frame CF, and rests on the first guide 41 of the apparatus main assembly so that the process cartridge B is conveyed toward the designated process cartridge position S in the apparatus main assembly 14 by the movement of the first guide 41, when the process cartridge B is mounted into the apparatus main assembly 14;
[0400] the second cartridge frame CF, which is located at the other end of the process cartridge B in terms of the axial direction of the photoconductive drum 7, and extends in the direction parallel to the direction in which the process cartridge B is mounted into the apparatus main assembly 14;
[0401] the second cartridge guide 18bwhich projects from the second cartridge frame CF, and rests on the second guide 41 of the apparatus main assembly so that the process cartridge B is conveyed toward the designated process cartridge position S in the apparatus main assembly 14 by the movement of the second guide 41, when the process cartridge B is mounted into the apparatus main assembly 14;
[0402] the first cartridge positioning portion 18a, which is on one end of the process cartridge B in terms of the axial direction of the photoconductive drum 7, projects outward from the first cartridge frame CF, and is coaxial with the photoconductive drum 7, and which engages with the first positioning portion 44aof the apparatus main assembly 14, in order to properly position the process cartridge B relative to the apparatus main assembly 14, toward the end of the mounting of the process cartridge B into the apparatus main assembly 14; and
[0403] the second cartridge positioning portion 18a, which is on other end of the process cartridge B in terms of the axial direction of the photoconductive drum 7, projects outward from the second cartridge frame CF, and is coaxial with the photoconductive drum 7, and which engages with the second positioning portion 90aof the apparatus main assembly 14, in order to properly position the process cartridge B relative to the apparatus main assembly 14, toward the end of the mounting of the process cartridge B into the apparatus main assembly 14.
[0404] One end of the photoconductive drum 7 in terms of the axial direction of the photoconductive drum 7 is provided with the driving force receiving portion 7a1, which receives the driving force for rotating the photoconductive drum 7, from the apparatus main assembly 14 after the process cartridge B is mounted into the apparatus main assembly 14.
[0405] Further, the aforementioned driving force receiving portion 7a1 is a projection approximately in the form of a twisted triangular pillar. In order to receive driving force, it engages into the hole in the form of a twisted pillar, the cross section of which perpendicular to its axial line is approximately an equilateral triangle.
[0406] As seen in the lengthwise direction of the photoconductive drum 7 and also in terms of the process cartridge mounting direction, the rear end of the first cartridge guide 18band the rear end of the second cartridge guide 18bare on the upstream side with respect to the center of gravity of the process cartridge B. Further, the front end of the first cartridge guide 18band the front end of the second cartridge guide 18bare on the downstream side of the center of gravity of the process cartridge B.
[0407] When the process cartridge B is in the position, at which it is to function for image formation, in the apparatus main assembly 14, the front end of the first cartridge guide 18band the front end of the second cartridge guide 18bare on the downstream side with respect to the vertical line intersecting the axial line of the photoconductive drum 7.
[0408] The rear end of the first cartridge guide 18bhas a flat portion 18b1 by which the rear end of the first cartridge guide 18brests on the first guide 41 of the apparatus main assembly 14, and an inclined surface 18b4, which extends upstream in terms of the process cartridge mounting direction, tilting diagonally downward. It is pressed by the first guide 41 of the apparatus main assembly 14 in the process cartridge mounting direction, by the point of the first cartridge guide 18b, at which the portion 18b1 and inclined portion 18b4 meet.
[0409] Further, the rear end of the second cartridge guide 18bhas a flat portion by which the second cartridge guide 18brests on the second guide 41 of the apparatus main assembly 14, and an inclined portion 18b4, which extends upstream in terms of the process cartridge mounting direction, tilting diagonally downward, and is pressed by the second guide 41 of the apparatus main assembly 14 in the process cartridge mounting direction by the point of the second cartridge guide 18b, at which the portion 18b1 and inclined portion 18b4 meet.
[0410] The first cartridge guide 18band second cartridge guide 18bare moved in the process cartridge mounting direction, resting on the first and second guides 41 of the apparatus main assembly 14. Then, they are subjected to the resistance generated by the spring 45 as the process cartridge B is further inserted. As they are subjected to the resistance, the rear end of the first cartridge guide 18bis pressed by the first guide 41 of the apparatus main assembly 14, and the rear end of the second cartridge guide 18bis pressed by the second guide 41 of the apparatus main assembly 14. When the process cartridge B is placed in the image formation position in the apparatus main assembly 14, the first cartridge guide 18band second cartridge guide 18bare apart from the first guide 41 and second guide 41, respectively, of the apparatus main assembly 14.
