Tissue heating and ablation systems and methods which predict maximum tissue temperature

[0002] This application is a Continuation application of Ser. No. 09/034,977, filed on Mar. 4, 1998 now U.S. Pat. No. 6,293,943, which is a continuation of 08/482,361, filed on Jun. 7, 1995 (now abandoned).

[0003] In a general sense, the invention is directed to systems and methods for creating lesions in the interior regions of the human body. In a more particular sense, the invention is directed to systems and methods for ablating heart tissue for treating cardiac conditions.

[0004] Physicians frequently make use of catheters today in medical procedures to gain access into interior regions of the body. In some procedures, the catheter carries an energy transmitting element on its distal tip to ablate body tissues.

[0005] In such procedures, the physician must establish stable and uniform contact between the energy transmitting element and the tissue to be ablated. Upon establishing contact, the physician must then carefully apply ablating energy to the element for transmission to the tissue.

[0006] The need for precise control over the transmission of ablation energy is especially critical during catheter-based procedures for ablating heart tissue. These procedures, called electrophysiology therapy, are becoming increasingly more widespread for treating cardiac rhythm disturbances, called arrhythmias. Cardiac ablation procedures typically use radio frequency (RF) energy to form a lesion in heart tissue.

[0007] The principal objective of the invention is to provide systems and methods for monitoring and reliably controlling the application of energy to ablate body tissue, thereby providing therapeutic results in a consistent and predictable fashion.

[0008] The invention provides systems and methods that provide reliable control over tissue heating and ablation procedures using temperature sensing.

[0009] The systems and methods heat or ablate body tissue by positioning an electrode to transmit heat or ablation energy to a tissue region. The systems and methods measure a first temperature using a temperature sensing, element associated with the electrode. The systems and methods also measure a second temperature using a temperature sensing element associated with the electrode. The systems and methods process at least one of the first and second temperatures to derive a prediction of maximum temperature of the tissue region.

[0010] In a preferred embodiment, the systems and methods generate an output that controls the transmission of the heating or ablation energy based, at least in part, upon the maximum tissue temperature prediction.

[0011] Other features and advantages of the inventions are set forth in the following Description and Drawings, as well as in the appended claims.

[0012] FIG. 1 is a perspective view of a system for ablating tissue that comprises an energy emitting electrode and associated energy generator;

[0013] FIGS. 2, 3 and 4 are, respectively, an elevated side view, an end view, and a side section view (taken along line 4—4 in FIG. 3) of the electrode associated with the system shown in FIG. 1, the electrode having two temperature sensing elements;

[0014] FIG. 5 is a schematic view of the generator for supplying energy to the electrode in the system shown in FIG. 1, the generator using a specialized modified PID control technique to maintain a desired set temperature by altering power in response to a prediction of maximum tissue temperature;

[0015] FIG. 6 is a schematic view of a device used to experimentally determine the relationship between maximum tissue temperature and the temperatures sensed by two sensing elements carried by an electrode;

[0016] FIG. 7A is a graph presenting a comparison, for an electrode-tissue angle of 90°, of the temperature variations with time when the actual highest tissue temperature controlled the application of radio frequency energy compared when a predicted maximum tissue temperature, calculated according to the invention, was used as the control input;

[0017] FIG. 7B is a graph presenting a comparison of applied power versus time under the same conditions set forth in FIG. 7A;

[0018] FIG. 8A is a graph presenting a comparison, for an electrode-tissue angle of 0°, of the temperature variations with time when the actual highest tissue temperature controlled the application of radio frequency energy compared when a predicted maximum tissue temperature, calculated according to the invention, was used as the control input;

[0019] FIG. 8B is a graph presenting a comparison of applied power versus time under the same conditions set forth in FIG. 8A;

[0020] FIG. 9 is a schematic view of the implementation of a neural network predictor to predict maximum tissue temperature;

[0021] FIG. 10 is a representative single-perception network that can be used to predict maximum tissue temperature according to the invention;

[0022] FIG. 11 is a graph presenting a comparison, for an electrode-tissue angle of 90°, of the temperature variations with time when the actual highest tissue temperature controlled the application of radio frequency energy compared when the predicted maximum tissue temperature output of the network shown in FIG. 10 was used as the control input;

[0023] FIG. 12 is a schematic view of the implementation of fuzzy logic to predict maximum tissue temperature; and

[0024] FIG. 13 is a flexible, multiple electrode element with multiple temperature sensing elements that can be used to predict maximum tissue temperature according to the invention;

[0025] FIG. 14 is an electrode with multiple temperature sensing elements, and a heating element to heat the electrode, which can be used to predict maximum tissue temperature according to the invention;

[0026] FIG. 15 is an alternative embodiment of an electrode with multiple temperature sensing elements and a heating element which can be used to predict maximum tissue temperature according to the invention;

[0027] FIG. 16 is a system including an electrode like that shown in either FIG. 14 or FIG. 15, which can be used to predict maximum tissue temperature according to the invention; and

[0028] FIGS. 17 and 18 are schematic views of a system for controlling the application of ablation energy to multiple electrodes using multiple predicted maximum tissue temperature inputs.

[0029] The invention may be embodied in several forms without departing from its spirit or essential characteristics. The scope of the invention is defined in the appended claims, rather than in the specific description preceding them. All embodiments that fall within the meaning and range of equivalency of the claims are therefore intended to be embraced by the claims.

[0030] FIG. 1 shows a system 10 for ablating human tissue that embodies the features of the invention.

[0031] In the illustrated and preferred embodiment, the system 10 includes a generator 12 that delivers radio frequency energy to ablate tissue. Of course, other types of energy can be generated for tissue ablating purposes.

[0032] The system 10 also includes a steerable catheter 14 carrying a radio frequency transmitting ablation electrode 16. In the illustrated embodiment, the ablation electrode 16 is made of platinum.

[0033] In the illustrated embodiment, the system 10 operates in a unipolar mode. In this arrangement, the system 10 includes a skin patch electrode that serves as an indifferent second electrode 18. In use, the indifferent electrode 18 attaches to the patient's back or other exterior skin area.

[0034] Alternatively, the system 10 can be operated in a bipolar mode. In this mode, the catheter 14 carries both electrodes.

