US 6,541,580 B1Grant

Atom or group transfer radical polymerization

Issue Date:2003-04-01

•156 Claims

•13 Drawing Sheets

Abstract

A process for ATRP polymerization and coupling of molecules by radical processes is provided, wherein improvements are provided by selection of various ligands, counterions, transition metal compounds and/or zero oxidation state transition metals to give improved control over molecular weight, molecular weight distribution and compositions of the products formed.

Metadata

Assignee

Carnegie Mellon University

Inventors

Krzysztof Matyjaszewski
Scott G. Gaynor
Simion Coca

Application Information

Application Number:US 09/369,157

Filing Date:1999-08-06

Priority Date:1995-03-31

Art Unit:7

Classifications

IPC:

C08F 406C08F 440C08F 442

Field of Search:

526135526172526 90526113526118526335526328526346526347

Patent Drawings (13 sheets)

Description

[0002] The present application is a divisional application claiming priority under 35 U.S.C. §120 from U.S. application Ser. No. 09/018,554, filed Feb. 4, 1998 and claiming priority under 35 U.S.C. §119 from provisional application No. 60/039,543 filed on Mar. 11, 1997 and No. 60/041,620 filed on Apr. 2, 1997 and the present application is a continuation-in-part application claiming priority under 35 U.S.C. §120 from U.S. application Ser. No. 09/034,187, filed Mar. 3, 1998, U.S. Pat. No. 6,407,187 that is a division of and claims priority under 35 U.S.C. §120 from U.S. application Ser. No. 08/414,415 filed on Mar. 31, 1995 and has issued into U.S. Pat. No. 5,763,548.

BACKGROUND OF THE INVENTION

[0003] 1. Field of the Invention

[0004] The present invention relates to improvements in the choice of transition metal, ligands, counterions and initiators in the atom or group transfer radical polymerization process, and new polymeric products produced thereby.

[0005] 2. Discussion of the Background

[0006] Living polymerization systems have been developed which allow for the control of molecular weight, end group functionality, and architecture.[Webster, O. Science,1991, 251 887] Most notably, these systems involve ionic polymerization. As these polymerization systems are ionic in nature, the reaction conditions required to successfully carry out the polymerization include the complete exclusion of water from the reaction medium. Another problem with ionic living polymerizations is that one is restricted in the number of monomers which can be successfully polymerized. Also, due to the high chemoselectivity of the propagating ionic centers, it is very difficult, if not impossible, to obtain random copolymers of two or more monomers; block copolymers are generally formed.

[0007] Radical polymerization is one of the most widely used methods for preparing high polymer from a wide range of vinyl monomers. Although radical polymerization of vinyl monomers is very effective, it does not allow for the direct control of molecular weight (DP_n≠Δ[Monomer]/[Initiator]_o), control of chain end functionalities or for the control of the chain architecture, e.g., linear vs. branched or graft polymers. In the past five years, much interest has been focused on developing a polymerization system which is radical in nature but at the same time allows for the high degree of control found in the ionic living systems.

[0008] A polymerization system has been previously disclosed that does provide for the control of molecular weight, end groups, and chain architecture, and that was radical in nature. (Matyjaszewski, K.; Wang, J.-S. Macromolecules 1995, 28, 7901; Matyjaszewski, K.; Patten, T.; Xia, J.; Abernathy, T. Science1996, 272 866; U.S. patent application Ser. Nos: 08/414,415; 08/559,309; 08/677,828 now U.S. Pat. Nos. 5,763,548, 5,807,937, and 5,789,487) the contents of which are hereby incorporated by reference. This process has been termed atom transfer radical polymerization, ATRP. ATRP employs the reversible activation and deactivation of a compound containing a radically transferable atom or group to form a propagating radical (R^•) by a redox reaction between the radical and a transition metal complex (M_tⁿ⁺¹) with a radically transferable group (X), Scheme 1.

[0009] Controlled polymerization is initiated by use, or formation, of a molecule containing a radically transferable atom or group. Previous work had concentrated on the use of an alkyl halide adjacent to a group which can stabilize the formed radical. Other initiators may contain inorganic/pseudo halogen groups which can also participate in atom transfer, such as nitrogen, oxygen, phosphorous, sulfur, tin, etc.

[0010] The most important aspect of the reaction outlined in Scheme 1 is the establishment of an equilibrium between the active radicals and the dormant species, R-X (dormant polymer chains=P_n-X). Understanding and controlling the balance of this equilibrium is very important in controlling the radical polymerization. If the equilibrium is shifted too far towards the dormant species, then there would be no polymerization. However, if the equilibrium is shifted too far towards the active radical, too many radicals are formed resulting in undesirable bimolecular termination between radicals. This would result in a polymerization that is not controlled. An example of this type of irreversible redox initiation is the use of peroxides in the presence of iron (II). By obtaining an equilibrium which maintains a low, but nearly constant concentration of radicals, bimolecular termination between growing radicals can be suppressed, one obtains high polymer.

[0011] Using copper as an example of the transition metal that participates in the redox cycle, the rate of polymerization has been shown to obey the following rate law:

[0012] When k_p=rate constant of propagation; k_eg^•=equilibrium constant; [M],[R-X], [M_tⁿ][M_tⁿ⁺¹-X] are the respective concentrations of monomer, initiator, transition metal compound and oxidized transition metal compound.

[0013] ATRP involves the use of low valent metal salts, Mⁿ, e.g., copper (I), iron (II), etc., which can homolytically abstract an atom or group, X, from a functionalized compound to initiate the polymerization, as shown above in Scheme 1. Deactivation of the growing polymer chain by reaction with the now higher oxidation state metal, M_tⁿ⁺¹-X, reverts the metal back to its lower oxidation state and an oligomer with the X group at the chain end. This process repeats itself, re-initiating the polymer chain to begin propagation again. After numerous repetitions, high polymer can be obtained with DP_n=Δ[M]/[I]_oand M_w/M_n<1.5.

[0014] Previously, pure metals have been employed to prepare ill-defined polymers. Otsu has reported the use of nickel (0) in a “living” polymerization, but the resulting polymer had very broad polydispersities, M_w/M_n>2. [Otsu, T.; Tazaki, T.; Yohioka, M. Chemistry Express1990, 5(10), 801] In fact, the resulting polymer had a bimodal distribution upon examination of the size exclusion chromatograms, indicating that this was not a controlled or “living” polymerization. This failure to obtain a controlled polymerization is most likely due to the slow deactivation of the propagating radical. It can also be attributed to nickel favoring the +2 oxidation state versus the +1 oxidation state. As such, nickel (0) would initiate the polymerization by formation of a radical and nickel (I). The nickel (I) would then preferentially react with an alkyl halide to form nickel (II) and a second radical. The back reaction to nickel (0) from nickel (1), or from nickel (II) to nickel (I), would not be favored, resulting in an uncontrolled radical polymerization. Additionally, as a side reaction, the radical may be reduced to an anion by nickel (I), forming nickel (II).

[0015] Others have reported the use of zero valent metals to initiate polymerization of vinyl metals, also without controlling the polymerization.[Bamford, C. H.; Duncan, F. J.; Reynolds, R. J. W.; Seddon, J. D. J. Polym. Sci., Part C1968, 23 419; Otsu, T.; Tazaki, T.; Yoshioka, M. Chemistry Empress1990, 5(10), 801 Otsu, T.; Aoki, S.; Nishimura, M.; Yamaguchi, M.; Kusuki, Y. J. Polym. Sci., Polym. Letters1967, 5, 835; Otsu, T., Yamaguchi, M.; Takemura, Y.; Kusuki, Y.; Aoki, A. J. Polym. Sci., Polym. Letters1967, 5, 697]

[0016] Recently, it was reported that iron metal was successfully used catalytically in the addition of carbon tetrachloride or chloroform to alkenes.[Bellesia, F.; Forti, L.; Ghelfi, F.; Pagnoni, U. Synthetic Communications1997, 27(6), 961; Forti, L.; Ghelfi, F.; Lancellotti, M. L.; Pagnoni, U. M. Synthetic Communications1996, 26(9), 1699] Similar systems have been employed to prepare low molar mass polyhalogenated organic molecules.[Decker, D. L.; Moore, C.; Tousignant, W. G., U.S. Pat. No. 3,862,978, 1975; Kondakov, S. E.; Smirnov, V. V. Kiniet. Catal.1995, 36(3), 315] The mechanism was the same as that in atom transfer radical addition: only monoadducts or low molar mass organic molecules were prepared by insertion of the alkene in one of the carbon halogen bonds of carbon tetrachloride (or chloroform).

SUMMARY OF THE INVENTION

[0017] Accordingly, one object of the present invention is to provide new metal catalysts and systems for use in atom transfer radical polymerization.

[0018] A further object of the present invention is to provide new ligands and counterions associated with the metal for use in controlling atom transfer radical polymerization reactions.

[0019] Another object of the present invention is to provide new materials that could not be previously prepared conveniently using other polymerization methods that are now readily available through ATRP.

[0020] A further object of the present invention is to provide new ways in which to control ATRP reactions.

[0021] Another object of the present invention is to provide a method for coupling molecules using atom transfer radical addition using the metal systems of the present invention in a non-polymerization reaction.

[0022] Another object of the present invention is to provide methods for modifying the chain ends of functionalized polymers to change their functionality, using the ATRP technology and other chemistries.

[0023] These and other objects of the present invention have been satisfied by the discovery of a wide range of new metals and metal combinations, as well as defining roles of counterions and ligands for use in ATRP reactions and methods for their use in preparing not only polymers but also lower molecular weight compounds formed by coupling of two low molecular weight radicals.

BRIEF DESCRIPTION OF THE FIGURES

[0024] A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

[0025] FIG. 1 is a graphical representation of the solubility of Cu using different ligands in two different monomers.

[0026] FIG. 2 is a graph from a differential scanning calorimetry measurement on the crosslinked material of Example 236.

[0027] FIG. 3 is a graph of shear modulus vs. temperature of the crosslinked material of Example 237.

[0028] FIG. 4 is a mass spectrum of the product of Example 245.

[0029] FIG. 5 is a mass spectrum of the product of Example 246.

[0030] FIG. 6 is a mass spectrum of the product of Example 247.

[0031] FIG. 7 is a mass spectrum of the product of Example 248.

[0032] FIG. 8 is a mass spectrum of the product of Example 249.

[0033] FIGS. 9 and 10(aand b) are two different types of mass spectra of the product of Example 295.

[0034] FIGS. 11 and 12 are mass spectra of the bromine and hydrogen terminated products of Example 298, respectively.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0035] The present invention relates to the “controlled” polymerization of radically (co)polymerizable monomers by atom or group transfer radical polymerization using various initiators. transition metals, transition metal compounds and combinations thereof, and various ligands and counterions for the transition metal component. The conventional ATRP process as developed by the present inventors comprises:

[0036] polymerizing one or more radically (co)polymerizable monomers in the presence of a system initially comprising:

[0037] an initiator having one or more radically transferable atoms or groups,

[0038] a transition metal compound that participates in a reversible redox cycle with the initiator, a dormant polymer chain end, a growing polymer chain end or a mixture thereof, and

[0039] one or more N-, O-, P-, or S-containing ligands which coordinate in a σ-bond or a π-bond to the transition metal, or any C containing compound which can coordinate in a π-bond to the transition metal,

[0040] to form a (co)polymer.

[0041] In the present invention, it has been found that the use of a zero valent transition metal (M_t⁰) either in place of the transition metal compound or in addition to the transition metal compound provides surprising improvements in reaction rate, control or both. A further embodiment of the present invention provides improvements by using mixed transition metal compound systems in which one of the transition metals is in a higher of two available oxidation states and the other is in a lower of two available oxidation states, wherein the two metals are different. The present inventors have discovered new ligands and counterions for the transition metal and have defined the critical role they play in controlling the polymerization reaction of different monomers, providing rate enhancement, providing control over the initiation, propagation and copolymerization of different monomers, as well as solubility to the transition metal compound in the polymerization reaction, even in bulk polymerizations. These new embodiments of the ATRP process provide the ability to generate new and interesting types of polymers, such as gradient copolymers, bottle-brush copolymers, graft copolymers and block or graft copolymers in any (co)monomer sequence wherein the blocks or grafts may be made of monomers that may/may not copolymerize with the other monomers contained within the polymer. This can be achieved by the present process through manipulation of the reactivity of the growing polymer chain end as well as by use of transitional monomers or groups. The “living” nature of the present process provides the ability to make these polymers.

[0042] The monomers useful in the present polymerization processes can be any radically (co)polymerizable monomers. Within the context of the present invention, the phrase “radically (co)polymerizable monomer” indicates that the monomer can be either homopolymerized by radical polymerization or can be radically copolymerized with another monomer, even though the monomer in question cannot itself be radically homopolymerized. Such monomers typically include any ethylenically unsaturated monomer, including but not limited to, styrenes, acrylates, methacrylates, acrylamides, acrylonitriles, isobutylene, dienes, vinyl acetate, N-cyclohexyl maleimide, 2-hydroxyethyl acrylates, 2-hydroxyethyl methacrylates, and fluoro-containing vinyl monomers. These monomers can optionally be substituted by any substituent that does not interfere with the polymerization process, such as alkyl, alkoxy, aryl, heteroaryl, benzyl, vinyl, allyl, hydroxy, epoxy, amide, ethers, esters, ketones, maleimides, succinimides, sulfoxides, glycidyl or silyl.

[0043] The process provided in the present invention allows for the production of a vast range of polymer products having highly controlled molecular weight distribution and highly controlled functionality, both along the chain as well as at termini of the polymer chains. Polymers prepared from the present process can have essentially all of the head groups identical and essentially all of the tail groups identical, something not possible in conventional radical polymerizations. Further, due to the range of functionality that is tolerant of radical processes, it is possible to prepare functionalized compounds and polymers that can be used further in ionic or other non-radical processes to further modify the compounds or polymers.

[0044] The improvements in the ATRP process provided by the present invention include improvements in the robust nature of the process, such as the ability to conduct the process in unpurified monomers or in the presence of air. The ATRP chemistry is found to be useful not only in polymerization but also in coupling of molecules of any size, by generation and coupling of the appropriate radicals. Additionally, the ATRP chemistry acts to remove O₂from the system to generate an O₂free reaction medium. Due to the controlled ability to generate the radicals by removal of a radically transferable atom or group, the present invention provides efficient methods for preparation of a wide variety of compounds, from small organic molecules to oligomers to polymers. Additionally, the present processes provide the ability to manipulate the termini of polymers due to the presence of the radically transferable atom or group on the terminus after ATRP polymerization. This permits substitution of the radically transferable atom or group by hydride (using hydride transfer agents), other functional groups and end-capping groups.

[0045] In the context of the present invention, the term “controlled” refers to the ability to produce a product having one or more properties which are reasonably close to their predicted value (presuming a particular initiator efficiency). For example, if one assumes 100% initiator efficiency, the molar ratio of initiator to monomer leads to a particular predicted molecular weight. The polymerization is said to be “controlled” if the resulting number average molecular weight (M_n(act)) is reasonably close to the predicted number average molecular weight (M_n(theory)); e.g., within an order of magnitude, preferably within a factor of four, more preferably within a factor of three and most preferably within a factor of two (i.e., M_n(act) is in the range of from (0.1)×M_n(theory) to 10×M_n(theory), preferably from (0.25)×M_n(theory) to 4×M_n(theory), more preferably from (0.5)×M_n(theory) to 2 M_n(theory), and most preferably from (0.8)×M_n(theory) to 1.2×M_n(theory)). One exception is the polymerization of AB* monomers (vide infra) and each monomer is an initiator.

[0046] Similarly, one can “control” the polydispersity by ensuring that the rate of deactivation is the same or greater than the initial rate of propagation or by adding additional initiator throughout the polymerization. Additionally, the efficiency of initiator can be controlled by rate of additional catalyst/initiator components. The term “redox conjugate” refers to the corresponding oxidized or reduced form of the transition metal catalyst.

New Transition Metal Systems

[0047] Iron (II) X₂

[0048] ATRP can be extended to a wide range of other metal systems, thereby fully demonstrating the versatility of this approach to obtain “living” radical polymerization systems. Using iron (II) salts in conjunction with one or more ligands, results in the synthesis of polymers with controlled molecular weight and polydispersities which are narrower (M_w/M_n≦1) than those obtained by conventional free radical polymerization. These catalysts are nearly colorless, adding to their potential usefulness, since they can be left in the final polymer product without the side effect of undesirable coloring of the polymer.

[0049] Manganese (II) X₂

[0050] Manganese (II) Cl₂complexed with either 2,2′-bipyridine (bpy) or 2,2′-bipyridine with other ligands, can be used to polymerize styrene, methyl acrylate, or methyl methacrylate. In all cases, the molecular weights are in agreement with those predicted by DP_n=Δ[Monomer]/[Initiator]_o, but the polydispersities are higher than those obtained using either copper (I) or iron (II) salts, M_w/M_n>1.5. Consistent with previous work by the present inventors comparing the effectiveness of the catalysts when homogenous or heterogeneous, the homogeneous catalysts [4,4-di(5-nonyl)-2,2′-bipyridine (dNbpy)] gave better results.

[0051] Referring back to Scheme 1, these results indicate that the rate of activation (k_a) is fast enough to allow for polymerization, and that the rate of deactivation (k_d) is fast enough for the degree of polymerization to be defined by DP=Δ[Monomer]/[Initiator]_o. However, k_dis not fast enough to yield polymers with very narrow M_w/M_n, as has been seen with copper (I) based catalyst systems, i.e., k_d(copper)>k_d(chromium). Although the polydispersities of the polymers prepared by this catalyst are somewhat higher than those obtained by copper or iron, the rates are much faster. With this metal one may sacrifice narrow polydispersities for faster rates, and still obtain polymers with predefined molecular weights, controlled topology and known functionality at the initiating site and growing polymer chain end(s).

[0052] Chromium (II) X₂

[0053] When chromium (II) chloride is used, molecular weights and polydispersities are both higher than what would be expected in ATRP (a “living” polymerization). In fact, with the counter ions and ligands used to date, the results are consistent with those that would be obtained by a simple redox reaction (k_p>>k_d).

Mixed Metal Systems

[0054] The use of mixed metal systems can provide additional control to the ATRP process, by augmenting the catalytic reactivity of a first transition metal compound in the presence of a second and different transition metal compound. In the present invention mixed metal systems can be prepared from any two or more of the transition metals conventionally used for ATRP. However, certain mixed metal systems have been found by the present inventors to provide surprising control improvements in the ATRP process. These combinations include, but are not limited to, those where the first and second transition metals are selected from the group consisting of copper, iron, manganese, chromium, nickel, silver, palladium, platinum, rhenium, iridium, indium, nithenium, samarium, zinc and rhodium. In these mixed metal systems, the first and second transition metals can both be transition metal compounds in which one metal is in a higher of at least two available oxidation states and the second metal is in a lower of two available oxidation states. Alternatively, one of the transition metals may be present as the metal in its zero oxidation state, such as Fe^o. As a further embodiment, there may be two transition metal compounds wherein the transition metals are selected as noted above, and a third transition metal in its zero oxidation state. These mixed metal combinations provide advantages in one or more of polydispersity control, polymerization rate control, initiation rate control, etc. The choice of ligands and/or counterions on the transition metal compounds should be made to satisfy the following relationship in order to provide improvements in polydispersity: k_d(transition metal in lower oxidation state)<k_d(transition metal in higher oxidation state). This is the case since M_w/M_n=1+[I]_ok_p/[D]k_d, at complete conversion, where [I]=the initiator, [D]=the deactivator (M_tⁿ⁺¹). Within the context of the present invention, when describing the oxidation state of a transition metal, the phrase “higher oxidation state” refers to a higher of at least two available oxidation states for that particular metal and the phrase “lower oxidation state” refers to a lower of at least two available oxidation states for the particular metal. Examples of these mixed metal systems are described below.

[0055] MnCl₂/CrCl₃

[0056] To show the effect of mixed metal systems which do not meet the above criteria, MnCl₂was used as the lower oxidation state transition metal, while CrCl₃was used for the transition metal in the higher oxidation state. As noted above, if k_d(Mn(III))<k_d(Cr(III)), then addition of CrCl₃to the reaction mixture would result in a lower M_w/M_n. However, if k_d(Mn(III))>k_d(Cr(III)), then there would be no effect of adding CrCl₃to the reaction mixture. As there was no noticeable effect of added Cr(III) on the polydispersities of the final polymers it was concluded that k_d(Mn(III))>k_d(Cr(III)). Although chromium did not work under these conditions, by changing the ligands, one may be able to shift the reduction potential of the chromium metal, so that the reduction of Cr(III) to Cr(II) becomes more favorable, thereby making the deactivation reaction more facile.

[0057] MnCl₂/CuCl₂

[0058] Copper (II) can be added as excess redox conjugate to the polymerization of radically (co)polymerizable monomers, such as styrene, methyl acrylate, and methyl methacrylate, by ATRP using MnCl₂/dNbpy. In these polymerizations, there is a marked decrease in the polydispersities of the final polymers, compared to using MnCl₂alone. This leads to the conclusion that k_d(Cu(II))>k_d(Mn(III)). Rates are comparable to using MnCl₂alone.

Use of Zero Valent Metals for the Controlled Polymerization of Alkenes

[0059] Iron powder (Fe^o) alone has been demonstrated as an ATRP catalyst by polymerization of styrene in the presence of various ligands. When the polymerization is conducted in the presence of DMF (which can also act as a solvent), tributylamine, or triphenylphosphine, low molecular weight polymers are obtained with narrow polydispersities, indicating that the reaction between (Fe^o) and the alkyl halide initiates the polymerization.

[0060] A similar set of reactions can be performed using copper powder (Cu^o) in the presence of appropriate ligands. In these cases, well defined polymers with molecular weights that increase with conversion are obtained for the polymerization of radically (co)polymerizable monomers, such as styrene, methyl acrylate and methyl methacrylate. In many examples, 2,2-bipyridine (bpy) or 4,4′-di(5-nonyl)-2,2′-bipyridine (dNbpy) has been used as the ligands, although 1,1,4,7,10,10-hexamethyltriethylenetetramine has been successfully used, demonstrating that other ligands can be used in the ATRP polymerization of vinyl monomers.

[0061] These polymerizations are quite fast. For the polymerization of styrene with copper powder/1,1,4,7,10,10-hexamethyltriethylenetetramine, the polymerization reaches complete conversion in two hours and the final polymer has M_n=12,500 (M_{n. theory}=10,400) and M_w/M_n=1.38. It should be noted that in these examples, the use of copper powder results in a heterogeneous catalytic system. The reaction solutions become colored as the polymerization progresses indicating that some copper species is solublized in the reaction medium. Since solid copper powder is also observed, one can realize that only a fraction of the actual copper added is needed for the polymerization to be successful with comparable rates. While the present inventors do not wish to be bound to any particular mechanism of operation, one proposed mechanism is the transfer of an electron to form the radical anion of the initiator, and copper (I) at the surface of the copper (0). The radical anion dissociates into the halogen anion and the radical; the copper (I) is complexed with the ligand and taken into solution. The reaction can then proceed as a normal ATRP reaction. Some initiator is lost at the beginning of the reaction as there is initially no deactivator present to prevent termination of the formed radicals.

[0062] The polymerization rates of conventional ATRP polymerizations can be significantly increased by adding the zero valent metal to the general ATRP polymerization. For example, when iron or copper powder is added to ATRP reactions using iron (II) dibromide or copper (I) bromide, respectively as the transition metal compounds, the rates are found to be extremely fast. A prime example of this is the polymerization of methyl acrylate with copper (I) bromide/copper powder/dNbpy. The polymerization is initiated by methyl 2-bromopropionate and after ninety minutes at 90° C., is found to reach 64% conversion, M_n=55,900 (M_n.theory=54,900) and M_w/M_n=1.18. The molar ratios of the reagents were MA:Initiator:Cu(I):Cu(0):dNbpy=1000:1:2:2.7:4. Only a small fraction of the copper powder is needed to enhance the rate of polymerization. In fact, polymerizations conducted with 10% of copper powder/dNbpy relative to initiator are found to be as fast as those polymerizations when only soluble copper (I)/dNbpy catalysts (in a 1:1 ratio with initiator) are used. This demonstrates a new method to increase the rate of polymerization by ATRP while at the same time reducing the amount of catalyst required in the polymerization system.

[0063] Similar rate enhancements are observed in the addition of iron powder to iron (II)/bpy polymerizations (alternatively, iron (III) can be used in place of the iron (II)). When the ATRP of styrene is conducted using iron (II) bromide without additional ligand, in the presence of 10% (v/v) of DMF, the reaction is very slow (22 h, conversion=29%), with only low molecular weight oligomers being prepared (M_n=1,200; M_w/M_n=1.44). When iron powder is added to a similar reaction mixture, the polymerization yields well defined polystyrene (17 h, conversion=86%, M_n=9,860, M_{n. theory}=9,100; M_w/M_n=1.22).

[0064] While not wanting to be bound to any particular mechanism of action, it is believed that excess metal that is in the higher oxidation state, i.e., copper (II), iron (III), is reduced by reaction with the zero valent metal. The proposed mechanism is outlined in Scheme 3. In the case of copper, only one equivalent of copper (0) is needed to reduce copper (II) to copper (I). Also, when the copper (II) is reduced, additional copper (I) is generated which can additionally activate polymer chains by the reaction outlined in Scheme 1. Since the polymerization is also successful when M_t⁰is the only metal used, the direct reaction of the initiator and the copper metal must also occur. However, it is believed that this reaction is a minor contribution in comparison to the reaction between the initiator and M_tⁿ.

[0065] In the case of iron, it is proposed that the resulting iron (I) complex further reduces a second equivalent of iron (III) to form iron (II). Thus, iron (0) is a more efficient scavenger of high oxidation state metals in comparison to copper (0). The enhanced rate of polymerization is a consequence of a lower concentration of higher oxidation state metal (M_tⁿ⁺¹) which results in the formation of a higher concentration of radicals and subsequently, a faster rate of polymerization in accordance with equation (1).

[0066] To demonstrate the validity of the above mechanism, i.e. the reduction of the higher oxidation state metal by zero valent metal, ATRP was performed using only the higher oxidation state metal and the zero valent metal in the presence of a suitable ATRP initiator, i.e., 1-phenylethyl bromide, methyl 2-bromopropionate, etc. This proves to be an extremely efficient catalyst system as demonstrated in the examples below. Such examples include the polymerization of styrene using either iron (III) tribromide/iron powder (7 h, conversion=55%, M_n=5,780, M_{n. theory}=5,940; M_w/M_n=1.13), copper (I) bromide/copper (0) (3 h, conversion=92%, M_n=10,000, M_{n. theory}=9,700; M_w/M_n=1.09). Similar results are obtained with methyl acrylate using copper (II) bromide/copper (0) (1.7 h, conversion=67%, M_n=11,400, M_{n. theory}=11,700; M_w/M_n=1.10) and methyl methacrylate with iron (III) tribromide/iron powder (18 h, conversion=75%, M_n=75,100, M_{n. theory}=75,000, M_w/M_n=1.24).

[0067] Thus, zero valent metals can be used alone to obtain well defined polymers from vinyl monomers. Additionally, varied amounts of zero valent metals in the presence of conventional ATRP catalyst systems, or with higher oxidation state metals, has been found to enhance the rate of polymerization and still yields well defined polymers.

[0068] An additional benefit of using zero valent metals is that they can be used to generate the lower (active) oxidation state metal catalyst in situ by using a combination of the higher oxidation state metal halide, the ligand, and the zero valent metal. All three of these components can be varied to control the rate of formation of the lower oxidation state metal, i.e., the rate of the redox reaction between M_tⁿ⁺¹and M_t⁰, the rate of activation of the initiator, k_a, and/or the rate of deactivation of the radical center, k_d(specifically, the rate of reduction of the higher oxidation state transition metal can be affected by temperature, the shape and/or surface area of the zero valent metal, and rate/efficency of mixing). All of these factors can be used to control the molecular weight, molecular weight distribution, rate of polymerization, and in some cases, the topology of the final polymer.

[0069] Use of zero valent metals also allows for the preparation of well-defined polymers without taking steps to purify the monomer prior to polymerization. Generally, for controlled radical polymerization, all inhibitor and/or oxygen must be removed, otherwise termination of the active radicals will occur, resulting in too high a concentration of deactivator, i.e., M_tⁿ⁺¹. This translates into a very slow polymerization; i.e., the polymerization apparently does not occur. With the addition of zero valent metals, the excess deactivator is scavenged and returned to its active state. So long as the amount of inhibitor and/or oxygen in the polymerization medium is lower in concentration than the available metal zero, a controlled/“living” polymerization will be obtained.

[0070] In ATRP systems where the concentration of the initiator is very high, the initial radical concentration can be high, resulting in termination and a build-up of the deactivator. This situation has been observed in the polymerization of AB* monomers, where A is a polymerizable vinyl bond and B* is a functional group containing a radically transferable atom or group. For some AB* monomers, it was not possible to lower the catalyst concentration below 1%, otherwise the polymerization would not proceed due to the build-up of deactivator. By adding a zero valent metal, the deactivator concentration is lowered, thus allowing for the reduction in the amount of catalyst needed for successful polymerization. Additionally, by varying the surface area of the zero valent metal (powder versus turning), it is possible to adjust the rate of reaction between the deactivator and the zero valent metal, and thus control the amount of deactivator present in the polymerization medium. This enables one to control the topology of the final polymer (vide infra).

[0071] If the concentration of deactivator is kept to very low levels, then deactivation does is not occur, but termination between two radicals does. If termination is predominately by coupling, then numerous synthetic possibilities are available. If coupling occurs between polymer chains, each with just one active center, the molecular weight of the polymer chain is doubled. If each polymer chain has two active sites, chain extension can occur, as in a condensation polymerization. With continued improvement in catalyst performance, this new type of atom transfer condensation polymerization could lead to novel polymer compositions. If the number of active sites is greater than two, crosslinked materials can be obtained. This is especially useful for solventless coatings where telechelic polymers mixed with varied amounts of multifunctional (having an average of >2 radically transferable atoms or groups) components in the presence of zero valent metals, and heated to yield a crosslinked coating. A similar type of crosslinking carried out to form bulk materials with low Tg matrices would lead to elastomeric materials with a controlled network of crosslinks. Such materials would have a controllable % elongation, dependent on the molecular weight of the telechelic matrix polymer, and high tensile strength because many crosslinks would be stressed. Alternatively, the multifunctional components can be used alone, without the presence of telechelic polymers, to form the solventless coating.

[0072] Additionally, polymer chains can be capped with functional groups by introduction of small molecules containing both the desired functional group and a radically transferable atom or group. Although a combination of products will be obtained (coupling can occur between two small molecules, two polymer chains, and between a small molecule and polymer chain (the desired reaction)), the amount of coupling between polymer chains alone should be minor due to the faster rates of termination of small molecules with polymeric radicals and with each other. The products of termination between small molecules can then be simply removed by precipitation of the polymer.

[0073] The removal of the halogen atom at a chain end can be accomplished by using either M_tⁿ⁺¹in at least a stoichiometric amount, or, more conveniently, by using a catalytic amount of M_tⁿ/ligand and at least a stoichiometric amount of M_t⁰. The coupling reactions with small molecules is one method, as are the reaction of the resulting radicals with hydride transfer agents such as thiols, tin hydrides, silyl hydrides, etc. The halogens can be replaced by reaction of the radical chain end (or small molecule, oligomer) with stable free radical deactivators, i.e., TEMPO. TEMPO, and other nitroxides, can and have been used to preferentially trap the radicals, resulting in the preparation of alkoxy amines. Alkoxy amines can themselves be used as initiators in controlled radical polymerizations; the use of macromolecular alkoxy amines results in the formation of block and/or graft copolymers. [Solomon, D. H.; Rizzardo, E; Cacioli, P. U.S. Pat. No. 4,581,429 1985; Hawker, C. J. J. Amer. Chem. Soc.1994, 116, 11314; Hawker, C. J.; Barclay, G. G.; Orellana, A.; Dao, J.; Devonport, W. Macromolecules1996, 29, 5245]

[0074] These synthetic possibilities are possible only if the concentration of the deactivator is kept low. This is generally not possible in controlled radical reactions since termination leads to a build up of deactivator. However, this problem has been overcome by the use of zero valent metals to scavenge the deactivator.

[0075] It is now possible to make less stable M_tⁿspecies in situ from higher oxidation state species, i.e., M_t^n+m. Such M_t^n+mspecies are generally cheaper and oxidatively more stable. As an example, copper (I) trifluoromethane sulfonate (triflate) is quite difficult to isolate and handle (requiring the complete exclusion of oxygen, i.e., use of a glovebox, Schlenk techniques, etc.) due to oxidative instability. By using the much more stable copper (II) ditriflate, the catalyst precursor can be handled in air and only becomes unstable when reduced to the copper (I) species. This reduction can occur by various means such as the application of an electric current, use of a reductive metal, i.e., copper, iron, zinc, etc. by electron transfer with an organic or inorganic reagent, etc.