[0411] Further, the process cartridge B is provided with the regulating portion 18d(butting surface), which comes into contact with the rotation controlling portion 44hof the stationary guide 44 of the apparatus main assembly 14, and prevents the process cartridge B from being rotated about the first and second cartridge positioning portions 18aand 18aby the force, which is generated as the driving force receiving portion 7a1 receives driving force from the apparatus main assembly 14, and which acts in the direction to rotate the process cartridge B about the first cartridge positioning portion 18aand second cartridge positioning portion 18a. The regulating portion 18dis on the external surface of the cartridge frame CF of the process cartridge B, which faces upward when the process cartridge B is in the image formation position in the apparatus main assembly 14. The first cartridge positioning portion 18aof the process cartridge B engages into the first positioning portion 44aof the apparatus main assembly 14, and the second cartridge positioning portion 18aengages into the second positioning portion 90aof the apparatus main assembly 14. When the regulating portion 18dis in contact with the rotation controlling portion 44bof the stationary guide 44 of the apparatus main assembly 14, the process cartridge B is in the position in which it is to function for image formation.
[0412] The first cartridge positioning portion 18aand second cartridge positioning portion 18aare cylindrical, and the former is greater in diameter than the latter.
[0413] The process cartridge B is conveyed by the opening movement of the opening/closing cover 15 to the location from which it can be taken out of the apparatus main assembly 14, with the first cartridge guide 18band second cartridge guide 18bresting on the first and second guides 41, respectively, of the apparatus main assembly 14. While the process cartridge B is conveyed to the location from which it can be taken out of the apparatus main assembly 14, the bottom surface of the process cartridge B comes into contact with the projection 16aof the apparatus main assembly 14. As a result, the downstream side of the process cartridge B in terms of the direction in which the process cartridge B is taken out of the apparatus main assembly 14, lifts.
[0414] Furthermore, the cartridge B includes a shutter for protecting a portion of the photosensitive drum 7 it is exposed through the cartridge frame CF, the shutter being movable between a protection position in which it covers the photosensitive drum 7 and a retracted position in which it is retracted from the protection position; a first projection 12dcontactable with a first contact portion 1fprovided in the main assembly 14 of the apparatus to move the shutter 12 from the protection position to the retracted position when the cartridge B is conveyed to the mounting position S by the movement of the first main assembly side guide 41 and the second main assembly side guide 41, the first projection 12dprojecting upwardly from a surface which is a top surface when the cartridge B is conveyed; a second projection 12C contactable with a second contact portion 44cprovided in the main assembly 14 of the apparatus to maintain the shutter 12 at the retracted position when the cartridge B is conveyed, the second projection 12C projecting in the longitudinal direction of the cartridge frame CF, wherein the first cartridge guide 18b, the second projection 12C and the first projection 12dare arranged in this order in the longitudinal direction of the cartridge frame CF.
[0415] The shutter 12 is made of plastic resin material, and the first projection 12dand the second projection 12C are integrally molded. The shutter 12 includes a cover portion 12acovering the exposed portion or the photosensitive drum 7 and a supporting portion 12cfor rotatably supporting the cover portion 12aon the cartridge frame CF. The second projection 12C is provided on the supporting portion 12c.
[0416] Thus, the usability is maintained or improved without making the main assembly 14 of the image forming apparatus bulky.
[0417] Additionally, the process cartridge B can be placed at a rear side of the main assembly 14 of the image forming apparatus, by which the latitude of the unit disposition of the electrophotographic image forming apparatus An is improved.
[0418] Furthermore, the latter part of the closing motion of the opening and closing cover 15 can be utilized for operating driving interconnection means for permitting establishment of the driving connection by the pushing arm 52 and/or coupling means which are positioning means for the process cartridge B in the main assembly 14 of the image forming apparatus. Therefore, the increase or the number of parts can be suppressed by assigning multifunction to the parts required by the mounting-and-demounting mechanism for the process cartridge and connecting with the peripheral parts.
[0419] The process cartridge B has the mounting guide 18bsupported by the movement guide 41 and the positioning boss 18asupported by the cartridge receiving portion 84aor the positioning portion 90a, which are separately provided at the respective side surfaces of the cartridge frame, and therefore, the left and right movement guides 41 and the positioning portions 90aor the cartridge receiving portions 84amay be disposed at the same position with respect to the longitudinal direction of the process cartridge B. This eliminates the necessity of increasing the length of the process cartridge B.