[0035] The system 10 can be used in many different environments. This specification describes the system 10 when used to provide cardiac ablation therapy.

[0036] When used for this purpose, a physician steers the catheter 14 through a main vein or artery (typically the femoral vein or artery) into the interior region of the heart that is to be treated. The physician then further manipulates the catheter 14 to place the electrode 16 into contact with the tissue within the heart that is targeted for ablation. The user directs radio frequency energy from the generator 12 into the electrode 16 to ablate and form a lesion on the contacted tissue.

[0037] In the embodiment shown in FIG. 1, the catheter 14 includes a handle 20, a catheter body 22, and a distal tip 24, which carries the electrode 16.

[0038] The handle 20 encloses-a steering mechanism 26 for the catheter tip 24. A cable 28 extending from the rear of the handle 20 to connect the catheter 14 to the generator 12 for conveying radio frequency energy to the ablation electrode 16 via a signal wire 29 (see FIG. 4).

[0039] Left and right steering wires 54 (see FIG. 4) are connected to a steering spring 52 at the tip of the catheter body 22. The steering wires extend through the catheter body 22 to interconnect the steering mechanism 26 in the handle 20 (see FIG. 1). Rotating the steering mechanism 26 to the left pulls on the left steering wire, causing the spring 52 and tip 24 to bend to the left. In the same way, rotating the steering mechanism 26 to the right causes the spring 52 and tip 24 to bend to the right. In this way, the physician steers the ablation electrode 16 into contact with the tissue to be ablated.

[0040] Further details of this and other types of steering mechanisms for the ablating element 10 are shown in Lunquist and Thompson U.S. Pat. No. 5,254,088, which is incorporated into this Specification by reference.

[0041] I. Multiple Temperature Sensing

[0042] As FIGS. 2 to 4 show, the ablation electrode 16 carries two temperature sensing elements 30 and 32. As will be described in greater detail later, the power that the generator 12 applies to the electrode 16 is set, at least in part, by the temperature conditions sensed by the elements 30 and 32.

[0043] As best shown FIGS. 3 and 4, the ablation electrode 16 includes an interior well 34 extending through its center. The two temperature sensing elements 30 and 32 occupy this well 34.

[0044] In the illustrated embodiment, the first temperature sensing element 30 is carried within a cap 42 at the distal extremity of the well 34. In use, the sensing element 30 is intended to make thermal conductive contact with tissue, to thereby sense tissue temperature.

[0045] Lead wires 38 extend from the sensing element 30 through the catheter body 22 into the catheter handle 20. There, the lead wires 38 electrically couple to the cable 28 for connection to the generator 12. The lead wires 38 transmit the tissue temperature signals from the temperature sensing element 30 to the generator 12.

[0046] In the illustrated and preferred embodiment, the sensing element 30 comprises a conventional small bead thermistor 40. For example, a 0.55 mm bead thermistor commercially available from Thermometrics (Edison, N.J.), Part Number AB6B2-GC16KA143E/37° C-A can be used.

[0047] The sensing element 30 and lead wires 38 are electrically insulated from the surrounding ablation electrode 16. For this purpose, electrically insulating potting compound, such as heavy isomid, cyanoacrylate adhesive, silicon rubber RTV adhesive, polyurethane, epoxy, or the like, encapsulates the thermistor bead 40 in conventional fashion. The lead wires 38 are likewise enclosed in electrically insulating sheaths made from, for example, polyimide material, although other conventional electrical insulating materials also can be used.

[0048] The cap 42 is made from a thermal conducting material having a high thermal conductivity that is at least 1.0 watt (W) per meter (m) Kelvin (K), or 1.0 W/m K. Metallic materials like stainless steel, gold, silver alloy, platinum, copper, nickel, titanium, aluminum, and compositions containing stainless steel, gold, silver, platinum, copper, nickel, titanium, and aluminum possess this degree of thermal conductivity. The encapsulated thermistor bead 40 is preferably potted within the cap 42 using an electrically insulating epoxy having an enhanced thermal conductivity that is at least 1.0 W/m K. The inclusion of a metallic paste (for example, containing aluminum oxide) in a standard epoxy material will provide this enhanced thermal conductivity.

[0049] The cap 42 is fitted within the well 34 of the electrode 16 with its distal end 44 making thermal conductive contact with the tissue. The high thermal conductivity of the cap material assures that the cap 42 will quickly reach an equilibrium temperature close to that of the tissue it contacts.

[0050] In the illustrated and preferred embodiment, a thermal and electrically insulating barrier 46 forms an interface between the interior wall of the well 34 and the side of the cap 42 that occupies it. In a preferred embodiment, the barrier 46 comprises polyamide adhered about the sidewall of the cap 42 using FMD-14 to serve as an electrical insulator. The barrier 46 also comprises polyester shrink tubing secured by heat shrinking about the polyamide to serve as a thermal insulator. In the illustrated and preferred embodiment, the thermistor-containing cap 42 and associated barrier 46 are affixed and potted within the electrode well using cyanoacrylate FMD-13 (Loctite Corporation, Newington, Conn.).

[0051] The thermal conducting cap 42 creates an isothermal condition about the sensing element 30 close to the actual temperature of the tissue it contacts. Furthermore, the cap 42, being substantially isolated from thermal conductive contact with the electrode 16, retains this isothermal condition about sensing element 30, preventing its dissipation by the thermal mass of the electrode 16. Further details of the use and construction of the thermal conducting cap 42 are found in copending U.S. patent application Ser. No. 08/432,321, filed May 1, 1995, and entitled “Systems and Apparatus for Sensing Temperature in Body Tissue”, which is incorporated herein by reference.

[0052] The second temperature sensing element 32 carried within the well 34 is connected by soldering or by thermal conductive adhesive in direct thermal conductive contact with the thermal mass of the electrode 16. While transmitting radio-frequency energy to heat surrounding tissue, the electrode 16 is heated by thermal conduction from the heated tissue. In use, the second sensing element 32 is intended to sense the temperature of the electrode 16 due to conductive heat transfer.

