Disposable syringe with plunger rupture

[0002] Disposable syringes: syringes that were supposed to be discarded after their use. Unfortunately, those syringes are being re-used, as proven by the statistics. About 25% of AIDS cases are directly attributable to disposable syringes.

[0003] There are several brands and models of syringes available in the market. However, no model is really disposable. They are only designed with the objective of guaranteeing the quality and sterility of the product. Therefore, it is of extreme importance that measures be taken so that these syringes can really be discarded, avoiding the burden of additional expenses to the health system due to their re-use. The warnings “To be used only once” or “To be destroyed after use!” printed in the packing don't guarantee that the product will be discarded. There are no secure ways of supervising the final user of the product. If each sold unit were really destroyed after its use, the cost with syringes would be ridiculous, when compared with the economy generated by the reduction of the health expenses attributable to the sharing of disposable syringes.

[0004] The present invention is about a “Disposable Syringe with a plunger rupture device” or, more accurately, about a device of automatic action which permits the syringe to be used only once. The syringe is characterized by a device that allows the charging of fluids as in any common syringe; however, when the piston has its course reversed, the pressure that the user exercises in the plunger, and, consequently, in the piston, receives a contrary pressure from the fluid. At this point, the device is triggered: the rubber suffers a deformation, expelling the support bolt from the set plunger/piston. This make the claws at the plunger lose their grip and the piston detaches itself from the plunger, getting stuck at the bottom of the barrel, making impossible a second use of the syringe.

[0005] FIG. 1 is a sectional view of a syringe;

[0006] FIG. 2 schematically illustrates a needle;

[0007] FIG. 3 schematically illustrates a piston stem of the present invention;

[0008] FIG. 3A shows a guide washer used in the present invention;

[0009] FIG. 3B is a side view of a supporting pin or bolt 6;

[0010] FIG. 3C is a sectional view of a plunger body 22;

[0011] FIG. 3D shows a flexible elastomeric membrane 10 used to cover or surround a lower part of the plunger body 22;

[0012] FIGS. 4 & 4A are sectional views showing how claws 5, 27 of the plunger engage and then disengage;

[0013] FIGS. 5 & 5A illustrate how flexible membrane 10 deforms;

[0014] FIGS. 6 & 6A are top and side views of the Plunger body;

[0015] FIG. 7 is a sectional view of the membrane 10;

[0016] FIG. 8 is a perspective view of the supporting pin or bolt;

[0017] FIGS. 9-13 are perspective views of components of the present invention, aligned along a common central axis;

[0018] FIG. 14 is a perspective view showing components assembled;

[0019] FIGS. 15, 15A & 15B are, respectively, side, top, and perspective views of guide washer 21;

[0020] FIG. 16 is an end view of the syringe of the invention;

[0021] FIG. 16A is a sectional view of the end of the syringe;

[0022] FIGS. 17 & 17A are top and side sectional views, illustrating insertion of a used needle into a central recess in the syringe;

[0023] FIGS. 18 through 18D illustrate stages in the use of the syringe;

[0024] FIGS. 19 & 19A illustrate the syringe state after use;

[0025] FIGS. 20-21B illustrate the syringe in case of attempted re-use without the washer-guide;

[0026] FIGS. 22-27 illustrate syringe components in different configurations; and

[0027] FIGS. 28-31 illustrate components of the syringe, enlarged.

[0028] The objective of this invention is to force the use of the syringe only a single time. The breaking of the device is the warranty against a possible re-use. In order to facilitate understanding of our invention, we are enclosing a detailed description of the device. We have used a 20 ml disposable syringe as an example.

[0029] Sheet 1/13—Components. Scale 1:2. Barrel (FIG. 1); Needle (FIG. 2); Plunger (FIG. 3); Piston rubber base (FIG. 3C); Rubber (FIG. 3D).

[0030] Sheet 2/13—Perspective view of the system. (FIGS. 8-13);

[0031] Sheet 3/13—Upper view of the piston rubber base (FIGS. 6-8). Scale 1:4;

[0032] Sectional view of the set rubber and base (FIG. 6A) Piston in its normal shape (FIG. 7) Scale 1:4. Support bolt (FIG. 8) scale 1:4.

[0033] Sheet 4/13—Perspective view of the assembled device (FIG. 14);

[0034] Sheet 5/13—Top view of the plunger (FIG. 17) scale 1:3; A sectional view of the plunger (FIG. 17A). scale 1:3;

[0035] Sheet 6/13—Side view of the plunger claw (FIG. 4). scale 1:3;

[0036] A clearer illustration of the action of the claw (FIG. 4A). scale 1:3;

[0037] Rubber action of the piston (FIG. 5 and FIG. 5A). scale 1:3;

[0038] Sheet 7/13—Side sectional view of the sealing washer-guide (FIG. 15). scale 1:2.

[0039] Top view of the washer sealing washer-guide (FIG. 15A), scale 1:2.

[0040] Washer-guide in perspective (FIG. 15B), scale 1:2.

[0041] Top view of the nozzle of the barrel (FIG. 16), scale 1:2.

[0042] A sectional view of the barrel nozzle (FIG. 16A), scale 1:2.

[0043] Sheet 8/13—Upper view of the barrel nozzle (FIG. 8). scale 1:4;

[0044] Sectional view of the barrel (FIG. 16A). scale 1:4;

[0045] Sheet 9/13—Syringe in its normal shape (FIG. 9A), scale 1:2; action of the claw after expelling the support bolt and retention of the plunger claws (FIG. 9B), scale 1:4. Action of the piston rubber (FIG. 9C) scale 1:4.

[0046] Sheet 10/13 (no scale). The assembled syringe as the final consumer will purchase in the market (ready for use) (FIG. 18). The process will be identical to that of common syringes, up to the point of charging of fluids (FIG. 18A). When the pressure is reversed, i.e., when the user presses the plunger to expel the fluid, the energy will be transferred proportionally to the piston, resulting in the deformation of the rubber. This deformity will automatically expel the “support bolt” from the plunger/piston set (FIG. 18B). Once the support bolt is expelled, the plunger loses its grip and it is disconnected from the piston, disabling the syringe (FIG. 18C). The plunger can then be removed from the barrel totally. However, the piston will be kept at the bottom of the barrel due to the release of the rubber (FIG. 18D & 19). The plunger itself will become a container for the used needle (FIG. 19A).

[0047] Sheet 11/13—(No scales)-Demonstration of the impossibility of a second use without the sealing washer-guide. Once without the washer-guide, the plunger loses its central alignment; consequently, the piston loses its perpendicularity and oscillates in relation to the wall of the barrel. In the charging process, the vacuum will suck in air (FIG. 21) and, in the injection, the pressure of the fluid being larger than the atmospheric pressure makes the fluid flow back (FIG. 21A), resulting in the loss of the fluid to be injected (FIG. 21B).

[0048] Sheet 12/13—Sequence for assembling the syringe. (FIGS. 22-27).

[0049] Sheet 13/13—Device for insulin syringes. (FIGS. 28-31).