[0420] According to the process cartridge mounting-and-demounting mechanism and the process cartridge according to the embodiments of the present invention.
[0421] (1) The operator inserts the process cartridge in an inclined downward direction into an electrophotographic image forming apparatus having a transfer roller, urged to a photosensitive drum, for transferring an image onto a recording material, and moves the process cartridge in such a direction that photosensitive drum is advanced substantially in a horizontal direction in interrelation with a closing action of the closing member, and then when the photosensitive drum reaches a neighborhood of the transfer roller, and the process cartridge is moved in such a direction that photosensitive drum is advanced in an inclined downward direction. Therefore, the operator can easily insert the process cartridge, and the transfer roller is urged by the movement of the process cartridge caused by the closing of the cover.
[0422] (2) After the process cartridge is mounted on the movement guide with the cover wide-open, the process cartridge is advanced in interrelation with the closing action of the cover, and the drum shutter opens in response to the movement of the process cartridge. Therefore, when the user mounts the process cartridge to the cartridge mounting member (movement guide), there is no liability that a process cartridge is stopped halfway due to the resistance against the opening of drum shutter, and therefore, the process cartridge can be inserted deeply enough.
[0423] As described in the foregoing, according to the present invention, the process cartridge can be mounted to the mounting position in the main assembly of the apparatus in interrelation with the closing operation of the opening and closing member. In addition, the mounting operationality of the process cartridge relative to the main assembly of the apparatus can be improved.
[0424] While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
Claims
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What is claimed is:
1. A mounting and demounting mechanism for a process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, the process cartridge including an electrophotographic photosensitive member and process means actable on the electrophotographic photosensitive member, and the electrophotographic image forming apparatus including a transfer roller configured and positioned to transfer an image onto a recording material, said mounting and demounting mechanism comprising:
an opening through which the process cartridge is mounted and demounted;
a cartridge mounting member configured and positioned to demountably mount the process cartridge; and
a mounting member holding means for movably holding said cartridge mounting member at a first position in which the process cartridge is detachably mountable and a second position in which the process cartridge is capable of performing an image forming operation,
wherein said cartridge mounting member is moved from the first position to the second position by said mounting member holding means, and the process cartridge is mounted in such a direction that the electrophotographic photosensitive member is moved in a direction crossing with a nip which is formed between the electrophotographic photosensitive member and the transfer roller by the electrophotographic photosensitive member lowering the transfer roller resiliently supported by a resilient member, and wherein said cartridge mounting member is moved from the second position to the first position by said mounting member holding means.
2. A mechanism according to claim 1, wherein said cartridge mounting member is provided with a guide portion configured and positioned to support a mounting guide portion provided on the process cartridge and two projected guides at a side opposite said guide portion; wherein said mounting member holding means has two guiding rails configured and positioned to respectively slidably engage said two projected guides on a side plate disposed on a projected guide side of said cartridge mounting member; and an end of at least one of said guiding rails has a bent portion; wherein said two projected guides of said cartridge mounting member are slid relative to said two guiding rails of said mounting member holding means to move said cartridge mounting member from the first position to the second position, thereby mounting the process cartridge in a direction crossing with the nip formed between the electrophotographic photosensitive member and the transfer roller; wherein said two projected guides of said cartridge mounting member are slid relative to said two guiding rails of said mounting member holding means to move said cartridge mounting member from the second position to the first position.
3. A mounting and demounting mechanism for a process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, the process cartridge including an electrophotographic photosensitive member and process means actable on the electrophotographic photosensitive member, and the electrophotographic image forming apparatus including a transfer roller configured and positioned to transfer an image onto a recording material, said mounting and demounting mechanism comprising:
an opening through which the process cartridge is mounted and demounted;
an opening and closing member configured and positioned to open and close said opening;
a cartridge mounting member configured and positioned to demountably mount the process cartridge; and
a mounting member holding means for holding, for movement in interrelation with an opening and closing operation of said opening and closing member, said cartridge mounting member at a first position at which the process cartridge is detachably mountable and a second position in which the process cartridge is capable of performing an image forming operation,
wherein said cartridge mounting member is moved from the first position to the second position by said mounting member holding means in an earlier part of the closing operation of said opening and closing member from a full-open state, and the process cartridge is mounted in a direction crossing with a nip which is formed between the electrophotographic photosensitive member and the transfer roller by the electrophotographic photosensitive member lowering the transfer roller resiliently supported by a resilient member; and said cartridge mounting member is moved from the second position to the first position by said mounting member holding means in a latter part of the opening operation from a full-close state of said opening and closing member.