[0053] In the illustrated and preferred embodiment, the sensing element 32 also comprises a conventional small bead thermistor 48, as already described in connection with the sensing element 30. Also, like the sensing element 30, the sensing element 32 is electrically insulated from the electrode 16 by encapsulation in an electrically insulating potting compound, as also already described.

[0054] The thermistor 48 also has associated lead wires 50, which extend through the catheter body 22 and handle 20 to the cable 28. The cable 28 transmits the electrode temperature signals from the temperature sensing element 32 to the generator 12.

[0055] It should be appreciated that the first temperature sensing element 30 need not be positioned in thermal conductive contact with tissue. The first element 30 can, like the second element 32, be positioned in thermal conductive contact with the electrode 16. It is also not necessary that one or both sensing elements 30 and 32 be in direct thermal conductive contact with the electrode 16. The invention requires only that the two temperature sensing elements 30 and 32 be positioned relative to the electrode 16 in a spaced apart condition to measure a meaningful spatial temperature gradient at the tissue-electrode interface.

[0056] It should also be appreciated that the electrode 16 need not be in direct contact with tissue. Laser and microwave transmitting electrodes can carry the spaced apart temperature sensing elements 30 and 32 and perform tissue ablation according to invention without contacting the ablated tissue.

[0057] The apparatus and methods that embody the features of the invention are well suited for use in the field of cardiac ablation, which the preferred embodiments exemplify. Still, the invention is applicable for use in tissue heating applications, as well. For example, the various aspects of the invention have application in procedures for ablating or heating tissue in the prostrate, brain, gall bladder, uterus, and other regions of the body, using systems that are not necessarily catheter-based.

[0058] It should be appreciated that other types of temperature sensing elements can also be used. For example, a thermocouple could be used as the temperature sensing element. In a preferred implementation, the thermocouples are constructed by either spot welding or by laser stripping and welding the different metals together to form the thermocouple junction. When a thermocouple serves as the temperature sensing element, a reference thermocouple must be used. The reference thermocouple may be placed in the handle 20, generator 12, or exposed to the blood pool in the manner disclosed in copending U.S. patent application Ser. No. 08/286,937, filed Aug. 8, 1994, and entitled “Systems and Methods for Sensing Temperature Within the Body.”

[0059] Electrical insulation is also required when thermocouples are used as the temperature sensors. For example, the thermocouple junction can be placed in a thermally conducting epoxy inside a polyester sleeve. In a preferred implementation, the thermocouple junction is placed in UV modified acrylic adhesive 330 (Loctite Corporation, Newington, Conn.) within a shrink polyester sleeve, which is then shrunk to fit tightly about the thermocouple junction and wires. To reduce electrical interference, the thermocouple wires are also preferably electrically shielded and twisted together.

[0060] II. THE RF GENERATOR

[0061] As FIG. 5 shows, the generator 12 includes a radio frequency power source 56 connected through a main isolation transformer 58 to outlet and return lines 60 and 62. Outlet line 60 leads to the ablation electrode 16. Return line 62 leads from the indifferent electrode 18.

[0062] In the illustrated embodiment, when used for cardiac ablation, the power source 56 is typically conditioned to deliver up to 150 watts of power at a radio frequency of 500 kHz.

[0063] The generator 12 further includes a temperature acquisition system 64, a temperature processing element 66, a demand power processor 68, and a converter 70. These components comprise a feedback loop, which couples the two temperature sensing elements 30 and 32 to the source 56 for making applied radio-frequency energy responsive to sensed temperature conditions.

[0064] The temperature acquisition system 64 is coupled to the two temperature sensing elements 30 and 32. The system 64 continuously samples at prescribed time periods, t, the analog signals generated by the sensing elements 30 and 32 based upon sensed temperature conditions. The system 64 converts the separate analog signals of the sensing elements 30 and 32 into individual, proportional digital signals, respectively tissue temperature T₁(t) and electrode temperature T₂(t).

[0065] The temperature processing element 66 is coupled to the temperature acquisition system 64 to receive as input the digital signals tissue temperature T₁(t) and electrode temperature T₂(t). The processing element 66 applies prescribed criteria to these actual temperature signals to derive, for the sampled time interval, a prediction of the hottest tissue temperature present in the tissue region in the vicinity of the electrode 16, T_pred(t).

[0066] The demand power processor 68 periodically compares T_pred(t) to a set temperature value T_set. The set temperature value T_SETcan be inputted by the physician through an interface 72. The set temperature value T_SETrepresents the maximum tissue temperature the physician wants to maintain at the ablation site. The value T_SETcan be established in other ways. For example, the value T_SETcan vary over time to define a set temperature curve.

[0067] The set temperature value T_SETselected depends upon the desired therapeutic characteristics of the lesion. Typical therapeutic lesion characteristics are the surface area of the tissue that is ablated and depth of the ablation. Typically, the set temperature T_SETis in the range of 50 to 90 degrees C.

[0068] Based upon this comparison, and preferably taking into account the magnitude of the instantaneous power P(t) supplied to the ablating electrode 16, the processor 68 derives the demand power output P_DEMAND(t). The demand power output P_DEMAND(t) represents the magnitude of the radio frequency power that should be supplied to the ablating electrode 16 to establish or maintain the desired local temperature condition T_SETat the ablating electrode 16. By taking into account the magnitude of the instantaneous power P(t), the processor 68 assures that a prescribed maximum power level P_MAXis not exceeded.

[0069] The manner in which the processor 68 derives P_DEMAND(t) can vary. For example, it can employ proportional control principles, proportional integral derivative (PID) control principles, adaptive control, neural network, and fuzzy logic control principles.

[0070] The following Example 1 shows an exemplary core PID control algorithm that the processor 68 can employ for controlling power based upon predicted tissue temperature.

[0071] In this example, K_p, K_d, and K_iare, respectively, the proportional, derivative, and integral coefficients of the PID algorithm used for controlling power based on predicted tissue temperature. The same algorithm was used to control actual tissue temperature in the comparisons presented in FIGS. 7 A/B and 8 A/B, to be discussed in greater detail later.

