Tissue treatment device for a limb

[0002] This application is a continuation of U.S. patent application Ser. No. 09/437,388, filed Nov. 10, 1999, now U.S. Pat. No. 6,323,396, entitled WOUND COVERING FOR A FOOT OR HAND.

[0003] The invention described herein relates to a wound treatment device, and in particular, to a wound treatment device configured so as to provide a wound cover out of contact with a wound on an awkwardly shaped body part, such as a foot, or a hand, that is capable of delivering heat to the wound.

[0004] A novel mode of wound treatment employing a non-contact wound treatment device is disclosed in detail in published PCT applications WO 94/00090, WO 96/157445 and WO 98/46179, each of which is owned in common with the present application. The device covers a wound, forming a treatment volume above and over the wound. The device is comprised of a plurality of parts, principally an attachment portion, a wound treatment portion, and a transition portion, each having a specific function.

[0005] The attachment portion connects and retains the wound treatment device on the skin of a patient. The wound treatment portion generally comprises a standoff that rises above the patient's skin surface and a wound cover that spans the open portion of the standoff. Together the standoff and wound cover define a wound treatment volume. The transition portion connects the attachment portion to the wound treatment portion.

[0006] One of the important functions of the transition portion is to adapt the wound treatment device to the contours of the part of the patient's body to which the device is attached and to accommodate movements of the patient that deform the attached wound treatment device. This is particularly challenging when the wound is located on a portion of the body having a relatively low surface area or a tightly curved shape, such as a foot or hand. Substantial stress is put on the attached wound treatment device resulting in deformation of the device, detachment from the skin, and the like. A need exists, therefore, for a wound treatment device with improved performance characteristics when used on body parts such as hands and feet. The present invention addresses that need.

[0007] The present invention is a treatment device that is particularly well suited to treating tissue on the hand or foot of a patient. The treatment device is useful, for example, to treat those wounds that commonly occur on a patient's extremities, and are particularly difficult to treat.

[0008] The invention is a non-contact tissue treatment device having a cover formed as a bag, sac, or pouch, one or more flexible attachment portions, and a support member supporting a portion of the cover off of and out of contact with tissue. The cover has an end and an end edge. The one or more attachment portions are disposed at the end edge of the cover. The support member, which support the cover, can comprise a ring made of, for example, a foam material. In an alternative embodiment, the support member can comprise a generally rectangular member having a central cutout and comprising two side extensions and one end extension which can be folded around the hand or foot undergoing treatment.

[0009] The various figures depict illustrative and exemplary forms of the wound treatment device disclosed herein. Throughout the several views, identical reference numbers represent similar or equivalent structures.

[0010] FIG. 1 is a perspective view of one embodiment of the wound treatment device in combination with a heating system.

[0011] FIG. 2 is an exploded view of one embodiment of the wound treatment device showing an exemplary construction.

[0012] FIG. 3 is a perspective view of an alternative embodiment of the wound treatment device in combination with a heating system.

[0013] FIG. 4 is an exploded view of an alternative embodiment of the wound treatment device.

[0014] Reference is made to FIGS. 1-4 in which embodiments and elements of the present wound treatment device are illustrated. With respect to FIGS. 1 and 2, there is shown a wound treatment device 8 that includes a wound cover 9 formed as a bag, sac, or pouch, and a support member 10 with an open end. In this description, the wound cover is constructed from two sheets of material; this construction is merely for illustration and is not intended to so limit the construction of the cover 9. In this construction, the wound cover 9 includes a first sheet 11 and a second sheet 12, each of approximately the same size and shape. The first sheet 11 has an edge 13 and an end 14. The second sheet 12 likewise has an edge 15 and an end 16. A continuous seal 17 is formed between the first and the second edges 13 and 15, joining the two sheets 11 and 12. Together the joined sheets form an enclosure that can fit over an extremity. The enclosure has an open end 14, 16 through which the extremity can extend. Alternatively, the wound cover 9 may be made from a single sheet of flexible material, or formed as a single member.