4. A mechanism according to claim 1, wherein said cartridge mounting member is provided with a guide portion configured and positioned to support a mounting guide portion provided on the process cartridge and two projected guides at a side opposite said guide portion; wherein said mounting member holding means has two guiding rails configured and positioned to respectively slidably engage said two projected guides on a side plate disposed on a projected guide side of said cartridge mounting member; and an end of at least one of said guiding rails has a bent portion; wherein said opening and closing member is connected with a cam member which is provided with a cam groove slidably engageable with one projected guide of said cartridge mounting member penetrating through said two guiding rails of said mounting member holding means and which is rotatably mounted on the side plate; wherein said two projected guides of said cartridge mounting member are slid, by a closing operation from a full-open state of said opening and closing member, relative to said two guiding rails of said mounting member holding means to move said cartridge mounting member from the first position to the second position in an earlier part of the closing operation of said opening and closing member, thereby mounting the process cartridge in a direction crossing with the nip formed between the electrophotographic photosensitive member and the transfer roller; wherein one of said projected guides of said cartridge mounting member is slid in a cam groove of said cam member to enable the closing operation of said opening and closing member to the full-close state; wherein one of said projected guides of said cartridge mounting member is slid in said cam groove of said cam member by the opening operation of said opening and closing member from the full-close state to enable the opening operation of said opening and closing member to an earlier part of the opening operation; wherein said two projected guides of said cartridge mounting member are slid relative to said two guiding rails of said mounting member holding means to move said cartridge mounting member from the second position to the first position in a latter part of the opening operation of said opening and closing member.
5. A mechanism according to any one of claims 1-4, further comprising positioning means for positioning and supporting a guiding force receiving portion provided in the process cartridge, wherein said cartridge mounting member holds the process cartridge at the first position and during movement of said cartridge mounting member from the first position to the second position; and when said cartridge mounting member reaches the second position, said positioning means positions and supports the guiding force receiving portion of the process cartridge.
6. A mechanism according to claim 5, wherein said positioning means includes a positioning portion engageable with the guiding force receiving portion of the process cartridge, and an elastic member provided with an arm portion entering a movement locus of the guiding force receiving portion upstream of said positioning portion with respect to a moving direction of said cartridge mounting member from the first position to the second position, wherein the guiding force receiving portion of the process cartridge, coming by movement of said cartridge mounting member from the first position to the second position, is contacted to said arm portion of said elastic member to elastically deform said arm portion by movement of the process cartridge, thus retracting it from the movement locus of the guiding force receiving portion; and after the guiding force receiving portion is disengaged from a contact portion of said arm portion, said elastic member urges the guiding force receiving portion to said positioning portion by an elastic force accumulated in said elastic member by the retraction of said arm portion.
7. A mechanism according to claim 6, wherein said elastic member is a twisted coil spring, and said arm portion is L-shaped, and an apex thereof is contacted to the guiding force receiving portion of the process cartridge.
8. A mounting and demounting mechanism for a process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, the process cartridge including an electrophotographic photosensitive member, process means actable on the electrophotographic photosensitive member, a cartridge frame supporting the electrophotographic photosensitive member and/or the process means, and a shutter member, supported on the cartridge frame, and movable between a first orientation in which a surface of the electrophotographic photosensitive member is not exposed and a second orientation in which a surface of the electrophotographic photosensitive member is exposed, wherein said mounting and demounting mechanism comprises:
an opening through which the process cartridge is mounted and demounted;
an opening and closing member configured and positioned to open and close said opening;
a cartridge supporting member configured and positioned to detachably mount the process cartridge and being movable between optical means and feeding means; and
supporting member holding means for holding said cartridge supporting member in interrelation with an opening and closing operation of said opening and closing member, wherein said supporting member holding means positions said cartridge supporting member at a first position in which the process cartridge is detachably mountable when said opening and closing member is in an opening state and positions said cartridge supporting member at a second position in which the process cartridge is capable of performing an image forming operation when said opening and closing member is in a closing state,
wherein when said cartridge supporting member moves in interrelation with a closing operation of said opening and closing member, the shutter member of the process cartridge, which is supported on said cartridge supporting member, moves to the first orientation, wherein the shutter member is provided with a projection portion projected beyond an envelope curve of the cartridge frame to change its orientation from the first orientation, and the projected portion is inside a mounting guide portion for being received by said cartridge supporting member with respect to a rotational axial direction of the electrophotographic photosensitive member.