[0076] Ligands/Counterions

[0077] Copper (I) X

[0078] Some suitable ligands for ATRP with copper (I) catalysts include bi- or tri-dentate pyridine based ligands, and linear, aliphatic, multidentate, amine ligands. These latter ligands are readily available and are much cheaper than the bipyridines previously demonstrated. Suitable preferred amine ligands include: N,N,N′,N′,N″-pentamethyldiethylenetramine (PMDETA), 1,1,4,7,10,10-hexamethyltriethylenetramine HMTETA), and tetramethylethylenediamine (TMEDA). When styrene is polymerized using these ligands, only TMEDA yields a homogeneous catalyst system. When the catalyst is heterogeneous it is present as a fine precipitate which may aid in the removal of the catalyst at the end of the polymerization. An insoluble catalyst is obtained for the polymerization of MMA only when PMDETA was used. Homogeneous catalyst systems are obtained for methyl acrylate using all three of the linear amines. Using these linear amine ligands, good control of molecular weight can be obtained with narrow polydispersities. In addition to the use of linear amines, branched multidentate ligands can be used. This was demonstrated by use of tris(2-(dimethylamino)ethyl)amine has successfully polymerized styrene, methyl acrylate and methyl methacrylate. In fact, the rate of polymerization is greatly enhanced for the polymerization of methyl acrylate when this ligand was used.

[0079] The cyclic ligand, 1,4,8,11-tetramethyl-1,4,8,11-tetraazacyclotetradecane, can also be used in the present process. Due to its strong coordination to the metal center, this ligand prevents the monomer/solvent from displacing the ligand and lowering the activity of the catalyst.

[0080] 8-Hydroxyquinoline can also be used as a ligand/counter ion. It was thought that this ligand might displace the halogen atom to form Cu—O-quinoline. It was found that only one equivalent of bpy is needed for the polymerization to proceed instead of the normal two equivalents. Polymerizations of radically (co)polymerizable monomers, such as styrene, methyl acrylate, and methyl methacrylate, with this ligand, give polymers with low polydispersities, M_w/M_n<1.3, and with good agreement between observed molecular weight and that predicted by theory.

[0081] Iron (II) X2

[0082] Simple monodentate ligands, such as tri(n-butyl)phosphine, tri(n-butyl)amine, and tri(n-octyl)amine can be used in conjunction with an iron (II) salt to obtain well defined polymers, such as polystyrene and poly(methyl methacrylate). For the polymerization of styrene, polymers with controlled molecular weight and polydispersity are particularly obtained when either tri(n-butyl)amine or tri(n-octyl)amine are used alone or as a mixed ligand system with 4,4′-di(5-nonyl)-2,2′-bipyridine, dNbpy. The best results are obtained when dNbpy and tri(n-butyl)amine are used together. In the polymerization of styrene, when the iron (II)/tri(n-octyl)amine catalyst is used with a small amount of tetrabutylammonium bromide added, results comparable to those obtained with copper (I)/dNbpy are obtained. This advancement is significant as the iron (II) and trialkyl ligands are quite inexpensive compared the the copper (I)/dNbpy combination.

[0083] Monodentate phosphine ligands can also be successfully used with iron (II) to obtain controlled polymerization, although the polydispersities are higher than those obtained with the amines. Low polydispersities can be obtained when the phosphine ligands are used in conjunction with dNbpy.

[0084] By correctly selecting the ligand, it is possible to adjust its solubility in the reaction medium. For example, by using ligands with attached alkyl groups the resulting catalyst can be rendered soluble in organic solvents. Similarly by attaching fluorinated alkyl groups on the ligand, the catalyst will become soluble in CO₂. Hydrophillic groups on the ligand render the catalyst soluble in water. In fact, due to the polar nature of the transition metal/ligand complex, the catalyst itself is generally found to be soluble in water. By exchanging the ligand on the catalyst after the reaction, it is possible to separate the catalyst and the polymer into two different phases. For example, at the end of a polymerization using ATRP, where the catalyst contains a hydrophobic ligand, i.e., dNbpy, treating the reaction mixture with an aqueous solution containing a ligand that renders the catalyst complex water soluble (e.g. bpy), results in a dynamic exchange of the two types of ligand. As the catalyst becomes water soluble, it moves into the water phase and is then removed by separation of the water and organic phase. A catalyst with fluorinated groups (or containing polysiloxane groups) can similarly be extracted using liquid or supercritical CO₂.

[0085] The catalyst and the polymer can also be separated if the reaction solvent is chosen so that the polymer is not soluble under certain conditions, i.e., lower temperatures, but the catalyst remains soluble. This phenomenon is exemplified by polymerization of butyl acrylate in ethylene carbonate. Poly(butyl acrylate) is not soluble in ethylene carbonate at room temperature, but is at the higher reaction temperatures, generally greater than 50° C. When the polymerization is completed, the reaction mixture is cooled to room temperature at which point the poly(butyl acrylate) precipitates out of solution; the catalyst remains in the ethylene carbonate/residual monomer solution.

[0086] Precipitation of the catalyst from the reaction mixture can also be used to remove the metal species. This is performed by treating a reaction mixture with an aqueous solution of a salt having an anionic component which binds more strongly to the transition metal than the counter ion used in the ATRP reaction, but which results in a transition metal complex that is not soluble in either the aqueous or organic phases, and thus precipitates. This has been demonstrated using a copper(I) catalyst with treatment using aqueous solutions of either sodium hydroxide or sodium sulfide.

[0087] Electron withdrawing or donating groups on the ligands can also affect the redox reaction between metal and the initiator. Electron donating groups stabilize, and favor the formation of the higher oxidation state species (k_ais increased). Conversely, electron withdrawing groups stabilize the lower oxidation state species, favoring the dormant species (higher k_d).

[0088] Effect of Catalyst on the Polymerization of AB* Monomers

[0089] In 1952, Flory [Flory, P. J. J. Am. Chem. Soc.1952, 74 2718] proposed that the polymerization of AB* monomers would lead to branched, but not crosslinked (network), structures. This proposal was first applied in the step-growth synthesis of polyphenylenes.[Webster, O. W.; Kim, Y. H. J. Am. Chem. Soc.1990, 112 4592; Webster, O. W.; Kim, Y. H. Macromolecules1992, 25(21), 5561] Subsequently, it was extended to other step—growth polymerizations such as aromatic[Frechet, J. M. J.; Hawker, C. J.; Lee, R. J. Am. Chem. Soc.1991, 113 4583] and aliphatic[Hult, A.; Malmstrom, E.; Johansson, M. J. Polym. Sci. Polym. Chem. Ed.1993, 31 619] esters, siloxanes,[Mathias, L. J.; Carothers, T. W. J. Am. Chem. Soc.1991, 113 4043] and amines.[Suzuki, M.; Li, A.; Saegusa, T. Macromolecules1992, 25 7071] Frechet et al.[Frechet, J. M. J.; Henmi, M.; Gitsov, I.; Aoshima, S.; Leduc. M.; Grubbs, R. B. Science1995, 269 1080] later developed the concept of self condensing vinyl polymerization (SCVP) to prepare hyperbranched polymers by carbocationic systems. Shortly afterwards, SCVP was adapted to the radical polymerization of functionalized styrenes by Hawker et al.[Hawker, C. J.; Frechet, J. M. J.; Grubbs, R. B.; Dao, J. J. Amer. Chem. Soc1995, 117 10763] and by Gaynor, et al.[Gaynor, S. G.; Edelman, S. Z.; Matyjaszewski, K. Macromolecules1996, 29, 1079 and U.S. patent application Ser. No. 08/677,828, now U.S. Pat. No. 5,789,487]. In the present invention, the ATRP process can be used to prepare hyperbranched polymers such as hyperbranched acrylates.

[0090] To depict the monomers for SCVP, the designation AB* will be used instead of the conventional AB₂. The double bond is described by A, while B* is a functional group that can be transformed to an active center to initiate the polymerization of the double bonds. The B* group can be transformed to a cationic, radical or anionic active center. The activated B* adds across the double bond A to form the dimer. Scheme 4 shows the idealized case of one addition of monomer followed by deactivation to form the new group A*. The dimer, 2, can now be reactivated at either B* or A*. Addition of monomer at A* results in 3a, while addition at B* yields 3b. Further addition of monomer, or n-mer, to either 3a or 3b, can result in a polymer that is branched.

[0091] For AB* monomers to be used in ATRP, they must contain a radically transferable group capable of interacting by atom or group transfer in a redox reaction with the transition metal. In a general description, the monomer can be depicted as A-(R)_n-B*, wherein the double bond (A) is directly attached to the B* group (n=0) or is separated from the B* group by a spacer, R (n=1). Currently, the types of monomers that can be polymerized by ATRP, and consequently the type of A group, include any radically (co)polymerizable monomer having a C═C double bond, such as styrenes, acrylates, and methacrylates. The B* group can be any group having one or more radically transferable atoms or groups, such as halides or pseudohalides. These include species such as 2-halopropionyloxy, 2-haloisobutyrylaoxy, α-halonitriles, sulfonyl halides or a benzyl halide group. The versatility of this approach is enhanced by the wide variety of R groups that can be inserted between the double bond, A, and the functional group, B*. By changing the various groups, A, R or B*, a wide variety of monomers/materials can be developed.

[0092] In the synthesis of hyperbranched polymers using the ATRP process, the concentration of the transition metal conjugate must be at a level in which there is fast deactivation of the propagating radical, but not so high that the reaction is essentially stopped. This is related to the equation defining the rate of polymerization. It will be noted that the rate of polymerization is proportional to [M_tⁿ], [M] and [R-X], but inversely proportional to [M_tⁿ⁻¹]. Due to the concentration of the initiator group (R-X˜B*) being so high in AB* polymerization (bulk), the concentration of radicals is higher than that found for conventional ATRP.

[0093] This higher initiator concentration leads to an increase in bimolecular termination, R_t=k_t[R^•]², which thus leads to an increase in the transition metal conjugate concentration. In the catalyst system that uses dNbpy, the Cu(II) species remains in solution and therefore a decrease in the rate is observed. In fact, the end result is a polymerization that is so slow that it appears that there is no polymerization, except at higher temperatures. When bpy is used, the concentration of Cu(II) in solution is very low, as the Cu(II) species precipitated out of solution. This lower concentration of Cu(II) results in slow deactivation (k_d) of the propagating center, and a decrease in the amount of branching in the polymer chain. The decrease in degree of branching with decreasing temperature for the bpy systems is the result of a greater ratio of k_p[M] to k_d[M_tⁿ⁺¹] with decreasing temperature. Also, the molecular weight decreases with increasing temperature, supporting this theory as chain length is proportional to R_p/R_d(with the lower [Cu(II)], the rate of deactivation is lower, thus the formation of longer linear segments).

[0094] By adjustment of the alkyl chain in the 4,4′-dialkyl-2,2′-bipyridine, the concentration of soluble copper in the reaction medium can be manipulated. This was demonstrated with Cu (II) X₂for two different monomers, p-chloromethylstyrene (p-CMS) and 2-(2-bromopropionyloxy)ethyl acrylate (BPEA) but can be extended to other monomer systems. As can be seen from FIG. 1, the concentration of copper in solution decreases in the order dNbpy>dTbpy>bpy (dTbpy=4,4′-di(t-butyl)-2,2′-bipyridine). Also, the Cu (II) appears to be more soluble in p-CMS than in BPEA. In polymerizations of BPEA using each of the above ligands, only the use of dTbpy yields hyperbranched polymer, while use of bpy yields a polymer that has a lower degree of branching.

[0095] The degree of branching is determined by comparison of the NMR signals of b and B*. During polymerization, consumption of the B* groups leads to branching and the formation of b. According to theoretical calculations, the highest degree of branching (DB) would be 0.5 at full conversion(DB=0 for a linear polymer; DB=1 for a dendrimer). When bpy is used, DB=0.45 at 100° C. This value decreases as the temperature is decreased in accordance with a reduction in Cu(II)-X concentration (at 70° C., DB=0.40; 50° C., DB=0.14). When dTbpy is used at 50° C., DB=0.48.

[0096] When dTbpy is used, the concentration of Cu(II) is kept at levels which are acceptable for relatively fast rates of polymerization while still obtaining high degrees of branching. A similar case is observed for p-CMS. Only with bpy is polymer obtained; the use of dTbpy or dNbpy does not yield polymer. This is due to the higher solubility of Cu (II) in this monomer with these ligands. By judicious choice of ligand, one is now able to control the chain architecture of the polymer, i.e., linear vs. branched (with variation in degree of branching) vs. hyperbranched.

[0097] Counter Ion (Cu-X)

[0098] pF₆⁻

[0099] In solution, it is known that copper (I)-X/bipyridine can form structures of the type shown below. It has been believed that the monomeric species is the only species that partakes in ATRP. This is due to results that have been previously disclosed, which showed no difference in the polymerization of styrene when copper (I) Br/dNbpy or copper (I) PF₆/dNbpy were used. Copper (I) PF₆/dNbpy is known to be present only as the monomeric form.

[0100] Polymerizations that were performed using the Cu (I) PF₆/dNbpy based catalyst system for both styrene and MMA showed few differences compared to Cu (I) Br. However, there was a marked difference between the two copper salts in the polymerization of methyl acrylate.

[0101] The rate observed using Cu (I) PF₆was nearly a hundred times faster than using Cu (I) Br. When the Cu(I) PF₆was used in a 1:1 ratio with an initiator using either bromine or iodine as the radically transferable group, the polymerization occurred at room temperature. In all cases, the molecular weights agreed with theory, but had higher polydispersities. The polydispersities were lowered, M_w/M_n<1.3, by addition of small amounts of either Cu (I) Br or Cu (II) Br₂, but these required heating to 90° C. If the ratio of Cu (I) PF₆to initiator was lowered to 1:10, the reaction also required being heated to 90° C.

[0102] These results indicate that for acrylates, the rate of polymerization is greater in the presence of the monomeric Cu (I) PF₆species than in the dimeric Cu (I) Br. As there was not such a large difference in the polymerization kinetics for styrene or methyl methacrylate when using Cu (I) PF₆, it can be assumed that in those monomers, the Cu (I) species is mostly monomeric.

[0103] Triflate Anion

[0104] The triflate anion is a non-coordinating ligand, similar to the PF₆⁻ ligand. Some of the benefits of using this ligand are the copper (I) salt is much more soluble in organic solvents than when PF₆⁻ is the counter ion. Additionally, the copper (I) triflate can be readily prepared from copper (II) triflate (which is commercially available) by reaction of the copper (II) with the copper (0).

[0105] The use of either of the triflate or hexafluorphosphate anions demonstrates that when the counter ion is selected so that bridging between metal centers through the ion is not possible, thus by controlling the architecture of the catalyst, it is possible to alter the reactivity of the catalyst. This is a general concept which can be extended to other transition metals useful in ATRP. Additional preferred counter ions that can be considered include the tetrasubstituted borates, such as tetrafluoroborate, tetra(perfluoroaryl)borate, etc.

[0106] Carboxylate Counter Ion

[0107] The use of Cu (I) carboxylates was explored. The use of the acetate counter ion (Cu(I)OAc), a non-radically transferable group, results in polymers with slightly higher than expected molecular weights and with broader polydispersities than obtained with Cu (I) Br. Addition of a small amount of Cu (I) Br or Cu (II) Br₂to the polymerization mixture containing Cu (I) acetate results in a polymer with markedly lower polydispersities, M_w/M_n˜1.2. However, the rates of polymerization are nearly twice as slow with added CuBr than without. These results inform the chemist that one may sacrifice narrow molecular weight distributions for increased rates of polymerization.

[0108] Another copper carboxylate that can be used is copper (I) 2-thiophenecarboxylate (Tc). This counter ion can also act as a ligand by coordination between the sulfur atom on the thiophene ring and the copper (I). In fact, only one equivalent of dNbpy is required for the polymerization to proceed. With the use of CuTc, the obtained molecular weights are slightly higher than predicted, but the polydispersities are quite narrow, M_w/M_n=1.2.

[0109] There are numerous examples of ligands similar to the Tc ligand, which contain both an anion and a pair of electrons that can be used in the present process to coordinate to the transition metal and act as a ligand as well as counterion. Some examples include: 8-oxyquinoline, mono and multiply substituted picolinates, thiocyanates, etc.

[0110] Differing Radically Transferable Groups on Initiator and Metal

[0111] When benzyl halide is used as an initiator to polymerize methyl methacrylate using a copper (I)-X catalyst, where X=the halogen on the benzyl halide, there is poor molecular weight control and high polydispersities are obtained, M_w/M_n>=1.5. This was attributed to the slow rate of initiation of MMA by use of a benzyl halide. This is due to the slower apparent rate of monomer addition at the benzyl halide compared to the apparent rate of monomer addition at the 2-bromoisobutyryl group, i.e., the MMA chain end(K_eqk_l>K_eq′k_p, where k_lis the rate constant of addition of the initiator radical to the monomer, K_eqis the equilibrium constant for the initiator/initial copper complex, k_pis the rate constant of addition of the propagating radical to the monomer, K_eq′ is the equilibrium constant for the polymer chain end/copper complex(es)). This difference in rates of activation/addition results in a high proportion of MMA being polymerized before all the initiator is consumed. The result is a polymerization that does not obey the equation, DP=Δ[M]/[I]_o; i.e, the polymerization is not fully controlled.

[0112] Model studies by the present inventors have shown that when 1-phenylethyl chloride is heated in solution with copper (I) bromide (and vice versa), a mixture of 1-phenylethyl chloride and 1-phenylethyl bromide is obtained. It was also known from previous work by the inventors that when bromine is used as the radically transferable group, there is a faster polymerization than with chlorine, when the polymerization is carried out at the same temperature. This is due to the difference in bond dissociation energies (BDE) for the carbon-halogen bond: (BDE)C-Cl>(BDE)C-Br.

[0113] When benzyl bromide is used as the initiator in ATRP, and copper (I) chloride the catalyst, a controlled polymerization of MMA is obtained. The proposed mechanism is that due to the lability of the carbon-bromine bond, there is fast initiation. However, as the two halogens exchange during propagation, the difference between the apparent rates of addition of monomer at the two ends (initiator vs. polymer chain end) becomes less and therefore allows for a controlled polymerization. It appears that the exchange of end groups is dynamic, so that the chains all grow at nearly the same rate. Similar results are obtained when 2-halopropionates are used as the initiator and the metal center is either copper (I) chloride or bromide.

[0114] The application of these model studies to macromolecules results in the clean formation of blocks of monomer(s) where the resulting polymer chain end is more reactive towards the catalysts than the initiating sites on a macroinitiator containing a less efficient initiator group. Such examples include the use of copper (I) chloride to initiate the polymerization of MMA using bromine terminated poly(acrylate) or poly(styrene) macroinitiators. This allows for the controlled polymerization of MMA from nearly any type of initiating site.

[0115] Effect of Added Salts

[0116] Salts can be added to the reaction mixture of the present invention to adjust the polarity of the solvent, and thus change the catalyst structure/reactivity. The counter ion of the salt, which may or may not be a radically transferable atom or group, and which may or may not be the same as other groups in the system, can coordinate, or react, with the transition metal to form a different metal species. The formation of this species can then in turn affect the relative concentration of any other species in solution, if there are more than one. This has been demonstrated with the use of tetrabutylammonium bromide to generate the [Cu(I)Br₂]⁻ species, which is unreactive towards alkyl halides for atom transfer radical reactions. This thus lowers the concentration of the active copper (I) species and therefore lowers the rate of polymerization.

[0117] Salts that do not modify the rate of polymerization, i.e., do not coordinate with the transition metal, can also be used as initiators, provided that they contain a radically transferable atom or group. Additionally, the salt may contain an inorganic component, or may be organic.

[0118] The counterion of the salt can contain halide as a radically transferable group. The salt can optionally contain one or more non-radically transferable atoms or groups as counterions in the salt. Suitable salts include metal and non-metal oxides, ammonium halides (such as tetraalkylammonium halides), phosphonium halides, nitrates, triflates, halides and pseudohalides, etc.

[0119] Effect of Solvent on ATRP

[0120] The rate of polymerization in ATRP can be greatly enhanced by using a polar, non-coordinating, solvent. The use of solvents, such as ethylene carbonate or propylene carbonate, can increase the rate of ATRP polymerization. Using the solvent ethylene carbonate yields a polymerization which is fast while still maintaining low polydispersities. This result allows for the time of polymerization to be shortened and still obtain very well defined polymer.

[0121] Similarly, the rate of polymerization of 2-hydroxyethyl methacrylate (HMEA) appears to be significantly faster than that of methyl methacrylate (MMA). This rate enhancement is attributed to the increase in polarity of the reaction medium due to the hydroxyl groups of the monomer/polymer. In fact, this rate appears to be too fast for controlled polymerization, as the polydispersities of the final polymer are significantly higher than that obtained in the polymerization of MMA. This would suggest that the ratio of propagation to deactivation (k_p[M]/k_d[X-M_tⁿ⁻¹]) is too high. To slow the rate of polymerization and obtain a controlled polymerization the reaction can be performed in DMF and/or in the presence of a salt or excess deactivator in addition to changing the ligand. These reaction conditions described later exemplify some methods to significantly slow down the rate of polymerization and are successful in preparing well-defined poly(HEMA).

[0122] Additional Parameters that Offer Control over ATRP

[0123] All normal process variables can have an effect on ATRP. Temperature can change or modify catalyst structure and reactivity, higher temperature can lead to higher molecular weight polymer. Control over reaction medium polarity by ligands, counterion, salts and solvents affect catalyst structure and reactivity. Slow addition of initiator, or a component of the catalyst, can be used to control the rate of initiation. In conjunction with the additional methods for control over the ATRP process described in this text, these tools can be used to tailor catalyst activity to the requirements of the monomers.

[0124] Interactions of Propagating Radicals In Conventional Free Radical Polymerization with Cu(I) X

[0125] There is no noticeable interaction between the propagating styryl radical and a metal in the lower oxidation state, e.g., Cu (I) X. In addition, the polymer tacticities and copolymer reactivity ratios obtained by ATRP and by conventional free radical polymerization are similar for the polymerization of styrene, methyl acrylate and methyl methacrylate. Thus the results suggest that ATRP is a radical polymerization.

[0126] We have now found that for acrylates and acrylonitrile, there is an effect when Cu (I) X/bpy is added to an AIBN initiated polymerization. The molecular weights that are obtained are lower when Cu (I) X/bpy is added, as are the polydispersities. Since the kinetic chain length is defined as R_p/R_t(rate of polymerization/rate of termination) for a chain polymerization, one can conclude that the rate of propagation is reduced due to interactions between the propagating radical and the Cu (I) X/bpy complex.

[0127] It appears that this interaction occurs to a significant degree, enough to affect the molecular weights in a conventional free radical polymerization for acrylates and acrylonitrile. Any reaction between styryl and methacrylic radicals with Cu(I) most likely occurs at rates which do not significantly affect the kinetics and molecular weights. This finding may be significant in the design of future catalysts/materials. This interaction between a lower oxidation state metal and the propagating radical is a novel method for affecting the molecular weight of the resulting polymer chain without the use of chain transfer agents.

[0128] While there is no observed effect when methyl acrylate is polymerized in the presence of copper (II) triflate, the polymerization of styrene using AIBN, in the presence of copper (II) triflate does reduce the molecular weight of the polymer. Since the triflate group can not be transferred to the propagating radicals in either system, only electron transfer can occur. Therefore, in the case of styrene, the styrene radical is oxidized to a cation and the copper reduced to copper (I).

[0129] Similarly, the methyl acrylate radical can be reduced to the anion and the copper (I) oxidized to copper (II). A similar electron transfer reaction was also observed in the reaction of bromoacetonitrile and copper (I). Formation of the copper (II) is observed to be extremely fast, even at −78° C., indicative of an outersphere electron transfer reaction between copper (I) and the bromoacetonitrile and/or resulting radical. Such an electron transfer reaction is expected to occur in the polymerization of acrylonitrile and is considered a side reaction.

[0130] Initiators

[0131] Preparation of Initiators

[0132] Initiators for ATRP can be prepared by a variety of methods. Since all that is needed for an ATRP initiator is a radically transferable atom or group, such as a halogen, standard organic synthetic techniques can be applied to preparing ATRP initiators. Some general methods for preparing ATRP initiators will be described here. In general the initiators can have the general formula:

[0133] Y-(X)_n

[0134] wherein Y is the core of the molecule and X is the radically transferable atom or group. The number n can be any number 1 or higher, depending on the functionality of the core group Y. For example, when Y is benzyl and X is bromine, with n=1, the resulting compound is benzyl bromide. If Y is a phenyl moeity having a CH₂group attached to each carbon of the phenyl ring and X is Br with n=6, the compound is hexa(bromomethyl) benzene, a hexafunctional initiator useful for the preparation of six polymer chains from a single initiator.

[0135] As a first division of the initiator types, there are two classes, small molecule and macromolecule. The small molecule initiators can be commercially available, such as benzylic halides, 2-halopropionates and 2-haloisobutyrates, 2-halopropionitriles, α-halomalonates, tosyl halides, carbon tetrahalides, carbon trihalides, etc. Of course, these functional groups can be incorporated into other small molecules. The incorporation of these functional groups can be done as a single substitution, or the small molecule can have more than one initiating site for ATRP. For example, a molecule containing more than one hydroxyl group, can undergo an esterification reaction to generate α-haloesters which can initiate ATRP. Of course, other initiator residues can be introduced as are desired. The small molecules to which the initiators are attached can be organic or inorganic based; so long as the initiator does not poison the catalyst or adversely interact with the propagating radical it can be used. Some examples of small molecules that were used as a foundation for the attachment of initiating sites are polydimethylsiloxane cubes, cyclotriphosphazene rings, 2-tris(hydroxyethyl)ethane, glucose based compounds, etc. Additionally, trichloromethyl isocyanate can be used to attach an initiator residue to any substance containing hydroxy, thiol, amine and/or amide groups.

[0136] Macroinitiators can take many different forms, and can be prepared by different methods. The macroinitiators can be soluble polymers, insoluble/crosslinked polymeric supports, surfaces, or solid inorganic supports. Some general methods for the preparation of the macroinitiators include modification of an existing material, (co)polymerization of an AB* monomer by ATRP/non-ATRP methods, or using initiators (for other types of polymerization) that contain an ATRP initiator residue. Again, modification of macromolecular compounds/substrates to generate an ATRP initiation site is straightforward to one skilled in the art of materials/polymer modification. For example, crosslinked polystyrene with halomethyl groups on the phenyl rings (used in solid-phase peptide synthesis), attached functional molecules to silica surfaces, brominated soluble polymers (such as (co)polymers of isoprene, styrene, and other monomers), or attached small molecules containing ATRP initiators to polymer chains can all be used as macromolecular initiators. If one or more initiating sites are at the polymer chain ends, then block (co)polymers are prepared; if the initiating sites are dispersed along the polymer chain, graft (co)polymers will be formed.

[0137] AB* monomers, or any type of monomer that contains an ATRP initiator residue, can be (co)polymerized, with or without other monomers, by virtually any polymerization process, except for ATRP to prepare linear polymers with pendant B* groups. The only requirement is that the ATRP initiator residue remains intact during and after the polymerization. This polymer can then be used to initiate ATRP when in the presence of a suitable vinyl monomer and ATRP catalyst. When ATRP is used to (co)polymerize the AB* monomers, (hyper)branched polymers will result. Of course, the macromolecules can also be used to initiate ATRP.

[0138] Functionalized initiators for other types of polymerization systems, i.e., conventional free radical, cationic ring opening, etc., can also be used. Again, the polymerization mechanism should not involve reaction with the ATRP initiating site. Also, in order to obtain pure block copolymers, each chain of the macroinitiator must be initiated by the original functionalized initiator. Some examples of these type of initiators would include functionalized azo compounds and peroxides (radical polymerization), functionalized transfer agents (cationic, anionic, radical polymerization), and 2-bromopropionyl bromide/silver triflate for the cationic ring opening polymerization of tetrahydrofuran.

[0139] The ATRP initiators can be designed to perform a specific function after being used to initiate ATRP reactions. For example, biodegradable (macro)initiators can be used as a method to recycle or degrade copolymers into reusable polymer segments. An example of this would be to use a difunctional biodegradable initiator to prepare a telechelic polymer. Since telechelic polymers can be used in step-growth polymerizations, assuming properly functionalized, linear polymers can be prepared with multiple biodegradable sites along the polymer chains. Under appropriate conditions, i.e., humidity, enzymes, etc., the biodegradable segments can break down, and the vinyl polymer segments recovered and recycled. Additionally, siloxane containing initiators can be used to prepare polymer with siloxane end groups/blocks. These polymers can be used in sol-gel processes.

[0140] It is also possible to use multifunctional initiators having one or more initiation sites for ATRP and one or more initiation sites capable of initiating a non-ATRP polymerization. The non-ATRP polymerization can include any polymerization mechanism, including, but not limited to, cationic, anionic, free radical, metathesis, ring opening and coordination polymerizations. Exemplary multifunctional initiators include, but are not limited to, 2-bromopropionyl bromide (for cationic or ring opening polymerizations and ATRP); halogenated AIBN derivatives or halogenated peroxide derivatives (for free radical and ATRP polymerizations); and 2-hydroxyethyl 2-bromopropionate (for anionic and ATRP polymerizations).

[0141] Reverse ATRP is the generation, in situ, of the initiator containing a radically transferable group and a lower oxidation state transition metal, by use of a conventional radical initiator and a transition metal in a higher oxidation state associated with a radically transferable ligand (X), e.g., Cu (II) Br₂, using the copper halide as a model. When the conventional free radical initiator decomposes, the radical formed may either begin to propagate or may react directly with the Mⁿ⁻¹X_yL (as can the propagating chain) to form an alkyl halide and MⁿX_y−lL. After most of the initiator/Mⁿ⁻¹X_yL is consumed, predominately the alkyl halide and the lower oxidation metal species are present; these two can then begin ATRP.

[0142] Previously, Cu(II)X₂/bpy and AIBN have been used as a reverse ATRP catalyst system. (U.S. patent application Ser. No. 08/414,415 now U.S. Pat. No. 5,763,548, Matyjaszewski, K.; Wang, J.-S. Macromolecules, 1995, 28, 7572.) However, molecular weights were difficult to control and polydispersities were high. Also, the ratio of Cu(II) to AIBN was high, 20:1. The present invention provides an improved reverse ATRP process using dNbpy, to solubilize the catalyst, which leads to a significant improvement in the control of the polymerization and reduction in the amount of Cu(II) required.

[0143] Reverse ATRP can now be successfully used for the “living” polymerization of monomers such as styrene, methyl acrylate, methyl methacrylate, and acrylonitrile. The polymer molecular weights obtained agree with theory and polydispersities are quite low, M_w/M_n≦1.2. Due to the enhanced solubility of the Cu(II) by using dNbpy, as the ligand, the ratio of Cu(II):AIBN can be drastically reduced to a ratio of 1:1. Unlike standard AIBN initiated polymerizations, the reverse ATRP initiated polymers all have identical 2-cyanopropyl (from decomposition of AIBN) head groups and halogen tail groups which can further be converted into other functional groups. Additionally, substituents on the free radical initiator can be used to introduce additional functionality into the molecule.

[0144] The radical initiator used in reverse ATRP can be any conventional radical initiator, including but not limited to, organic peroxides, organic persulfates, inorganic persulfates, peroxydisulfate, azo compounds, peroxycarbonates, perborates, percarbonates, perchlorates, peracids, hydrogen peroxide and mixtures thereof. These initiators can also optionally contain other functional groups that do not interfere with ATRP.

[0145] Novel Polymers

[0146] New Acrylic Polymers by ATRP

[0147] There have been few reports of the synthesis of water soluble polymers by living polymerization. This is generally due to the fact that the functional groups on the repeat units which make the polymer soluble in water are susceptible to reaction with the propagating active center (cation or anion). By using radical polymerization this problem can be avoided. This is demonstrated in the present invention by polymerizing 2-hydroxyethyl acrylate with ATRP resulting in the successful preparation of a water soluble polymer. Molecular weight control is excellent and polydispersities are quite narrow. This polymerization can also be carried out in water demonstrating the robust nature of ATRP. Also, 2-hydroxyethyl methacrylate has been successfully polymerized using ATRP.

[0148] Glycidyl acrylate can also be polymerized using ATRP. The final material is well defined and ¹H NMR shows that the glycidyl groups remain unaffected by the polymerization conditions. Other acrylic monomers that can be polymerized include, but are not limited to, vinyl acrylate, allyl acrylate, isobornyl acrylate, t-butyl acrylate (masked acrylic acid) and 2-(dimethylamino)ethyl methacrylate. Also, 3-(trimethoxysilyl)propyl methacrylate can be copolymerized with butyl acrylate by ATRP to form oligomers. These materials are found to crosslink upon exposure to ambient moisture demonstrating their potential use as solventless coatings.

[0149] Statistical Copolymers (Spontaneous Gradient Copolymers)

[0150] These copolymers are formed by the random copolymerization of two or more monomers. These polymers incorporate the differing monomers by Markovian statistics. The rate of incorporation of the respective monomers is dependent on the reactivity ratios of the monomers with respect to each other. In living polymerizations, where all chains are initiated at nearly the same time and there is no chain termination, gradient copolymers can be formed. This occurs when there is a molar imbalance between the monomers, or if one is preferentially consumed before the other(s). If there is an excess of a monomer(s) after the other(s) has been consumed, then the polymer chain continues to grow adding only the final, remaining monomer(s). This results in the formation of a block at the end of the polymer chain; in essence a gradient copolymer has been formed. The present invention provides a method for the synthesis of statistical copolymers, preferably those of styrene/acrylonitrile, styrene/butyl acrylate, and methyl acrylate/vinyl acetate. Additionally, copolymers with more than two components are possible.