[0015] Preferably the material of which the wound cover 9 is made is a flexible, easily worked material that is adaptable to automated manufacturing. Such synthetic materials as flexible plastics are examples. Other materials such as woven and non-woven synthetics, natural, or blended materials are contemplated. The chosen material may be clear or opaque.

[0016] The wound treatment device further comprises attachment portions 18, 19, which are disposed along the end 14, 16. The attachment portions are used to connect the wound treatment device 8 to the skin of a patient, sealing the enclosure formed by the wound cover 9 to a patient's extremity as illustrated in FIG. 2. In FIGS. 2 and 4, the extremity is a foot 6 on the bottom of which is a wound 7.

[0017] Referring now to FIG. 2, in the wound treatment device 10, the attachment portions 18, 19 are integrated unitary assemblies, each preferably having three sections: a foam layer 32, an adhesive film layer 33 on a bottom surface of the foam layer 32, and a release liner 34 covering the adhesive film layer 33. One or more lines of weakness or perforation are provided on the release liner 34 so that its parts may be separated and selectably peeled off of the adhesive film layer 33, thereby exposing the adhesive film layer for attaching to a patient's skin. The foam layer 32 may comprise a naturally open-celled polyurethane foam, and is preferably approximately {fraction (1/16)}″ thick. The adhesive film layer 33 may comprise a high MVTR thin film pressure sensitive adhesive (PSA) laminate available as a package under the trade name Mediderm from Bertek. The foam layer 32 is heat bonded to the adhesive film layer 33. The material of which the adhesive film layer is comprised is selected for a combination of adhesion level, permeability, and conformability (stretching and flexing with the skin) to allow prolonged skin contact without complications. The release liner 34 is a white release paper coated with a release agent that is provided on the Mediderm 3701 product. The perforations or slits are made during assembly to aid in the removal of the release liner 34 prior to attachment of a wound treatment device 10 to a person.

[0018] The wound treatment device 8 disclosed herein further comprises a support member 10 for supporting a portion of the upper wound cover 8 off of or away from a wound so as to prevent the wound cover portion from contacting the wound (or at least to minimize such contact). In one embodiment, illustrated in FIGS. 1 and 2, the support member is in the shape of a ring. The ring-shaped support member 10 has a first surface 22, a second surface 23 (not visible in the figures), and an outer perimeter or edge 24. A portion of the inner surface of the wound cover 9 is attached to the first surface 22 of the support member 10 as described below. The wound cover 9 is preferably sized to extend beyond the outer perimeter 24 of the support member 10 as illustrated in FIGS. 1 and 2.

[0019] The ring-shaped support member 10 is preferably comprised of foam material, most preferably an absorbent foam. An example of a suitable absorbent foam is a naturally open-celled polyurethane foam that is elected to have favorable characteristics of liquid absorbency, leaking, and resevoiring. Such material is a super absorbent polymer (SAP) filled from, which may be obtained from Neosorb, Woodbridge, Md. An alternative is available as a product sold under the trade name Aquazone from Foamex. The thickness of the ring-shaped support member 10 is preferably in a range extending from ⅜″ to ⅝″, with the exact dimension being selected to maintain the wound ver off of a wound site such as on the foot 8 whereby, during use, the foam ring 10 can compress and conform without the wound cover 9 contacting the wound 7.

[0020] The second surface 23 of the ring-shaped support member 10 may optionally have a moisture barrier film adhered thereto. Such a moisture barrier film allows for smooth contact between the support member 10 and the patient's skin and may prevent maceration of the skin if the support member 10 is wetted by soaking up wound exudate. Optimally, the film would be porous or perforated to allow exudate to be wicked away from the skin and trapped in the foam material of the support member 10. Any moisture barrier film would be suitable, in particular those composed of polyurethane, polyethylene, and the like. The film may be attached to the second surface 23 by means of heat sealing or a ring of adhesive, such as the product sold under the trade name HL-2306-X by H. B. Fuller Adhesive.