9. A mechanism according to claim 8, wherein the shutter member is provided with a rib configured and positioned to maintain the second orientation between a projection portion and a mounting guide portion engageable with said cartridge supporting member with respect to a rotational axial direction of the electrophotographic photosensitive member, and wherein when the shutter member is at the first orientation, the rib is inside the envelope curve.
10. A mechanism according to claim 9, wherein the shutter member, the projection portion, and the rib are integrally molded.
11. A mechanism according to claim 10, wherein the main assembly of the electrophotographic image forming apparatus includes a contact surface contactable with the projection portion above a movement locus of the process cartridge and a shutter guide portion contactable to the rib at a position away from the contact surface, and wherein when the process cartridge is supported on said cartridge supporting member placed at the first position with said opening and closing member opened, and then the process cartridge is conveyed by closing said opening and closing member, the projection portion of the shutter member is contacted to the contact surface, by which the shutter member moves from the first orientation, and then the rib is contacted to the shutter guide portion by movement of the process cartridge, and with a further opening operation of the shutter member, the second orientation is maintained in which the surface of the electrophotographic photosensitive member is exposed in the main assembly of the electrophotographic image forming apparatus.
12. A mechanism according to claim 11, wherein said cartridge supporting member is moved from the first position to the second position by said supporting member holding means in an earlier part of the closing operation of said opening and closing member from a full-open state, and said cartridge supporting member is moved from the second position to the first position by said supporting member holding means in a latter part of the opening operation from a full-close state of said opening and closing member.
13. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus, the electrophotographic image forming apparatus including an opening and closing member movable between an opening position and a closing position, and a first main assembly side guide and a second main assembly side guide movable in interrelation with an opening and closing operation of the opening and closing member, said process cartridge comprising:
an electrophotographic photosensitive drum;
process means actable on said photosensitive drum;
a first cartridge frame portion extending in a mounting direction in which said cartridge is dismounted to the main assembly of the apparatus and provided at one axial end of said electrophotographic photosensitive drum;
a first cartridge guide, projected from said first cartridge frame portion, configured and positioned to convey said cartridge toward a mounting position by movement of the first main assembly side guide while being supported on the first main assembly side guide;
a second cartridge frame portion extending in the mounting direction at the other axial end portion of said photosensitive drum;
a second cartridge guide, projected from said second cartridge frame portion, configured and positioned to convey said cartridge toward the mounting position by movement of the second main assembly side guide while being supported on the second main assembly side guide;
a first cartridge positioning portion configured and positioned to position said process cartridge to the main assembly of the apparatus when said process cartridge is mounted to the main assembly of the apparatus, said first cartridge positioning portion being projected outwardly from said first cartridge frame portion coaxially with said photosensitive drum at one axial end of said photosensitive drum and being engageable with a first main assembly positioning portion provided in the main assembly of the apparatus;
a second cartridge positioning portion configured and positioned to position said process cartridge to the main assembly of the apparatus when said process cartridge is mounted to the main assembly of the apparatus, said second cartridge positioning portion being projected outwardly from said second cartridge frame portion coaxially with said photosensitive drum at the other axial end of said photosensitive drum and being engageable with a second main assembly positioning portion provided in the main assembly of the apparatus;
a movable shutter configured and positioned to protect a portion of said photosensitive drum exposed through a cartridge frame, said shutter being movable between a protecting position in which said shutter covers said photosensitive drum and a retracted position in which said shutter is retracted from the protecting position;
a first projection contactable to a first contact portion provided in the main assembly of the apparatus to move said shutter from said protecting position to said retracted position when said cartridge is conveyed toward said mounting position by movement of the first main assembly side guide and the second main assembly side guide, said first projection being projected upwardly from a side of said cartridge which becomes a top side of said cartridge when said cartridge is conveyed; and
a second projection contactable to a second contact portion provided in the main assembly of the apparatus to maintain said shutter at said retracted position when said cartridge is conveyed, said second projection being projected in a longitudinal direction of the cartridge frame,
wherein said first cartridge guide, said second projection and said first projection are disposed in this order with respect to the longitudinal direction of the cartridge frame.
14. A process cartridge according to claim 13, wherein said shutter is made of plastic resin material, and said shutter, said first projection and said second projection are integrally molded.
15. A process cartridge according to claim 13 or 14, further comprising a driving force receiving portion, at one axial end of said photosensitive drum, configured and positioned to receive a driving force for rotating said photosensitive drum from the main assembly of the apparatus when said process cartridge mounted to the main assembly of the apparatus.
16. An process cartridge according to claim 15, wherein said driving force receiving portion is in the form of a substantially triangular twisted prism which is engageable with a twisted hole provided in the main assembly of the apparatus and having a substantially triangular section taken along a plane crossing with an axis thereof to receive the driving force.