[0151] Copolymers can be prepared with a wide variety of compositions, with excellent molecular weight control and very low polydispersities, M_w/M_n<1.15. Due to the “living” nature of the polymerization, all polymer chains are expected to have nearly the same composition and gradient along the polymer chain. This near uniform composition among the polymer chains is nearly impossible to obtain in conventional free radical polymerizations. In conventional free radical (co)polymerizations, one usually obtains a mixture of polymer chains consisting of homopolymer or a distribution of compositions. Polymer chains with identical compositions can only be formed under azeotropic conditions by conventional free radical polymerizations; azeotropic conditions are found for only one ratio of monomer A:monomer B. [N.B.: the narrow molecular weight distribution as obtained in the Examples below can only be obtained by “living” polymerizations. Also, in the ionic systems, statistical copolymers can not be formed due to large differences in the reactivity ratios between ionically polymerizable monomers.] The copolymer of methyl acrylate and vinyl acetate is also the first demonstrated use of vinyl acetate in ATRP.

[0152] Controlled (Forced) Gradient Copolymers

[0153] In statistical (or spontaneous gradient) copolymers, the change in polymer composition occurs as a result of the monomer feed composition varying with conversion as one monomer is consumed faster than the other(s) in the reaction mixture. This results in little control of the gradient's position and rate of change along the polymer chain. Gradient copolymers can also be prepared by controlled addition of comonomer(s) to the reaction mixture. By controlling the rate of monomer addition, it is possible to control the instantaneous composition, or gradient, of the two monomers along the polymer backbone. For living polymerizations, the chain grows at a uniform rate with no termination. Due to the lack of termination, when a monomer is added to the feed it will become incorporated into the polymer chain. This process was demonstrated by, but is not limited to, copolymers with styrene/butyl acrylate and styrene/acrylonitrile systems for the preparation of copolymers with different instantaneous gradients of composition along the chain.

[0154] As can be seen from the experimental data, the polymers have very good molecular weight control with narrow polydispersities, indicating a living polymerization. Also, the concentration of the added monomer can be seen to change along the polymer backbone, demonstrating control over the synthesis of a gradient copolymer.

[0155] A gradient copolymer can also be prepared using a difunctional or multifunctional initiator. This gradient copolymer would not gradually change composition along the backbone from one end to another, but rather be symmetrical, with the composition change emanating from the center of the polymer chain in the case of difunctional initiators. This material may have even more unique properties than the simple linear gradient copolymers described above.

[0156] Functional gradient copolymers can also be prepared by ATRP. This is demonstrated using a glycidyl residue as an initiator and bromine as the radically transferable group. Later, the bromine group is successfully transformed to an azide group by reaction with trimethylsilyl azide in the presence of tetrabutylammonium fluoride.

[0157] Alternating Copolymers

[0158] Alternating copolymers exemplified by copolymers of isobutene/acrylonitrile, isobutene/butyl acrylate and styrene/N-cyclohexyl maleimide (NCM) can also be prepared by ATRP. These monomers form strongly alternating microstructures due to the large difference in their reactivity ratios. The styrene/NCM copolymers are useful for high temperature applications due to its high T_g(270° C.) and decomposition temperature (430° C.). The isobutene/acrylonitrile copolymers are useful as self plasticizing acrylonitrile, and aid in its thermal properties. Isobutene and butyl acrylate were also successfully alternatively copolymerized.

[0159] The alternating nature of the polymers was confirmed by mass spectrometry as demonstrated in the example below. The polymer composition was calculated on the observed molecular weights in the obtained spectra. It was determined that the composition was nearly 50:50, or 40:60, as was also determined by ¹H NMR. Additionally, a small block of BA was added to the end of the polymer chain resulting in a 40:60 ratio of IB/BA.

[0160] Block Copolymers

[0161] Block copolymers containing butyl acrylate were prepared with styrene and 2-hydroxyethyl acrylate. Styrene butyl acrylate block copolymers were prepared by first polymerizing styrene by ATRP, followed by addition of butyl acrylate after complete consumption of the styrene. This method of block copolymer formation yielded well defined block copolymers. These materials may find use as blend compatiblizers or as rubbers.

[0162] A block copolymer of butyl acrylate and 2-hydroxyethyl acrylate was prepared by ATRP of butyl acrylate followed by addition of 2-hydroxyethyl acrylate. This material may find use as a novel hydrophobic/hydrophilic material, or as a surfactant.

[0163] ABC triblock copolymers can also be formed, such as an ABC block copolymer of MMA/BA/Styrene. This can be formed with the initiator residue residing on the MMA end or on the Styrene end. This would result in the radically transferable atom or group ending up on the Styrene end or the MMA end, respectively. All acrylate ABA block copolymers are also available using the present technology, such as MMA/BA/MMA copolymers.

[0164] Although simple sequential addition of monomers is usually successful in the preparation of block copolymers of ATRP polymerizable monomers, it is sometimes difficult to switch from one type of monomer to another. This is attributed to the differences in the rate of activation of the polymer chain ends for the two different types of monomer. As described above, if the monomer being added has a higher k_avalue than the macroinitiator, then inefficient polymerizations will be observed. This is exemplified in the polymerization of MMA initiated by polystyrene. To overcome this difficulty, exchange of the halogens can be utilized (see above), or a “switching” monomer can be used. This monomer, ideally, will not homopolymerize but can be copolymerized, and has a k_acomparable to or greater than that of the second monomer. At the end of polymerization of monomer A, the switching monomer is added. Since this monomer can not homopolymerize, only one unit is added. The polymer is then isolated and used to initiate the polymerization of monomer B. Some examples of this type of switching monomer can include sulfur dioxide, alkylidene malonates, diphenyl ethylene, etc.

[0165] Block copolymers can also be synthesized with polymers that are initially prepared by ring opening polymerization. Suitable monomers for such ring opening polymerization reactions include, but are not limited to, cyclic ethers (such as tetrahydrofuran), lactones (such as caprolactone), lactams (such as caprolactam), cycloalkanes and cycloalkenes (such as norbornene and dicyclopentadiene), tricyclophosphorazene, tetradimethylsiloxane, trioxanes, epoxides, oxetanes, orthoesters, carbonates, acetals, imines, oxazolines and cyclic sulfides. The resulting polymers can be terminated by addition of a compound containing a radically transferable atom or group, such as 4-bromomethyl benzaldehyde. As an example, ring opening metathesis polymerization (ROMP) can be performed to prepare polymers from monomers such as polynorbornene and polydicyclopentadiene. These two polymers can be synthesized using a commercial molybdenum ROMP catalyst [Mo(CHCPhMe₂)(NAr)(O-t-Bu)₂(Ar=2,6-diisopropylphenyl)]. The polymerization is terminated by addition of 4-bromomethyl benzaldehyde. Addition of this reagent gives a polymer with a benzyl bromide end group; thus a macroinitiator for ATRP. These macroinitiators can be used to prepare block copolymers with styrene and methyl methacrylate. These materials may have novel properties, and act as blend compatibilizers. For example, a polymer with one block soluble in polyolefins and the other in polystyrene containing some ester groups could find utility in compatibilization of municipal plastic waste streams.

[0166] One novel type of block copolymer that can be prepared with ATRP is the formation of block copolymers in which one, or more, blocks contains a charged species, such as a cation or an anion. An example of this would be a block copolymer of 2-(dimethylamino)ethyl methacrylate and (meth)acrylic acid. One of the blocks would be nucleophilic/basic (trialkyl amine) and the other acidic (carboxylic acid). Because of this dual composition, it would be expected that the alkyl amine would be protonated and the carboxylic acid would be its conjugate base, the carboxy anion; assuming that the pH is essentially neutral. At higher pH levels, the amine would be expected to be unprotonated, while the carboxy anion would still remain. At lower pH, the converse would be true; both the amine and the carboxylic acid would be protonated. Under neutral pH conditions, the material would be expected to behave as a gel, due to interchain complexation between the carboxy anions and the protonated amine chain segments. This gel formation would be reversible based on the pH levels; higher or lower pH levels would disrupt the complexation.

[0167] Depending on pH, the resulting polymers would include block copolymers in which one block contains carboxy anion groups (from the methacrylic acid units) and the other block conatins dimethylaminoethyl groups; in which one block contains carboxy anion groups and the other contains protonated dimethylaminoethyl groups; in which one block contains carboxylic acid groups and the other contains dimethylaminoethyl groups; and in which one block contains carboxylic acid groups and the other contains protonated dimethylaminoethyl groups. Of course, using other monomers would result in similar types of block copolymers for those monomers.

[0168] Another type of block copolymer available through ATRP is an amphiphobic block copolymer having one block that is hydrophilic and another that is hydrophobic. Exemplary of this embodiment is the block copolymer formed from 2-ethylhexyl acrylate and perfluoroacrylate or the copolymer formed from 2-ethylhexyl acrylate and butyl acrylate.

[0169] Bottle brush polymers can be prepared when AB* monomers are linearly homopolymerized or a polymer chain is modified so that each repeat unit has an ATRP initiating site or a site that can be converted into an active ATRP initiator. An example would be the complete or partial esterification of the hydroxyl groups present on hydroxyethyl acrylate or a soluble or insoluble cellulosic material to form an ATRP macroinitiator. Using this macroinitiator to polymerize vinyl monomers results in the formation of polymer chains emanating from each repeat unit. The steric strain between each of the polymer chains forces them to twist along, or helically wrap around the macroinitiator backbone, like a bottle brush. This macromolecule can also be used to initiate ATRP, generating block (co)polymers on the grafts.

[0170] It is possible to make a polymer with segments of the polymer backbone having grafts of different composition. This can be done by using protecting groups in one segment of the polymer and ATRP initiating sites on other(s). After polymerization by ATRP, the halogens can be removed, and the protecting groups removed. If necessary, ATRP initiating residues can be added to the deprotected sites. Again ATRP is performed, but this time at the new initiating sites, resulting in a block copolymer of grafted chains.

[0171] Another method involves the preparation of a linear (co)polymer of AB* repeat units. Some, or all of the radically transferable atoms or groups can be replaced with TEMPO units. This would be accomplished by reaction of the polymer with the appropriate amount of M_t⁰/ligand in the presence of TEMPO. The two different types of initiator sites, ATRP or TEMPO, can be used to grow grafts of differing composition due to the different polymerization mechanisms.

[0172] Starburst polymers, that is, hypergrafted copolymers where the grafts have grafts, which also may contain grafts, can be prepared by copolymerizing, using ATRP, a TEMPO AB* monomer, where the B* is a TEMPO group, with a protected ATRP AB* monomer. After deprotection, the ATRP AB* monomer can be used to grow grafts off of the linear polymer by using the same composition of ATRP AB* and TEMPO AB* monomers. Deprotection followed by ATRP, again with the same ATRP/TEMPO AB* monomer mixture, can be repeated as often as desired. The resulting molecule is one which has grafts on top of grafts (the grafts are the result of polymerization from the ATRP AB* repeat units); this polymer would be the scaffolding for the subseqent polymerization of grafts from the TEMPO AB* sites. The TEMPO AB* sites can now be used to initiate the (co)polymerization of styrenes to fill in the scaffolding built by the ATRP AB* polymerized sites. Thus, a starburst polymer can be formed.

[0173] Graft Copolymers

[0174] The following examples of graft copolymers, poly(ethylene-graft-styrene), poly(ethylene-graft-methyl methacrylate), poly(PVC-graft-styrene), poly(isobutene-graft-styrene), and poly(butyl-graft-styrene), demonstrate the use of commercially available polymers as macroinitiators after post polymerization modification by the use of small molecules, such as Br₂or SOCl₂, or by copolymerization.

[0175] Chlorosulfonated polyethylene was used as a macroinitiator for the ATRP of styrene and methyl methacrylate. This led to the formation of styrene or methyl methacrylate grafts off of the polyethylene backbone. These specific representative materials may find use as compatibilizers for ethylene blends. These materials are used as examples for the broader concept of preparation of graft copolymers with polyolefin backbones, by use of olefins as macroinitiators for ATRP.

[0176] Poly(vinyl chloride-co-vinyl chloroacetate) (1% vinyl chloroacetate) was used as a macroinitiator for the ATRP of styrene. This leads to the formation (of styrene or butyl acrylate grafts off of the PVC backbone. This material may find use as a compatibilizer for PVC blends. Also, this method leads to the synthesis of self plasticizing PVC, when the graft is a low Tg polymer, such as butyl acrylate, which may make PVC less susceptible to embrittlement as the polymer ages. These materials are used as examples for the preparation of graft copolymers with olefin backbones, by use of polyolefins as macroinitiators for ATRP.

[0177] Thermoplastic elastomers can be prepared by using commercially available isobutene or butyl rubber polymers as macroinitiators. The commercial product on which the polyisobutene macroinitiator is based is actually a p-methylstyrene/isobutene copolymer. The methyl groups of the styrene are brominated yielding benzylic bromide side groups on the polyisobutene chain. These groups are used to initiate the polymerization of styrene to obtain poly(isobutene-graft-styrene). Similarly, butyl rubber with allylic bromine groups was used to prepare poly(butene-graft-styrene). Both of these graft copolymers behave as thermoplastic elastomers.

[0178] Organic/Inorganic Copolymers

[0179] It is possible to prepare copolymers that contain segments or blocks, where at least one is comprised of an organic based polymer and the other(s) is comprised of an inorganic polymer. This can be accomplished by one of two methods: use of a macroinitiator for ATRP that is the inorganic polymer or by polymerization of macromonomers that are inorganic polymers but contain end groups that are radically polymerizable vinyl groups. The use of an inorganic macroinitiator is exemplified by using either a poly(dimethylsiloxane) macroinitiator to prepare block or graft copolymers by ATRP; polyphosphazene macroinitiators are used to prepare raft copolymers. Polydimethylsiloxane macromonomers were prepared by anionic polymerization of cyclic hexamethylcyclotrisiloxane and quenching with 4-(chlorodimethylsilylethyl)styrene.

[0180] Additionally, ATRP was initiated from small molecules of dimethylsiloxane in the shape of cubes. These materials can be used in solgel processes to prepare crosslinked silica regions and uncrosslinked organic polymer regions in bulk materials.

[0181] Graft copolymers of polyphosphazene can be prepared by first ring opening polymerization of cyclic hexachlorotriphosphazene followed by treating with nucleophiles that contain ATRP initiating residues. The cyclic hexachlorotriphosphazene can itself be used to initiate ATRP when properly substituted. Such an initiator can have more than one arm, forming star (co)polymers.

[0182] Functional Groups

[0183] We will use the nomenclature convention that the functionality associated with the initiator residue resides at the tail of the polymer chain and the radically transferable group is at the head. We have confirmed through the use of various initiators, that one can produce a wide variety of polymers with similar or differing head and tail groups. These end groups can be directly used for a wide range of applications. These include: vinyl or allyl groups for macromonomer synthesis, epoxide groups for later condensation with amines, etc., cyano groups as latent amine functional groups, amine, carboxylic and hydroxy groups in surface adhesion/reactive polymers, and telechelic polymers.

[0184] When the radically transferable atom employed is a halogen, it is possible to perform simple reactions to transform the halogen to a more useful functionality. This has been demonstrated by the transformation of the halogen to an azide, and from azide to amino. Additionally, the alkyl halogen has been transformed to secondary, tertiary and quaternary amines by simple reaction of the alkyl halide with a small molecule amine, i.e., aminoethanol. As can be seen, one skilled in the art of organic chemistry can develop a wide variety of transformation methodologies for conversion of the halogen to other functional groups.

[0185] Transformation of Halogens

[0186] Simple Polymers

[0187] It is well known in chemistry that halogens are generally good leaving groups for various types of chemistry, such as nucleophilic and electrophilic substitution reactions, radical reactions and in various metal mediated coupling reactions, i.e., Stille reactions, etc. As such it is possible to transform the resulting halogen end groups of the polymer chains to other, more useful functional groups. Some demonstrated examples include nucleophilic substitution with the desired nucleophile (N₃⁻, HO⁻, etc.). In some cases, additional chemical reactions can be conducted to further transform the new functional group, i.e. reaction of azide functional polymers with triphenylphosphine to form the phosphoranimine, followed by hydrolysis to form the primary amine. Replacement of the halogen by nucleophilic substitution does not require the use of a naked nucleophile but can use basic organic reagents, such as amines. The amines can be substituted with functional groups prior to reaction with the halogen end group; other functional groups can be introduced in this manner, e.g. reaction of halogen end group with ethanol amine to introduce a hydroxy group. The use of telechelic polymers ((meth)acrylics, styrenes, acrylonitriles, etc. homopolymers and copolymers) can subsequently be used in chain extension reactions, i.e., formation of polyurethanes, polyamides, polyesters, etc.

[0188] Further radical reactions can be performed using the halogen end group to introduce functionality or to remove the halogen. Such reactions can include the use of the transition metal used in the polymerization to generate a radical which can then participate in various, known radical reactions for small molecules. These reactions can be reaction with a hydrogen transfer reagent to form a hydrogen end capped polymer, reaction with carbon dioxide in the presence of a hydrogen transfer reagent (forms an aldehyde), reaction with CO in presence of an alkene and proton transfer agent (forming a ketone), reaction with allyl stannane to form an allyl terminated polymer, etc. If the generated radical is captured by use of a stable free radical, such as the well known nitroxide radicals, the resulting polymer/compound can be used to initiate free radical polymerizations upon thermal decompostion of the carbon-nitroxide bond; these nitroxide initiators can also be used to obtain a “living”/controlled radical polymerization, but by a different mechanism.[Solomon, D. H.; Rizzardo, E; Cacioli, P. U.S. Pat. No. 4,581,429 1985; Hawker, C. J. J. Amer. Chem. Soc.1994, 116, 11314; Hawker, C. J.; Barclay, G. G.; Orellana, A.; Dao, J.; Devonport, W. Macromolecules1996, 29, 5245] Transition metal mediated coupling reactions between alkyl halides and/or substituted stannanes are well known, i.e., Suzuki, Stille, etc. couplings, as simple methods for forming carbon-carbon bonds. and which are generally not detrimental to functional groups, i.e., acrylic esters.

[0189] Functionalization of Hyperbranched Polymers

[0190] It has been demonstrated that the bromine end groups of a hyperbranched polymer can be replaced with azide groups trimethylsilyl azide/tetrabutylammonium fluoride. These materials can be used as crosslinking agents by decomposition of the azide groups to form reactive nitrenes by either thermal or UV degradation. These materials may find use in solventless coatings applications due to the low viscosity of the hyperbranched polymer and its high number of functional groups. It is obvious to one skilled in the art, that the functional groups introduced to the hyperbranched material need not be limited to azides but can be other as well.

[0191] The highly functionalized hyperbranched polymers may be used either by themselves or in conjunction with a telechelic polymer(s). The functional groups on the hyperbranched polymer and the telechelic polymer must be complimentary, so as to form a covalent bond between the two polymers. By using the telechelic polymers, the density of crosslinks are not as dense as if the hyperbranched polymers were crosslinked themselves, i.e. decomposition of the azides. Also, the crosslinking sites are not random, as in the preparation of crosslinked materials with divinyl comonomers, but are concentrated at nodes (the hyperbranched polymer). The flexibility/brittleness of the resulting material would be dependent on the concentration of hyperbranched polymer added, and the glass transitions of both the hyperbranched polymer and the telechelic polymer(s). The telechelic polymer can be a homopolymer, a random copolymer, a block copolymer, a gradient copolymer, and may have functional groups present that would not interact with the functional groups on either the hyperbranched or the telechelic polymer. Further control of the crosslinked polymer's final mechanical/physical properties can also be obtained by the number of reactive sites on the hyperbranched polymer and/or the molecular weight of the telechelic polymer.

EXAMPLES

[0192] Having generally described this invention, a further understanding can be obtained by reference to certain specific examples which are provided herein for purposes of illustration only and are not intended to be limiting unless otherwise specified.

[0193] It should be noted that in the Examples, the M_ns reported were obtained using Size Exclusion Chromatography (SEC) with retention times of unknown samples compared to linear polystyrene standards. It is known that branching results in a smaller hydrodynamic volume, and in turn, longer retention times in SEC. This yields a lower apparent molecular weight when compared to linear analogs.

Polymerization with Zero Valent Iron Catalyst(s)

[0194] Fe(0) Alone

Example 1

Bulk Polymerization of Styrene Using Fe

[0195] Iron powder (10 mg), triphenyl phosphine (69 mg), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for nine hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 70%. M_n=6,780; M_w/M_n=1.19.

Example 2

Bulk Polymerization of Styrene Using Fe

[0196] Iron powder (10 mg), tributyl amine (63 μL), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for nine hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 62%. M_n=6,400; M_w/M_n=1.51 .

Example 3

Bulk Polymerization of Styrene Using Fe

[0197] Iron powder (10 mg), N,N-dimethylformamide (100 μL), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for nine hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 85%. M_n=8,960; M_w/M_n=1.33.

Example 4

Bulk Polymerization of Methyl Methacrylate Using Fe

[0198] Iron powder (6.0 mg), iron (II) bromide (34 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (15.4 mg), methyl methacrylate (5.0 ml), p-toluenesulfonyl chloride (9.0 mg), and o-xylene (5.0 ml) were charged to a dry flask. A stir bar was added, the flask sealed with a rubber septum, and the contents of the flask were degassed by sparging with argon. The flask was placed in an oil bath thermostatted at 80° C. for 18 hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 75%. M_n=75,100; M_w/M_n=1.24.

Example 5

Bulk Polymerization of Methyl Methacrylate Using Fe

[0199] Iron powder (5.3 mg), triphenyl phosphine (3.7 mg), methyl methacrylate (1.0 ml) and methyl 2-bromoisobutyrate (6.4 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 80° C. for 2.25 hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 57%. M_n=5,200; M_w/M_n=1.78.

Example 6

Bulk Polymerization of Methyl Methacrylate Using Fe

[0200] Iron powder (5.3 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (38.2 mg), methyl methacrylate (1.0 ml) and p-toluenesulfonyl chloride (9.0 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 80° C. for 0.8 hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 60%. M_n=6,300; M_w/M_n=2.07.

Example 7

Bulk Polymerization of Styrene Using Fe

[0201] Iron powder (10 mg), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for 9 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 94%. M_n84,600; M_w/M_n=2.8.

[0202] Fe(0)/Fe(n)

Example 8

Bulk Polymerization of Styrene Using Fe

[0203] Iron powder (6 mg), iron (II) bromide (19 mg), N,N-dimethylformamide (100 μL), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for seventeen hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 86%. M_n9,860; M_w/M_n=1.22.

Example 9

Bulk Polymerization of Styrene Using FeBr

[0204] Iron (II) bromide (19 mg), N,N-dimethylformamide (100 μL), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for twenty two hours. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 29%. M_n1,200; M_w/M_n=1.44.

Example 10

Bulk Polymerization of Styrene Using Fe

[0205] Iron powder (2.0 mg), iron (II) bromide (6.3 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (35.6 mg), styrene (1.0 ml) and 1-phenylethyl bromide (4.0 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for twenty hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 59%. M_n=16,000; M_w/M_n=1.14.

Example 11

Bulk Polymerization of Styrene Using FeBr

[0206] Iron (II) bromide (19.0 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (71.2 mg), styrene (1.0 ml) and 1-phenylethyl bromide (12.0 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for twenty one hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 64%. M_n=6,470; M_w/M_n=1.27.

Example 12

Bulk Polymerization of Styrene Using Fe

[0207] Iron powder (10 mg), iron (III) tribromide (18.1 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (7.3 mg), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry lass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for 9 hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 61%. M_n=6,540; M_w/M_n=1.15.

Polymerization with Zero Valent Copper Catalyst(s)

[0208] Cu(0) Alone

Example 13

Bulk Polymerization of Styrene Using Cu

[0209] Copper powder (6.4 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for seven hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 81%. M_n=7,340; M_w/M_n=1.44.

Example 14

Bulk Polymerization of Styrene Using Cu

[0210] Copper powder (6.4 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (81.6 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for seven hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 98%. M_n=9,030; M_w/M_n=1.18.

Example 15

Bulk Polymerization of Styrene Using Cu

[0211] Copper powder (6.4 mg), 1,1,4,7,10,10-hexamthyltriethylenetetramine (23.0 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for two hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 99%. M_n=12,500; M_w/M_n=1.38.

Example 16

Bulk Polymerization of Methyl Methacrylate Using Cu

[0212] Copper powder (6.4 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (81.6 mg), methyl methacrylate (1.07 ml) and p-toluenesulfonyl chloride (19.1 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 70° C. for 0.5 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 93%. M_n=8,360; M_w/M_n=1.45.

Example 17

Bulk Polymerization of Methyl Methacrylate Using Cu

[0213] Copper powder (0.6 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (8.2 mg), methyl methacrylate (1.07 ml) and diethyl methyl bromomalonate (19.1 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 70° C. for 7 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 81%. M_n=7,620; M_w/M_n1.31.

Example 18

Bulk Polymerization of Methyl Acrylate Using Cu

[0214] Copper powder (6.0 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (81.6 mg), methyl acrylate (1.07 ml) and diethyl methyl bromomalonate (19.1 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 70° C. for 7 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 97%. M_n=14,500; M_w/M_n=1.31.

[0215] Cu(0)/Cu(n)

Example 19

Bulk Polymerization of Styrene Using Cu

[0216] Copper powder (1.0 mg), copper (I) bromide (6.2 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (42.6 mg), styrene (1.14 ml) and 1-phenylethyl bromide (1.2 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for six hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 57%. M_n=57,200; M_w/M_n=1.33.

Example 20

Bulk Polymerization of Styrene Using Cu

[0217] Copper powder (0.06 mg), copper (I) bromide (1.5 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (8.2 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for seven hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 90%. M_n=8,970; M_w/M_n=1.08.

Example 21

Bulk Polymerization of Styrene Using Cu

[0218] Copper powder (0.6 mg), copper (I) bromide (14.5 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (82 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to three dry glass tubes. A stir bar was added and the contents of the tubes were degassed by freeze-pump-thaw (3×). The tubes were then sealed under vacuum and the tubes placed in an oil bath thermostatted at 110° C. The tubes were removed periodically from the oil bath and opened and the contents dissolved in THF.


Time
(min)	Conversion	M	M

45	0.63	6,440	1.09
105	0.75	7,450	1.08
180	0.85	8,360	1.09

Example 22

Bulk Polymerization of Methyl Acrylate Using Cu

[0219] Copper powder (0.06 mg), copper (I) bromide (0.6 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (8.2 mg), methyl acrylate (1.07 ml) and methyl 2-bromopropionate (11.1 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 90° C. for three hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 91%. M_n=8,830; M_w/M_n=1.23.

Example 23

Bulk Polymerization of Methyl Acrylate Using Cu

[0220] Copper powder (2.0 mg), copper (I) bromide (3.17 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (18.1 mg), methyl acrylate (1.07 ml) and methyl 2-bromopropionate (1.24 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 90° C. for 1.5 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 64%. M_n=55,900; M_w/M_n=1.18.

Example 24

Bulk Polymerization of Methyl Acrylate Using Cu

[0221] Copper powder (3.0 mg), copper (I) bromide (3.17 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (18.1 mg), methyl acrylate (1.07 ml) and methyl 2-bromopropionate (1.24 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 90° C. for 1.5 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 71%. M_n=58,400; M_w/M_n=1.18.

Example 25

Bulk Polymerization of Methyl Methacrylate Using Cu

[0222] Copper powder (0.06 mg), copper (I) bromide (0.6 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (8.2 mg), methyl methacrylate (1.08 ml) and p-toluenesulfonyl chloride (19 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 90° C. for 3 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 93%. M_n=21,100; M_w/M_n=2.88.

Example 26

Bulk Polymerization of Methyl Methacrylate Using Cu

[0223] Copper powder (0.06 mg), copper (I) bromide (0.6 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (8.2 mg), methyl methacrylate (1.08 ml) and p-toluenesulfonyl chloride (19 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 70° C. for 3 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 81%. M_n=7,860; M_w/M_n=1.09.

Example 27

Bulk Polymerization of Methyl Acrylate Using Cu

[0224] Copper powder (2.0 mg), copper (I) bromide (3.17 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (18.1 mg), methyl acrylate (1.07 ml) and methyl 2-bromopropionate (1.24 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 90° C. for 1.5 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 64%. M_n55,900; M_w/M_n=1.18.

Example 28

Bulk Polymerization of Methyl Acrylate Using Cu

[0225] Copper powder (3.0 mg), copper (II) bromide (6.2 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (45.3 mg), methyl acrylate (1.0 ml) and methyl 2-bromopropionate (6.2 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 90° C. for 1.2 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 67%. M_n=11,400; M_w/M_n=1.10.

Example 29

Bulk Polymerization of Styrene Using Cu

[0226] Copper powder (10 mg), copper (II) bromide (10 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (71.2 mg), styrene (1.0 ml) and 1-phenylethyl bromide (12 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for 3 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 92%. M_n=10,000; M_w/M_n=1.09.

Example 30

Bulk Polymerization of Styrene Using Cu

[0227] Copper powder (0.6 mg), copper (II) bromide (2.2 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (81.6 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for 7 hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 84%. M_n=8,520; M_w/M_n=1.49.

[0228] Miscellaneous Zero Valent Metals

Example 31

Bulk Polymerization of Styrene Using Cr

[0229] Chromium (5.2 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for seven hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 93%. M_n=77,500; M_w/M_n=2.25.

Example 32

Bulk Polymerization of Styrene Using Sm

[0230] Samarium (15.0 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for twelve hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 84%. M_n=39,800; M_w/M_n=2.51.

Example 33

Bulk Polymerization of Styrene Using Ni

[0231] Nickel (5.9 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for three hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 89%. M_n=92,900; M_w/M_n=2.34.

Example 34

Bulk Polymerization of Styrene Using MnO

[0232] Manganese oxide (8.7 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for fourteen hours. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 21%. M_n=31,800; M_w/M_n=3.14.

Example 35

Bulk Polymerization of Styrene Using Mg

[0233] Magnesium (2.4 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for fourteen hours. The contents of the tube had become viscous. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 50%. M_n=18,300; M_w/M_n=1.81.

Example 36

Bulk Polymerization of Styrene Using Ag

[0234] Silver (10.8 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry lass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for three hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 81%. M_n=25,600; M_w/M_n=2.41.

Example 37

Bulk Polymerization of Styrene Using Ru

[0235] Ruthenium (10.1 mg), triphenyl phosphine (78.7 mg), styrene (1.14 ml) and 1-phenylethyl bromide (13.6 μL) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for twelve hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 97%. M_n=183,500; M_w/M_n=1.92.

Example 38

Bulk Polymerization of Styrene Using Mn

[0236] Manganese (5.5 mg), 2,2′-bipyridine (46.9 mg), styrene (1.14 ml) and p-toluenesulfonyl chloride (19 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube were degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and the tube placed in an oil bath thermostatted at 110° C. for twelve hours. The contents of the tube had become solid. The tube was opened and the contents dissolved in THF. Conversion of the monomer was 95%. M_n=15,400; M_w/M_n=2.37.