[0072] In this algorithm, the power at time t+1 is controlled based upon the difference between the temperature and the set temperature at times t, t−1, and t−2 (expressed in Kelvin or degrees Celsius), as follows:

[0073] power (t+1)=7W*{K_p*(T(t)−T_SET)+K_d*[(T(t)−T_SET)−(T(t−1)−T_SET)]+K_i*[(T(t)−T_SET)+(T(t−1)−T_SET)+(T(t−2)−T_SET)]}

[0074] Data collected from the finite element analysis presented below (in Section III(A)) demonstrates that the following coefficients can be used:

[0075] K_p=0.04

[0076] K_i=0.005

[0077] K_d=0.008

[0078] The multiplier “7W” appearing in the above algorithm reflects that the finite element analysis, from which the coefficients were derived, computed the power-to-temperature transfer function of the modeled system at a 7 watt (W) level.

[0079] The foregoing example sets forth the core of the control algorithm for deriving p(I) (i.e., P_Demand, based upon a fixed value of T_SET. The algorithm can include other auxiliary features.

[0080] For example, T_SETcan be expressed as a function with respect to time, which can be linear, or nonlinear, or both.

[0081] As another example, P_Demandderived by the algorithm can be compared to a maximum power condition. Should P_Demandexceed the maximum power condition, the controller 68 blocks passage of P_Demandand instead commands a preestablished low power condition until P_Demandbecomes less than the maximum power.

[0082] Other representative implementations are disclosed in copending patent application Ser. No. 08/266,934, filed Jun. 27, 1994, and entitled “Tissue Heating and Ablation Systems and Methods Using Predicted Temperature for Monitoring and Control.”

[0083] The converter 70 derives a command voltage signal V_DEMAND(t) based upon the demand power output P_DEMAND(t). The command voltage signal V_DEMAND(t)adjusts the amplitude of the voltage V_(t)supplied to the source 56 to thereby adjust P_(t). Alternatively, the converter 70 could derive a command current signal I_DEMAND(t)based upon the demand power output P_DEMAND(t) to adjust the amplitude of the current supplied to the source 56, achieving the same results.

[0084] The manner in which the converter 70 generates V_DEMAND(t) to adjust P(t) can vary. For example, the converter 70 can employ proportional control principles, proportional integral derivative (PID) control principles, neural network, fuzzy logic, and adaptive control principles. Representative implementations are disclosed in copending patent application Ser. No. 08/266,934, filed Jun. 27, 1994, and entitled “Tissue Heating and Ablation Systems and Methods Using Predicted Temperature for Monitoring and Control.”

[0085] III. Deriving T_PRED(t)

[0086] A. Prediction Based Upon An Analytical Function

[0087] The quantity T_PREDcan be expressed in terms of an analytical function f(T₁, T₂), which sets forth, for a given electrode geometry, the variation of hottest tissue temperature T_MAXwith sensed tissue temperature T₁and sensed electrode temperature T₂. The function is determined for a given electrode geometry by tabulating in vitro or in vivo results, measuring T₁, T₂, and T_MAX, and generating finite element models for the same electrode geometries to estimate T_PRED, until the modeled T_PRED≈measured T_MAX.

[0088] A three-dimensional finite element model is created for an 8F diameter/5 mm long radio frequency ablation electrode placed in a blood pool in contact with an approximately 4 cm thick rectangular slice of cardiac tissue at tissue-electrode angles of 0° and 90°. The electrode has two temperature sensing elements, as shown in FIGS. 2 to 4, one electrically and thermally isolated at the tip for sensing tissue temperature and the other electrically isolated but in thermal conductive contact with the electrode for sensing electrode temperature. The tip of the electrode extends about 1.3 mm into the tissue. The overall volume is a parallelpiped 8 cm long, 4 cm wide, and 4 cm thick. The model has 8144 nodes, using hexahedral elements and a nonuniform mesh.

[0089] The current density boundary conditions are set at the electrode, so that the maximum tissue temperature (T_MAX) reaches about 95° C. after 120 seconds.

[0090] COSMOS is used on a Hewlett Packard workstation to perform the electrical-thermal, transient analyses for 120 seconds. The analyses estimate the function that defines the relationship between T₁, T₂, and the predicted maximal tissue temperature.

[0091] The model results are corroborated with experimental data acquired using the apparatus shown in FIG. 6. A 4 cm thick slice of bovine heart H is fixed in good contact with a 144 cm²patch electrode EP inside a tank T filled with saline at 37° C. An ablation catheter C carrying an 8F diameter/5 mm long electrode E is placed in contact with the tissue surface H at an angle of 0° and 90°. A 0.55 mm bead thermistor TM1 is placed at the electrode tip (to sense T₁), another 0.55 mm bead thermistor TM2 is placed within the electrode (to sense T₂), and a third thermistor TM3 is placed in the cardiac tissue H about 0.5 mm beneath the electrode tip, which corresponds to the hottest tissue temperature region predicted by the finite element simulations. The thermistor readings are acquired at a sampling rate of 20 ms by LabView running on a Power Mac. A 500 kHz sinusoidal signal is applied between the ablation and indifferent electrodes using a 150 W RF ablation system AS. The delivered RF power (P) is kept constant at 7 W.

[0092] Using the above-described methodology, the following function was determined to yield good results for the 8F/5 mm electrode:

[0093] T_pred(t)=4.03*T₁(t)−2.97*T₂(t)

[0094] The above-described methodology can be used to derive the function for other electrode geometries, as well.

[0095] The behavior of the function for an 8F/5 mm electrode is acceptable at both tissue-electrode angles of 0° and 90°. FIG. 7A presents a comparison, for an electrode-tissue angle of 90°, of the temperature variations with time when the actual highest tissue temperature controlled the application of radio frequency energy compared when T_pred, calculated according to the above function, was used as the control input, using the PID control algorithm like that disclosed above. FIG. 7B presents a comparison of applied power versus time under the same conditions. FIGS. 8A and 8B present similar comparisons for a tissue-electrode angle of 0°. Both comparisons show that any overshoot and settling time will, in time, converge to zero.

[0096] Since the data reflected in FIGS. 7B and 8B are based upon a finite element analysis conducted at 7 W, the numbers on the y-axis shown in FIGS. 7B and 8B should be multiplied by 7 W to obtain the true power levels.