17. A process cartridge according to claim 16, wherein said first cartridge positioning portion and said second cartridge positioning portion are in the form of circles, and the circle of said first cartridge positioning portion has a diameter which is larger than a diameter of said second cartridge positioning portion.
18. A process cartridge mounting mechanism for mounting a process cartridge to a main assembly of an electrophotographic image forming apparatus, said process cartridge mounting mechanism comprising:
(a) said process cartridge including:
an electrophotographic photosensitive drum;
process means actable on said electrophotographic photosensitive drum;
a cartridge frame configured and positioned to support said electrophotographic photosensitive drum and said process means;
first and second cartridge guides, projected from opposite sides of said cartridge frame and configured and positioned to be supported by a first main assembly side guide and a second main assembly side guide, respectively;
a first cartridge positioning portion projected from said cartridge frame coaxially with a rotational axis of said electrophotographic photosensitive drum; and
a second cartridge positioning portion; and
(b) said electrophotographic image forming apparatus including:
said first and second main assembly side guides:
an opening through which said process cartridge is mounted and demounted;
an opening and closing member configured and positioned to open and close said opening;
wherein said first main assembly side guide and said second main assembly side guide are provided on opposite inner sides of said opening and are movable while supporting said first cartridge guide and said second cartridge guide in interrelation with an opening and closing operation of said opening and closing member;
a first main assembly positioning portion configured and positioned to support a positioning portion of said process cartridge;
a second main assembly positioning portion; and
a transfer roller urged by an urging member toward said electrophotographic photosensitive drum;
wherein when said opening and closing member is at an opening position, said first main assembly side guide and said second main assembly side guide extend in an inclined downward direction in a process cartridge inserting direction and said process cartridge is inserted in the inclined downward direction along said first and second main assembly side guides, and wherein said first main assembly side guide and said second main assembly side guide supporting said process cartridge convey said electrophotographic photosensitive drum substantially in a horizontal direction, and when said electrophotographic photosensitive drum reaches a neighborhood of said transfer roller, said first main assembly side guide and said second main assembly side guide change the process cartridge inserting direction such that said electrophotographic photosensitive drum is conveyed in an inclined downward direction toward said transfer roller.
19. A mechanism according to claim 18, wherein said first main assembly side guide and said second main assembly side guide have two projections respectively, on opposite sides, wherein said mechanism further comprises side plates provided with a first groove and a second groove relative to which said two projections of said first and second main assembly side guides are slidable, and said first groove and said second groove are bent downwardly at downstream sides of said side plates with respect to the process cartridge inserting direction of said process cartridge.
20. A mechanism according to claim 19, wherein during an image forming operation, said process cartridge is supported by said first main assembly positioning portion and said second main assembly positioning portion at said first cartridge positioning portion and said second cartridge positioning portion, respectively, and wherein said first cartridge guide and said second cartridge guide are disposed to be spaced from said first main assembly side guide and said second main assembly side guide.
21. A mechanism according to claim 20, wherein said opening and closing member opens by performing an opening rotation, wherein said grooves in said side plates are provided in said electrophotographic image forming apparatus and penetrate the respective side plates, wherein said first groove is substantially horizontal in an upstream portion with respect to the process cartridge inserting direction and is bent in an inclined downward direction adjacent a downstream trailing end of its side plate, and said second groove is arcuate at an upstream portion of its side plate with respect to the process cartridge inserting direction and is bent substantially downwardly in a vertical direction adjacent the trailing end of its side plate, wherein a side of said side plates opposite a side to which one of the main assembly side guides is mounted is provided with a cam plate having a rotation shaft in the arcuate portion of said second groove and a cam groove cooperable with a projection of one of said main assembly side guides, and said cam plate constitutes a quadric link mechanism with an interconnection plate connectable with said opening and closing member, and said first main assembly side guide and said second main assembly side guide are moved by the cam groove of said cam plate and the second groove of said side plate in interrelation with an earlier part of the opening rotation of said opening and closing member and a latter part of the opening rotation of said opening and closing member.