In the Presence of Air/Inhibitor

Example 39

Bulk Polymerization of styrene/1-phenylethylbromide/CuBr

[0237] To a sample vial (approx. 7 mL in volume) was added Cu(0) (33 mg; 0.52 mmol), CuBr₂(12 mg; 0.054 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (107 mg; 0.262 mmol), 1-phenylethylbromide (71.6 μL; 0.525 mmol), and styrene (6 mL, 52.4 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The styrene was unpurified and contained inhibitor (10-15 ppm 4-tert-butylcatechol). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time	%	M	M		ln
(min)	Conversion	(SEC)	(th)	M	([M]

30	15	1970	1589	1.22	0.163
50	28.5	3290	3018	1.17	0.335
65	33	4350	3495	1.13	0.400
80	42	5350	4448	1.10	0.545
90	51	6300	5401	1.10	0.713
105	64	7280	6778	1.14	1.022
130	82	9160	8684	1.17	1.715

Example 40

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/CuBr

[0238] To a sample vial (approx. 7 mL in volume) was added Cu(0) (21 mg; 0.33 mmol), CuBr₂(7.4 mg; 0.033 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (68 mg; 0.166 mmol), methyl 2-bromopropionate (37 μL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The methyl acrylate was unpurified and contained stabilizer (200 ppm hydroquinone monomethyl ether). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time	%	M	M		ln
(min)	Conversion	(SEC)	(th)	M	([M]

75	10	4640	1740	1.51	0.105
95	33	7760	5742	1.42	0.400
105	44	9500	7656	1.36	0.580
115	55	10570	9570	1.32	0.799
140	74	12940	12876	1.26	1.347

Example 41

Bulk Polymerization of styrene/1-phenylethylbromide/CuBr

[0239] To a sample vial (approx. 7 mL in volume) was added Cu(0) (1 micron copper powder) (33 mg; 0.52 mmol), CuBr₂(12 mg; 0.054 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (107 mg; 0.262 mmol), 1-phenylethylbromide (71.6 μL; 0.525 mmol), and styrene (6 mL; 52.4 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The styrene was unpurified and contained inhibitor (10-15 ppm 4-tert-butylcatechol). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time	%	M	M		ln
(min)	conversion	(SEC)	(th)	M	([M]

10	16	2350	1694	1.41	0.174
20	32	4670	3389	1.23	0.386
35	61	8550	6460	1.27	0.942
50	76	10900	8048	1.42	1.427
70	85	11700	9002	1.53	1.897

Example 42

Bulk Polymerization of styrene/1-phenylethylbromide/CuBr

[0240] To a sample vial (approx. 7 mL in volume) was added Cu(0) (1 micron copper powder) (20 mg; 0.32 mmol), CuBr₂(12 mg; 0.054 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (107 mg; 0.262 mmol), 1-phenylethylbromide (71.6 μL; 0.525 mmol), and styrene (6 mL; 52.4 mmol) followed by 0.6 mL chlorobenzene as an internal reference. All manipulations were performed in air. The styrene was unpurified and contained inhibitor (10-15 ppm 4-tert-butylcatechol). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time	%	M	M		ln
(min)	conversion	(SEC)	(th)	M	([M]

10	14	2000	1483	1.45	0.151
27	33	4450	3495	1.22	0.400
45	52	7170	5507	1.16	0.734
60	55	7830	5825	1.15	0.799
80	57	7900	6036	1.15	0.844
120	58	8150	6142	1.14	0.868

Example 43

Bulk Polymerization of styrene/1-phenylethylbromide/CuBr

[0241] To a sample vial (approx. 7 mL in volume) added Cu(0) (−150 mesh copper powder) (33 mg; 0.52 mmol), CuBr₂(12 mg; 0.0054 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (107 mg; 0.262 mmol), 1-phenylethylbromide (71.6 μL; 0.525 mmol), and styrene (6 mL; 52.4 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The styrene was unpurified and contained inhibitor (10-15 ppm 4-tert-butylcatechol). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time	%	M	M		ln
(min)	conversion	(SEC)	(th)	M	([M]

53	21	2850	2224	1.21	0.236
115	54	6860	5719	1.09	0.777
145	60	7450	6354	1.09	0.916
235	67	8080	7095	1.09	1.109
960	98	7680	10378	1.12	3.912

Example 44

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/Cu(OTF)

[0242] To a sample vial (approx. 7 mL in volume) was added Cu(0) (21 mg; 0.33 mmol), Cu(OTf)₂(12 mg; 0.033 mmol), N,N,N′,N′,N″-Pentamethyldiethylenetriamine (14 μL; 0.067 mmol), methyl 2-bromopropionate (37 μL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The methyl acrylate was unpurified and contained stabilizer (200 ppm hydroquinone monomethyl ether). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time	%	M	M		ln
(min)	conversion	(SEC)	(th)	M	([M]

15	14	4210	2436	1.69	0.151
30	26	5060	4524	1.44	0.301
45	41	5470	7134	1.28	0.528
60	50	6650	8700	1.21	0.693
75	58	6910	10092	1.28	0.868
90	70	8190	12180	1.31	1.204
105	79	9130	13746	1.28	1.561
140	87	10030	15138	1.14	2.040

Example 45

Bulk Polymerization of Methyl Methacrylate/Tosyl Chloride/CuBr

[0243] To a sample vial (approx. 7 mL in volume) was added Cu(0) (9.0 mg; 0.14 mmol), CuBr₂(6.3 mg; 0.028 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (28.6 mg; 0.07 mmol), tosyl chloride (26.7 mg; 0.14 mmol), o-xylene (3 ml) and methyl methacrylate (3 mL; 28.1 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time		M	M
(min)	% Conversion	(th)	(SEC)	M

60	20	4,200	6,300	1.31
90	35	7,200	10,000	1.17
125	51	10,400	13,600	1.16
145	54	11,000	15,500	1.16
170	63	12,750	17,300	1.15
190	68	13,900	18,700	1.15
220	74	15,000	20,000	1.15
250	81	16,500	21,200	1.16

Example 46

Bulk Polymerization of Methyl Methacrylate/Bromopropiononitrile/CuBr

[0244] To a sample vial (approx. 7 mL in volume) was added Cu(0) (9.0 mg; 0.14 mmol), CuBr₂(6.3 mg; 0.028 mmol), 4,4′-di(5-nonyl)-2,2-bipyridine (28.6 mg. 0.07 mmol), bromopropionitrile (12.1 μL, 18.8 mg; 0.14 mmol), o-xylene (3 ml) and methyl methacrylate (3 mL; 28.1 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time		M	M
(min)	% Conversion	(th)	(SEC)	M

60	62	12,600	16,500	1.20
80	71	14,400	18,600	1.24
100	78	15,600	20,200	1.27
135	85	17,000	20,300	1.31

Example 47

Bulk Polymerization of Methyl Methacrylate/Ethyl 2-bromoisobutyrate/CuBr

[0245] To a sample vial (approx. 7 mL in volume) was added Cu(0) (9.0 mg; 0.14 mmol), CuBr₂(6.3 mg; 0.028 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (28.6 mg; 0.07 mmol), ethyl 2-bromoisobutyrate (20.5 μL, 27.3 mg; 0.14 mmol), o-xylene (3 ml) and methyl methacrylate (3 mL; 28.1 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time		M	M
(min)	% Conversion	(th)	(SEC)	M

40	32	6,580	8,600	1.21
60	54	11,000	13,000	1.24
80	69	13,900	16,100	1.27
110	83	16,800	19,600	1.32
140	89	18,000	20,600	1.42

Example 48

Bulk Polymerization of Methyl Methacrylate/Tosyl Chloride/CuBr in the Presence of Air

[0246] To a sample vial (approx. 7 mL in volume) was added CuBr (40.7 mg; 0.28 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (228 mg; 0.56 mmol), tosyl chloride (26.7 mg; 0.14 mmol), o-xylene (3 ml) and methyl methacrylate (3 mL; 28.1 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time		M	M
(h)	% Conversion	(th)	(SEC)	M

1.0	32	6,600	9,300	1.09
2.0	48	9,800	13,100	1.10
3.8	63	12,800	16,600	1.12
6.0	78	15,800	18,500	1.15
8.0	84	17,000	20,300	1.13
11.0	89	17,900	20,400	1.16

Example 49

Bulk Polymerization of styrene/1-phenylethylbromide/FeBr

[0247] To a sample vial (approx. 7 mL in volume) was added Fe(0) (49.1 mg; 0.88 mmol), FeBr₃(26 mg; 0.088 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (1077 mg; 0.264 mmol), 1-phenylethylbromide (60 μL; 0.44 mmol), and styrene (5 mL; 45.4 mmol) followed by 1.0 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The styrene was previously distilled from calcium hydride. The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time		M	M
(h)	% Conversion	(th)	(SEC)	M

2.5	0	—	—	—
3.5	27	3,000	3,480	1.34
5.0	70	7,460	7,580	1.15
6.5	86	9,100	8,690	1.16

Example 50

Bulk Polymerization of styrene/1-phenylethylbromide/FeBr

[0248] To a sample vial (approx. 7 mL in volume) was added Fe(0) (49.1 mg; 0.88 mmol), FeBr₃(26 mg; 0.088 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (1077 mg; 0.264 mmol), 1-phenylethylbromide (60 mL; 0.44 mmol), and styrene (5 mL; 45.4 mmol) followed by 1.0 mL of chlorobenzene as an internal reference. All manipulations were performed in air. The styrene was unpurified and contained inhibitor (10-15 ppm 4-tert-butylcatechol). The sample vial was charged with a stir bar and then fitted with a rubber septum. The vial was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


Time		M	M
(h)	% Conversion	(th)	(SEC)	M

3	0	—	—	—
4	18	2,100	3,600	1.47
5	41	4,450	6,500	1.27
6	64	6,800	9,800	1.16
7	81	8,600	11,700	1.16

Preparation of R—ONR

Example 51

Coupling of 1-Phenylethyl Radical with TEMPO; Preparation of 1-(2,2,6,6-Tetramethlpiperidinyloxy)-1-phenylethane

[0249] To a reaction tube was added a stir bar, Cu(0) (0.8 mmol, 0.051 g), Cu(OTf)₂(3 mg; 0.008 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (14 mg; 0.033 mmol), TEMPO (0.23 g; 1.47 mmol) and 1.0 mL of benzene. The tube was frozen in liquid nitrogen and then 1-Phenylethylbromide (100 μL; 0.733 mmol), was added via syringe. The solution was then degassed by three freeze-vacuum-thaw cycles and sealed under vacuum. The tube was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. The tube was heated for 2 hours and then the tube was broken and the contents were loaded on a short plug of alumina and eluted with THF. The volatiles were removed on a rotary evaporator leaving a viscous orange liquid. This orange liquid was loaded on an alumina column and was eluted with a 9:1 hexanes:CH₂Cl₂eluent mixture. 1-(2,2,6,6-Tetramethlpiperidinyloxy)-1-phenylethane eluted as a colorless fraction before the orange fraction of excess TEMPO. Solvent was removed resulting in 0.172 g (69%) of 1-(2,2,6,6-Tetramethlpiperidinyloxy)-1-phenylethane. Product was characterized by comparison of the NMR spectrum with that in the literature.

Other Alkyl Halides Used To Prepare Alkoxy Amines

[0250] Reaction conditions were similar as for 1-phenylethyl bromide but with different alkyl halide. Each reaction showed 100% conversion of the starting alkyl halide and little to no side-products (due to radical coupling/disproportionation reactions between alkyl radicals) were observed in the proton NMR spectra (prior to isolation).

Coupling of methyl-2-bromopropionate with TEMPO

[0251] (CDCl₃) δ: 4.33 ppm (q, 1H, ³J_HH=7 Hz); 3.27 ppm (s, 3H); 1.44, 1.12, 1.02 ppm (br, 18 H); 1.40 ppm (d, 3H, ³J_HH=7 Hz).

Coupling of 2-bromopropionitrile with TEMPO

[0252] (CDCl₃) δ: 4.64 ppm (q, 1H, ³J_HH=7 Hz); 1.56 (d, 3H, ³J_HH=7 Hz); 1.60-1.30 ppm (m, 2H); 150 ppm (m, 4H); 1.34, 1.16, 1.11, 1.10 ppm (each a s, each 3H).

Coupling of ethyl-2-bromoisobutyrate with TEMPO

[0253] (CDCl₃) δ: 4.17 ppm (q, 2H, ³J_HH=7 Hz); 1.61-1.36 ppm (m, 4H); 1.48 ppm (s, 6H); 1.35-1.21 ppm (m, 2H); 129 ppm (t, 3H, ³J_HH=7 Hz); 1.16 ppm (s, 6H); 1.02 ppm (s, 6H).

Coupling Reactions

Example 52

Coupling of 1-Phenylethyl Radicals

[0254] To a reaction tube was added Cu(OTf)₂(3 mg; 0.008 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (14 mg; 0.033 mmol). Cu(0) (49 mg; 0.770 mmol), 1-Phenylethylbromide (100 μL; 0.733 mmol), and 1 mL of benzene-d₆. The reaction solution was degassed by three freeze-vacuum-thaw cycles and sealed under vacuum. The tube was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. The tube was heated for 2 hours and then the tube was broken and the contents were loaded on a short plug of alumina and eluted with 0.5 mL of benzene-d₆. The NMR spectrum was recorded. Complete conversion of 1-Phenylethylbromide was observed and 90% of the product mixture was the coupling product. The other 10% consisted of styrene and ethylbenzene present as disproportionation products.

Example 53

Coupling of Bromine Terminated Polystyrene Chains (pS-Br) with Cu(OTf)

[0255] To a reaction tube was added bromine-terminated polystyrene (pS-Br; M_n=1040; M_w/M_n=1.12) formed from the ATRP of styrene/1-Phenylethylbromide (25 mg; 0.024 mmol), Cu(OTf)₂(2.2 mg; 0.006 mmol), dNbpy (10 mg; 0.024 mmol), Cu(0) (2.3 mg; 0.036 mmol) and 1.5 mL of benzene. A stir bar was added, and the tube was degassed by three freeze-vacuum-thaw cycles and sealed under vacuum. The tube was then immersed in an oil bath and held by a thermostat at 90° C. with rigorous stirring. The tube was heated for 2 hours and then the tube was broken and the contents were loaded on a short plug of alumina and eluted with THF. The volatiles were removed on a rotary evaporator and the resulting oil was precipitated in cold methanol. The precipitate was collected by gravity filtration and was analyzed by SEC (M_n=2230; M_w/M_n=1.18).

Example 54

Coupling of Bromine Terminated Difunctional Polystyrene Chains (Br-pS-Br) Generated In situ

[0256] To a 10 mL Schlenk flask was added α,α′-Dibromo-p-xylene (46 mg; 0.174 mmol), Cu(OTf)₂(6 mg; 0.017 mmol), dNbpy (29 mg; 0.071 mmol), Cu(0) (100 mg; 1.57 mmol), styrene (2.0 mL; 17.5 mmol) and 3.0 mL of benzene. A stir bar was added and then the solution was degassed by three freeze-vacuum-thaw cycles and put under argon. The flask was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. The solution was heated for 24 hours and then the contents were loaded on a short plug of alumina and eluted with THF. The polymer was analyzed by SEC (M_n36,000; M_w/M_n=3.91).

Example 55

Coupling of Bromine Terminated Difunctional Polystyrene Chains (Br-pS-Br)

[0257] A reaction tube was charged with Br-pS-Br (M_n=15900; M_w/M_n=1.20) (70 mg; 0.0044 mmol), Cu(OTf)₂(3 mg; 0.008 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (12 mg; 0.029 mmol), Cu(0) (copper bronze) (3 mg, 0.045 mmol) and 1 mL of benzene as solvent. The reaction solution was degassed by three freeze-vacuum-thaw cycles and sealed under vacuum. The reaction tube was then heated to 110° C. for 17 h. The tube was then broken and the contents run through a short plug of alumina and eluted with THF. The sample was analyzed by GPC: M_n25,000, M_w/M_n=1.96.

Polymerization of AB* Monomers Using Zero Valent Metals

Example 56

Polymerization of BPEA

[0258] To a 5 mL round bottom flask with magnetic stir bar was added dNbpy (0.34 g, 0.83 mmol), Cu(I)Br (0.04 g, 0.272 mmol), micron mesh-Cu(0) (0.017 g, 0.27 mmol) and p-dimethoxybenzene (0.5 g) as an internal standard for GC. The flask was then fitted with a rubber septum and evacuated and backfilled with N₂(3×). Degassed BPEA (27 mmol, 4.5 mL) was then added to the reaction vessel via syringe and allowed to stir at room temperature. Samples were periodically removed to monitor conversion (by ¹H NMR, GC) and evolution of molecular weights(SEC). ¹H NMR was performed on a 300 MHz Bruker NMR, GC was performed on a Shimadzu GC-14A. Molecular weights were determined by SEC. M_n=4,000; M_w/M_n=7.0

Example 57

Polymerization of BIEA

[0259] To a 5 mL round bottom flask with magnetic stir bar was added dNbpy (0.34 g, 0.83 mmol), Cu(I)Br (0.04 g, 0.272 mmol), micron mesh-Cu(0) (0.017 g, 0.27 mmol) and p-dimethoxybenzene (0.5 g) as an internal standard for GC. The flask was then fitted with a rubber septum and evacuated and backfilled with N₂(3×). Degassed BIEA (27 mmol, 4.7 mL) was then added to the reaction vessel via syringe and allowed to stir at room temperature. Samples were periodically removed to monitor conversion (by ¹H NMR, GC) and evolution of molecular weights(SEC). ¹H NMR was performed on a 300 MHz Bruker NMR, GC was performed on a Shimadzu GC-14A. Molecular weights were determined by SEC. M_n2,700, M_w/M_n=3.25

Example 58

Polymerization of BPEM

[0260] To a 5 mL round bottom flask with magnetic stir bar was added dNnbpy (0.34 g, 0.83 mmol), Cu(I)Br (0.04 g, 0.272 mmol), micron mesh-Cu(0) (0.017 g, 0.27 mmol) and p-dimethoxybenzene (0.5 g) as an internal standard for GC. The flask was then fitted with a rubber septum and evacuated and backfilled with N₂(3×). Degassed BPEM (27 mmol, 4.75 mL) was then added to the reaction vessel via syringe and allowed to stir at room temperature. Samples were periodically removed to monitor conversion (by ¹H NMR, GC) and evolution of molecular weights(SEC). ¹H NMR was performed on a 300 MHz Bruker NMR, GC was performed on a Shimadzu GC-14A. Molecular weights were determined by SEC. M_n=6800; M_w/M_n=3.0.

Example 59

Polymerization of BIEM

[0261] To a 25 mL round bottom flask with magnetic stir bar was added, dNbpy (0.059 g, 0.163 mmol), Cu(I)Br (0.0083 g, 0.054 mmol), Cu(0)-turning (0.54 g) and p-dimethoxybenzene (0.5 g). The flask was then fitted with a rubber septum and evacuated and backfilled with N₂(3×). Dry, degassed benzene(5 mL) and degassed BIEM (27 mmol, 5.3 mL) were then added via syringe and stirred at room temperature. M_n=6,300, M_w/M_n=1.5.

[0262] New Metal Centers

[0263] Iron (II) X₂

[0264] Styrene

Example 60

Bulk Polymerization Using FeBr

[0265] The following reagents were transferred into glass tubes purged with argon: 19.0 mg (8.73×10⁻²mmol) of FeBr₂, 1.0 ml (8.73 mmol) of styrene, 12.0 (8.73×10⁻²mmol) of 1-phenylethyl bromide and 71.2 mg (17.5×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-that” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 110° C. and were removed from the oil bath at timed intervals.


	Time	Conv.	Mn	Mn
Sample	(hr)	(%)	(th.)	(GPC)	Mw/Mn

1	3.0	13.9	1,400	1,600	1.25
2	6.8	26.3	2,700	2,700	1.20
3	12.0	37.8	3,900	4,200	1.16
4	21.0	64.0	6,700	6,500	1.27

Example 61

Solution Polymerization with FeBr

[0266] 62.5 mg (0.29 mmol) FeBr₂, 4.5 ml(42.1 mmol) methyl methacrylate, 118.3 mg (0.29 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine, and 4.0 ml p-xylene were added to a dry round-botttomed flask under an argon atmosphere. 55.3 mg (0.29 mmol) p-toluenesulfonyl chloride in 0.5 ml methyl methacrylate was added to the flask which was then immersed in an oil bath thermostated at 90° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	0.75	21.2	3,400	5,400	1.27
2	1.8	43.6	7,100	9,400	1.25
3	3.2	67.5	11,000	13,100	1.25
4	4.21	77.1	12,500	15,100	1.25
5	5.3	84.4	13,700	16,300	1.25
6	6.3	87.7	14,200	15,700	1.29

Example 62

Solution Polymerization with FeBr

[0267] 62.5 mg (0.29 mmol) FeBr₂, 4.5 ml(42.1 mmol) methyl methacrylate , 118.3 mg (0.29 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine, and 4.0 ml p-xylene were added to a dry round-botttomed flask under an argon atmosphere. 33.2 mg (0.29 mmol) methanesulfonyl chloride in 0.5 ml methyl methacrylate was added to the flask which was then immersed in an oil bath thermostated at 90° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	0.8	25.0	4,000	5,200	1.31
2	1.8	41.0	6,600	8,400	1.25
3	3.2	57.6	9,300	11,100	1.24
4	4.2	66.9	10,800	11,800	1.25
5	5.3	73.4	11,900	13,500	1.24
6	6.3	76.8	12,400	13,600	1.25
7	8.5	81.9	13,300	13,600	1.31

Example 63

Solution Polymerization with FeBr

[0268] 62.5 mg (0.29 mmol) FeBr₂, 4.5 ml(42.1 mmol) methyl methacrylate, 118.3 mg (0.29 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine, and 4.0 ml p-xylene were added to a dry round-botttomed flask under an argon atmosphere. 42.6 μl (0.29 mmol) ethyl 2-bromoisobutyrate in 0.5 ml methyl methacrylate was added to the flask which was then immersed in an oil bath thermostated at 90° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	0.3	24.0	3,900	7,500	1.39
2	0.9	45.4	7,300	10,200	1.34
3	1.2	56.8	9,200	11,100	1.34
4	1.8	68.5	11,100	11,900	1.33
5	2.7	80.0	13,000	14,100	1.31
6	3.5	85.6	13,900	13,300	1.32
7	4.2	87.3	14,100	13,600	1.35
8	4.3	89.0	14,400	13,600	1.34

Example 64

Solution Polymerization with FeBr

[0269] 62.5 mg (0.29 mmol) FeBr₂, 4.5 ml(42.1 mmol) methyl methacrylate, 118.3 mg (0.29 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine, and 4.0 ml p-xylene were added to a dry round-botttomed flask under an argon atmosphere. 25.1 μl (0.29 mmol) 2-bromopropionitrile in 0.5 ml methyl methacrylate was added to the flask which was then immersed in an oil bath thermostated at 90° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	0.3	21.1	3,40	5,000	1.38
2	0.9	39.6	6,400	7,700	1.25
3	1.2	48.6	7,800	8,900	1.23
4	1.9	61.5	9,900	10,500	1.20
5	2.7	73.1	11,800	11,600	1.20
6	3.5	80.3	13,000	12,600	1.21
7	4.3	86.2	13,900	12,700	1.23
8	6.0	91.0	14,700	12,600	1.28

Example 65

Solution Polymerization with FeBr

[0270] 62.5 mg (0.29 mmol) FeBr₂, 4.5 ml(42.1 mmol) methyl methacrylate, 118.3 mg (0.29 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine, and 4.0 ml p-xylene were added to a dry round-botttomed flask under an argon atmosphere. 66.4 mg (0.29 mmol) methyl-bromophenylacetate in 0.5 ml methyl methacrylate was added to the flask which was then immersed in an oil bath thermostated at 90° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	0.3	4.5	700	1,400	1.28
2	0.7	8.2	1,300	1,200	1.26
3	1.2	11.3	1,800	1,700	1.25
4	1.8	17.3	2,800	2,400	1.21
5	2.6	24.5	4,000	3,300	1.18
6	4.0	35.2	5,700	5,500	1.14
7	8.5	61.8	10,000	8,100	1.16
8	10.8	70.6	11,400	8,500	1.19
9	18.3	75.2	12,200	9,000	1.27

Example 66

Solution Polymerization with FeBr

[0271] 62.5 mg (0.29 mmol) FeBr₂, 4.5 ml(42.1 mmol) methyl methacrylate, 118.3 mg (0.29 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine, and 4.0 ml p-xylene were added to a dry round-botttomed flask under an argon atmosphere. 71.7 mg (0.29 mmol) bromodiphenylmethane in 0.5 ml methyl methacrylate was added to the flask which was then immersed in an oil bath thermostated at 90° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	1.0	8.5	1,400	2,500	1.21
2	3.7	33.8	5,500	8,900	1.09
3	5.8	47.3	7,600	12,400	1.11
4	8.1	57.4	9,300	14,500	1.15
5	10.0	64.7	10,500	15,500	1.18
6	12.0	69.7	11,300	16,600	1.19

[0272] Manganese (II) X₂

[0273] Styrene

Example 67

Heterogeneous ATRP of Styrene Using MnCl

[0274] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12mg (8.15×10⁻²mmol) of MnCl₂, 1.00 mL (0.909 g, 8.73 mmol) of deinhibited styrene, 28 mg (0.175 mmol) 2,2′-bipyridine, and 10 mL (8.8×10⁻²mmol) 1-phenylethyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 71%, and the molecular weight and polydispersity measured by GPC were M_n=7,300, and M_w/M_n=1.55.

Example 68

Homogeneneous ATRP of Styrene Using MnCl

[0275] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10.2 mmol) of MnCl₂, 1.00 mL (0.909 g, 8.73 mmol) of deinhibited styrene, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 10 mL (8.8×10⁻²mmol) 1-phenylethyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum, then placed in an oil bath thermostated at 90° C. After 12 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 85%, and the molecular weight and polydispersity measured by GPC were M_n=8,300, and M_w/M_n=1.45.

[0276] Methyl Acrylate

Example 69

Heterogeneous ATRP of Methyl Acrylate Using MnCl

[0277] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg, (8.15×10⁻²mmol) of MnCl₂, 1.00 mL (0.956 g, 8.88 mmol) of deinhibited methyl acrylate, 28 mg (0.175 mmol) 2,2′-bipyridine, and 11 mL (8.8×10⁻²mmol) methyl 2-chloropropionate. Two “freeze-pump-thaw” cycles were performed on the contents of tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 81%, and the molecular weight and polydispersity measured by GPC were M_n=8,100, and M_w/M_n=2.01.

Example 70

Homogeneneous ATRP of Methyl Acrylate Using MnCl

[0278] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 1.00 mL (0.956 g, 8.88 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 11 mL (8.8×10⁻²mmol) methyl 2-chloropropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube in order to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum, then placed in an oil bath thermostated at 90° C. After 12 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 98%, and the molecular weight and polydispersity measured by GPC were M_n=10,600, and M_w/M_n=1.95.

[0279] Methyl Methacrylate

Example 71

Heterogeneous ATRP of Methyl Methacrylate Using MnCl

[0280] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 1.00 mL (0.936 g, 8.87 mmol) of deinhibited methyl acrylate, 28 mg (0.175 mmol) 2,2′-bipyridine, and 19 mg (8.8×10⁻²mmol) toluenesulfonyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken and the contents were dissolved in 10 mL of THF. Percent conversion of the sample, measured using GC was 84%, and the molecular weight and polydispersity measured by GPC were M_n=8,600, and M_w/M_n1.67.

Example 72

Homogeneneous ATRP of Methyl Methacrylate Using MnCl

[0281] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 1.00 mL (0.936 g, 8.87 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 19 mg (8.8×10⁻²mmol) toluenesulfonyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube in order to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 12 h the tube was broken, and the contents were dissolved in 10 mL of THF. Percent conversion of the sample, measured using GC was 98%, and the molecular weight and polydispersity measured by GPC were M_n=9,900, and M_w/M_n=1.57.

[0282] CrCl₂Catalysts

Example 73

Homogeneneous ATRP of Styrene Using CrCl

[0283] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CrCl₂, 1.00 mL (0.909 g, 8.73 mmol) of deinhibited styrene, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 10 mL (8.8×10⁻²mmol) 1-phenylethyl chloride. Two “freeze-pump-thaw” cycles were performed on the content of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 3 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 98%, and the molecular weight and polydispersity measured by GPC were M_n=30,200, and M_w/M_n=1.78.

Example 74

Homogeneneous ATRP of Methyl Acrylate Using CrCl

[0284] The following amounts of reagents were weighed into glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CrCl₂, 1.00 mL (0.956 g, 8.88 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4-di-(5-nonyl)-2,2-bipyridine, and 11 mL (8.8×10⁻²mmol) methyl 2-chloropropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 3 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 100%, and the molecular weight and polydispersity measured by GPC were M_n=41,6000, and M_w/M_n=2.01.

Example 75

Homogeneneous ATRP of Methyl Methacrylate Using CrCl

[0285] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CrCl₂, 1.00 mL (0.936 g, 8.87 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 19 mg (8.8×10⁻²mmol) toluenesulfonyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 3 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 99%, and the molecular weight and polydispersity measured by GPC were M_n=38,500, and M_w/M_n=2.10.

[0286] MnCl₂/CrCl₃Co-Catalysts

Example 76

Homogeneneous ATRP of Styrene Using MnCl

[0287] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 2 mg (10⁻²mmol) CrCl₃, 1.00 mL (0.909 g, 8.73 mmol) of deinhibited styrene, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 10 mL (8.8×10⁻²mmol) phenylethyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube in order to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 82%, and the molecular weight and polydispersity measured by GPC were M_n=8,300, and M_w/M_n=1.48.

Example 77

Homogeneneous ATRP of Methyl Acrylate Using MnCl

[0288] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 2 mg (10.2 mmol) CrCl₃, 1.00 mL (0.956 g, 8.88 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 11 mL (8.8×10⁻²mmol) methyl 2-chloropropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube in order to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 97%, and the molecular weight and polydispersity measured by GPC were M_n=10,200, and M_w/M_n=1.92.

Example 78

Homogeneneous ATRP of Methyl Methacrylate Using MnCl

[0289] The following amounts of reagents were weighed into lass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 2 mg (10⁻²mmol) CrCl₃, 1.00 mL (0.936 g, 8.87 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine [4,4′-di(5-nonyl)-2,2′-bipyridine], and 19 mg (8.8×10⁻²mmol) toluenesulphonyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken, and the content were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 98%, and the molecular weight and polydispersity measured by GPC were M_n=9,900, and M_w/M_n=1.59.

[0290] MnCl₂/1 CuCl₂Co-Catalysts

Example 79

Homogeneneous ATRP of Styrene Using MnCl

[0291] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 2 mg (10⁻²mmol) CuCl₂, 1.00 mL (0.909 g, 8.73 mmol) of deinhibited styrene, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 10 mL (8.8×10⁻²mmol) 1-phenylethyl chloride. Two “freeze-pump-thaw” cycles were performed on the content of tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 12 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 52%, and the molecular weight and polydispersity measured by GPC were M_n=5,300, and M_w/M_n=1.28.

Example 80

Homogeneneous ATRP of Methyl Acrylate Using MnCl

[0292] The following amounts of reagents were weighed into glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 2 mg (10⁻²mmol) CuCl₂, 1.00 mL (0.956 g, 8.88 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 11 mL (8.8×10⁻²mmol) methyl 2-chloropropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 12 h the tube was broken, and the content were dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 77%, and the molecular weight and polydispersity measured by GPC were M_n=7,200, and M_w/M_n=1.72.

Example 81

Homogeneneous ATRP of Methyl Methacrylate Using MnCl

[0293] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of MnCl₂, 2 mg (10⁻²mmol) CuCl₂, 1.00 mL (0.936 g, 8.87 mmol) of deinhibited methyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 19 mg (8.8×10⁻²mmol) toluenesulfonyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum then placed in an oil bath thermostated at 90° C. After 12 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer. measured using GC was 78%, and the molecular weight and polydispersity measured by GPC were M_n=8,200, and M_w/M_n=1.37.

[0294] New Ligands

[0295] Copper (I)

[0296] N,N,N′,N′,N″-Pentamethyldiethylenetriamine

Example 82

Bulk Polymerization of Styrene with CuBr/N,N,N′,N′,N″-Pentamethyldiethylenetriamine (PMDETA)/1-Phenylethyl bromide

[0297] The following amounts of reagents were weighed into a glass tube under ambient temperature: 13 mg (9.06×10⁻²mmol) of CuBr, 9.5 μl (9.06×10⁻²mmol) PMDETA, 12.4 μl (9.06×10⁻²mmol) (1-bromoethyl)benzene and 1.00 mL (8.73 mmol) of styrene. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. At the timed interval, polymerization was stopped by cooling the tubes into ice. Afterward, the tube was opened and the contents dissolved in THF.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	0.75	32	3200	3060	1.47
2	1.40	40	4000	4090	1.40
3	2.53	48	4750	4220	1.33
4	3.50	56	5600	5300	1.27
6	5.30	78	7800	7340	1.35

Example 83

Bulk Polymerization of Methyl Acrylate with CuBr/N,N,N′,N′,N″-Pentamethyldiethylenetriamine (PMDETA)/Ethyl 2-Bromopropionate

[0298] The following amounts of reagents were weighed into a glass tube under ambient temperature: 6.8 mg (4.78×10⁻²mmol) of CuBr, 10 μl (4.78×10⁻²mmol) PMDETA, 6.2 μl (4.78×10⁻²mmol) ethyl 2-bromopropionate and 1.00 mL (11.1 mmol) of methyl acrylate. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. At the timed interval, polymerization was stopped by cooling the tubes into ice. Afterward, the tube was opened and the contents dissolved in THF.


	Time	Conversion	Mn,	Mn,
Sample	(h)	(%)	Cal	SEC	Mw/Mn

1	2.0	61	12300	11700	1.13
2	3.0	76	15200	14000	1.13
3	4.7	91	18200	18100	1.20

Example 84

Solution Polymerization of Methyl Methacrylate with CuBr/N,N,N′,N′,N″-Pentamethyldiethylenetriamine (PMDETA)/Diethyl 2-Bromo-2-Methylmalonate The following amounts of reagents were weighed into a glass tube under ambient temperature: 3.3 mg (2.3×10

[0299] 1,1,4,7,10,10-Hexamethyltriethylenetetramine

Example 85

Bulk Polymerization of Styrene with CuBr/1,1,4,7,10,10-Hexamethyltriethylenetetramine (HMTETA)/1-Phenylethyl bromide

[0300] The following amounts of reagents were weighed into a glass tube under ambient temperature: 13 mg (9.06×10⁻²mmol) of CuBr, 24.8 μl (9.06×10⁻²mmol) HMTETA, 12.4 μl (9.06×10⁻²mmol) (1-bromoethyl)benzene and 1.00 mL (8.73 mmol) of styrene. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 2.0 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. Conversion was 65%, M_n=5590 and M_w/M_n=1.23.