[0097] FIGS. 7B and 8B also show that keeping the temperature at a fixed set value requires a continuous, slow ramping down of applied power. This is because the temperature of heart tissue, when heated at a constant applied power, does not actually reach a steady state below 100° C. Instead, maximum tissue temperature is observed to continuously increase at a slow rate until it reaches 100° C., at which time micro-explosions occur. This rate is defined by the expression: $\frac{\partial T}{\partial t}=\frac{1}{\rho ·c}j·E\succ 0$

[0098] where:

[0099] T is tissue temperature.

[0100] t is time.

[0101] ∂T/∂t is the first temporal derivative of the temperature.

[0102] ρ is tissue density.

[0103] c is heat capacity of the tissue.

[0104] j is current density.

[0105] E is electric field intensity.

[0106] As FIGS. 7B and 8B show, there is, for a given electrode geometry and electrode-tissue angle, a determinable rate at which power decreases to maintain a predicted maximum tissue temperature. In FIG. 7B, the rate is 0.008 W/sec for an 8F/5 mm electrode and a 90° tissue-electrode angle. In FIG. 8B, the rate is 0.003 W/sec for an 8F/5 mm electrode and a 0° tissue-electrode angle. The temperature processor 66 can ascertain this power-down rate upon deriving T_PRED(t) using preestablished look-up tables. The processor 66 can generate the power-down rate as output to the demand power processor 68, instead of T_PRED(t). The processor 68 would control predicted tissue temperature by ramping down the power transmitted by the electrode based upon the power-down rate.

[0107] B. Prediction Based Upon Neural Networks

[0108] The dependence of maximum tissue temperature on T₁and T₂can also be approximated using neural networks. FIG. 9 shows an implementation of a neural network predictor 300, which receives as input the temperatures T₁(t) and T₂(t) sensed at the electrode. The predictor 300 outputs a predicted temperature of the hottest tissue region T_PRED(t).

[0109] The predictor 300 uses a two-layer neural network, although more or less hidden layers could be used. As shown in FIG. 9, the predictor 300 includes first and second hidden layers and four neurons, designated N(L,X), where L identifies the layer 1 or 2 and X identifies a neuron on that layer. The first layer (L=1) has three neurons (X=1 to 3), as follows N(1,1); N(1,2); and N(1,3). The second layer (L=2) comprising one output neuron (X=1), designated N(2,1).

[0110] Temperature readings from the multiple sensing elements are weighed and inputted to each neuron N(1,1); N(1,2); and N(1,3) of the first layer. FIG. 9 represents the weights as W^L(k,N), where L=1; k is the input sensor order; and N is the input neuron number 1, 2, or 3 of the first layer.

[0111] The output neuron N(2,1) of the second layer receives as inputs the weighted outputs of the neurons N(1,1); N(1,2); and N(1,3). FIG. 9 represents the output weights as W^L(O,X), where L=2; O is the output of neuron 1, 2, or 3 of the first layer; and X is the input neuron number of the second layer. Based upon these weighted inputs, the output neuron N(2,1) predicts T_PRED(t). Alternatively, a sequence of past reading samples from each sensor could be used as input. By doing this, a history term would contribute to the prediction of the hottest tissue temperature.

[0112] The predictor 300 must be trained on a known set of data containing the temperature of the sensing elements T₁and T₂and the temperature of the hottest region, which have been previously acquired experimentally in the manner set forth in the foregoing example. For example, using a back-propagation model, the predictor 300 can be trained to predict the known hottest temperature of the data set with the least mean square error. Once the training phase is completed, the predictor 300 can be used to predict T_PRED(t)

[0113] FIG. 10 shows a single perceptron network 302 with inputs T_TIP(t) and T_CENTER(t) corresponding with temperatures sensed by sensing element 30 and sensing element 32, respectively. The output is T_PRED(t). Weights w₁and w₂and bias θ(t) are used.

[0114] This network 302 computes T_PRED(t) as follows:

[0115] u(t)=w₁*(T_TIP(t)−T_TIP(0))+W₂*(T_CENTER(t)−T_CENTER(0))−θ

[0116] y(t)=2/(1+exp(−0.002*u(t)))−1

[0117] T_PRED(t)=150*y(t)+37

[0118] The relationship between y(t) and u(t) is an activation function, which, in the above network 302, is a sigmoidal function. The factor “150” in the last equation is required because of the chosen activation function. The term “37” reflects the temperature of the tissue before ablation, i.e., body temperature. The coefficients are derived based on the experimental data presented above in Section III(A) with the apparatus shown in FIG. 6

[0119] The weights w₁and w₂and the bias term θ(t) were set based upon training on four experimental sets of data. During the training sessions, the weights and bias terms were updated using the back-propagation algorithm described in S. Haykin, “Neural Networks,” IEEE Press (New York), 1994. The final values were computed by averaging the results in the four training sessions.

[0120] FIG. 11 presents a comparison, for an electrode-tissue angle of 90°, of the temperature variations with time, at a constant power of 7 W, between actual and predicted maximal tissue temperature. The comparison was conducted after the training sessions and with data different than the data used for training, acquired using the apparatus shown in FIG. 6. The comparison shows good correspondence between the two control inputs, once overshoot and settling time converge to zero.

[0121] B. Prediction Based Upon Fuzzy Logic

[0122] The dependence of maximum tissue temperature on T₁and T₂can also be approximated using fuzzy logic. FIG. 12 shows an alternative embodiment of the temperature processor 66 which derives P_DEMANDusing fuzzy logic control principles. In this implementation, the processor 66 includes a fuzzifier 502, which receives as inputs the temperature signals T₁(t) and T₂(t) from the sensing elements 30 and 32. The fuzzifier 502 also receives T_SETas input, either as a constant value or a value that changes over time. The fuzzifier 502 converts the pairs of T₁(t) and T₂(t) input data to fuzzy inputs based upon reference to T_SETon a relative basis. For example, the fuzzy inputs can determine the degree (or membership function) to which a given pair of T₁(t) and T₂(t) is, compared to T_SET, “cool” or “warm” or “warmer” or “hot”.

[0123] These fuzzy inputs are passed through an I/O mapper 504 which converts them to fuzzy outputs by translating the inputs into descriptive labels of power. This is accomplished, for example, by using linguistic “if . . . then” rules, like “if the fuzzy input is . . . then the fuzzy output is . . . ” Alternatively, more complex mapping matrical operators can be used.