22. A process cartridge mounting mechanism for mounting a process cartridge to a mounting position in a main assembly of an electrophotographic image forming apparatus, wherein the cartridge comprises an electrophotographic photosensitive member and process means actable on the photosensitive member, and wherein the main assembly comprises a transfer roller, resiliently supported by a resilient member, and configured and positioned to transfer a toner image formed on the electrophotographic photosensitive member onto a recording material, said process cartridge mounting mechanism comprising:
an openable cover member mounted to the main assembly of the apparatus, said cover member being opened and closed when the cartridge is mounted to or demounted from the main assembly of the apparatus;
a first main assembly guide which is provided in the main assembly of the apparatus and which is movable in interrelation with opening and closing operations of said cover member, said first main assembly guide including a first supporting portion;
a second main assembly guide which is provided in the main assembly of the apparatus and which is movable in interrelation with opening and closing operations of said cover member, said second main assembly guide including a second supporting portion;
a first cartridge guide, provided at one longitudinal end of a cartridge frame, and configured and positioned to guide the cartridge toward the mounting position, said first cartridge guide including a first supported portion to be supported on said first supporting portion; and
a second cartridge guide provided at the other longitudinal end of the cartridge frame, and configured and positioned to guide the cartridge toward the mounting position, said second cartridge guide including a second supported portion to be supported on said second supporting portion;
wherein the process cartridge is mounted to the mounting position by moving said first main assembly guide and said second main assembly guide in interrelation with a closing operation of said cover member, with said first cartridge guide being supported on said first supporting portion and with said second cartridge guide being supported on said second supporting portion, and the electrophotographic photosensitive member is moved substantially in a horizontal direction and then is lowered to contact the transfer roller, thus lowering the transfer roller.
23. A process cartridge mounting mechanism according to claim 22, wherein said first cartridge guide includes an abutting portion configured and positioned to abut a guide regulating portion provided in said first supporting portion, said abutting portion being provided at a front end of said first cartridge guide in a mounting direction of the cartridge; and said second cartridge guide includes an abutting portion configured and positioned to abut a guide regulating portion provided in said second supporting portion, said abutting portion of said second cartridge guide being provided at the front end of said second cartridge guide in the mounting direction of the cartridge.
24. A process cartridge mounting mechanism according to claim 22 or 23, wherein said first cartridge guide further includes a first urged portion, and said second cartridge guide further includes a second urged portion, wherein when the process cartridge is mounted to the mounting position, said first urged portion is urged by a first urging portion of said first main assembly guide, and second urged portion is urged by a second urging portion of said second main assembly guide.
25. A process cartridge mounting mechanism according to claim 24, further comprising a first positioning portion, provided in the cartridge at one longitudinal end of the cartridge frame away from said first cartridge guide, and configured and positioned to position the cartridge to the mounting position, wherein said first positioning portion is engaged with a main assembly side positioning portion provided in the main assembly; and a second positioning portion, provided in the cartridge at the other longitudinal end of the cartridge frame away from said second cartridge guide, and configured and positioned to position the cartridge to the mounting position, wherein when the process cartridge is mounted to the mounting position, said second positioning portion is engaged with the main assembly side positioning portion provided in the main assembly.
26. An electrophotographic image forming apparatus for forming an image on a recording material, to which a process cartridge is mountable, wherein the process cartridge comprises an electrophotographic photosensitive member, said apparatus comprising:
(a) a transfer roller, resiliently supported by a resilient member, and configured and positioned to transfer a toner image formed on the electrophotographic photosensitive member onto the recording material,
(b) an openable cover member mounted to a main assembly of the apparatus, said cover member being opened and closed when the cartridge is mounted to or demounted from the main assembly of said apparatus;
(c) a first main assembly guide which is provided in the main assembly of the apparatus and which is movable in interrelation with opening and closing operations of said cover member, said first main assembly guide including a first supporting portion;
(d) a second main assembly guide which is provided in the main assembly of the apparatus and which is movable in interrelation with opening and closing operation of said cover member, said second main assembly guide including a second supporting portion; and
(e) mounting means for detachably mounting the process cartridge, the process cartridge including:
process means actable on the electrophotographic photosensitive member;
a first cartridge guide, provided at one longitudinal end of a cartridge frame, configured and positioned to guide the cartridge toward a mounting position, the first cartridge guide including a first supported portion to be supported on said first supporting portion; and
a second cartridge guide provided at the other longitudinal end of the cartridge frame, and configured and positioned to guide the cartridge toward the mounting position, said second cartridge guide including a second supported portion to be supported on said second supporting portion;
wherein the process cartridge is mounted to the mounting position by moving said first main assembly guide and said second main assembly guide in interrelation with a closing operation of said cover member, with the first cartridge guide being supported on said first supporting portion and with the second cartridge guide being supported on said second supporting portion, and the electrophotographic photosensitive member is moved substantially in a horizontal direction and then is lowered to contact said transfer roller, thus lowering said transfer roller.