Example 86

Bulk Polymerization of Methyl Acrylate with CuBr/1,1,4,7,10,10-Hexamethyltriethylenetetramine (HMTETA)/Ethyl 2-Bromopropionate

[0301] The following amounts of reagents were weighed into a glass tube under ambient temperature: 6.8 mg (4.78×10⁻²mmol) of CuBr, 13 μl (4.78×10⁻²mmol) HMTETA, 6.2 μl (4.78×10⁻²mmol) ethyl 2-bromopropionate and 1.00 mL (11.1 mmol) of methyl acrylate. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 1.6 h the tube was broken, and the contents were dissolved in 5 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. Conversion was 49%, M_n=9150 and M_w/M_n=1.24.

Example 87

Solution Polymerization of Methyl Methacrylate with CuBr/1,1,4,7,10,10-Hexamethyltriethylenetetramine (HMTETA)/Ethyl 2-Bromoisobutyrate

[0302] The following amounts of reagents were weighed into a glass tube under ambient temperature: 3.3 mg (2.3×10⁻²mmol) of CuBr, 6.4 μl (2.3×10⁻²mmol) HMTETA, 6.1 μl (4.7×10⁻²mmol) ethyl 2-bromoisobutyrate, 1.00 mL (9.35 mmol) of methyl acrylate and 1.00 ml of anisole. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 1.6 h the tube was broken, and the contents were dissolved in 5 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. Conversion was 55%, M_n=12900 and M_w/M_n=1.38.

[0303] 1,4,8,11-Tetramethyl-1,4,8,11-Tetraazacyclotetradecane

Example 88

Bulk Polymerization of Styrene with CuBr/1,4,8,11-Tetramethyl-1,4,8,11-Tetraazacyclotetradecane (TMTACTD)/1-Phenylethyl Bromide

[0304] The following amounts of reagents were weighed into a glass tube under ambient temperature: 13 mg (9.06×10⁻²mmol) of CuBr, 23.3 mg (9.06×10⁻²mmol) TMTACTD, 12.4 μl (9.06×10⁻²mmol) (1-bromoethyl)benzene and 1.00 mL (8.73 mmol) of styrene. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 110° C. After 2.0 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. Conversion was 47%, M_n=4780 and M_w/M_n=1.72.

[0305] 8-Hydroxyquinoline

Example 89

ATRP of Styrene Using CuBr/Bipy/8-Hydroxyquinoline

[0306] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of CuBr, 1.00 mL (0.909 g, 8.73 mmol) of deinhibited styrene, 14 mg (0.08 mmol) 2,2′-bipyridine, 12 mg (0.08 mmol) 8-hydroxyquinoline, and 12 mL (8.8×10⁻²mmol) 1-phenylethyl bromide. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and then placed in an oil bath thermostated at 90° C. After 7 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, as measured using GC, was 28%, and the molecular weight and polydispersity (GPC) were M_n=3,200, and M_w/M_n=1.21.

Example 90

ATRP of Methyl Acrylate Using CuBr/Bipy/8-Hydroxyquinoline

[0307] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of CuBr, 1.00 mL (0.956 g, 8.88 mmol) of deinhibited methyl acrylate, 14 mg (0.08 mmol) 2,2′-bipyridine, 12 mg (0.08 mmol) 8-hydroxy quinoline, and 12 mL (8.8×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 4 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, as determined by GC was 50%, and the molecular weight and polydispersity, measured by GPC, were M_n=5,200 and M_w/M_n=1.25.

Example 91

ATRP of Methyl Methacrylate Using CuBr/Bipy/8-Hydroxyquinoline

[0308] The following amounts of reagents were weighed into glass tube under ambient temperature: 12 mg (8.15×10⁻²mmol) of CuBr, 1.00 mL (0.936 g, 8.87 mmol) of deinhibited methyl acrylate, 14 mg (0.08 mmol) 2,2′-bipyridine, 12 mg (0.08 mmol) 8-hydroxy quinoline, and 19 mg (8.8×10⁻²mmol) p-toluenesulfonyl chloride. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 4 h the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer, as determined by GC was 75%, and the molecular weight and polydispersity, measured by GPC, were M_n=7,800, and M_w/M_n=1.29.

Example 92

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/Cu(OTf)

[0309] A 10 mL Schlenk flask was charged with Cu(0) (2 mg; 0.032 mmol), Cu(OTf)₂(12 mg; 0.033 mmol), 8-Hydroxyquinoline, aluminum salt, (11 mg; 0.022 mmol), methyl 2-bromopropionate (37 mL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


time		M	M
(min)	% conversion	(SEC)	(th)	M

15	3	—	522	—
45	30	10200	5220	1.91
60	44	11800	7656	1.93
90	67	13700	11658	1.84
110	77	14700	13398	1.84

[0310] Tetramethylethylenediamine

Example 93

Bulk Polymerization by ATRP Using CuBr/tetramethylethylenediamine

[0311] To a dry schlenk flask under argon, CuBr (127.1 mg, 0.874 mmol), tetramethylethylenedamine (264 μL, 1.75 mmol), degassed styrene (10.0 ml, 87.4 mmol) and 1-phenylethyl bromide (119.3 μL, 0.874 mmol) were added. The solution was allowed to stir at room temperature until it became homogeneous and then transferred to dry glass tubes under argon. Three freeze-pump-thaw cycles were performed, the tubes were sealed under vacuum, and then placed in an oil bath thermostated at the desired temperature. Tubes were removed at timed intervals and the polymerization quenched by cooling the tubes in ice. Afterward, the tubes were opened and the contents dissolved in THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1	6.1	610	1,100	1.95
2	2	24.5	2500	2,800	1.62
3	3.1	35.9	3600	4,000	1.53
4	5.1	54.4	5400	6,800	1.50
5	6.8	76.7	7700	9,100	1.57

Example 94

Bulk Polymerization by ATRP Using CuBr/tetramethylethylenediamine

[0312] To a dry schlenk flask under argon, CuBr (71.3 mg, 0.49 mmol), tetramethylethylenediamine (148 μL, 0.98 mmol), degassed methyl acrylate (10.0 ml, 111.2 mmol) and ethyl 2-bromopropionate (63.6 μL, 0.49 mmol) were added. The solution was allowed to stir at room temperature until it became homogeneous and then transferred to dry glass tubes under argon. Three freeze-pump-thaw cycles were performed, the tubes were sealed under vacuum, and then placed in an oil bath thermostated at the desired temperature. Tubes were removed at timed intervals and the polymerization quenched by cooling the tubes in ice. Afterward, the tubes were opened and the contents dissolved in THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1.0	21.3	4,300	4,600	1.55
2	2.0	55.5	11,100	11,200	1.31
3	2.6	74.6	14,900	14,100	1.37
4	3.3	83.2	16,600	15,400	1.39
5	4.6	91.9	18,400	17,100	1.51

Example 95

[0313] 34.0 mg (0.234 mmol) CuBr, 5.0 ml(46.8 mmol) methyl methacrylate, 70.6 μl (0.468 mmol) tetramethylethylenediamine, and 5.0 ml anisole were added to a dry round-botttomed flask under an argon atmosphere. After the mixture was stirred until homogeneous, 34.3 μl (0.234 mmol) ethyl 2-bromoisobutyrate was added to the flask which was then immersed in an oil bath thermostated at the desired temperature. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at timed intervals.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	0.4	7.4	1,500	4,300	1.33
2	1.0	28.2	5,600	8000	1.27
3	1.6	49.0	9,800	10,700	1.26
4	2.2	61.9	12,400	13,100	1.30
5	3.0	76.7	15,300	15,600	1.29
6	3.4	80.4	16,100	15,900	1.37
7	4.1	85.9	17,200	18,300	1.35
8	5.0	88.9	17,800	17,300	1.42
9	5.8	91.1	18,200	17,800	1.46

[0314] Iron

[0315] Nr₃Ligands

Example 96

Bulk Polymerization Using FeBr

[0316] The following agents were transferred into glass tubes purged with argon: 19.0 mg (8.73×10⁻²mmol) of FeBr₂, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide, 35.6 mg (8.73×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine and 21.0 ml (8.73×10⁻²mmol) of tri(n-butyl)amine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 110 μC. and were removed from the oil bath at timed intervals.


	Time	Conversion	M	M
Sample	(h)	(%)	(th.)	(GPC)	M

1	1.5	30.7	3,200	3,200	1.15
2	3.0	48.5	5,000	5,100	1.11
3	5.0	67.2	7,000	7,200	1.13
4	8.0	87.1	9,100	9,800	1.20

Example 97

Solution Polymerization of FeBr

[0317] The following reagents were transferred into a 25 ml schlenk flask equipped with a magnetic stir bar under an argon atmosphere: 95.0 mg (0.436 mmol) of FeBr₂, 5.0 ml (43.6 mmol) of styrene, 60.0 ml (0.436 mmol) of 1-phenylethyl bromide, 310 ml (1.3 mmol) of tri(n-butyl)amine and 5.0 ml o-xylene. The solution was stirred at room temperature for 20 minutes and then the flask was put into an oil bath thermostated at 110° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at time intervals. The polymerization solution was heterogeneous.


	Time	Conversion	M	M
Sample	(h)	(%)	(th.)	(GPC)	M

1	2.0	26.3	2,700	3,100	1.43
2	5.0	42.8	4,400	4,300	1.19
3	15.0	62.8	6,500	5,900	1.16
4	24.0	69.3	7,200	7,200	1.17

Example 98

Bulk Polymerization of Styrene with FeBr2/N(n-Octyl)3/1-phenylethylbromide

[0318] A dry round-bottomed flask was charged with FeBr₂(95.0 mg, 0.436 mmol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed styrene (10.0 ml, 87.3 mmol), N(n-Octyl)₃(0.38 ml, 0.87 mmol) and 1-phenylethyl bromide (0.06 ml, 0.436 mmol) were added using degassed syringes and stainless steel needles. The flask was immersed in an oil bath held by a 110° C. At the timed intervals, a sample was withdrawn from the flask using a degassed syringe and added to THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1.0	20	4100	4700	1.35
2	2.0	29	6000	6700	1.29
3	3.0	36	7500	8200	1.27
4	4.0	42	8800	9100	1.27
5	5.0	51	10500	11300	1.26
6	6.0	54	11300	12700	1.27
7	9.0	63	13200	15800	1.26

Example 99

Solution Polymerization of Styrene with FeBr2/N(n-Octyl)3/Tetrabutylammonium bromide/1-phenylethylbromide

[0319] A dry round-bottomed flask was charged with FeBr₂(95.0 mg, 0.436 mmol) and N(n-Bu)4Br (70.0 mg, 0.22 mmol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed styrene (5.0 ml, 43.6 mmol), N(n-Octyl)₃(0.38 ml, 0.87 mmol), 1-phenylethylbromide (0.06 ml, 0.436 mmol) and o-xylene (5.0 ml) were added using degassed syringes and stainless steel needles. The flask was immersed in an oil bath held by a thermostat at 110° C. At the timed intervals, a sample was withdrawn from the flask using a degassed syringe and added to THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1.0	27	2800	2700	1.20
2	2.0	35	3600	3700	1.18
3	4.0	44	4600	4700	1.16
4	6.0	49	5100	5500	1.14
5	8.0	53	5600	6100	1.15
6	11.0	57	6000	7000	1.14

Example 100

Solution Polymerization Using FeBr

[0320] 34.0 mg (0.18 mmol) of FeBr₂, 5.0 ml (53.5 mmol) of methyl methacrylate, 112 ml (0.53 mmol) of tri(n-butyl)amine and 4.0 ml o-xylene were transferred into a 25 ml schlenk flask equipped with a magnetic stir bar under an argon atmosphere. The solution was stirred at room temperature for 20 minutes, and 30 mg (0.18 mmol) of p-toluenesulfonyl chloride in 1.0 ml of o-xylene was added to the flask. The flask was put into an oil bath thermostated at 80° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at time intervals. The polymerization solution was heterogeneous.


	Time	Conv.	M	M
Sample	(hr)	(%)	(th.)	(GPC)	M

1	0.5	18.0	5,400	5,600	1.71
2	1.0	33.3	10,000	12,400	1.66
3	2.0	49.4	14,800	17,500	1.69
4	3.0	58.3	17,500	19,000	1.69
5	4.0	67.7	20,300	21,300	1.69
6	5.0	77.9	23,400	25,600	1.60

Example 101

Solution Polymerization Using FeBr

[0321] 34.0 mg (0.18 mmol) of FeBr₂, 5.0 ml (53.5 mmol) of methyl methacrylate, 37 ml (0.18 mmol) of tri(n-butyl)amine, 64.0 mg (0.18 mmol) 4,4′-di(5-nonyl)-2,2′-bipyridine and 4.0 ml o-xylene were transferred into a 25 ml schlenk flask equipped with a magnetic stir bar under an argon atmosphere. The solution was stirred at room temperature for 20 minutes, and 30 mg (0.18 mmol) of p-toluenesulfonyl chloride in 1.0 ml o-xylene was added to the flask. The flask was put into an oil bath thermostated at 80° C. A positive argon pressure was maintained throughout the reaction and samples were withdrawn at time intervals. The polymerization solution was homogeneous.


	Time	Conv.	M	M
Sample	(hr)	(%)	(th.)	(GPC)	M

1	1.0	15.0	7,500	7,400	1.28
2	2.0	31.3	9,400	11,600	1.36
3	4.5	51.2	15,400	17,900	1.38
4	8.0	67.8	20,300	19,900	1.38
5	24.0	88.5	26,600	27,100	1.33

Example 102

Solution Polymerization of MMA with FeBr

[0322] A dry round-bottomed flask was charged with FeBr₂(34.0 mg, 0.16 mmol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed methyl methacrylate (5.0 ml, 46.7 mmol), o-xylene (4.0 ml) and N(n-Octyl)₃(0.14 ml, 0.32 mmol) were added using degassed syringes and stainless steel capillaries. The o-toluenesulfonyl chloride (30.0 mg, 0.16 mmol) was added as a solution in o-xylene (1.0 ml) and the flask was immersed in an oil bath held by a thermostat at 80° C. At the timed intervals, a sample was withdrawn from the flask using a degassed syringe and added to THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1.0	22	6450	7000	1.45
2	2.0	35	10400	15000	1.43
3	3.0	47	14000	18800	1.46
4	4.0	53	16000	21100	1.48
5	5.5	61	18300	23500	1.46
6	7.0	66	19900	25300	1.44
7	10.0	75	22400	27300	1.40

Example 103

Solution Polymerization of MMA with FeBr

[0323] A dry round-bottomed flask was charged with FeBr₂(34.0 mg, 0.16 mmol) and N(n-Bu)₄Br (17.0 mg, 0.5 mmol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed methyl methacrylate (5.0 ml, 46.7 mmol), o-xylene (4.0 ml) and N(n-Octyl)₃(0.14 ml, 0.32 mmol) were added using degassed syringes and stainless steel capillaries. The o-toluenesulfonyl chloride (30.0 mg, 0.16 mmol) was added as a solution in o-xylene (1.0 ml) and the flask was immersed in an oil bath held by a thermostat at 80° C. At the timed intervals, a sample was withdrawn from the flask using a degassed syringe and added to THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1.0	17	5000	6900	1.43
2	2.0	28	8400	11900	1.43
3	3.0	37	11100	15400	1.42
4	4.5	47	14200	19100	1.40
5	6.0	59	17500	22500	1.37
6	8.8	70	21100	25600	1.37
7	10.0	74	22300	26100	1.37

Example 104

Solution Polymerization of MMA with FeBr2/FeBr

[0324] A dry round-bottomed flask was charged with FeBr₂(34.0 mg, 0.16 mmol) and FeBr₃(4.7 mg, 0.016 mmol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed methyl methacrylate (5.0 ml, 46.7 mmol), o-xylene (4.0 ml) and N(n-Octyl)₃(0.14 ml, 0.32 mmol) were added using degassed syringes and stainless steel capillaries. The o-toluenesulfonyl chloride (30.0 mg, 0.16 mmol) was added as a solution in o-xylene (1.0 ml) and the flask was immersed in an oil bath held by a thermostat at 80° C. At the timed intervals, a sample was withdrawn from the flask using a degassed syringe and added to THF.


	Time	Conversion	M	M
Sample	(h)	(%)	Cal	SEC	M

1	1.0	14	4100	4700	1.43
2	2.0	27	8100	9700	1.40
3	3.0	39	11600	13000	1.46
4	4.5	49	14700	16200	1.46
5	6.0	57	17100	18700	1.45
6	12.0	71	21200	23300	1.44
7	29.0	86	25800	26900	1.42

[0325] PR₃Ligands

Example 105

Bulk Polymerization Using FeBr

[0326] The following reagents were transferred into glass tubes purged with argon: 9.5 mg (4.36×10−2 mmol) of FeBr₂, 1.0 ml (8.73 mmol) of styrene, 6.0 ml (4.36×10⁻²mmol) of 1-phenylethyl bromide and 32.4 ml (13.1×10⁻²mmol) of tri(n-butyl)phosphine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 110° C. and were removed from the oil bath at timed intervals.


	Time	Conv.	M	M
Sample	(hr)	(%)	(th.)	(GPC)	M

1	1.0	25.6	5,300	4,700	1.55
2	2.0	41.5	8,600	9,600	1.30
3	3.0	59.6	12,400	13,200	1.43
4	4.0	69.4	14,400	15,800	1.40

Example 106

Bulk Polymerization Using FeBr

[0327] The following reagents were transferred into glass tubes purged with argon: 19.0 mg (8.73×10⁻²mmol) of FeBr₂, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10−2 mmol) of 1-phenylethyl bromide, 35.6 mg (8.73×10−2 mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine and 21.6 ml (8.73×10⁻²mmol) of tri(n-butyl)phosphine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 110° C. and were removed from the oil bath at timed intervals.


	Time	Conv.	M	M
Sample	(hr)	(%)	(th.)	(GPC)	M

1	1.0	28.9	3,000	2,100	1.34
2	2.0	39.3	4,100	4,600	1.15
3	3.0	59.8	6,200	6,400	1.12
4	4.0	68.4	7,100	7,900	1.12
5	5.0	82.1	8,500	9,600	1.13

[0328] Miscellaneous Ligands

Example 107

[0329] The following reagents were transferred into a glass tube purged with argon: 19.0 mg (8.73×10⁻²mmol) of FeBr₂, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 26.4 μL tetramethylethylenediamine, (17.5×10⁻²mmol). Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tube was placed in an oil bath thermostated at 110° C. and was removed from the oil bath after 6.0 h. The conversion was 61% as determined by gas chromatography. M_{n. theory}=6,300; M_n.GPC=7,500; M_w/M_n=1.6.

[0330] Mixed Ligands

Mixed dNbpy/DMAEMAE, dNbpy/TMEDA, and dNbpy/TEEDA DMAEMAE=2-{[2-(dimethylamino)ethyl]-methylamino}ethanol, TMEDA=N,N,N′,N′-tetramethylethylene diamine, TEEDA=N,N,N′,N′-tetraethylethylenediamine

Example 108

Bulk Polymerization of Styrene/1-Phenylethyl Bromide/CuBr

[0331] A dry long glass-tube was charged with CuBr (13 mg, 0.09 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (37.2 mg, 0.009 mmol), 2-{[2-(dimethylamino)ethyl]-methylamino}ethanol (14.7 1, 0.09 mmol), 1-phenylethyl bromide (12.4 1, 0.09 mmol), styrene (1 ml, 8.7 mmol), and a magnetic stir bar. The glass tube was degassed by three freeze-pump-thaw cycles and was then sealed by flame. The glass tube was immersed in an oil bath thermostated at 110° C. At certain time, the glass tube was taken out and broken. The sample was dissolved in THF to measure conversion (GC) and molecular weight (SEC).


	Time	Conversion	M	M
Ligand	(h)	(%)	th	SEC	M

[0332] Effect of Ligand

ABC* Polymerizations

Example 109

Use of 4,4′-di(5-nonyl)-2,2′-bipyridine/CuBr

[0333] To a 10 ml round bottom flask with a stir bar, 4,4′-di(5-nonyl)-2,2′-bipyridine (244.8 mg, 0.6 mmol) and CuBr (43.6 mg, 0.3 mmol) were added and sealed with a rubber septum. The contents of the flask were degassed by applying a vacuum and backfilling with nitrogen (3×). Degassed 2-(2-bromopropionyloxy)ethyl acrylate (5.0 ml, 30.9 mmol) was added via syringe. The reaction mixture was stirred in a 100° C. oil bath. After 4 days, no polymer was obtained and the reaction mixture had turned from dark red to dark green.

Example 110

Use of Bipy/CuBr, 100° C.

[0334] To a 10 ml round bottom flask with a stir bar, bipyridine (1 73.9 mg, 1.11 mmol), CuBr (53.8 mg, 0.37 mmol) and dimethoxybenzene (600 mg) were added and sealed with a rubber septum. The contents of the flask were degassed by applying a vacuum and backfilling with nitrogen (3×). Degassed 2-(2-bromopropionyloxy)ethyl acrylate (6.0 ml, 37.1 mmol) was added via syringe. The reaction mixture was stirred in a 100° C. oil bath. Samples were taken at various intervals to monitor conversion and molecular weight. C is a measure of the degree of branching; for a perfect system, C=0.63 at conversion=1.0.


Time	Conversion	M
(h)	(GC, %)	SEC	M	C/(C + C*)

0.5	>99	5,400	1.98
1.0	>99	5,300	1.99
2.5	>99	7,900	1.55	.361

Example 111

Use of Bipy/CuBr, 80° C.

[0335] To a 10 ml round bottom flask with a stir bar, bipyridine (173.9 mg, 1.11 mmol), CuBr (53.8 mg, 0.37 mmol) and dimethoxybenzene (600 mg) were added and sealed with a rubber septum. The contents of the flask were degassed by applying a vacuum and backfilling with nitrogen (3×). Degassed 2-(2-bromopropionyloxy)ethyl acrylate (6.0 ml, 37.1 mmol) was added via syringe. The reaction mixture was stirred in a 80° C. oil bath. Samples were taken at various intervals to monitor conversion and molecular weight. C is a measure of the degree of branching; for a perfect system, C=0.63 at conversion=1.0.


Time	Conversion	M
(h)	(GC, %)	SEC	M	C/(C + C*)

0.5	98	7,800	1.75	0.238
1.0	>99	9,000	1.68	0.277
2.5	>99	8,200	1.76	0.268

Example 112

Use of Bipy/CuBr, 50° C.

[0336] To a 10 ml round bottom flask with a stir bar, bipyridine (173.9 mg, 1.11 mmol), CuBr (53.8 mg, 0.37 mmol) and dimethoxybenzene (600 mg) were added and sealed with a rubber septum. The contents of the flask were degassed by applying a vacuum and backfilling with nitrogen (3×). Degassed 2-(2-bromopropionyloxy)ethyl acrylate (6.0 ml, 37.1 mmol) was added via syringe. The reaction mixture was stirred in a 50° C. oil bath. Samples were taken at various intervals to monitor conversion and molecular weight. C is a measure of the degree of branching; for a perfect system, C=0.63 at conversion=1.0.


Time	Conversion	M
(h)	(GC, %)	SEC	M	C/(C + C*)

0.5	5.7	2,400	5.48
1.0	31.0	13,700	10.2
1.5	45.5	23,200	2.57	0.277
2.0	55.1	27,700	2.87

Example 113

Use of dTbpy/CuBr, 50° C.

[0337] To a 10 ml round bottom flask with a stir bar, 4,4′-di(t-butyl)-4,4′-bipyridine (223.5 mg, 0.834 mmol), CuBr (40.4 mg, 0.278 mmol) and dimethoxybenzene (500 mg) were added and sealed with a rubber septum. The contents of the flask were degassed by applying a vacuum and backfilling with nitrogen (3×). Degassed 2-(2-bromopropionyloxy)ethyl acrylate (4.5 ml, 27.8 mmol) was added via syringe. The reaction mixture was stirred in a 50° C. oil bath. Samples were taken at various intervals to monitor conversion and molecular weight. C is a measure of the degree of branching; for a perfect system, C=0.63 at conversion=1.0.


Time	Conversion	M
(h)	(GC, %)	SEC	M	C/(C + C*)

[0338] Counter Ions (Cu-X)

Comparision Polymerizations

Example 114

Polymerization of Methyl Acrylate by ATRP Using CuBr

[0339] Stock solutions were prepared with methyl acrylate (8.0 ml), CuBr (1.3 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (7.3 mg), and methyl 2-bromopropionate (21.2 μL). These stock solutions were transferred to glass tubes and degassed by freeze-pump-thaw. The tubes were then sealed under vacuum and heated in a 90° C. oil bath. The tubes were removed at various intervals and analyzed for conversion (GC) and molecular weight (SEC).


Time (hr)	Conversion (%)	ln [M]o/[M]	M	M	M

1.07	18.4	0.20	8,200	1.39
3.07	43.2	0.57	14,200	1.17
5.60	84.2	1.84	26,200	1.14
8.65	96.3	3.30	28,000	1.20	38,500

[0340] PF₆⁻

[0341] Styrene

Example 115

Initiated with Benzyl Thiocyanate

[0342] Stock solutions were prepared and subsequently distributed to glass tubes which were degassed three times by the freeze-thaw method and sealed under vacuum. Stock solutions consisted of previously degassed monomer, CuPF6, 4,4′-di(5-nonyl)-2,2′-bipyridine, and initiator. The solution containing styrene (8 ml, 88.9 mmol), CuPF₆(0.26 g, 0.7 mmol), and 4,4′-di(5-nonyl)-2,2′-bipyridine (0.5 g, 1.4 mmol) was stirred until homogeneous after which benzyl thiocyanate (0.175 mmol) was added and the solution transferred to the tubes. The tubes were places in an oil bath thermostated at 100° C.


Time (hr)	Conversion (%)	ln [M]	M	M	M

Example 116

Initiated with 1-Phenylethyl chloride

[0343] Stock solutions were prepared and subsequently distributed to lass tubes which were degassed three times by the freeze-thaw method and sealed under vacuum. Stock solutions consisted of previously degassed monomer, CuPF₆, 4,4′-di(5-nonyl)-2,2′-bipyridine, and initiator. The solution containing styrene (8 ml, 88.9 mmol), CuPF₆(0.26 g, 0.7 mmol), and 4,4′-di(5-nonyl)-2,2′-bipyridine (0.5704 g, 1.4 mmol) was stirred until homogeneous after which 1-phenylethyl chloride (0.175 mmol) was added and the solution transferred to the tubes. The tubes were places in an oil bath thermostated at 100° C.


Time (hr)	Conversion (%)	ln [M]	M	M	M

0.45	26.5	0.31	5,700	1.62
1.48	30.6	0.37	10,300	1.36
3.55	60.3	0.92	22,000	1.24
5.40	77.4	1.49	28,500	1.29
7.50	79.3	1.58	33,700	1.23
9.77	97.0	3.50	37,800	1.36	38,800

Example 117

Initiated with 1-Phenylethyl bromide

[0344] Stock solutions were prepared and subsequently distributed to glass tubes which were degassed three times by the freeze-thaw method and sealed under vacuum. Stock solutions consisted of previously degassed monomer, CuPF₆, 4,4′-di(5-nonyl)-2,2′-bipyridine, and initiator. The solution containing styrene (8 ml, 88.9 mmol), CuPF₆(0.26 g, 0.7 mmol), and 4,4′-di(5-nonyl)-2,2′-bipyridine (0.5704 g, 1.4 mmol) was stirred until homogeneous after which 1-phenylethyl bromide (0.175 mmol) was added and the solution transferred to the tubes. The tubes were places in an oil bath thermostated at 100° C.


Time (hr)	Conversion (%)	ln [M]	M	M	M

0.52	28.6	0.34	15,800	1.3
1.53	44.2	0.58	29,000	1.66
2.47	51.1	0.72	37,100	1.87
3.50	70.1	1.21	46,500	2.51
4.57	63.4	1.01	41,800	2.13
5.68	83.5	1.80	52,100	2.83	33,400

Example 118

Initiated with Methyl 2-Iodopropionate

[0345] Stock solutions were prepared and subsequently distributed to glass tubes which were degassed three times by the freeze-thaw method and sealed under vacuum. Stock solutions consisted of previously degassed monomer, CuPF₆, 4,4′-di(5-nonyl)-2,2′-bipyridine, and initiator. The solution containing styrene (8 ml, 88.9 mmol), CuPF₆(0.26 g, 0.7 mmol), and 4,4′-di(5-nonyl)-2,2′-bipyridine (0.5704 g, 1.4 mmol) was stirred until homogeneous after which methyl 2-iodopropionate (0.175 mmol) was added and the solution transferred to the tubes. The tubes were places in an oil bath thermostated at 100° C.


Time (hr)	Conversion (%)	ln [M]/[M]	Mn	M	Mn theo

0.58	27.2	0.32	19,600	2.79
1.55	36.8	0.46	22,900	3.69
3.60	52.0	0.73	38,800	3.33
5.63	58.2	0.87	46100	3.31
7.58	58.7	0.88	38.200	3.91	23,500

[0346] Methyl Acrylate

Example 119

Initiated with Benzyl Thiocyanate

[0347] Stock solutions were prepared with methyl acrylate (8.0 ml), CuPF₆(330.7 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (725.4 mg), and benzyl thiocyanate (28.5 mg). These stock solutions were transferred to glass tubes and degassed by freeze-pump-thaw. The tubes were then seated under vacuum and heated in a 90° C. oil bath. The tubes were removed at various intervals and analyzed for conversion (GC) and molecular weight (SEC).


Time (hr)	Conversion (%)	ln [M]	M	M	M

0.52	27.3	0.32	18,700	1.84
1.53	56.6	0.83	20,900	2.12
2.63	72.5	1.29	16,300	2.20
3.50	94.7	2.94	25,800	2.66
4.57	88.3	2.14	13,000	2.64
5.68	94.2	2.84	12,100	3.06	37,700

Example 120

Initiated with methyl 2-chloropropionate

[0348] Stock solutions were prepared with methyl acrylate (8.0 ml), CuPF₆(330.7 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (725.4 mg), and methyl 2-chloropropionate (21.2 μL). These stock solutions were transferred to glass tubes and degassed by freeze-pump-thaw. The tubes were then sealed under vacuum and heated in a 90° C. oil bath. The tubes were removed at various intervals and analyzed for conversion (GC) and molecular weight (SEC).


Time (hr)	Conversion (%)	ln [M]	M	M	M

Example 121

Initiated with methyl 2-bromopropionate

[0349] Stock solutions were prepared with methyl acrylate (8.0 ml), CuPF₆(167.2 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (363.1 mg), and methyl 2-bromopropionate (21.3 μL). Upon addition of the methyl 2-bromopropionate, the reaction became exothermic and the contents of the flask became solid within ten minutes. The contents were analyzed for molecular weight (SEC), Final M_n=61,500, M_w/M_n=1.62.

Example 122

Initiated with methyl 2-iodopropionate

[0350] Stock solutions were prepared with methyl acrylate (8.0 ml), CuPF₆(167.2 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (363.1 mg), and methyl 2-iodopropionate (54.3 μL). Upon addition of the methyl 2-iodopropionate, the reaction became exothermic and the contents of the flask became solid within ten minutes. The contents were analyzed for molecular weight (SEC), Final M_n=42,000, M_w/M_n=1.75.

Example 123

Polymerization with CuPF

[0351] Stock solutions were prepared with methyl acrylate (8.0 ml), CuPF₆(33.1 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (81.4 mg), copper (I) bromide (1.3 mg) and methyl 2-bromopropionate (22.3 μL). These stock solutions were transferred to glass tubes and degassed by freeze-pump-thaw. The tubes were then sealed under vacuum and heated in a 90° C. oil bath. The tubes were removed at various intervals and analyzed for conversion (GC) and molecular weight (SEC).


Time (hr)	Conversion (%)	ln [M]	M	M	M

0.38	52.7	0.75	8,600	1.62
0.75	61.2	0.95	19,200	1.34
1.08	96.0	3.21	33,300	1.28
1.57	97.5	3.69	34,200	1.27
2.03	98.4	4.12	34,100	1.32
2.40	98.6	4.26	34,800	1.35	39,400

Example 124

Polymerization with CuPF

[0352] Stock solutions were prepared with methyl acrylate (8.0 ml), CuPF₆(33.1 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (81.4 mg), copper (II) bromide (2.0 mg) and methyl 2-bromopropionate (22.3 μL). These stock solutions were transferred to glass tubes and degassed by freeze-pump-thaw. The tubes were then sealed under vacuum and heated in a 90° C. oil bath. The tubes were removed at various intervals and analyzed for conversion (GC) and molecular weight (SEC).