[0124] For example, if the T_1/2pair is “cool,” the I/O mapper 504 outputs the descriptive label “Largest Positive,” to indicate that a large relative increase in power is required. By the same token, if the T_1/2pair is “hot,” the I/O mapper 504 outputs the descriptive label “Largest Negative,” to indicate that large relative decrease in power is required. The intermediate fuzzy inputs “warm” and “warmer” produce intermediate descriptive labels as fuzzy outputs, such as “Smallest Positive” and “Smallest Negative.”

[0125] These fuzzy outputs are passed through a defuzzifier 506. The defuzzifier 506 also receives actual power P(t) as an input, since the fuzzy outputs refer to variations in P(t). Based upon P(t) and the variations required based upon the fuzzy outputs, the defuzzifier 506 derives P_DEMAND(t).

[0126] To define proper reference sets and the rules of the I/O mapper 504, it may be required that the fuzzy logic controller be trained on a known set of data before use.

[0127] IV. Other Temperature Sensing Embodiments

[0128] A. Multiple Electrodes

[0129] FIG. 13 shows a flexible ablating element 74, which includes multiple, electrode elements, designated E1, E2, and E3 arranged in a spaced apart, segmented relationship along a flexible catheter body 76. The electrode elements can comprise generally rigid electrode rings, or spirally wound lengths of wire (as FIG. 13 shows), or electrode material coated upon the body 76.

[0130] As FIG. 13 shows, each electrode element E1, E2, and E3 carries at least one and, preferably, at least two, temperature sensing elements, designated S1 to S6. When the electrode elements exceed about 10 mm in length (as FIG. 13 contemplates), the temperature sensing elements S1 to S6 are preferably located at the edges of electrode elements E1 to E3, where the electrode elements abut the underlying, non-electrically-conductive catheter body 76. These sensing elements S1 to S6 are positioned to sense the temperature of the electrode elements.

[0131] The sensing elements S1 to S6 can be secured to the electrode elements in various ways. For example, they can be secured to the inside surface of the electrode elements, or sandwiched between the inside surface of the electrode and the underlying flexible body.

[0132] Alternatively, the sensing elements S1 to S6 can be threaded up through the windings in the electrode elements to lay upon its exterior surface.

[0133] Regardless of the particulars, the sensing elements S1 to S6 are electrically insulated from the electrode elements, such as, for example, being encapsulated in an epoxy or PTFE coating, as described before.

[0134] As FIG. 13 also shows, additional temperature sensing elements S7 and S8 are preferably located between adjacent electrode elements E1 to E3. These temperature sensing elements S7 and S8 are positioned to sense tissue temperature between the electrode elements.

[0135] In this arrangement, each sensing element S7 and S8 is threaded through the flexible body between adjacent electrode segments E1 to E3. When the sensing element 80 comprises a thermocouple, an epoxy material, such as Master Bond Polymer System EP32HT (Master Bond Inc., Hackensack, N.J.), encapsulates the thermocouple junction, while also securing it to the flexible body. Alternatively, the thermocouple junction can be coated in a thin layer of polytetrafluoroethylene (PTFE) material. When used in thicknesses of less than about 0.002 inch, these materials have the sufficient insulating properties to electrically insulate the thermocouple junction from the associated electrode segment E1 to E3. The use of such materials typically will not be necessary when thermistors are used, because conventional thermistors are already encapsulated in an electrically insulating and thermally conducting material.

[0136] Further details of such multiple electrode structures are disclosed in copending U.S. application Ser. No. 08/286,930, filed Aug. 8, 1994, entitled “Systems and Methods for Controlling Tissue Ablation Using Multiple Temperature Sensing Elements” and its continuation-in-part application Ser. No. 08/439,824, filed May 12, 1995, entitled “Systems and Methods for Controlling Tissue Ablation Using Multiple Temperature Sensing Elements.”

[0137] In this embodiment, the temperature acquisition system 64 is coupled to all temperature sensing elements S1 to S8. The system 64 continuously samples at prescribed time periods, t, the analog signals generated by all the sensing elements S1 to S8 based upon locally sensed temperature conditions. The system 64 converts the separate analog signals of the sensing elements S1 to S8 into individual, proportional digital signals. The digital signals from sensing elements S7 and S8 located between adjacent electrode elements approximate inter-electrode tissue temperatures T_n,1(t), where n identifies a particular one of the sensing elements S7 or S8. The digital signals from sensing elements S1 to S6 located on the electrode elements E1 to E3 correspond to electrode temperatures T_k,2(t), where k identifies a particular one of the sensing elements S1 to S6.

[0138] In this embodiment, the temperature processing element 66 is coupled to the temperature acquisition system 64 to receive as input the digital signal temperatures T_n,1(t) and electrode temperatures T_k,2(t). The processing element 66 applies prescribed criteria to these actual temperature signals to derive, for the sampled time interval, a prediction of the hottest tissue temperature contacting each electrode element T_mpred(t), where m identifies a particular electrode element.

[0139] FIG. 17 shows, in schematic form, a representative system 200 for applying ablating energy by multiple electrodes based, at least in part, upon local temperature conditions sensed by multiple sensing elements.

[0140] In FIG. 17, the multiple sensing elements comprise thermocouples 208, 209, and 210 individually associated with multiple electrodes 201, 202, and 203. It should be appreciated that more thermocouples could also be associated with each electrode (as FIG. 13 shows), and/or thermocouples can be located between electrodes (as FIG. 13 also shows). The system 200 also includes a common reference thermocouple 211 carried within the coupler element 211 for exposure to the blood pool. The common reference thermocouple 211 could also be located externally, for example, in a catheter handle or in the generator, if maintained there at a known temperature. Alternatively, other kinds of temperature sensing elements can be used, like, for example, thermistors, fluoroptic sensors, and resistive temperature sensors, in which case the reference sensor 211 would typically not be required.

[0141] The system 200 further includes an indifferent electrode 219 for operation in a uni-polar mode.

