Low noise exhalation port for a respiratory mask

[0002] 1. Field of the Invention

[0003] The present invention relates generally to the field of respiratory masks.

[0004] 2. Description of the Background Art

[0005] A respiratory mask is a device used to deliver a gas or gases to a person. The mask shell is fitted over a face of the person in order to supply a gas to a respiratory system of the person. A related art respiratory mask generally includes a mask shell, a gas supply hose, and a vent aperture. The related art vent aperture is typically a simple hole in the mask shell that allows gas to escape the related art mask shell. Exhaled air is flushed out of the related art respiratory mask by the positive pressure generated by the gas supply hose. This is taught by Rapaport U.S. Pat. No. Re. 35,339.

[0006] The related art respiratory mask may be used to deliver any variety of gases, including air or oxygen, and a variety of medicines or treatments. A strap or other attaching means (not shown) may be affixed to the related art mask shell and may be fitted over the head of the person. Constant pressure gas is therefore delivered, with the related art vent aperture maintaining a substantially constant pressure in the mask. This is referred to as a continuous positive airway pressure (CPAP) mask. The related art vent aperture allows the patient to exhale without accumulating excessive carbon dioxide in the mask.

[0007] Several drawbacks exist with the venting aperture of the related art respiratory mask. First, the air circulation within the mask shell and vent aperture may create annoying noises. The related art aperture may create a noisy, turbulent airflow. Second, a jet of air from the vent aperture may impinge on the wearer or on nearby persons. The vent aperture and a resulting air jet are relatively close to the face of the wearer, and will in all likelihood be in the region of persons near to or conversing with the wearer. As a result, these drawbacks may affect compliance with a gas therapy.

[0008] Therefore, there remains a need in the art for an improved respiratory mask.

[0009] In accordance with the present invention, a low noise exhalation port for a respiratory mask comprises a venting device having a body including a proximal end operably connected to an internal area of said mask to vent carbon dioxide exhaled by a person from said mask, and a distal end, said venting device venting a gas out of said respiratory mask so as to substantially reduce inhalation by said person of the exhaled carbon dioxide. An exit passage portion is provided at said distal end and extending partially through said body and communicates with an exterior of said mask, said exit passage portion having a substantially regular cross-sectional area. An entrance passage portion is provided at said proximal end and extends partially through said body, said entrance passage portion communicating with an interior of said mask and further communicating with said exit passage portion, said entrance passage portion decreasing in cross-sectional area from said interior of said mask to said exit passage portion.

[0010] FIG. 1 is a perspective view, partly schematic, showing a low noise exhalation port for a respiratory mask in accordance with the invention.

[0011] FIG. 2 is a perspective view, partly schematic, showing an underside of the exhalation port of FIG. 1.

[0012] FIG. 3 is a perspective view, partly schematic, showing the exhalation port of FIG. 1 mounted into a mask shell.

[0013] FIG. 4 is a cross-sectional view, showing a cross-section AA of the exhalation port of FIG. 1.

[0014] FIGS. 5 is a schematic cross-section showing entrance and exit passage geometries, along with entrance and exit ends, in accordance with the invention.

[0015] FIG. 1 shows a low noise exhalation port 100 for a respiratory mask. The exhalation port 100 includes a body 104, a circumference 107, and a port opening 110. The outer surface of the body 104 is preferably convex in shape. The exhalation port 100 is adapted to fit into a corresponding hole in a respiratory mask (not shown).

[0016] FIG. 2 shows an underside of the exhalation port 100, showing a port wall 116 extending from the exterior of the port opening 110. The port wall 116 is preferably substantially circular in cross-section, although other shapes such as ovoid or rectangular may be used, for example. It can be seen that the port wall 116 is angled in relation to the plane of the circumference 107.

[0017] FIG. 3 shows the exhalation port 100 mounted into a mask shell 303. The port wall 116 extends into the interior region 309 of the mask shell 303, while the port opening 110 communicates with the exterior of the mask shell 303.

[0018] FIG. 4 shows a cross-section AA of the exhalation port 100. It can be seen that the port opening 110 may have two regions: an exit passage portion 407 having a substantially regular cross-sectional area terminating in an exit aperture, and an entrance passage portion 409 that decreases in cross-sectional area from the interior region 309 of the mask to the exit passage portion 407. In a preferred embodiment, the exit passage portion 407 is substantially circular and the entrance passage portion 409 is substantially conical in shape.

[0019] Also shown in FIG. 4 is the circumference 107, including a circumferential groove 417. The circumferential groove 417 allows the exhalation port 100 to be removably inserted into the corresponding opening in the respiratory mask (not shown).

[0020] FIG. 5 shows preferred entrance and exit passage geometries, along with shapes of entrance and exit ends. The airflow is depicted by an arrow.

[0021] FIG. 5 shows an embodiment 1200 wherein the interior passage 654 has a flare 1240 at the interior end of the port. This preferred embodiment has a cone-shaped entrance region which enhances laminar flow within the vent passageway. This preferred embodiment has a cylindrically-shaped exit region, most preferably without any outward flare or bevel, to avoid standing wave production which is associated with noise.

[0022] In particularly preferred embodiments, with reference to FIG. 5, the port has an overall port length L that is substantially greater than the exit aperture diameter D. In preferred embodiments, the ratio of the overall port length to the diameter of the port at the exit thereof is at least about 2:1 or greater. Also, in preferred embodiments, the longitudinal length of the cone-shaped entrance region C represents about 10-80% of the overall longitudinal port length L, most preferably about 30-35%.

[0023] In preferred embodiments, the venting device of the present invention maintains a gas flow volume of at least about 10, most preferably about 15 liters per minute at a continuous positive airway pressure of about 3-4 cm H₂O.

[0024] While the invention has been described in detail above, the invention is not intended to be limited to the specific embodiments as described. It is evident that those skilled in the art may now make numerous uses and modifications of and departures from the specific embodiments described herein without departing from the inventive concepts.