Time (hr)	Conversion (%)	ln [M]	Mn	M	M

[0353] Methyl Methacrylate

Example 125

Initiated with p-toluenesulfonyl chloride

[0354] Stock solutions were prepared with methyl methacrylate (8.0 ml), CuPF₆(39.0 mg), 4,4′-di(5-nonyl)-2,2′-bipyridine (152.6 mg), and p-toluenesulfonyl chloride (71.3 mg). These stock solutions were transferred to glass tubes and degassed by freeze-pump-thaw. The tubes were then sealed under vacuum and heated in a 90° C. oil bath. The tubes were removed at various intervals and analyzed for conversion (GC) and molecular weight (SEC).


Time (hr)	Conversion (%)	ln [M]	M	M	M

0.50	46.7	0.27	11,500	1.35
1.05	62.1	0.42	17,100	1.19
1.50	72.0	0.55	22,300	1.11
2.00	77.9	0.66	22,400	1.17
2.50	88.7	0.95	26,100	1.16	19,000

[0355] Carboxylates (RCOO⁻⁾

Example 126

Comparative Polymerization Using CuBr/4,4′-di(5-nonyl)-2,2′-bipyridine

[0356] The following reagents were transferred into glass tubes purged with argon: 12.6 mg (8.73×10⁻²mmol) of CuBr, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 71.2 mg (17.5×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.

[0357] M_w/M_nM_n[M]_o


		Conversion
Sample	Time (hr)	(%)	M	M	M

1	1.5	11.4	1,200	2,200	1.13
2	3.0	31.2	3,200	3,100	1.15
3	4.5	43.3	4,500	4,000	1.15
4	6.0	48.2	5,000	5,000	1.10

[0358] Acetate

Example 127

Bulk Polymerization of Styrene Using two 4,4′-di(5-nonyl)-2,2′-bipyridine/CuOAc

[0359] The following reagents were transferred into glass tubes purged′with argon: 10.7 mg (8.73×10⁻²mmol) of CuOAc, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 71.2 mg (17.5×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.


		Conversion
Sample	Time (hr)	(%)	M	M	M

1	1.0	37.1	3,900	5,500	1.34
2	2.0	57.6	6,000	10,100	1.20
3	3.0	83.3	8,700	13,500	1.49

Example 128

Bulk Polymerization of Styrene Using one 4,4′-di(5-nonyl)-2,2′-bipyridine/CuOAc

[0360] The following reagents were transferred into glass tubes purged with argon: 10.7 mg (8.73×10⁻²mmol) of CuOAc, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 35.6 mg (8.73×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridiine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.


		Conversion
Sample	Time (h)	(%)	M	M	M

1	1.0	26.4	2,700	3,300	1.54
2	2.0	52.8	5,500	7,200	1.24
3	3.0	74.0	7,700	8,500	1.33
4	4.0	92.8	9,700	11,500	1.44

Example 129

Bulk Polymerization of Styrene Using 0.5 CuBr/2 4,4′-di(5-nonyl)-2,2′-bipyridine/0.5CuOAc

[0361] The following reagents were transferred into glass tubes purged with argon: 5.5 mg (4.36×10⁻²mmol) of CuOAc, 6.3 mg (4.36×10⁻²mmol) of CuBr, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 71.2 mg (17.5×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.


		Conversion
Sample	Time (hr)	(%)	M	M	M

1	1.0	16.8	1,700	2,500	1.23
2	2.0	32.4	3,400	4,500	1.15
3	3.0	50.7	5,300	6,300	1.14
4	4.0	58.9	6,100	7,900	1.24

Example 130

Bulk Polymerization of Styrene Using 0.1CuBr

[0362] The following reagents were transferred into glass tubes purged with argon: 10.7 mg (8.73×10⁻²mmol) of CuOAc, 2.0 mg (0.87×10⁻²mmol) of CuBr₂, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 78.3 mg (19.2×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.


		Conversion
Sample	Time (hr)	(%)	M	M	M

1	1.0	27.5	2,900	3,200	1.34
2	2.0	46.6	4,800	6,200	1.18
3	3.0	66.5	6,900	8,700	1.18
4	5.0	90.3	9,400	11,500	1.24

Thiophenecarboxylate

[0363] Copper (1) 2-thiophenecarboxylate (CuTc) was prepared according to G. D. Allred, L. S. Liebeskind J. Amer. Chem. Soc.(1996) 118,2748

Example 131

Bulk Polymerization of Styrene Using two 4,4′-di(5-nonyl)-2,2′-bipyridine/CuTc

[0364] The following reagents were transferred into glass tubes purged with argon: 16.6 mg (8.73×10⁻²mmol) of copper (I) 2-thiophenecarboxylate (CuTC), 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 71.2 mg (17.5×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.


		Conversion
Sample	Time (hr)	(%)	M	M	M

1	1.0	22.7	2,400	2,600	1.56
2	2.0	35.5	3,700	5,000	1.21
3	4.0	44.8	4,700	7,400	1.18
4	6.0	58.0	6,000	9,300	1.20

Example 132

Bulk Polymerization of Styrene Using 4,4′-di(5-nonyl)-2,2′-bipyridine/CuTc

[0365] The following reagents were transferred into glass tubes purged with argon: 16.6 mg (8.73×10⁻²mmol) of copper (I) 2-thiophenecarboxylate, 1.0 ml (8.73 mmol) of styrene, 12.0 ml (8.73×10⁻²mmol) of 1-phenylethyl bromide and 35.6 mg (8.73×10⁻²mmol) of 4,4′-di(5-nonyl)-2,2′-bipyridine. Each tube was degassed three times by “freeze-pump-thaw” cycles and sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. and were removed from the oil bath at timed intervals.


		Conversion
Sample	Time (hr)	(%)	M	M	M

1	1.0	20.0	2,100	3,500	1.33
2	2.0	35.0	3,600	5,100	1.23
3	4.0	51.9	5,400	7,400	1.18
4	6.0	67.0	7,000	9,900	1.23

[0366] Triflate

Example 133

Bulk Polymerization of styrene/1-phenylethylbromide/Cu(OTf)

[0367] A 10 mL Schlenk flask was charged with Cu(0) (28 mg; 0.44 mmol), Cu(OTf)₂(16 mg; 0.044 mmol), 2,2′-bipyridine (34 mg; 0.22 mmol), 1-phenylethylbromide (60 mL; 0.44 mmol), and styrene (5 mL; 43.7 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
time (min)	conversion	M	M	M	ln([M]

10	6	2020	635	1.71	0.062
23	24	4068	2542	1.41	0.274
40	35	5651	3707	1.36	0.431
55	39	6370	4130	1.33	0.494
80	45	6838	4766	1.37	0.598
95	47	7065	4977	1.37	0.635
120	50	7400	5295	1.39	0.693
150	54	7474	5719	1.42	0.777

Example 134

Bulk Polymerization of styrene/1-phenylethylbromide/Cu(OTf)

[0368] A 10 mL Schlenk flask was charged with Cu(0) (20 mg; 0.31 mmol), Cu(OTf)₂(16 mg; 0.044 mmol), 4,4′-di(5-tert-butyl)-2,2′-bipyridine (59 mg; 0.22 mmol), 1-phenylethylbromide (60 mL; 0.44 mmol), and styrene (5 mL; 43.7 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then; put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
time (min)	conversion	M	M	M	ln([M]

Example 135

Bulk Polymerization of styrene/1-phenylethylbromide/Cu(OTf)

[0369] A 10 mL Schlenk flask was charged with Cu(0) (28 mg; 0.44 mmol), Cu(OTf)₂(16 mg; 0.044 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (88 mg; 0.22 mmol), 1-phenylethylbromide (60 mL; 0.44 mmol), and styrene (5 mL; 43.7 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
time (min)	conversion	M	M	M	ln([M]

Example 136

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/Cu(OTf)

[0370] A 10 mL Schlenk flask was charged with Cu(0) (2 mg; 0.032 mmol), Cu(OTf)₂(12 mg; 0.033 mmol), 2,2′-bipyridine (48 mg; 0.31 mmol), methyl 2-bromopropionate (37 mL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
time (min)	conversion	M	M	M	ln([M]

10	11	5680	1914	1.52	0.117
20	17	5690	2958	1.53	0.186
30	30	6560	5220	1.48	0.357
40	35	9170	6090	1.34	0.431
50	45	10230	7830	1.3	0.598
60	52	11120	9048	1.27	0.734

Example 137

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/Cu(OTf)

[0371] A 10 mL Schlenk flask was charged with Cu(0) (2 mg; 0.032 mmol), Cu(OTf)₂(12 mg, 0.033 mmol), 4,4′-di(5-tert-butyl)-2,2′-bipyridine (36 mg; 0.13 mmol), methyl 2-bromopropionate (37 mL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
Time (min)	Conversion	M	M	M	ln([M]

10	39	7910	6786	1.68	0.494
20	58	9240	10092	1.45	0.868
30	66	11080	11484	1.33	1.079
40	73	12320	12702	1.26	1.309

Example 138

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/Cu(OTf)

[0372] A 10 mL Schlenk flask was charged with Cu(0) (2 mg; 0.032 mmol), Cu(OTf)₂(12 mg; 0.033 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (54 mg; 0.13 mmol), methyl 2-bromopropionate (37 mL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
Time (min)	Conversion	M	M	M	ln([M]

Example 139

Bulk Polymerization of Methyl Acrylate/methyl 2-bromopropionate/Cu(OTf)

[0373] A 10 mL Schlenk flask was charged with Cu(0) (2 mg; 0.032 mmol), Cu(OTf)₂(12 mg; 0.033 mmol), N, N, N′,N′, N″-Pentamethyldiethylenetriamine (14 mL; 0.067 mmol), methyl 2-bromopropionate (37 mL; 0.33 mmol) and methyl acrylate (6 mL; 66.6 mmol) followed by 0.6 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 80° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
Time (min)	Conversion	M	M	M	ln([M]

Example 140

Bulk Polymerization of styrene/1-phenylethylbromide/Cu(OTf)

[0374] A 10 mL Schlenk flask was charged with Cu(0) (8.3 mg; 0.13 mmol), Cu(OTf)₂(16 mg; 0.044 mmol), N, N, N′, N′, N″-Pentamethyldiethylenetriamine (18 mL; 0.087 mmol), 1-phenylethylbromide (60 mL; 0.44 mmol), and styrene (5 mL; 43.7 mmol) followed by 0.5 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 110° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%
Time (min)	Conversion	M	M	M	ln([M]

25	25	3300	2648	1.13	0.288
60	39	5130	4130	1.11	0.494
95	48	6590	5083	1.11	0.654
120	53	7180	5613	1.14	0.755
135	57	7880	6036	1.14	0.844
230	64	8720	6778	1.18	1.022

[0375] R-X/CuY

Example 141

Solution Polymerization of Methyl Methacrylate/1-Phenylethyl Chloride/CuCl

[0376] A dry round-bottomed flask was charged with CuCl (23.2 mg; 0.234 mmol), 4, 4′-di(5-nonyl)-2,2′-bipyridine (190.9 mg; 0.468 mmol) and diphenyl ether (10.0 ml). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed methyl methacrylate (10.0 ml; 93.6 mmol) was added using degassed syringes and stainless steel needles. The 1-phenylethyl chloride (62 mL; 0.468 mmol) was added and the flask was immersed in an oil bath held by a thermostat at 90° C. At various times samples were taken via syringe to monitor conversion (GC) and molecular weight (SEC).


Time	Conversion	M	M
(h)	(%)	th	SEC	M

1.0	31	6200	26400	3.34
2.0	59	11800	33100	3.20
3.0	62	12400	35000	2.80
4.0	77	15400	38400	2.40
20.0	95	19000	32200	2.60

Example 142

Solution Polymerization of Methyl Methacrylate/1-Phenylethyl Chloride/CuBr

[0377] A dry round-bottomed flask was charged with CuBr (34.0 mg; 0.234 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (190.9 mg; 0.468 mmol) and diphenyl ether (10.0 ml). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed methyl methacrylate (10.0 ml; 93.6 mmol) was added using degassed syringes and stainless steel needles. The 1-phenylethyl chloride (62 mL; 0.468 mmol) was added and the flask was immersed in an oil bath held by a thermostat at 90° C. At various times samples were taken via syringe to monitor conversion (GC) and molecular weight (SEC).


Time	Conversion	M	M
(h)	(%)	th	SEC	M

1.0	28	5600	96000	2.95
2.0	53	10600	105000	2.77
3.0	62	12400	98000	2.95
16.0	93	18600	76000	3.22

Example 143

Solution Polymerization of Methyl Methacrylate/1-Phenylethyl Bromide/CuCl

[0378] A dry round-bottomed flask was charged with CuCl (23.2 mg; 0.234 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (190.9 mg; 0.468 mmol) and diphenyl ether (10.0 ml). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed methyl methacrylate (10.0 ml; 93.6 mmol) was added using degassed syringes and stainless steel needles. The 1-phenylethyl bromide (64 mL; 0.468 mmol) was added and the flask was immersed in an oil bath held by a thermostat at 90° C. At various times samples were taken via syringe to monitor conversion (GC) and molecular weight (SEC).


Time	Conversion	M	M
(h)	(%)	th	SEC	M

1.0	55	11000	15800	1.31
2.0	63	12600	18600	1.30
3.0	72	14400	21000	1.29
21.0	97	19400	22200	1.28

Example 144

Solution polymerization of methyl methacrylate/methyl 2-bromopropionate/CuCl (MMA/MeBrP/CuCl/dNbipy)

[0379] A dry Schlenk flask with magnetic stirring bar was charged with CuCl (13.8 mg; 0.139 mmol), 4,4-di(5-nonyl)-2,2-bipyridine (114.4 mg; 0.280 mmol), diphenyl ether (5.0 ml) and methyl methacrylate (5.0 ml; 46.74 mmol). The flask was sealed with a rubber septum and the solution degassed by repeated freeze-pump-thaw cycles, then placed under an argon atmosphere. The methyl 2-bromopropionate (10.4 mL; 0.0935 mmol) was added and the flask was immersed in an oil bath held by a thermostat at 90° C. At various times samples were taken via syringe to monitor conversion (GC) and molecular weight (SEC).


Time	Conversion	M	M
(h)	(%)	(theor)	(SEC)	M

0.5	18	8750	12,300	1.47
1	42	21,000	19,300	1.33
1.5	55	27,500	18,800	1.27
2	68	33,900	25,200	1.25
4	78	38,800	31,400	1.22
24	93	46,500	35,400	1.21

Example 145

Solution polymerization of methyl methacrylate/ethyl 2-bromoisobutyrate/CuCl (MMA/Et-2Br-iB/CuCl/dNbipy)

[0380] A dry Schlenk flask with magnetic stirring bar was charged with CuCl (23.4 mg; 0.23 mmol), 4,4-di(5-nonyl)-2,2-bipyridine (190.9 mg; 0.47 mmol), diphenyl ether (5.0 ml) and methyl methacrylate (5.0 ml; 46.74 mmol). The flask was sealed with a rubber septum and the solution degassed by repeated freeze-pump-thaw cycles, then placed under an argon atmosphere. The ethyl 2-bromoisobutyrate (34 mL; 0.23 mmol) was added over 5 min. and the flask was immersed in an oil bath held by a thermostat at 90° C. At various times samples were taken via syringe to monitor conversion (GC) and molecular weight (SEC).


Time	Conversion	Mn	Mn
(h)	(%)	(theor)	(SEC)	M

0.5	32	6,480	7,300	1.27
1	53	10,700	9,300	1.24
3	66	13,100	11,600	1.21
5	77	15,400	15,000	1.16

[0381] Effect of Solvent on ATRP

[0382] ATRP in Ethylene Carbonate

Example 146

Solution Polymerization of n-Butyl Acrylate in Diphenyl Ether (Initiator=1-Phenylethyl Bromide)

[0383] A dry round-bottomed flask was charged with CuBr (0.250 g; 1.74×10⁻³mol), 2,2′-bipyridyl (0.816 g; 5.23×10⁻³mol) and diphenyl ether (10.0 ml). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed n-butyl acrylate (10.0 ml; 6.98×10⁻²mol) was added using degassed syringes and stainless steel needles. The 1-phenylethyl bromide (0.238 ml; 1.74×10⁻³mol) was added and the flask was immersed in an oil bath held by a thermostat at 100° C. After 65 min, the conversion of n-butyl acrylate was 42%. After 480 min, the conversion was 95%, and the produced poly(n-butyl acrylate) had M_n=5100 and M_w/M_n=1.87.

Example 147

Solution Polymerization of n-Butyl Acrylate in Benzene (Initiator=1-Phenylethyl Bromide)

[0384] A dry round-bottomed flask was charged with CuBr (0.250 g; 1.74×10⁻³mol) and 2,2′-bipyridyl (0.816 g; 5.23×10⁻³mol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed n-butyl acrylate (10.0 ml; 6.98×10⁻²mol) and anhydrous benzene (10.0 ml) was added using degassed syringes and stainless steel needles. The methyl 2-bromopropionate (0.194 ml; 1.74×10⁻³mol) was added and the flask was immersed in an oil bath held by a thermostat at 80° C. After 100 min, the conversion of n-butyl acrylate was 9%. After 4380 min. the conversion was 72%, and the produced poly(n-butyl acrylate) had M_n=9100 and M_w/M_n=2.42.

Example 148

Solution Polymerization of n-Butyl Acrylate in Propylene Carbonate (Initiator 1-Phenylethyl Bromide)

[0385] A dry round-bottomed flask was charged with CuBr (0.250 g; 1.74×10⁻³mol), 2,2′-bipyridyl (0.816 g; 5.23×10⁻³mol) and propylene carbonate (10.0 ml). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed n-butyl acrylate (10.0 ml; 6.98×10⁻²mol) was added using degassed syringes and stainless steel needles. The 1-phenylethyl bromide (0.238 ml; 1.74×10⁻³mol) was added and the flask was immersed in an oil bath held by a thermostat at 100° C. After 60 min, the conversion of n-butyl acrylate was 49%. After 480 min, the conversion was 94%, and the produced poly(n-butyl acrylate) had M_n=4700 and M_w/M_n=1.27.

Example 149

Solution Polymerization of n-Butyl Acrylate in Ethylene Carbonate (Initiator=Methyl 2-Bromopropionate)

[0386] A dry round-bottomed flask was charged with CuBr (0.250 g; 1.74×10⁻³mol), 2,2′-bipyridyl (0.816 g; 5.23×10⁻³mol) and ethylene carbonate (10.0 g). The flask was sealed with a rubber septum and was heated to melt the ethylene carbonate, and was cycled between vacuum and argon three times to remove the oxygen. Degassed n-butyl acrylate (10.0 ml; 6.98×10⁻²mol) was added using degassed syringes and stainless steel needles. The methyl 2-bromopropionate (0.194 ml; 1.74×10⁻³mol) was added and the flask was immersed in an oil bath held by a thermostat at 100° C. After 60 min, the conversion of n-butyl acrylate was 97%, and the produced poly(n-butyl acrylate) had M_n=5400 and M_w/M_n=1.23.

Example 150

Solution Polymerization of n-Butyl Acrylate in Ethylene Carbonate (Initiator=1-Phenylethyl Bromide)

[0387] A dry round-bottomed flask was charged with CuBr (0.250 g; 1.74×10⁻³mol), 2,2′-bipyridyl (0.816 g; 5.23×10⁻³mol) and ethylene carbonate (10.0 g). The flask was sealed with a rubber septum and was heated to melt the ethylene carbonate, and was cycled between vacuum and argon three times to remove the oxygen. Degassed n-butyl acrylate (10.0 ml; 6.98×10⁻²mol) was added using degassed syringes and stainless steel needles. The ), 1-phenylethyl bromide (0.238 ml; 1.74×10⁻³mol) was added and the flask was immersed in an oil bath held by a thermostat at 100° C. After 60 min, the conversion of n-butyl acrylate was 99%, and the produced poly(n-butyl acrylate) had M_n=5000 and M_w/M_n=1.36.

[0388] ATRP in DMF

Example 151

Polymerization of Methyl Acrylate in DMF/Methyl-2-bromopropionate/CuBr

[0389] A lass tube was charged with CuBr (0.0136 g; 0.1 mmol), 1,1,4,7,10,10-hexamethyltriethylene tetraamine (0.026 mL; 0.1 mmol), methyl bromopropionate (0.011 mL; 0.1 mmol), methyl acrylate (1.0 mL; 11.1 mmol), and DMF (1.0 mL), The tube was immediately frozen in liquid nitrogen and placed under vacuum. Oxygen was removed using three freeze-pump-thaw cycles. The tube was sealed under vacuum and placed in a thermostated oil bath at 90° C. After 20 hours, the tube was frozen in liquid nitrogen and broken open. The contents were analyzed for conversion (¹H NMR) and molecular weight (SEC). Conversion:>95% M_n(theo)=10,000; M_n(SEC_DMF)=38,000; M_w/M_n(SEC_DMF)=1.18

Example 152

Solution Polymerization of 2-Hydroxyethyl Methacrylate/Ethyl-2-Bromoisobutyrate/CuBr/CuBr

[0390] A round-bottomed flask was charged with CuBr (0.0245 g; 0.1 7 mmol), CuBr₂(0.0049 g; 0.02 mmol) and 2,2′-bipyridine (0.0679g; 0.4 mmol). The flask was cycled between vacuum and argon three times to remove oxygen. 2-Hydroxyethyl methacrylate (4.2 mL; 30.1 mmol) and DMF (16.8 mL) were sparged for 45 minutes before addition to the flask via degassed syringes and the solution was stirred for 30 minutes to dissolve CuBr₂. To each of six tubes was added Ethyl-2-Bromoisobutyrate (1.8 L; 0.01 mmol) and 3 mL of the stock solution. Each tube was immediately frozen and placed under vacuum. Oxygen was removed using five freeze-pump-thaw cycles. At intervals timed from the end of the final thaw, tubes were frozen in liquid nitrogen and broken open. The contents were analyzed for conversion (GC) and molecular weight (SEC). M_n(theo)=52,000


Time	Conversion	M
(h)	(%)	(SEC	M

[0391] Effect of Transition Metal on Conventional Free Radical Polymerization Acrylonitrile

Example 153

Polymerization of Acrylonitrile with AIBN

[0392] 25.0 g (0.284 mol ) of ethylene carbonate and 0.0249 g (1.52×10⁻⁴mol) AIBN were put into a schlenk flask under argon. 10.0 ml (0.152 mol) of degassed acrylonitrile was added to the flask via syringe and then the flask was placed into an oil bath thermostated at 64° C. 4 ml samples were removed at certain time intervals. 3 ml of the sample was dissolved in 6 ml THF for GC analysis and 1 ml in DMF for GPC measurement. The conversion was determined with GC and the molecular weight and molecular weight distribution were obtained from GPC using polystyrene standards.


Time	Conversion	ln	M
(hour)	(%)	([M]	(GPC)	M

Example 154

Polymerization of Acrylonitrile with AIBN, and CuBr/Bipyridine

[0393] 25.0 g (0.284 mol) of ethylene carbonate, 0.0249 g (1.52×10⁻⁴mol) AIBN, 0.0434 g, (3.04×10⁻⁴mol) CuBr and 0.0949 g (6.08×10⁻⁴mol) 2,2′-bipyridine were put into a schlenk flask under argon. 10.0 ml ((0.152 mol) of degassed acrylonitrile was added to the flask via syringe and the flask was then placed into an oil bath thermostated at 64° C. 4 ml samples were taken at certain time intervals. 3 ml of the sample dissolved in 6 ml THF for GC and 1 ml in DMF for GPC measurement. The conversion was determined with GC and the molecular weight and molecular weight distribution were obtained from GPC using polystyrene standards


Time	Conversion	ln	M
(hour)	(%)	([M]	(GPC)	M

[0394] Methyl Acrylate

Example 155

Polymerization of Methyl Acrylate with AIBN

[0395] 0.0728 g (4.43×10⁻⁴mol) AIBN were put into a schlenk flask under argon. 10 ml degassed toluene and 4 ml (4.43×10⁻²mol) degassed methyl acrylate were added to the flask via syringe and the flask was then placed into an oil bath thermostated at 50° C. 0.5 ml samples were taken at certain time intervals and dissolved in 1 ml THF. The conversion was determined with GC and the molecular weight and molecular weight distribution were obtained from GPC using polystyrene standards.


Time	Conversion	ln	M
(hour)	(%)	([M]	(GPC)	M

Example 156

Polymerization of Methyl Acrylate with AIBN and CuBr/Bipyridine

[0396] 0.0728 g (4.43×10⁻⁴mol) AIBN, 0.1274 g (8.87×10⁻⁴mol) CuBr and 4,4′-di(5-nonyl)-2,2′-bipyridine (1.77×10⁻³mol) were added to a schlenk flask under argon. 10 ml degassed toluene and 4 ml (4.43×10⁻²mol) degassed methyl acrylate were added to the flask via syringe and the flask was then placed into an oil bath thermostated at 50° C. 0.5 ml samples were removed at certain time intervals and dissolved in 1 ml THF. The conversion was determined with GC and the molecular weight and molecular weight distribution were obtained from GPC using polystyrene standards.


Time	Conversion	ln	M
(hour)	(%)	([M]	(GPC)	M

Example 157

Solution Polymerization of MA/AIBN

[0397] To a 10 mL Schlenk flask was added AIBN (5.5 mg; 0.034 mmol), methyl acrylate (3 mL; 33.3 mmol), 3 mL of toluene and 0.6 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 60° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


time	%	Mn		ln
(min)	conversion	SEC	Mw/Mn	([M]o/[M]t)

15	22	420900	1.63	0.248
30	45	273900	1.84	0.598
45	50	266100	1.82	0.693
60	55	299500	1.69	0.799

Example 158

Solution Polymerization of MA/AIBN with Cu(I) (via Cu(II)+Cu(0))

[0398] To a 10 mL Schlenk flask was added AIBN (5.8 mg; 0.035 mmol), Cu(OTf)₂(12 mg; 0.033 mmol), Cu(0) (2 mg; 0.033 mmol), 4,4′-di(5-tert-butyl)-2,2′-bipyridine (18 mg; 0.067 mmol), methyl acrylate (3 mL; 33.3 mmol), 3 mL of toluene and 0.6 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-.thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 60° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


time	%	Mn		ln
(min)	conversion	SEC	Mw/Mn	([M]o/[M]t)

Example 159

Solution Polymerization of MA/AIBN with [Cu(I)OTfl

[0399] To a 10 mL Schlenk flask was added AIBN (6.0 mg; 0.037 mmol), [Cu(I)OTf]₂C₆H₆(8 mg; 0.016 mmol), 4,4′-di(5-tert-butyl)-2,2′-bipyridine (17 mg; 0.064 mmol), methyl acrylate (3 mL; 33.3 mmol), 3 mL of toluene and 0.6 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 60° C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


time	%	Mn		ln
(min)	conversion	SEC	Mw/Mn	([M]o/[M]t)

Example 160

Solution Polymerization of MA/AIBN with Cu(II)

[0400] To a 10 mL Schlenk flask was added AIBN (5.0 mg; 0.031 mmol), Cu(OTf)₂(6 mg; 0.017 mmol), 4,4′-di(5-tert-butyl)-2,2′-bipyridine (9 mg; 0.033 mmol), methyl acrylate (3 mL; 33.3 mmol), 3 mL of toluene and 0.6 mL of chlorobenzene as an internal reference. The reaction flask was charged with a stir bar and then fitted with a rubber septum. The reaction solution was then put through freeze-vacuum-thaw cycles three times to remove dissolved gasses and then put under an argon atmosphere. The flask was then immersed in an oil bath and held by a thermostat at 60 C. with rigorous stirring. At various times, samples were taken via syringe and quenched with THF. The volume lost by sample removal was replaced with argon. The samples were used to monitor monomer conversion relative to the internal reference (GC) and molecular weight (SEC).


	%			ln
time	conversion	Mn	Mw/Mn	([M]o/[M]t)

20	15	327000	1.69	0.163
30	33	257000	1.71	0.400
40	42	203000	1.98	0.545
50	53	219000	1.89	0.755
60	65	227000	1.86	1.050

[0401] Reverse ATRP

[0402] Styrene

Example 161

Bulk Polymerization of Styrene by Reverse ATRP

[0403] Tubes were prepared in the following mariner. CuBr₂(11.2 mg, 0.05 mmol) and 4,4′-di-(5-nonyl)-2,2′-bipyridine (40.8 mg, 0.1 mmol) were added to a dry glass tube. A 1.0 ml solution of AIBN (0.057 M) in styrene was added to the tube. The contents of the tube were degassed by the “freeze—pump—thaw” method and then sealed under vacuum. The tubes were then placed in a 50° C. oil bath until a homogeneous solution was obtained (30 min.). The tubes were then placed in a 110° C. oil bath and removed at various time intervals. Conversion was determined by GC, and molecular weights were determined by SEC analysis.


Sample	Time (h)	Conversion (%)	M	M	M

1	1.0	18.9	1,500	2,100	1.13
2	2.0	35.9	2,900	3,900	1.09
3	4.5	55.7	4,500	5,300	1.08
4	7.0	72.6	5,800	7,300	1.09

[0404] Methyl Acrylate

Example 162

Solution Polymerization of Methyl Acrylate by Reverse ATRP

[0405] To a 25 ml round bottom flask, with a magnetic stir bar, CuBr₂(50.2 mg, 0.225 mmol) and 4,4′-di-(5-nonyl)-2,2′-bipyridine (183.6 mg, 0.45 mmol) were added. The flask was sealed with a rubber septum and the contents degassed by applying a vacuum and backfilling with argon. Degassed methyl acrylate (4.5 ml) and anisole (5.0 ml) were added via syringe. The contents were placed in an oil bath at 110° C. and stirred until the contents dissolved. AIBN (44.3 mg, 0.27 mmol) was then added as a solution in a small amount of methyl acrylate (0.5 ml). The reaction mixture was stirred at 110° C. and samples were taken at various time intervals to monitor conversion (GC) and molecular weight (SEC).


Sample	Time (h)	Conversion (%)	M	M	M

[0406] Methyl Methacrylate

Example 163

Solution Polymerization of Methyl Methacrylate by Reverse ATRP

[0407] To a 25 ml round bottom flask, with a magnetic stir bar, CuBr₂(25.7 mg, 0.115 mmol) and 4,4′-di-(5-nonyl)-2,2′-bipyridine (93.8 mg, 0.23 mmol) were added. The flask was sealed with a rubber septum and the contents degassed by applying a vacuum and backfilling with argon. Degassed methyl methacrylate (4.5 ml) and anisole (5.0 ml) were added via syringe. The contents were placed in an oil bath at 90° C. and stirred until the contents dissolved. AIBN (19.7 mg, 0.12 mmol) was then added as a solution in a small amount of methyl methacrylate (0.5 ml). The reaction mixture was stirred at 90° C. and samples were taken at various time intervals to monitor conversion (GC) and molecular weight (SEC).


Sample	Time (h)	Conversion (%)	M	M	M

1	1.48	17.6	3,500	2,600	1.12
2	2.12	30.4	6,100	8,700	1.07
3	2.75	45.4	9,100	12,500	1.10
4	3.27	56.3	11,300	13,700	1.14
5	3.83	62.7	12,500	15,200	1.15
6	4.42	66.1	13,200	16,500	1.17
7	5.50	74.0	14,800	17,600	1.20

[0408] Acrylonitrile

Example 164

Polymerization of Acrylonitrile with AIBN, and CuBr


Time	Conversion	ln	M
(hour)	(%)	([M]	(GPC)	M

[0409] Acrylic Polymers by ATRP

Example 165

Homogeneous ATRP of Vinyl Acrylate

[0410] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.942 g, 9.42 mmol) of vinyl acrylate, 60 mg (0.175 mmol) 4,4′-Di-(5-nonyl)-2,2′-bipyridine, and 36 mL (27×10⁻²mmol) 2-methylbromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 60° C. After 10 h, the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the sample was measured using GC, and the molecular weight and polydispersity were determined by GPC. Conversion was 97%, M_n=2800, M_w/M_n=1.21. The ¹H NMR spectrum confirmed that the vinyl group remained unaffected, and that the polymerization involves acrylic unsaturation of monomer.

Example 166

Homogeneous ATRP of Allyl Acrylate

[0411] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (1 g, 9 mmol) of allyl acrylate, 60 mg (0.175 mmol) 4,4′-Di-(5-nonyl)-2,2′-bipyridine, and 36 mL (27×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube in order to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 30° C. After 15 min, the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC. Conversion was 97%, and the polymer was an insoluble gel.

Example 167

Homogeneous ATRP of t-Butyl Acrylate

[0412] The following amounts of reagents were weighed into glass tubes under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.872 g, 6.8 mmol) of t-butyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 22 mL (17×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of each tube to insure that oxygen was removed from the polymerization solution. The tubes were sealed under vacuum and placed in an oil bath thermostated at 90° C. At various time intervals the tubes were removed from the oil bath and cooled to 0° C. to quench the polymerization. Afterwards, the individual tubes were broken, and the contents dissolved in 10 mL of THF. Conversion of the samples was measured using GC, and the molecular weight and polydispersities were measured by GPC. The resulting poly(t-butyl acrylate) was subsequently hydrolyzed in the presence of 1% of p-toluenesulfonic acid (in THF) to poly(acrylic acid).