[0142] The system 200 includes a source 217 of ablating energy. In FIG. 17, the source 217 generates radio frequency (RF) energy. The source 217 is connected (through a conventional isolated output stage 216) to an array of power switches 214, one for each electrode region 201, 202, and 203. A connector 212 (carried by the probe handle) electrically couples each electrode region 201, 203, 203 to its own power switch 214 and to other parts of the system 200.

[0143] The system 200 also includes a microcontroller 231 coupled via an interface 230 to each power switch 214. The microcontroller 231 turns a given-power switch 214 on or off to deliver RF power from the source 217 individually to the electrode regions 201, 202, and 203. The delivered RF energy flows from the respective electrode region 201, 202, and 203, through tissue, to the indifferent electrode 219, which is connected to the return path of the isolated output stage 216.

[0144] The power switch 214 and interface 230 configuration can vary according to the type of ablating energy being applied. FIG. 18 shows a representative implementation for applying RF ablating energy.

[0145] In this implementation, each power switch 214 includes an N-MOS power transistor 235 and a P-MOS power transistor 236 coupled in between the respective electrode region 201, 202, and 203 and the isolated output stage 216 of the power source 217.

[0146] A diode 233 conveys the positive phase of RF ablating energy to the electrode region. A diode 234 conveys the negative phase of the RF ablating energy to the electrode region. Resistors 237 and 238 bias the N-MOS and P-MOS power transistors 235 and 236 in conventional fashion.

[0147] The interface 230 for each power switch 214 includes two NPN transistors 239 and 240. The emitter of the NPN transistor 239 is coupled to the gate of the N-MOS power transistor 235. The collector of the NPN transistor 240 is coupled to the gate of the P-MOS power transistor 280.

[0148] The interface for each power switch 214 also includes a control bus 243 coupled to the microcontroller 231. The control bus 243 connects each power switch 214 to digital ground (DGND) of the microcontroller 231. The control bus 243 also includes a (+) power line (+5V) connected to the collector of the NPN transistor 239 and a (−) power line (−5V) connected to the emitter of the NPN interface transistor 240.

[0149] The control bus 243 for each power switch 214 further includes an E_SELline. The base of the NPN transistor 239 is coupled to the E_SELline of the control bus 243. The base of the NPN transistor 240 is also coupled the E_SELline of the control bus 243 via the Zener diode 241 and a resistor 232. E_SELline connects to the cathode of the Zener diode 241 through the resistor 232. The Zener diode 241 is selected so that the NPN transistor 240 turns on when E_SELexceeds about 3 volts (which, for the particular embodiment shown, is logic 1).

[0150] It should be appreciated that the interface 230 can be designed to handle other logic level standards. In the particular embodiment, it is designed to handle conventional TTL (transistor transfer logic) levels.

[0151] The microcontroller 231 sets E_SELof the control bus 243 either at logic 1 or at logic 0. At logic 1, the gate of the N-MOS transistor 235 is connected to (+) 5 volt line through the NPN transistors 239. Similarly, the gate of the P-MOS transistor 236 is connected to the (−) 5 volt line through the NPN transistor 240. This conditions the power transistors 235 and 236 to conduct RF voltage from the source 217 to the associated electrode region. The power switch 214 is “on.”

[0152] When the microcontroller 231 sets E_SELat logic 0, no current flows through the NPN transistors 239 and 240. This conditions the power transistors 235 and 236 to block the conduction of RF voltage to the associated electrode region. The power switch 214 is “off.”

[0153] The system 200 (see FIG. 17) further includes two analog multiplexers (MUX) 224 and 225. The multiplexers 224 and 225 receive voltage input from each thermocouple 208, 209, 210, and 211. The microcontroller 231 controls both multiplexers 224 and 225 to select voltage inputs from the multiple temperature sensing thermocouples 208, 209, 210, and 211.

[0154] The voltage inputs from the thermocouples 208, 209, 210, and 211 are sent to front end signal conditioning electronics. The inputs are amplified by differential amplifier 226, which reads the voltage differences between the copper-wires of the thermocouples 208/209/210 and the reference thermocouple 211. The voltage differences are conditioned by element 227 and converted to digital codes by the analog-to-digital converter 228. The look-up table 229 converts the digital codes to temperature codes.

[0155] In one preferred implementation, the microcontroller 316 operates the power switch interface 230 to deliver RF power from the source 217 in multiple pulses of duty cycle 1/N, where N is the number of electrode segments.

[0156] With pulsed power delivery, the amount of power (P_E(J)) conveyed to each individual electrode region E(J) is expressed as follows:

[0157] P_E(J)˜AMP_E(J)²×DUTYCYCLE_E(J)

[0158] where:

[0159] AMP_E(J)is the amplitude of the RF voltage conveyed to the electrode region E(J), and

[0160] DUTYCYCLE_E(J)is the duty cycle of the pulse, expressed as follows: ${\mathrm{DUTYCYCLE}}_{E\left(J\right)}=\frac{{\mathrm{TON}}_{E\left(J\right)}}{{\mathrm{TON}}_{E\left(J\right)}+{\mathrm{TOFF}}_{E\left(J\right)}}$

[0161] where:

[0162] TON_E(J)is the time that the electrode region E(J) emits energy during each pulse period,

[0163] TOFF_E(J)is the time that the electrode region E(J) does not emit energy during each pulse period.

[0164] The expression TON_E(J)+TOFF_E(J)represents the period of the pulse for each electrode region E(J).

[0165] In this mode, the microcontroller 231 collectively establishes duty cycle (DUTYCYCLE_E(J)) of 1/N for each electrode region (N being equal to the number of electrode regions).

[0166] The microcontroller 231 may sequence successive power pulses to adjacent electrode regions so that the end of the duty cycle for the preceding pulse overlaps slightly with the beginning of the duty cycle for the next pulse. This overlap in pulse duty cycles assures that the source 217 applies power continuously, with no periods of interruption caused by open circuits during pulse switching between successive electrode regions.

[0167] In this mode, the microcontroller 231 cycles in successive data acquisition sample periods. During each sample period, the microcontroller 231 selects individual sensors S(J,K), and voltage differences are read by the predictor 290 (through MUX 225) and converted to temperature codes T_PRED, which are transmitted to the controller 215.