[0021] The material of the wound cover 9 preferably is a 2 mil.-thick clear flexible polyurethane film with favorable characteristics selected, but not limited, to include moisture vapor transfer (MVTR), oxygen permeability, and transmission of infrared radiation. A measurable MVTR is particularly desirable when the wound treatment apparatus is deployed over hands and feet, which sweat profusely. Such material is available sold under the trade name Deerfield 6100S. The portion of the inner surface of the wound cover 9 is attached to the upper surface 22 of the support member 10 by a ring of adhesive comprising a synthetic rubber-base adhesive, such as the product sold under the trade name HL-2306-X.

[0022] A stretcher layer 25 may be attached to the outer surface of the wound cover 9 against the support member 10 such that the wound cover is sandwiched between the stretcher layer 25 and the first surface 22 of the support member 10. The stretcher layer 25 is a 3 mil-thick planar sheet of (preferably) clear, somewhat flexible polyester film having enough stiffness to aid in maintaining planarity. The function of the stretcher layer 25 is to hold the portion of the wound cover 9 under it taut, much as a “stretcher frame” tautens an artist's canvas. The stretcher layer 25 is attached to the wound cover 9 by a layer of adhesive comprising a clear flexible polyester carrier film coated on both sides with an aggressive adhesive. The adhesive layer is oriented over the first surface 22 of the support member 20. The stretcher layer 25 further includes a pair of slits 35 that receive a detachable heater 30. With the provision of the slits 35, a pocket is formed between the stretcher layer 25 and the wound cover 9.

[0023] FIG. 1 shows a detachable heater 30 positioned to slide into a slit 35 in the stretcher layer 25 which forms a pocket with the wound cover 9. When inserted, the heater 30 is supported substantially in a plane or surface above a wound by the support member 10. The heater 30 is generally planar and may be connected to and powered by a portable power supply 31, such as those heaters described in detail in published PCT applications WO 98/831309 and WO 98/831310, each of which is owned in common with the present application. The application of heat may be of particular therapeutic benefit by improving cellular physiologic functions, immune competence, and perfusion in the wound area.

[0024] An alternative embodiment of the present invention is illustrated in FIGS. 3 and 4. FIG. 4 shows an exploded view of a non-contact wound treatment device 40 for use on an extremity having a wound cover 4 that is a bag, sac, or pouch made in any of the ways with any of the materials described above in connection with the wound cover 9. For illustration and by way of example only, the would cover 45 is shown in FIG. 4 as being made from two sheets.

[0025] The wound treatment device of FIG. 4 further comprises a support member 50, which is generally rectangular and has a central cutout 70, two side extensions 71, and an end extension 72. The support member 50 is made of a flexible foam material, such as that used for the support member 10 describe above in a thickness ranging from ¼″ to ⅝″. A thinner foam is preferred for increased conformability. The side 71 and end 72 extensions are flexible and can be folded so that they en lose the extremity under treatment, as illustrated in FIG. 4. The inner surface of the support ember 50 may optionally be all or partially modified by having a moisture barrier film adhered thereto, as described for the ring-shaped support member 10 above.

[0026] The support member furthermore has a first surface 52 to which a portion of the inner surface of the wound cover 45 is attached generally in the same manner and using similar materials as described above.

[0027] Attached to the outer surface of the wound cover 45, above the support member 50, is a stretcher layer 55 such that a portion of the wound cover is sandwiched between the stretcher layer 55 and the first surface 2 of the support member 50. The stretcher layer 55 has approximately the same function as the stretcher layer 25, described above, and is generally composed of and attached in the same manner and using similar materials as described above. The stretcher layer 55 further includes a pair of slits 65 that receive a detachable heater 60. With the provision of the slits 65, pocket is formed between the stretcher layer 55 and the first wound cover 41.

[0028] FIG. 3 shows the detachable heater 60 positioned to slide into a slit 65 in the stretcher layer 55 which forms a pocket with first wound cover 41. When inserted, the heater 60 is supported substantially in a plane or surface above a wound by the support member 50. The heater 60 is generally planar and may be connected to and powered by a portable power supply 61.

[0029] While the invention has been illustrated by means of specific embodiments and examples of use, it will be evident to those skilled in the art that many variations and modifications may be made therein without deviating from the scope and spirit of the invention. However, it is to be understood that the scope of the present invention is to be limited only by the appended claims.