27. An image forming apparatus according to claim 26, wherein the first cartridge guide includes an abutting portion configured and positioned to abut a guide regulating portion provided in said first supporting portion, said abutting portion being provided at a front end of the first cartridge guide in a mounting direction of the cartridge; and the second cartridge guide includes an abutting portion configured and positioned to abut a guide regulating portion provided in said second supporting portion, said abutting portion of the second cartridge guide being provided at the front end of the second cartridge guide in the mounting direction of the cartridge.
28. An image forming apparatus according to claim 26 or 27, wherein the first cartridge guide further includes a first urged portion, and the second cartridge guide further includes a second urged portion, wherein when the process cartridge is mounted to the mounting position, the first urged portion is urged by a first urging portion of said first main assembly guide, and the second urged portion is urged by a second urging portion of said second main assembly guide.
29. An image forming apparatus according to claim 28, the cartridge further comprising a first positioning portion, provided in the cartridge at one longitudinal end of the cartridge frame away from the first cartridge guide, and configured and positioned to position said cartridge to said mounting position, wherein the first positioning portion is engaged with a main assembly side positioning portion provided in the main assembly; and a second positioning portion, provided in the cartridge at the other longitudinal end of the cartridge frame away from the second cartridge guide, and configured and positioned to position the cartridge to the mounting position, wherein when the process cartridge is mounted to the mounting position, the second positioning portion is engaged with the main assembly side positioning portion provided in the main assembly.
30. A process cartridge detachably mountable to a main assembly of an electrophotographic image forming apparatus for forming an image on a recording material, said process cartridge including an electrophotographic photosensitive member, and the image forming apparatus including an openable cover member mounted to the main assembly of the apparatus, the cover member being opened and closed when said cartridge is mounted to or demounted from the main assembly of the apparatus, a first main assembly guide which is provided in the main assembly of the apparatus and which is movable in interrelation with opening and closing operations of the cover member, the first main assembly guide including a first supporting portion, and a second main assembly guide which is provided in the main assembly of the apparatus and which is movable interrelation with opening and closing operations of the cover member, the second main assembly guide including a second supporting portion, and a transfer roller, resiliently supported by a resilient member, and configured and positioned to transfer a toner image formed on the electrophotographic photosensitive member onto the recording material, said process cartridge comprising:
process means actable on the photosensitive member;
a cartridge frame;
a first cartridge guide, provided at one longitudinal end of said cartridge frame, and configured and positioned to guide said cartridge toward a mounting position, said first cartridge guide including a first supported portion to be supported on the first supporting portion; and
a second cartridge guide, provided at the other longitudinal end of said cartridge frame, and configured and positioned to guide said cartridge toward the mounting position, said second cartridge guide including a second supported portion to be supported on the second supporting portion,
wherein said process cartridge is mounted to the mounting position by moving the first main assembly guide and the second main assembly guide in interrelation with a closing operation of the cover member, with said first cartridge guide being supported on the first supporting portion and with said second cartridge guide being supported on the second supporting portion, and the electrophotographic photosensitive member is moved substantially in a horizontal direction and then is lowered to contact the transfer roller, thus lowering the transfer roller.
31. A process cartridge according to claim 30, wherein said first cartridge guide includes an abutting portion configured and positioned to abut a guide regulating portion provided in the first supporting portion, said abutting portion being provided at a front end of said first cartridge guide in a mounting direction of said cartridge; and said second cartridge guide includes an abutting portion configured and positioned to abut a guide regulating portion provided in the second supporting portion, said abutting portion of said second cartridge guide being provided at the front end of said second cartridge guide in the mounting direction of said cartridge.
32. A process cartridge according to claim 30 or 31, wherein said first cartridge guide further includes a first urged portion, and said second cartridge guide further includes a second urged portion, wherein when said process cartridge is mounted to the mounting position, said first urged portion is urged by a first urging portion of the first main assembly guide, and said second urged portion is urged by a second urging portion of the second main assembly guide.
33. A process cartridge according to claim 32, further comprising:
a first positioning portion, provided in said cartridge at one longitudinal end of said cartridge frame away from said first cartridge guide, and configured and positioned to position said cartridge to the mounting position, wherein said first positioning portion is engaged with a main assembly side positioning portion provided in the main assembly; and
a second positioning portion, provided in said cartridge at the other longitudinal end of said cartridge frame away from said second cartridge guide, and configured and positioned to position said cartridge to the mounting position, wherein when said process cartridge is mounted to the mounting position, said second positioning portion is engaged with the main assembly side positioning portion provided in the main assembly.
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