[0168] The predictor 290 receives the temperature codes. In the preferred implementation, when there are multiple temperature sensing elements on a given electrode element, the predictor selects as T_k,2the hottest of the electrode temperatures sensed by the sensing elements on the electrode element. Also, when the electrode element is bounded by both side by a tissue temperature sensing element, the controller predictor also selects as T_n,1the hottest of the tissue temperatures sensed by adjacent tissue sensing elements.

[0169] Using the selected values of T_n,1(t) and T_k,2(t), the predictor derives T_M,PRED(t) in any of the manners above described for each electrode element.

[0170] In this mode, the controller 215 compares the predicted temperature T_PREDfor each electrode during each data acquisition period to a set point temperature T_SET. Based upon this comparison, the controller 215 varies the amplitude AMP_E(J)of the RF voltage delivered to the electrode region, while the microcontroller 231 maintains the DUTYCYCLE_E(J)for that electrode region and all other electrode regions, to establish and maintain T_PREDat the set point temperature T_SET.

[0171] The manner in which the controller 215 governs AMP_E(J)can incorporate proportional control methods, proportional integral derivative (PID) control methods, or fuzzy logic control methods.

[0172] B. Self-Heated Temperature Sensing Element

[0173] FIG. 14 shows another alternative embodiment of an electrode 78 with multiple temperature sensing elements 80 and 82. In FIG. 14, both temperature sensing elements 80 and 82 are connected by soldering or by thermally conducting adhesive to the thermal mass of the electrode 78.

[0174] Alternatively (as FIG. 15 shows), the sensing element 80 can be located to sense tissue temperature, as sensing element 30 in FIG. 4.

[0175] In addition a resistance heating element 84 is provided for the purpose of heating the thermal mass of the electrode 78. In the illustrated embodiment shown in FIG. 14, the heating element 84 extends in intimate contact about the metal steering spring 52. As the heating spring 52 heats up, the heat is conducted to the thermal mass of the electrode 78.

[0176] Alternatively (as FIG. 15 shows), the heating element 84 can be wrapped about a portion of the electrode 78 under the catheter body 22. In either embodiment, the heating element 84 is located in good thermal conductive contact with the electrode for ohmic heating of the element 84 with DC energy to thereby heat the electrode 78 by conductive heat transfer.

[0177] The heating element 84 can comprise an insulated constantant wire having a high resistance, or Nichrome or insulated toaster wire having the same characteristic. As FIG. 15 shows, the heating wire 84 is mated with low resistance copper wire 85 close to the electrode 78. The copper wire 85 extends the rest of the way through the catheter body 22.

[0178] The distance (Δx in FIG. 15) between the two sensing elements 80 and 82 should preferably be maximized to the fullest extent possible, given the size of the electrode 78. For example, for an 8F/4 mm electrode, Δx should be at least 3 mm.

[0179] FIG. 16 shows a system 400 including an electrode 402 having two temperature sensors TS₁and TS₂. The electrode 402 also includes the heating element HE 84 heated by the heater 404. The electrode 402 is coupled to the RF power source 406.

[0180] The temperatures read by TS₁and TS₂(T₁and T₂) are acquired by the temperature acquisition system 408. The system 400 operates in two phases.

[0181] During this first phase, no ablating energy is directly applied to the electrode 402. HE is actuated by the heater 404 so that T2 is kept about a set value T_heatset. The temperature controller 410 which controls the heater 404 can use appropriate control techniques, such as PID, etc.

[0182] During this phase, the temperatures T₁and T₂are acquired by the acquisition system 408. The electrical power generated by the heater 404 is also measured, P_heater.

[0183] T₁, T₂and P_heaterare inputted to a processing system 412, which, based upon the distance Δx between temperature sensing elements TS₁and TS₂and the whether TS₁is sensing electrode or tissue temperature, computes the heat loss, Q_loss, and the temperature spatial gradient ΔT/Δx. The processing system 412 can acquire information concerning the electrode configuration from the physician, or by a read-only-memory chip and the equivalent associated with the electrode which the processing system 412 can interrogate. The heat loss, Q_losswill depend on the thermal conductivity, density and heat capacity of the metal of the electrode 402, the amount of electrical and thermal contact between tissue and electrode, and the convective cooling induced by the blood flow. Therefore, Q_lossand ΔT/Δx are indications of the present status of the electrical-thermal system at the tissue-electrode-blood interface. This status information is later used to predict and control the tissue temperature during ablation in the second phase.

[0184] In the second phase, ablation energy is applied to tissue through the electrode 402. The values of T₁, T₂, Q_loss, ΔT/Δx, T_heatset, and P_heaterare fed as inputs to a predictor 414.

[0185] The predictor 414 includes in look-up table form relationships among T₁, T₂, Q_loss, ΔT/Δx, T_heatset, P_heaterand T_PRED. The inputs to the table are T₁, T₂, Q_loss, ΔT/Δx, T_heatsetP_heater, and the output of the table is T_PRED. The look-up table is constructed based on experimental data acquired with an apparatus similar to that shown in FIG. 6, using an electrode like that shown in FIGS. 14 and 15. The table correlates experimentally measured T₁, T₂, Q_loss, ΔT/Δx, T_heatset, P_heaterto experimentally measured maximum tissue temperature. The output T_PREDof the look-up table is best-fitted to the experimental data.

[0186] The values of Q_loss, ΔT/Δx, T_heatset, P_heatertaken during the first phase in connection with T₁and T₂characterize the system for input to the table. The current status of T₁and T₂taken during the second phase provide from the table a unique output predicting the maximal tissue temperature.

[0187] The predictor 414 outputs the predicted tissue temperature T_PRED. T_PREDand a set temperature value T_ABLsetare fed as inputs to a controller 416, which controls the RF power source 406. The controller 416 controls predicted tissue temperature about T_ABLset.

[0188] The illustrated and preferred embodiments envision the use of micro-processor controlled components using digital processing to, analyze information and generate feedback signals. It should be appreciated that other logic control circuits using micro-switches, AND/OR gates, invertors, and the like are equivalent to the micro-processor controlled components and techniques shown in the preferred embodiments. It should also be appreciated that the algorithms disclosed in this Specification lend themselves to implementation using either digital or analog devices.

[0189] Various features of the invention are set forth in the claims that follow.