Time	Conversion
(h)	(%)	M	M

Example 168

Homogeneous ATRP of Isobornyl Acrylate

[0413] The following amounts of reagents were weighed into glass tubes under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.986 g, 4.78 mmol) of isobornyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 27 mL (20×10⁻²mmol) 2-methylbromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of each tube to insure that oxygen was removed from the polymerization solutions. Each tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. At time intervals the tubes were removed from the oil bath and cooled to 0° C. in order to quench the polymerization. Afterwards, the individual tubes were broken, and the contents dissolved in 10 mL of THF. Conversion of the monomer was measured using GCC and the molecular weight and polydispersities were measured by GPC.


Time	Conversion
(h)	(%)	M	M

Example 169

Copolymerization of Butyl Acrylate and 3-(Trimethoxysilyl)propyl Methacrylate

[0414] The following reagents were weighed into a round bottom flask under ambient temperature: 510 mg (3.5 mmol) of CuBr, 33.2 mL (34.65 g, 8.62 mmol) of 3-(trimethoxysilyl)propyl methacrylate, 1.64 g (10.5 mmol) of 2,2′-bipyridine, 80.0 ml (71.52 g, 558 mmol) of butyl acrylate and 3.89 ml (34.9 mmol) methyl 2-bromopropionate. The flask was sealed with a rubber septum and the contents of the flask were degassed by sparging with argon. The reaction was heated to 100° C. and stirred. After 18 h the reaction was quenched by pouring into dichloromethane. Conversion of the monomer was measured using ¹H NMR, conversion >95%. The copper was removed by passing through alumina and the solvent removed under vacuum. The ¹H NMR spectrum confirmed that the trimethylsilyl groups remained, and that the polymerization involved only the methacrylic unsaturation of monomer. Upon exposure to air (ambient moisture), the polymer gelled as a result of reaction between the trimethylsilyl groups and water.

Example 170

Homogeneous ATRP of Glycidyl Acrylate

[0415] The following amounts of reagents were weighed into glass tubes under ambient temperature: 3 mg (2.1×10⁻²mmol) of CuBr, 1.00 mL (1.1 g, 8.59 mmol) of glycidyl acrylate, 15 mg (4.2×10⁻²mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 5 mL (4×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were preformed on the contents of each tube to insure that oxygen was removed from the polymerization solution. Each tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. At various time intervals the tubes were removed from the oil bath and cooled to 0° C. in order to quench the polymerization. Afterwards, the individual tubes were broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. A ¹H NMR study revealed that the oxirane ring remained unchanged, and that the polymerization involved exclusively the acrylic unsaturation of the monomer.


Time,	Conversion,
min	(%)	M	M

15	51.5	13600	1.40
30	69.2	17890	1.38
45	82.5	21200	1.28
60	91.2	23400	1.21
90	98.0	25200	1.21

[0416] Water Soluble Acrylic Polymers

Example 171

Homogeneous ATRP of 2-hydroxyethyl Acrylate

[0417] The following amounts of reagents were weighed into glass tubes under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (1.01 g, 8.62 mmol) of 2-hydroxyethyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 18 mL (14×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of each tube in order to insure that oxygen was removed from the polymerization solution. Each tube was sealed under vacuum. The tubes were placed in an oil bath thermostated at 90° C. At various time intervals the tubes were removed from the oil bath and cooled to 0° C. to quench the polymerization. Afterwards. the individual tubes were broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. ¹H NMR spectra confirmed that the hydroxyl groups remained, and the polymerization involved only acrylic unsaturation of monomer.


Time,	Conversion,
h	(%)	M	M

Example 172

Homogeneous ATRP of 2-hydroxyethyl Acrylate

[0418] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (1.01 g, 8.62 mmol) of 2-hydroxyethyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 6 mL (4×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. The tube was broken and the contents dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. Conversion was 87%, M_n=51400, M_w/M_n=1.27. The ¹H NMR spectrum confirmed that the hydroxyl groups remained, and that the polymerization involved only the acrylic unsaturation of monomer.

Example 173

Homogeneous ATRP of 2-Hydroxyethyl Acrylate in Water

[0419] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (1.01 g, 8.62 mmol) of 2-hydroxyethyl acrylate, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, 1 mL (1 g) H₂O and 18 mL (14×10⁻²mmol) methyl 2-bromopropionate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 12 h the tube were removed from the oil bath and cooled to 0° C. in order to quench the polymerization. Afterwards, the tube was broken, and the contents were dried with MgSO₄and than dissolved in 10 mL of DMF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. The conversion was 87%, M_n=14700, M_w/M_n=1.34. The ¹H NMR spectrum confirmed that the hydroxyl group remained unaffected, and the polymerization involved acrylic unsaturation of the monomer.

Example 174

Homogeneous ATRP of N-(2-Hydroxypropyl)Methacrylamide in 1-Butanol

[0420] The following amounts of reagents were weighed into a glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 0.5 g (3.49 mmol) of N-(2-hydroxypropyl)methacrylamide, 20 mg (8.4×10⁻²mmol) 1,4,8,11-tetramethyl-1,4,8,11-tetraazocyclotetradecane, 1 mL 1-butyl alcohol and 20 mL (14×10⁻²mmol) diethyl 2-bromo-2-methylmalonate. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 6 h the tube were removed from the oil bath and cooled to 0° C. in order to quench the polymerization. Afterwards, the tube was broken, and the contents were dissolved in 10 mL of DMF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. The conversion was 95%, M_n=21300, M_w/M_n=1.38. The ¹H NMR spectrum confirmed that the polymerization involved only the methacrylamide unsaturation of the monomer.

[0421] Trimethoxy Silyl Protected HEA

Example 175

Polymerization of TMS Protected 2-Hydroxyethyl Acrylate/Methyl-2-Bromopropionate/CuBr

[0422] A glass tube was charged with CuBr (0.0143 g; 0.1 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (0.0816g; 0.2 mmol), methyl-2-bromopropionate (0.011 mL, 0.1 mmol) and TMS protected 2-hydroxyethyl acrylate (0.5 mL; 2.7 mmol). The tube was immediately frozen in liquid nitrogen and placed under vacuum. Oxygen was removed using three freeze-pump-thaw cycles. The tube was sealed under vacuum and placed in a thermostated oil bath at 90° C. After 4.5 hours, the tube was frozen in liquid nitrogen and broken open. The contents were analyzed for conversion (¹H NMR) and molecular weight (SEC). Conversion: >95%; M_n(theo)=5,000; M_n(SEC)=6,000; M_w/M_n(SEC)=1.06

[0423] Trimethyl Siloxy Protected HEMA

Example 176

Solution Polymerization of TMS Protected 2-Hydroxyethyl Methacrylate/Tosyl Chloride/CuBr

[0424] A glass tube was charged with CuBr (0.0072 g; 0.05 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (0.0408 g; 0.1 mmol), tosyl chloride (0.0191 g; 0.05 mmol), TMS protected 2-hydroxyethyl methacrylate (1.0 mL, 5 mmol), and diphenyl ether (1.0 mL). The tube was immediately frozen in liquid nitrogen and placed under vacuum. Oxygen was removed using three freeze-pump-thaw cycles. The tube was sealed under vacuum and placed in a thermostated oil bath at 90° C. After 36 hours, the tube was frozen in liquid nitrogen and broken open. The contents were analyzed for conversion (¹H NMR) and molecular weight (SEC). Conversion: 86%; M_n(theo)=10,000; M_n(SEC)=8,900; M_w/M_n(SEC)=1.2.

Example 177

Solution Polymerization of TMS Protected 2-Hydroxyethyl Methacrylate/Tosyl Chloride/CuBr

[0425] A glass tube was charged with CuBr (0.0071 g; 0.05 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (0.0403g; 0.1 mmol), tosyl chloride (0.0019 g; 0.001 mmol), TMS protected 2-hydroxyethyl methacrylate (1.0 mL, 5 mmol), and diphenyl ether (1.0 mL). The tube was immediately frozen in liquid nitrogen and placed under vacuum. Oxygen was removed using three freeze-pump-thaw cycles. The tube was sealed under vacuum and placed in a thermostated oil bath at 90° C. After 48 hours, the tube was frozen in liquid nitrogen and broken open. The contents were analyzed for conversion (¹H NMR) and molecular weight (SEC). Conversion: >95%; M_n(theo)=101,000; M_n(SEC)=95,900; M_w/M_n(SEC)=1.47.

Example 178

Solution Polymerization of TMS Protected 2-Hydroxyethyl Methacrylate/Tosyl Chloride/CuBr

[0426] A dry round-bottomed flask was charged with CuBr (0.0086 g; 0.06 mmol). and 4,4′-di(5-nonyl)-2,2′-bipyridine (0.0490 g; 0.12 mmol), and sealed with a rubber septa. The flask was cycled between vacuum and argon three times to remove oxygen. Tosyl chloride (0.0236 g; 0.12 mmol) and TMS protected 2-hydroxyethyl methacrylate (5.0 mL, 25 mmol) were added to a separate flask and sparged with argon for 45 minutes to remove oxygen. Diphenyl ether (5.0 mL) was also sparged with argon for 45 minutes to remove oxygen and was then added to the flask containing CuBr and ligand via degassed syringe. That flask was then placed in a thermostated oil bath at 90° C. At timed intervals, samples were taken via degassed syringe to monitor conversion (GC) and molecular weight (SEC), M_n(theo)=40,000.


Time	Conversion	M	M
(hr.)	(%)	(SEC)	(SEC)

Example 179

Transformation of TMS Protected Poly(2-Hydroxyethyl Methacrylate) to Poly(2-(2-Bromoisobutyryloxy)Ethyl Methacrylate)

[0427] HEMA

Example 180

Solution Polymerization of 2-Hydroxyethyl Methacrylate/Ethyl-2-Bromoisobutyrate/CuCl/CuCl

[0428] A round-bottomed flask was charged with CuCl (0.0123 g; 0.12 mmol), CuCl₂(0.0033 g; 0.02 mmol) and 2,2′-bipyridine (0.0483 g; 0.3 mmol). The flask was cycled between vacuum and argon three times to remove oxygen. 2-Hydroxyethyl methacrylate (3.0 mL; 21.5 mmol), methyl ethyl ketone (2.1 mL) and n-propanol(0.9 mL) were sparged for 45 minutes before addition to the flask via degassed syringes and the solution was stirred for 10 minutes at room temperature and 10 minutes in an oil bath thermostated at 70° C. to dissolve CuCl₂. Ethyl-2-bromoisobutyrate (36.3 L; 0.25 was added via degassed syringe. Samples were removed using degassed syringes at timed intervals and were analyzed for conversion (GC) and molecular weight (SEC), M_n(theo)=13,000.


time (hr.)	conversion (%)	M	M

[0429] ATRP in the Presence of Added Salt

Example 181

Solution Polymerization of 2-Hydroxyethyl methacrylate/Ethyl 2-Bromoisobutyrate/CuBr/(Bu)

[0430] A round-bottomed flask was charged with CuBr (0.0245 g; 0.17 mmol), (Bu)₄NBr (0.55 g; 1.7 mmol) and 2,2′-bipyridine (0.0679 g; 0.4 mmol). The flask was cycled between vacuum and argon three times to remove oxygen. 2-Hydroxyethyl methacrylate (4.2 mL; 30.1 mmol) and DMF (16.8 mL) were sparged for 45 minutes before addition to the flask via degassed syringes and this stock solution was stirred for 30 minutes to dissolve salt. To each of six tubes was added ethyl 2-bromoisobutyrate (1.8 L; 0.01 mmol) and 3 mL of the stock solution. Each tube was immediately frozen and placed under vacuum. Oxygen was removed using five freeze-pump-thaw cycles. At intervals timed from the end of the final thaw, tubes were frozen in liquid nitrogen and broke open. The contents were analyzed for conversion (GC) and molecular weight (SEC). M_n(th)=52,000


time (hr)	conversion (%)	M	M

2	2	11,000	1.04
6	0	16,400	1.12
15	4	19,800	1.15
24	8	28,410	1.24
56	6	27,360	1.24
120	12	32,020	1.31

[0431] 2-(Dimethylamino)ethyl Methacrylate

Example 182

Solution Polymerization of 2-(Dimethylamino)ethyl Methacrylate/Ethyl 2-Bromoisobutyrate/CuBr

[0432] A dry long glass-tube was charged with CuBr (6.7 mg, 0.047 mmol), ligand (0.047 mmol), ethyl 2-bromoisobutyrate (6.8 l, 0.047 mmol), 2-(dimethylamino)ethyl methacrylate (1 ml, 5.9 mmol), solvent (1 ml) and a magnetic stir bar. The glass tube was degassed by three freeze-pump-thaw cycles and was then sealed by flame. The glass tube was immersed in an oil bath thermostated at 90 C. At certain times, the glass tube was taken out and broken. The sample was dissolved in DMF to measure conversion (GC) and molecular weight (SEC).


Temp		Time
(C.)	Ligand	(h)	Conv. (%)	M	M	M

90	bpy (2 eq.)	1.25	84.7	16940	20530	1.55
90	TMEDA (2 eq.)	4.25	75.6	15120	18610	1.53
90	PMDETA	1	67.5	13500	17550	1.61
90	HMTETA	1.25	79.1	15820	17880	1.45

Temp		Time
(C.)	Solvent	(h)	Conv. (%)	M	M	M

90	anisole	1.25	79.1	15820	1788O	1.45
90	dichlorobenzene	1.25	77.6	15520	15770	1.43
90	BuOAc	1.5	85.6	30820	25256	1.57
90	ethylenecarbonate	1.0	62.5	12500	11490	1.51

Example 183

Solution Polymerization of 2-(Dimethylamino)ethyl Methacrylate/Ethyl 2-Bromoisobutyrate/CuBr

[0433] A dry round-bottom flask was charged with CuBr (13.4 mg, 0.093 mmol), N,N,N′,N′,N″,N″-hexamethyltriethylenetetramine (25.4 l, 0.093 mmol), 2-(dimethylamino)ethyl methacrylate (2 ml, 5.9 mmol), dichlorobenzene (2 ml) and a magnetic stir bar. The flask was degassed by three freeze-pump-thaw cycles. The flask was immersed in an oil bath thermostated at 50° C. and then bromopropionitrile (8 l, 0.093 mmol) was added dropwisely. At various times, samples were taken and dissolved in DMF to measure conversion (GC) and molecular weight (SEC).


Time (h)	Conv. (%)	Mn.th	Mn	Mw/Mn

[0434] Statistical Copolymerizations (Spontaneous Gradient Copolymers)

[0435] Copolymers of Styrene and Acrylonitrile

Example 184

[0436] 6.3 ml (5.5*10⁻²mole) of styrene, 3.7 ml (5.5*10⁻²mole) of acrylonitrile, 0.1720 g of CuBr, 0.5590 g of 2,2′-bipyridine, 163 l of 1-phenylethyl bromide and 1 g of p-dimethoxybenzene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 80° C. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. ¹H-NMR was used to confirm the calculated composition. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards.

[0437] The results are tabulated below:


Sam-	Time	Conversion	M
ple	(hrs.)	(%)	(GPC)	M	F	F

1	1.5	23	2,000	1.23	0.48	—
2	2.5	67	4,000	1.13	0.50	—
3	3.5	89	7,300	1.08	0.49	—
4	5.5	91	7,800	1.09	0.48	0.48

Example 185

[0438] 7.82 ml (6.8*10⁻²mole) of styrene, 2.25 ml (3.4*10⁻²mole) of acrylonitrile, 0.1720 g of CuBr, 0.5590 g of 2,2′-bipyridine, 163 l of 1-phenylethyl bromide and 1 g of p-dimethoxybenzene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 80° C. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. ¹H-NMR was used to confirm the calculated composition. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The results are tabulated below:


Sam-	Time	Conversion	M
ple	(hrs.)	(%)	(GPC)	M	F	F

1	1.5	35	1,200	1.35	0.38	—
2	3.5	67	5,400	1.11	0.37	—
3	4.5	89	6,000	1.10	0.33	—
4	5.5	91	6,900	1.09	0.35	0.37

Example 186

[0439] 5.0 ml (4.4*10⁻²mole) of styrene, 5.0 ml (7.6*10⁻²mole) of acrylonitrile, 0.0720 g of CuBr, 0.1560 g of 2,2′-bipyridine, 69 l of 1-phenylethyl bromide and 1 g of p-dimethoxybenzene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 90° C. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. The molecular weights and molecular weight distributions were determined by Gel Permeation

[0440] Chromatography vs. polystyrene standards. The results are tabulated below:


Sample	Time (hrs.)	Conversion (%)	M	M	F

Example 187

[0441] 6.5 ml (5.5*10⁻²mole) of styrene, 3.5 ml (5.5*10⁻²mole) of acrylonitrile, 0.0172 g of CuBr, 0.1400 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine, 16.3 l of 1-phenylethyl bromide and 1 g of p-dimethoxybenzene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 90° C. Samples of the reaction mixture were withdrawn and the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The results are tabulated below:


Sample	Time (hrs.)	Conversion (%)	M	M	F

[0442] Copolymers of Styrene and Butyl Acrylate

Example 188

[0443] 7.65 ml (6.7*10⁻²mole) of styrene, 6.35 ml (4.4*10⁻²mole) of butyl acrylate, 0.0404 g of CuBr, 0.350 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine, 30 l of methyl 2-bromopropionate and 1 ml of o-xylene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 110° C. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. ¹H-NMR was used to confirm the calculated composition. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The results are tabulated below:


sam-	time	conversion
ple	(hrs.)	(%)	M	M	F	F

Example 189

[0444] 3.39 ml (3*10⁻²mole) of styrene, 10.61 ml (7.4*10⁻²mole) of butyl acrylate, 0.0404 g of CuBr, 0.350 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine, 30 l of methyl 2-bromopropionate and 1 ml of o-xylene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 110° C. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The results are tabulated below:


	time
sample	(hrs.)	conversion (%)	M	M	F

Example 190

[0445] 8.33 ml (7.3*10⁻²mole) of styrene, 4.62 ml (3.2*10⁻²mole) of butyl acrylate, 0.0404 g of CuBr, 0.350 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine, 30 l of methyl 2-bromopropionate and 1 ml of o-xylene as an internal standard for GC were added to a schlenk flask under argon and the reaction mixture was heated at 110° C. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The conversion of the monomers was determined by GC and from that the cumulative copolymer composition (F_c) was calculated. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The results are tabulated below:


	time
sample	(hrs.)	conversion (%)	M	M	F

[0446] Copolymers of Isobutene with Acrylonitrile by ATRP

Example 191

Alternating copolymers isobutylene/acrylonitrile (molar feed 3.5:1)

[0447] To 0.11 g (6.68×10⁻⁴mole) 2,2′bipyridine and 0.036 g (2.34×10⁻⁴mole) CuBr at −30° C. in a glass tube, was added 1.75 mL (2×10⁻²mole) isobutene, 0.5 mL (0.55×10⁻²mole) acrylonitrile (AN) and 0.040 mL (2.34×10⁻⁴mole) diethyl methyl bromomalonate under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture warmed at 50° C. for 12 hours. The reaction mixture was then dissolved in THF and conversion of AN determined by GC was 100%. The polymer was then precipitated into methanol (three times), filtered, dried at 60° C. under vacuum for 48 h and weighted. M_w/M_n=1.45 (Mth=3400). The % of acrylonitrile in copolymer determined by integration of methane proton —CHCN and gem-dimethyl region of 1H-NMR was 51%. The glass transition temperature of product determined by DSC was 48° C.

Example 192

Copolymer IB/AN (Molar Feed 1:1)

[0448] To 0.055 g (3.5×10⁻⁴mole) 2,2′-bipyridine and 0.017 g (1.17×10⁻⁴mole) CuBr at −30° C. in a glass tube, was added 0.5 mL (0.55×10⁻²mole) isobutene, 0.5 mL (0.55×10⁻²mole) acrylonitrile and 0.016 mL (1.17×10⁻⁴mole) diethyl methylbromomalonate under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture warmed at 50° C. for 24 hours. The reaction mixture was then dissolved in THF and conversion of AN determined by GC was 100%. The polymer was than precipitated into methanol (three times), filtered, dried at 60° C. under vacuum for 48 h and weighted. M_n=6400, M_w/M_n=1.52 (M_th=6500). The % of acrylonitrile in copolymer determined by integration of methine proton —CHCN and gem-dimethyl region of ¹H-NMR was 74%. The glass transition temperature of product determined by DSC was 70° C.

[0449] Copolymers of Methyl Acrylate and Vinyl Acetate

Example 193

Copolymerization of Methyl Acrylate and Vinyl Acetate by ATRP

[0450] The following amounts of reagents were weighed into a glass tube under ambient temperature: 6.2 mg (0.047 mmol) of CuBr, 21.9 mg (0.140 mmol) of 2,2′-bipyridine. 0.50 ml (5.55 mmol) of methyl acrylate, 0.50 ml (5.42 mmol) of vinyl acetate and 6.1 μL (0.047 mmol) ethyl 2-bromopropionate was added via syringe to the tubes charged with argon. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tubes were sealed under vacuum and placed in an oil bath thermostated at 110° C. At timed intervals, the tubes were taken from the oil bath and opened. The contents were dissolved in 10 mL of THF. Conversion of the monomers was measured using GC, and the molecular weight and polydispersity were obtained by GPC.


	Time	Conversion	Conversion
Sample	(h)	(%) of MA	(%) of VAc	M	M	M

1	0.8	23	5	2780	4190	1.93
2	2.4	52	22	7480	7000	1.47
3	3.3	65	12	7810	9420	1.38
4	4.6	77	26	8940	11100	1.32
5	6.4	87	30	11700	12400	1.28

Example 194

Copolymerization of Methyl Acrylate and Vinyl Acetate by ATRP

[0451] The following amounts of reagents were weighed into a glass tube under ambient temperature: 3.98 mg (0.028 mmol) of CuBr, 22.7 mg (0.056 mmol) of 4,4′-di-(5-nonyl)-2,2′-bipyridine. 0.50 ml (5.55 mmol) of methyl acrylate, 0.51 ml of (5.55 mmol) of vinyl acetate and 24.6 μL (0.221 mmol) of methyl 2-bromopropionate was added via syringe into the tubes charged with argon. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 110° C. After 18.7 hours, the tube was removed from the oil bath and opened. The contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were obtained by GPC. Conversion of methyl acrylate was 58.0%, and conversion of vinyl acetate was 14.0%. The content of vinyl acetate determined by ¹H NMR was 16.9%. M_th=1720, M_{n (GPC)}=1840, M_w/M_n=1.33

[0452] Alternating Copolymer of N-Cyclohexyl Maleimide/Styrene

Example 195

General Procedure for Homogeneous ATRP of styrene/N-cyclohexyl maleimide

[0453] The following amounts of reagents were weighed into glass tube under ambient temperature: 12 mg (8.37×10⁻²mmol) of CuBr, 0.45 mL (0.41 g, 4.4 mmol) of deinhibited styrene, 0.72 g (4.4 mmol) N-cyclohexyl maleimide, 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, and 12 μL (8.8×10⁻²mmol) 1-phenylethyl bromide. Two “freeze-pump-thaw” cycles were performed on the content of tube in order to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 110° C. After 7 h the tube was broken and the contents dissolved in 10 mL of THF. Conversion of the monomer, measured using GC was 98% for both monomers, and the molecular weight and polydispersity measured by GPC were M_n=4700, and M_w/M_n=1.22. From ¹H NMR spectrum the content of styrene in copolymer was 50%. DSC measurement showed one T_g=270° C. The initial temperature of decomposition of the alternating copolymer determined from TGA was 430° C.

[0454] Alternating Isobutylene/Butyl Acrylate

Example 196

Alternating Copolymers isobutylene/butyl acrylate (Molar Feed 3.5:1)

[0455] To 0.11 g (6.68×10−4 mole) 2,2′-bipyridine and 0.036 g (2.34×10−4 mole) CuBr at −30° C. in a glass tube, was added 1.75 mL (2×10−2 mole) isobutene, 0.5 mL (0.55×10−2 mole) butyl acrylate (BA) and 0.040 mL (2.34×10−4 mole) diethyl methyl bromomalonate under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture warmed to 50° C. for 12 hours. The reaction mixture was then dissolved in THF and the conversion of BA as determined by GC was 100%. The polymer was then precipitated into methanol (three times), filtered, dried at 60° C. under vacuum for 48 h and weighted. M_n=3180, M_w/M_n=1.38 (M_th=3400). The content of isobutene in the copolymer was determined by integration of C(O)OCH₂from butyl acrylate and the gem-dimethyl region of the ¹H-NMR spectrum was 49%. The T_gof product, as determined by DSC, was −48° C.

Example 197

Copolymer IB/BA (Molar Feed 1:1)

[0456] To 0.055 g (3.5×10⁻⁴mole) 2,2′-bipyridine and 0.017 g (1.17×10⁻⁴mole) CuBr at −30° C. in a glass tube, were added 0.5 mL (0.55×10⁻²mole) isobutene, 0.5 mL (0.55×10⁻²mole) butyl acrylate and 0.016 mL (1.17×10⁻⁴mole) diethyl methyl bromomalonate under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture warmed to 50° C. for 12 hours. The reaction mixture was then dissolved in THF and the conversion of butyl acrylate, as determined by GC, was 100%. The polymer was than precipitated into methanol (three times), filtered, dried at 60° C. under vacuum for 48 h and weighted. The content of IB in copolymer was 28% and M_n=6400, M_w/M_n=1.52 (M_th=6500). The % of IB in copolymer was determined from integration of C(O)OCH₂from butyl acrylate and the gem-dimethyl region of the ¹H-NMR spectrum. The T_gof the product, as determined by DSC, was −35° C.

[0457] Tetracopolymer

Example 198

Solution Copolymerization of 2-Hydroxylethyl Methacrylate, Butyl Acrylate, Methyl Methacrylate, and Styrene/4,4′-tert-Butyl-2,2′-Bipyridine/Cu

[0458] A dry round-bottom flask was charged with CuBr (28.7 mg, 0.2 mmol), Cu⁰(6.5 mg, 0.1 mmol), 4,4′-tert-butyl-2,2′-bipyridine (107 mg, 0.4 mmol), butyl acrylate (0.543 ml, 3.8 mmol), 2-hydroxylethyl methacrylate (0.32 ml, 2.6 mmol), styrene (0.27 ml, 2.4 mmol), methyl methacrylate (0.13 ml, 1.2 mmol), toluene (0.5 ml) and a magnetic stir bar. The flask was sealed with a rubber septum and degassed by three freeze-pump-thaw cycles. The flask was immersed in an oil bath thermostated at 110° C. and tert-butyl 2-bromopropionate (33 l, 0.2 mmol) was added dropwisely. At various times, the samples were taken and dissolved in THF to measure conversion (GC) and molecular weight (SEC).


Ligand	Time (h)	MMA	BA	St	HEMA	M	M

Example 199

Solution Copolymerization of 2-Hydroxylethyl Methacrylate, Butyl Acrylate, Methyl Methacrylate, and Styrene/2,2′-Bipyridine/Cu

[0459] A dry round-bottom flask was charged with CuBr₂(22 mg, 0.1 mmol), Cu⁰(12.7 mg, 0.2 mmol), 2,2′-bipyridine (62.7 mg, 0.4 mmol), butyl acrylate (0.543 ml, 3.8 mmol), 2-hydroxylethyl methacrylate (0.32 ml, 2.6 mmol), styrene (0.27 ml, 2.4 mmol), methyl methacrylate (0.13 ml, 1.2 mmol), toluene (0.5 ml) and a magnetic stir bar. The flask was sealed with a rubber septum and degassed by three freeze-pump-thaw cycles. The flask was immersed in an oil bath thermostated at 110 C. and tert-butyl 2-bromopropionate (33 l, 0.2 mmol) was added dropwisely. At various times, the samples were taken and dissolved in THF to measure conversion (GC) and molecular weight (SEC).


Temp	Time
(C.)	(h)	MMA (%)	BA (%)	St (%)	HEMA	M	M

[0460] Gradient Copolymers

[0461] Styrene/Acrylonitrile

Example 200

[0462] 10 ml styrene, 0.172 g of CuBr, 0.560 g of 2,2′-bipyridine and 163 l of 1-phenylethyl bromide were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 85° C. and the second comonomer, acrylonitrile, was added via an HPLC pump with a rate of addition 0.02 ml/min. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The polymer yield was determined gravimetrically. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below.


	time	polymer
sample	(hrs.)	yield (g)	M	M	F	F

Example 201

[0463] 10 ml of styrene, 0.172 g of CuBr, 0.560 g of 2,2′-bipyridine and 163 l of 1-phenylethyl bromide were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 85° C. and the second comonomer, acrylonitrile, was added via an HPLC pump with a rate of addition 0.08 ml/min. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The polymer yield was determined gravimetrically. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below.


	time	polymer
sample	(hrs.)	yield (g)	M	M	F	F

Example 202

[0464] 10 ml of styrene, 10 ml of diphenyl ether (solvent), 0.172 g of CuBr, 0.560 g of 2,2′-bipyridine, and 163 l of 1-phenylethyl bromide were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 90° C. and the second comonomer, acrylonitrile, was added via an HPLC pump with a rate of addition 0.03 ml/min. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The polymer yield was determined gravimetrically. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below.


	time	polymer
sample	(hrs.)	yield (g)	M	M	F	F

Example 203

[0465] 10 ml of acrylonitrile, 10 ml of diphenyl ether (solvent), 0.172 g of CuBr, 0.560 g of 2,2′-bipyridine, and 163 l of 1-phenylethyl bromide were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 80° C. and the second comonomer, styrene, was added via an HPLC pump with a rate of addition 0.02/min. Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The polymer yield was determined gravimetrically. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below.


sam-
ple	time (hrs.)	polymer yield (g)	M	M	F

[0466] Styrene/Butyl Acrylate

Example 204

[0467] 10 ml of styrene, 063 g of CuBr, 0.205 g of 2,2′-bipyridine and 64 l of ethyl-(2-bromoisobutyrate) were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 120° C. and the second comonomer, butyl acrylate, was added via an HPLC pump with a rate of addition 0.02 ml/min (total amount added 25 ml). Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below. The final yield of the precipitated and purified polymer, as determined gravimetrically, was 8 g.


sample	time (hrs.)	Mn (GPC)	Mw/Mn	FcBA (NMR)	FiBA

Example 205

[0468] 10 ml of styrene, 0.063 g of CuBr, 0.420 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine and 64 l of ethyl-(2-bromoisobutyrate) were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 120∞ C. and the second comonomer, butyl acrylate, was added via an HPLC pump with a rate of addition 0.08 ml/min (total amount added 13 ml). Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The polymer yield was determined gravimetrically. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below.


	time	polymer
sample	(hrs.)	yield (g)	M	M	F	F

1	0.9	1.41	3,600	1.17	0.15	0.15
2	2.5	2.51	6,700	1.10	0.20	0.26
3	4.5	3.07	8,900	1.11	0.26	0.49
4	7.5	3.89	11,300	1.13	0.31	0.50
5	9.8	4.18	12,400	1.14	0.32	0.57

Example 206

[0469] 10 ml of styrene, 0.063 g of CuBr, 0.420 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine and 64 l of ethyl-(2bromoisobutyrate) were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 100∞ C. and the second comonomer, butyl acrylate, was added via an HPLC pump with a rate of addition 0.02 ml/min (total amount added 41 ml). Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The polymer yield was determined gravimetrically. The cumulative copolymer composition (Fc) was determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition (Fi) was calculated. The results are tabulated below.


	time	polymer
sample	(hrs.)	yield (g)	M	M	F	F

Example 207

Synthesis of End-functional Gradient Copolymer

[0470] 10 ml of styrene, 0.063 g of CuBr, 0.205 g of 2,2′-bipyridine and 100 l of functional initiator (glycidyl 2-bromopropionate) were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 80° C. and the second comonomer, butyl acrylate was added via HPLC pump with a rate of addition 0.05 ml/min (total amount added 36 ml). Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The cumulative copolymer composition and end-functionality were determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition was calculated. The results are tabulated below. The final yield of the precipitated and purified polymer, as determined gravimetrically, was 12 g. The epoxy functionality as determined by ¹H-NMR was 0.91.


	time
sample	(hrs.)	M	M	F	F

[0471] The final polymer (0.5 g) was dissolved in dry THF (5.0 ml) and 1.5 ml of a THF solution of tetrabutyl ammonium fluoride (1M) and 0.4 ml of trimethyl silyl azide were added under argon. The reaction was stirred vigorously for 6.5 hr. The final product was isolated by precipitation into MeOH, purified by repeated precipitation into MeOH and dried at RT under vacuum for 24 hrs. The GPC analysis of the material show unchanged molecular weight and polydispersity. The ¹H-NNR analysis showed that epoxy functionality was preserved entirely. Additionally, FT-IR measurements of the material confirmed that the bromine moiety at the other chain end was replace with azide group with yield of 73%.

Example 208

Synthesis of Symmetrical Gradient Copolymer

[0472] 10 ml of styrene, 0.063 g of CuBr, 0.205 g of 2,2′-bipyridine and 0.3 ml of a difunctional initiator (1,2-bis(bromopropionyloxy)ethane) were added under argon to a three-neck round bottom flask equipped with a condenser and a stir bar. The reaction mixture was heated at 80° C. and the second comonomer, butyl acrylate was added via HPLC pump with a rate of addition 0.05 ml/min (total amount added 42 ml). Samples of the reaction mixture were withdrawn at the prescribed time intervals. The molecular weights and molecular weight distributions were determined by Gel Permeation Chromatography vs. polystyrene standards. The cumulative copolymer composition and two-way growth pattern of the chain were determined by ¹H-NMR. Based on the GPC and NMR results, the instantaneous copolymer composition was calculated. The results are tabulated below. The final yield of the precipitated and purified polymer, as determined gravimetrically, was 20 g.


	time
sample	(hrs.)	M	M	F	F

[0473] Graft Copolymers

[0474] PVS Graft Copolymer

Example 209

[0475] To 0.0500 g (1.00×10−6 mole) poly(vinyl chloride-r-vinyl chloroacetate (1%)), 0.0100 g (6.97×10−5 mole) CuBr, and 0.0570 g (1.39×10−4 mole) 4,4′-di(5-nonyl)-2,2′-bipyridine in glass tube, 2.0 g (4.13×10−⁵mole) styrene was added under argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture was heated at 110° C. for 12 hours. The reaction mixture was then dissolved in THF and the polymer precipitated into methanol three times. The content of styrene determined by ¹H NMR was 84%. M_n=93,600 M_w/M_n=3.11. T_g=78.5∞C. and 107.9∞ C.

[0476] Graft Copolymers With Polyethylene Backbones

Example 210

Chlorosulfonated Polyethylene with Styrene Grafts by ATRP

[0477] The following amounts of reagents were weighed into glass tube under ambient temperature: 0.3 g (2×10⁻⁵mol) chlorosulfonated polyethylene (M_n=14900, M_w/M_n=2.36), 12 mg (8.37×10⁻²mmol) of CuBr, 100 mL (0.909 g, 8.73 mmol) of styrene, and 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to ensure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. The tube was removed from the oil bath and cooled at 0° C. in order to quench the polymerization. Afterwards, the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. After 24 h, the conversion of styrene was 87%, M_n=85,600, M_w/M_n=1.79. ¹H NMR spectrum shown that graft copolymer contain 70% styrene.

Example 211

Chlorosulfonated Polyethylene with Methyl Methacrylate Grafts by ATRP

[0478] The following amounts of reagents were weighed into a glass tube under ambient temperature: 0.3 g (2×10⁻⁵mol) chlorosulfonated polyethylene (M_n=14900, M_w/M_n=2.36), 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.936 g, 9.36 mmol) of methyl methacrylate, and 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 8 h, the tube was broken, and the contents were dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. The conversion of methyl methacrylate was 41% M_n=26,300, M_w/M_n=1.75. The ¹H NMR spectrum showed that the graft copolymer contained 39% methyl methacrylate.

[0479] Isobutene Graft Copolymers

Example 212

Graft Copolymer of Styrene—Isobutene Elastomer by ATRP

[0480] The following amounts of reagents were weighed into glass tubes under ambient temperature: 0.3 g(3×10⁻⁷mol) brominated p-methylstyrene-isobutene elastomer (Exxon) (M_n=108000, M_w/M_n=2.31), 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 ml (0.909 g, 8.73 mmol) of styrene, and 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine. Two “freeze-pump-thaw” cycles were performed on the contents of the tubes in order to insure that oxygen was removed from the polymerization solution. The tubes were sealed under vacuum and were placed in an oil bath thermostated at 90° C. At various time intervals the tubes were removed from the oil bath and cooled to 0° C. to quench the polymerization. Afterwards, the tubes were broken, and the contents dissolved in 10 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC.


Time (h)	M	M	mol % St.	T

Example 213

Isobutene—Isobornyl Acrylate Graft Copolymer by ATRP

[0481] The following reagents were weighed into a glass tube under ambient temperature: 0.3 g(3×10⁻⁷mol) brominated p-methylstyrene-isobutene elastomer (Exxon) (M_n=108380, M_w/M_n=2.31), 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.986 g, 5 mmol) of isobornyl acrylate, and 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90 C. After 2 h the tube was removed from the oil bath and cooled to 0° C. to quench the polymerization. Conversion of the monomer was measured using GC; the molecular weight and polydispersity were measured by GPC. Conversion of isobornyl acrylate was 30%, M_n=141000, M_w/M_n=2.61. ¹H NMR spectrum showed that the graft copolymer contained 30% isobornyl acrylate. By DSC measurement one T_gwas found at 2° C.

[0482] Butyl Rubber Graft Copolymers

Example 214

Bromo-Butyl Rubber—Styrene Graft Copolymers by ATRP

[0483] The following amounts of reagents were weighed into a glass tube under ambient temperature: 0.3 g(1.1×10⁻⁷mol) bromo-butyl rubber (Exxon) (M_n=272500, M_w/M_n32 1.78), 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.986 g, 5 mmol) of isobornyl acrylate, and 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 2 h the tube was removed from the oil bath and cooled at 0° C. to quench the polymerization. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. Conversion of styrene was 21%, M_n=359000, M_w/M_n=1.72. ¹H NMR spectrum showed that the graft copolymer contained 14% styrene. By DSC measurement one T_gwas found at −51° C.

Example 215

Bromo-Butyl Rubber—Isobornyl Acrylate Graft Copolymers by ATRP

[0484] The following amounts of reagents were weighed into a glass tube under ambient temperature: 0.3 g(1.1×10⁻⁷mol) bromo-butyl rubber (Exxon) (M_n=272500, M_w/M_n=1.78), 12 mg (8.37×10⁻²mmol) of CuBr, 1.00 mL (0.909 g, 8.73 mmol) of isobornyl acrylate, and 60 mg (0.175 mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine. Two “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 90° C. After 2 h, the tubes were removed from oil bath and cooled at 0° C. in order to quench the polymerization. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were determined by GPC. Conversion of isobornyl acrylate was 23%, M_n=387000, M_w/M_n=1.70. ¹H NMR spectrum showed that the graft copolymer contained 18% isobornyl acrylate. By DSC measurement one T_gwas found at −52° C.

[0485] Block Copolymers

Example 216

Preparation of PMA-b-PMMA

[0486] A dry Schlenk flask with magnetic stirring bar was charged with CuCl (17.0 mg; 0.17 mmol), 4,4- di(5-nonyl)-2,2-bipyridine (138.7 mg; 0.34 mmol) and purged with argon for 20 min. Degassed methyl methacrylate (5.0 ml, 46.7 mmol) was added to the flask using degassed syringes and stainless steel needles. Poly(methyl acrylate) terminated with a Br atom (0.51 g; 0.08 mmol; M_n=5,900; M_w/M_n=1.32) was dissolved in diphenyl ether (5.0 ml), which was injected into the Schlenk flask under argon. The solution was then degassed by repeated freeze-pump-thaw cycles, sealed under an argon atmosphere, and the flask placed in an oil bath held by a thermostat at 90° C. At various times, samples were taken via syringe to monitor conversion (GC) and molecular weight (SEC).


Time (h)	Conversion (%)	M	M	M

0	N/A	N/A	5900	1.32
1	29	23,400	28,200	1.16
2	54	38,200	39,200	1.13
3	65	44,400	45,000	1.13
4	71	47,900	48,400	1.12
18	97	63,500	63,400	1.15

Example 217

Preparation of PMMA-b-PBA

[0487] A small, dry vial was charged with CuBr (3.6 mg, 0.025 mmol), 4,4-di(5-nonyl)-2,2-bipyridine (20.4 mg; 0.05 mmol) and butyl acrylate (0.72 ml; 5.0 mmol). The vial was sealed with a rubber septum and the solution degassed by repeated freeze-pump-thaw cycles. Poly(methyl methacrylate) initiator (0.3 g; 0.025 mmol; M_n=12,000; M_w/M_n=1.19) was added to the vial quickly under an argon atmosphere. The vial was sealed and immersed in an oil bath held by a thermostat at 110° C. for 10 hours. This gave M_n=35,000 and M_w/M_n=1.30 (SEC). Conversion of butyl acrylate to polymer was approximately 70% (¹H NMR).

Example 218

Preparation of PMMA-b-PBA

[0488] A dry small vial was charged with CuBr₂(1.7 mg; 0.0075 mmol), Cu(0) (1.6 mg; 0.025 mmol), 4,4-di(5-nonyl)-2,2-bipyridine (20.4 mg; 0.05 mmol), diphenyl ether (0.72 ml) and butyl acrylate (0.72 ml; 5.0 mmol). The vial was sealed with a rubber septum and the solution degassed by repeated freeze-pump-thaw cycles. Poly(methyl methacrylate) initiator (0.3 g; 0.025 mmol; M_n=12,000; M_w/M_n=1.19) was quickly added to the vial under an argon atmosphere. The vial was sealed, the solution stirred for 5 min., and the flask immersed in an oil bath held by a thermostat at 110° C. for 25 hours. This gave M_n=51,500 and M_w/M_n=1.71 (SEC). Conversion of butyl acrylate to polymer was 70% (¹H NMR).

Example 219

Preparation of PMMA-b-PMA

[0489] A dry round-bottomed flask with. magnetic stirring bar was charged with CuBr (3.6 mg; 0.025 mmol), 4,4-di(5-nonyl)-2,2-bipyridine (20.4 mg; 0.05 mmol) and methyl acrylate (0.45 ml; 5.0 mmol). The flask was sealed with a rubber septum and the solution degassed by repeated freeze-pump-thaw cycles. Poly(methyl methacrylate) initiator (0.3 g; 0.025 mmol; M_n=10,700; M_w/M_n=1.13) was added to the flask quickly under an argon atmosphere. The flask was sealed, the solution stirred for 2 min., and the flask immersed in an oil bath held by a thermostat at 90° C. for 3 hours. This gave M_n=16,900 and M_w/M_n=1.18 (SEC).

Example 220

Preparation of PMMA-b-PMA-b-PSTY

[0490] A dry Schlenk flask with magnetic stirring bar was charged with CuBr, (1.0 mg; 0.0048 mmol), Cu(0) (1.0 mg; 0.0145 mmol), 4,4-di(5-nonyl)-2,2-bipyridine (6.0 mg; 0.0145 mmol) and styrene (0.7 ml; 2.92 mmol). The flask was sealed with a rubber septum and the solution degassed by one freeze-pump-thaw cycle. Poly(methyl methacrylate-b-butyl acrylate) initiator (0.28 g; 0.0145 mmol; M_n=19,200; M_w/M_n=1.15) was quickly added and the flask under an argon atmosphere. The flask was sealed, and immersed in an oil bath held by a thermostat at 110° C. for 16 hours. This gave M_n=36,800 and M_w/M_n=1.61 (SEC).

Example 221

ABA Block Copolymer (Methyl Methacrylate/Butyl Acrylate/Methyl Methacrylate)

[0491] To a 10 ml round bottom flask with a stir bar, 2,2′-bipyridine (32.8 mg, 0.21 mmol), copper (I) bromide (10.2 mg, 0.07 mmol), and α,α′-dibromo-p-xylene (18.5 mg, 0.07 mmol) were added. The flask was sealed with a rubber septum and the contents of the flask degassed by applying a vacuum and backfilling with argon. Degassed butyl acrylate (5.0 ml, 34.9 mmol) was added via syringe. The reaction mixture was heated at 100° C. and stirred. After eight hours the reaction was viscous. Conversion was found to be 93% by ¹H NMR; M_n=60,500, M_w/M_n=1.3. The reaction was cooled to 50° C. and then placed under vacuum to remove residual butyl acrylate. After 1 hour, degassed methyl methacrylate (2.25 ml, 21 mmol) was added via syringe and the reaction heated to 100° C. After 12 h, the reaction was stopped. Conversion of the methyl methacrylate was 96%; M_n=93,600, M_w/M_n=1.5. The polymer was purified by dissolving in THF and passing over alumina, followed by repeated precipitation into methanol. ¹H NMR showed that the polymer contained 32% methyl methacrylate.

Example 222

ABA Block Copolymer (Styrene/Butyl Acrylate/Styrene)

[0492] To a 10 ml round bottom flask with a stir bar, 2,2′-bipyridine (32.8 mg, 0.21 mmol), copper (I) bromide (10.2 mg, 0.07 mmol), and α,α′-dibromo-p-xylene (18.5 mg, 0.07 mmol) were added. The flask was sealed with a rubber septum and the contents of the flask degassed by applying a vacuum and backfilling with argon. Degassed butyl acrylate (5.0 ml, 34.9 mmol) was added via syringe. The reaction mixture was heated at 100° C. and stirred. After six hours the reaction was viscous. Conversion was found to be 89% by ¹H NMR; M_n=57,300, M_w/M_n=1.4. The reaction was cooled to 50° C. and then placed under vacuum to remove residual butyl acrylate. After 2 hours, degassed styrene (2.3 ml, 21 mmol) was added via syringe and the reaction heated to 100° C. After 12 h, the reaction was stopped. Conversion of the styrene was 85%; M_n=75,200, M_w/M_n=1.4. The polymer was purified by dissolving in THF and passing over alumina, followed by repeated precipitation into methanol. ¹H NMR showed that the polymer contained 28% styrene.

Example 223

ABA Block Copolymer (Perfluoroacrylate/2-Ethylhexyl Acrylate/Perfluoroacrylate)

[0493] To a 100 ml round bottom flask with a stir bar, 4,4′-di(5-nonyl)-2,2′-bipyridine (587.5 mg, 1.44 mmol), copper (I) bromide (104.7 mg, 0.72 mmol), and 1,2-bis(2-(bromopropionyloxy)ethane (114 μL, 0.57 mmol) were added. The flask was sealed with a rubber septum and the contents of the flask degassed by applying a vacuum and backfilling with argon. Degassed butyl acrylate (45.0 ml, 216 mmol) was added via syringe. The reaction mixture was heated at 90° C. and stirred. After five hours the reaction was viscous. Conversion was found to be 96% by ¹H NMR; M_n=55,500, M_w/M_n=1.4. The reaction was precipitated three times into methanol from THF, then dried overnight in a vacuum oven at 70° C. under vacuum. The poly(2-ethylhexyl acrylate) (10.0 g) was then added to a 100 ml round bottom flask with a stir bar, 4,4′-di(5-nonyl)-2,2′-bipyridine (310 mg, 0.76 mmol), copper (I) bromide (55.3 mg, 0.38 mmol). After degassing by applying a vacuum and backfilling with argon, degassed α,α,α-trifluorotoluene (10.0 ml) and Dupont's Zonyl TA-N (3.125 ml, 5 g) were added and the reaction heated to 100° C. After 2 days, the reaction was stopped. Conversion of the Zonyl TA-N was 79%. The polymer was purified by dissolving in 1,1,2,-trifluorotrichloroethane and passing over alumina, followed by precipitation into methanol. ¹H NMR showed that the polymer contained 28% styrene.

[0494] Styrene and Butyl Acrylate

Example 224

[0495] 5.0 ml of styrene, 0.0530 g of CuBr, 0.0573 g of 2,2′-bipyridine, 25 l of 1-phenylethyl bromide were added to a schlenk flask under argon and the reaction mixture was heated at 100° C. The reaction was carried out until the medium solidified. A sample was withdrawn for molecular weight analysis (from Gel Permeation Chromatography: M_n=19,000 and M_w/M_n=1.15) and the unreacted styrene was removed under vacuum. Then, 10 ml of butyl acrylate and 0.02 g of CuBr were added under argon and the reaction was allowed to continue at 110° C. for 24 hrs. A sample was again withdrawn from the reaction mixture and analyzed by Gel Permeation Chromatography vs. polystyrene standards giving M_n=28,000 and M_w/M_n=1.60. The copolymer contained 32% of butyl acrylate as determined by ¹H-NMR. The overall yield of precipitated copolymer was 50% (determined gravimetrically).

Example 225

[0496] 5.0 ml of styrene, 0.0530 g of CuBr, 0.353 g of 4,4′-di-(5-nonyl)-2,2′-bipyridine, 25 l of 1-phenylethyl bromide were added to a schlenk flask under argon and the reaction mixture was heated at 120° C. The reaction was carried out until the medium solidified (17 hrs.). A sample was withdrawn for molecular weight analysis (from Gel Permeation Chromatography: M_n=29,000 and M_w/M_n=1.08) and the unreacted styrene was removed under vacuum. Then, 10 ml of butyl acrylate and 0.02 g of CuBr were added under argon and the reaction was allowed to continue at 100° C. for 24 hrs. A sample was again withdrawn from the reaction mixture and analyzed by Gel Permeation Chromatography vs. polystyrene standards giving M_n=73,000 and M_w/M_n=1.09. The copolymer contained 45% of butyl acrylate as determined by ¹H-NMR.

[0497] Butyl Acrylate and 2-Hydroxyethyl Acrylate

Example 226

Block Copolymerization of Butyl Acrylate with 2-Hydroxyethyl Acrylate by ATRP

[0498] Under an argon atmosphere, 13.3 mL (9.3×10⁻²mol) of butyl acrylate was added to 4 g (2.5×10⁻²mol)of 2,2′-bipyridine and 1.33 g (1.2×10⁻²mol) CuBr in a 50 mL glass flask. The initiator 1.32 μL (1.2×10⁻²mol) methyl 2-bromopropionate was then added via syringe. The flask was then immerse in an oil bath at 90° C. After 7 h of reaction (the conversion of monomer was 99% and M_n=1100, M_w/M_n=1.45) the second monomer, 6 mL (5×10⁻²mol) of 2-hydroxyethyl acrylate was added. After another 7 h of reaction the flask was cooled to 0° C. to quench the polymerization. Afterwards, the contents of the flask were dissolved in 100 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC. The conversion was 97%, M_n=2,100, M_w/M_n=1.57. ¹H NMR spectrum shown that the copolymer contained 40% of 2-hydroxyethyl acrylate and 60% butyl acrylate.

[0499] Block Copolymers with Polynorbornene

Example 227

Preparation of Polynorbornene Macroinitiator

[0500] The following procedures were done in a glove box: 0.066 g (1.2×10⁻⁴mole) Mo(CHCPhMe₂)(NAr)(O-t-Bu)₂(Ar=2,6-diisopropylphenyl) in 7 ml toluene was placed in a schlenk flask. With stirring, 0.60 g (6.37×10⁻³mole) norbornene in 14 ml toluene was added to the flask over 2 min. After stirring for 1.5 hours at room temperature, the reaction was terminated by adding 0.1 g (5.02×10⁻⁴mole) 4-bromomethyl benzaldehyde in 5 ml of toluene. After stirring 1 hour, the reaction mixture was taken from the glove box and mixed with hexane and methanol to precipitate the polymer. The obtained polymer was dissolved in toluene and precipitated into methanol. M_n=12,300 (GPC), M_w/M_n=1.24 T_g=32° C.

Example 228

ATRP of Styrene Using Polynorbornene as a Macroinitiator

[0501] To 0.100 g (1.35×10⁻⁵mole) polynorbornene, 5.9 mg (4.13×10⁻⁵mole) CuBr, and 0.0338 g (4.13×10⁻⁵mole) 4,4′-di(5-nonyl)-2,2′-bipyridine in a glass tube, 0.43 g (4.13×10⁻⁵mole) styrene was added under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture was heated at 90° C. for 19 hours. The reaction mixture was then dissolved in THF and precipitated into methanol three times. The content of styrene determined by NMR was 62%. M_n=32,100 Mw/M_n=1.16, T_g=45° C. and 95° C.

Example 229

ATRP of Methyl Acrylate Using Polynorbonene as a Macroinitiator

[0502] To 0.050 g (6.76×10⁻⁶mole) polynorbonene, 7.2 mg (5.02×10⁻⁵mole) CuBr, and 0.0408 g (1.04×10⁻⁵mole) 4,4′-di(5-nonyl)-2,2′-bipyridine in a glass tube, 0.667 g (4.13×10⁻⁵mole) methylacrylate and 1.0 ml toluene were added under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture heated at 90° C. for 19 hours. The reaction mixture was then dissolved in THF and precipitated into methanol three times. The content of methylacrylate determined by NMR was 37%. M_n=18,500, Mw/Mn=1.31, T_g=43° C. and 7° C.

[0503] Block Copolymers with Dicyclopentadiene by ATRP

Example 230

Preparation of Polydicyclopentadiene Macroinitiator

[0504] Following procedures were done in glove box. The Mo-alkylidene complex Mo(CHCPhMe₂)(NAr)(O-t-Bu)₂(Ar=2,6-diisopropylphenyl) 0.066g (1.2×10⁻⁴mole) in 7 ml toluene was placed in a schlenk flask. With stirring, 0.60 g (4.54×10⁻³mole) dicyclopentadiene in 14 ml toluene was added over 2 min. After stirring 1.5 h at room temperature, the reaction was terminated by adding 0.1 g (5.02×10⁻⁴mole) 4-bromomethyl benzaldehyde in 5 ml of toluene. After stirring an additional hour, the reaction mixture was taken from the glove box. The reaction mixture was mixed with hexane and methanol to precipitate the polymer and the pale yellow precipitate obtained was dissolved in toluene and precipitated again into methanol. Yield of isolated polymer 0.607 g (95.1%)Mn (NMR)=7,400 (M_th=5,000) and M_n(GPC)=12,400, M_w/M_n=1.21. T_g=118.9° C.

Example 231

ATRP of Styrene Using Polydicyclopentadiene as Macroinitiator

[0505] To 0.100 g (1.35×10⁻⁵mole) polydicyclopentadiene, 5.9 mg (4.13×10⁻⁵mole) CuBr, and 0.0338 g (4.13×10⁻⁵mole) 4,4′-di(5-nonyl)-2,2′-bipyridine in a glass tube, 0.43 g (4.13×10⁵mole) styrene was added under an argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture heated at 90° C. for 19 hours. The reaction mixture was then dissolved in THF and precipitated into methanol three times. The content of styrene determined by ¹H NMR was 70%. M_n=20,300, M_w/M_n=1.37. Tg=86.4° C. and 106.9° C.

Example 232

ATRP of Methyl acrylate Using Polydicyclopentadiene as Macroinitiator

[0506] To 0.050 g (6.76×10⁻⁶mole) polydicyclopentadiene, 7.2 mg (5.02×10⁻⁵mole) CuBr, and 0.0408 g (1.04×10⁻⁵mole) 4,4′-di(5-nonyl)-2,2′-bipyridine in glass tube, 0.667 g (4.13×10⁻⁵mole) methyl acrylate and 1.0 ml toluene were added under argon atmosphere. The glass tube was sealed under vacuum and the reaction mixture was heated at 90° C. for 19 hours. The reaction mixture was then dissolved in THF and precipitated into methanol three times. The content of methylacrylate determined by ¹H NMR was 80%. M_n=25,600, M_w/M_n=1.48. Tg=11.6° C. and 107.0° C.

[0507] ABA-type Block Copolymers by Transformation of “Living” Carbocationic into “Living” Radical Polymerization

Example 233

Synthesis of Difunctional Macroinitiator by “Living” Carbocationic Polymerization of Isobutene

[0508] The difunctional macroinitiator Cl-Styrene-Polyisobutene-Styrene-Cl (Cl-St-PIB-St-Cl) was obtained by “living” cationic of isobutene (5.6 g, 0.1 mole) with the p-dicumyl methyl ether (0.166 g, 0.75×10⁻³mole)/TiCl₄(2×10⁻²mole) initiating system in the presence of 2,6-di-tert-butylpyridine (0.3×10⁻³mole) at −80° C. in methylene chloride (40 mL)/hexane (60 mL) in a Schlenk flask under a nitrogen atmosphere (dry-box). After 60 minutes of reaction, the “living” PIB was capped with an average of 3-4 units of styrene (5×10⁻³mole). The polymerization was quenched by addition of prechilled methanol. The polymer was purified by repeated dissolution-precipitation in dichloromethane/methanol and dried under vacuum. The molecular weight and polydispersity were measured by SEC, M_n=7800, M_w/M_n=1.31. The structure of the difunctional macroinitiator was confirmed by ¹H NMR spectroscopy.

Example 234

ABA Block Copolymers by ATRP of Styrene and (meth)acrylate Using as Macro-initiator Cl-St-PIB-St-Cl

[0509] The following reagents were weighed in an appropriate amount into glass tube under ambient atmosphere: CuCl (3.85×10⁻⁵mole), 4,4,′-di(5-nonyl)-2,2′-bipyridine (7.70×10⁻⁵mole), monomer (styrene 1.05×10⁻⁵mole, methyl acrylate 1.03×10⁻⁵mole, methyl methacrylate 2.08×10⁻⁵mole, Isobornyl acrylate 1.3×10⁻⁵mole), toluene (1 mL), and difunctional polyisobutene (styrene end-capped) macroinitiator (3.85×10⁻⁵mole). Two “freeze-pump-thaw” cycles were performed on the contents of each tube to insure that oxygen was removed from the polymerization solution. Each tube was sealed under vacuum and placed in an oil bath thermostated at 100° C. After 12 h, the tubes were removed from the oil bath and cooled to 0° C. in order to quench the polymerization. Afterwards, the individual tubes were broken and the contents dissolved in 7 ml of THF. Percent conversion of each monomer was measured using gas chromatography, molecular weights and polydispersities were measured using size exclusion chromatography.


Exp.	Monomer	M	M	M

1	Styrene	13370	13350	1.18
2	Methyl acrylate	11800	12200	1.41
3	Methyl methacrylate	23100	22500	1.45
4	Isobornyl acrylate	17270	18850	1.44

[0510] The GPC measurements showed that the molecular weight distributions of the triblock copolymers were monomodal and narrow. No signal attributed to starting macroinitiator was detected. The M_nwas also determined from ¹H NMR spectra by integration of the —CH₂— protons of PIB initiator, the aromatic protons from polystyrene and of the —C(O)OCH_n— from the polyacrylates and poly(methyl methacrylate) segments. All are close to the value determined by GPC. DSC measurements showed that the thermoplastic elastomers based on PIB had two distinct glass transitions for the PIB block at −71° C. and for the polystyrene block at 91° C. Similar results were obtained for triblock copolymers with poly(methyl methacrylate) (94° C.) and poly(isobornyl acrylate) (93° C.)

[0511] Thermal Properties of ST/BA Copolymers

[0512] Thermal properties of the various ST/BA copolymers were measured via DSC (DSC Plus from Rheometrics). The samples (˜10 mg) were heated from −100 to 200° C. with a rate 20° C./min. The cooling rate was 40° C./min. The second heating was analyzed and the results are reported below:


sample	type	% BA	M	Tg (° C.)

Example 188	statistical	34	34,000 (1.10)	20.91
Example 204	gradient	57	45,400 (1.59)	0.90
Example 206	gradient	24	13,000 (1.08)	−51.84
				4.49
Example 225	block	45	73,000 (1.15)	−59.99
				99.39

[0513] Functionalization of Hyperbranched Polymers

Example 235

Preparation of Hyperbranched Polymer with Azide (N

[0514] Material (0.5 g) as prepared in Example 113, was dissolved in THF (4.0 ml) under dry conditions. Tetrabutyl ammonium fluoride (1.5 ml, 1 M in THF) and trimethylsilyl azide (0.4 ml, 3 mmol) was added via syringe. The exothermic reaction was stirred for six hours. The reaction was quenched by precipitation into MeOH/H₂O (2×). After drying under vacuum at room temperature, the material was analyzed by IR spectroscopy; a peak at 2115 cm−1 had formed and was assigned to the azide group. Yield=80%. SEC of the azide functional material gave the same molecular weight as the starting material.

[0515] Crosslinked Materials from Hyperbranched Polymers

Example 236

Preparation of Crosslinked Material by Heating

[0516] 15.4 mg of polymer obtained from Example 235 was placed in a DSC pan and heated to 250° C. at 20° C./min using a Rheometrics DSC Plus. A large exotherm was observed with peak temperature, 198° C., FIG. 2. After cooling the material was removed from the pan and found to be hard and intractable. It was insoluble in THF.

Example 237

Preparation of Crosslinked Material by Heating

[0517] Polymer obtained from Example 235 was loaded for simple shear onto a Rheometrics MKIII Dynamic Mechanical Thermal Analyzer and heated to 250° C. at 10° C./min. At 200° C. the shear modulus (G′) began to increase from 300 Pa until it reached a maximum of 1,000,000 Pa at 220° C.} FIG. 3. After cooling the material was removed from the pan and found to be hard and intractable. It was insoluble in THF.

Example 238

Preparation of Crosslinked Material by irradiation

[0518] 10.0 mg of polymer obtained from Example 235 was placed on a glass slide and irradiated using a mercury lamp. After 6 h the material was found to be soft but no longer able to flow. It was insoluble in THF.

[0519] Synthesis of End Functional Polymers

[0520] Styrene

Example 239

Synthesis of End-Functionalized Polystyrene by ATRP

[0521] The following amounts of reagents were weighed into a glass tube under ambient temperature: 6.5 mg (4.54×10⁻²mmol) of CuBr, 37.1 mg (9.09×10⁻²mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, initiator (4.54×10⁻²mmol) and 0.50 mL (4.54×10⁻¹g, 4.35 mmol) of styrene. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 110° C. After 3 h the tube was broken, and the contents were dissolved in 5 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC.


Initiator Name	% Conv.	M	M

4-Methylbenzyl bromide	51	4,400	1.17
4-Cyanobenzyl bromide	48	5,500	1.10
4-Bromo-benzyl bromide	48	4,500	1.16
2-Bromopropionitrile	48	5,100	1.09
Bromoacetonitrile	48	4,500	1.10
Glycidol 2-bromoproprionate	62	6,800	1.12
tert-Butyl 2-bromoproprionate	41	4,900	1.17
Hydroxyethyl 2-	48	7,500	1.10
bromoproprionate
Vinylchloroacetate	94	5,800	1.12
Allyl chloroacetate	14	2,600	1.77
α-Bromobutyrolactone	41	4,000	1.17
2-Chloroacetamide	12	4,000	1.51

[0522] Methyl Acrylate

Example 240

Synthesis of End-Functionalized Poly(Methyl Acrylate) by ATRP

[0523] The following amounts of reagents were weighed into a glass tube under ambient temperature: 6.8 mg (4.7×10⁻²mmol) of CuBr, 39.1 mg (9.4×10⁻²mmol) 4,4′-di-(5-nonyl)-2,2′-bipyridine, initiator (1.2×10⁻¹mmol) and 0.50 mL (5.5 mmol) of methyl acrylate. Three “freeze-pump-thaw” cycles were performed on the contents of the tube to insure that oxygen was removed from the polymerization solution. The tube was sealed under vacuum and placed in an oil bath thermostated at 110° C. After 1.7 h the tube was broken, and the contents were dissolved in 5 mL of THF. Conversion of the monomer was measured using GC, and the molecular weight and polydispersity were measured by GPC.

Example 241

Preparation of Functional Poly(Methyl Acetate) Prepared by ATRP


Initiator Names	% Conv.	M	M

Allyl Bromide	89	6220	1.34
2-Bromoproprionic acid tert-butyl ester	94	3980	1.22
Hydroxyethyl 2-bromoproprionate	97	4560	1.30
α-Bromo-n-butyrolactone	83	4120	1.13
4-Cyanobenzyl bromide	93	4110	1.13
Glycidyl 2-bromoproprionate	93	4020	1.23
2-bromopropionitrile	82	3550	1.10
2-Chloroacetamide	32	7220	1.22
Vinyl chloroacetate	70	3260	1.34
4-Bromo-benzylbromide	95	4010	1.22

[0524] Carboxylic Acid Containing Initiators

Example 242

Initiators Used

[0525] BBA=2-bromobutyric acid; BIA=2-bromoisobutyric acid; TMSBB=trimethylsilyl 2-bromobutyrate; BDMSBB=tert-butyldimethylsilyl 2-bromobutyrate; BBP=tert-butyl 2-bromopropionate.

Bulk Polymerization of Styrene/N,N,N′,N′,N″-Pentamethyldiethylenetriamine/CuBr/Initiator

[0526] A dry round-bottom flask was charged with CuBr (39 mg, 0.27 mmol), the initiator (0.27 mmol), styrene (3 ml, 26.2 mmol), and a magnetic stir bar. The flask was sealed with a rubber septum and degassed by three freeze-pump-thaw cycles. The flask was immersed in an oil bath thermostated at 110° C. and N,N,N′,N′,N″-pentamethyldiethylenetriamine (56.3 ml, 0.27 mmol) was added. At various times, the samples were taken and dissolved in THF to measure conversion (GC) and molecular weight (SEC). The siloxane protected acid groups were deprotected by washing with dilute acid after polymerization.


	Time	Conversion
Initiators	(h)	(%)	M	M	M


	Time
Initiator	(h)	Conv. (%)	Mn,th	M	M


	Time
Initiator	(h)	Conv. (%)	Mn,th	M	M


	Time
Initiator	(h)	Conv. (%)	Mn,th	M	M

[0527] Transformation of End Groups

Example 243

Synthesis of pMA-Br

[0528] Solution Polymerization of Methyl Acrylate/Methyl-2-bromopropionate/CuBr: A dry round-bottomed flask was charged with ethylene carbonate (15 g, 0.17 mol), 2,2′-dipyridyl (1.6 g, 0.01 mol) and CuBr (470 mg, 3.3 mmol). The flask was sealed with a rubber septum and cycled between vacuum and nitrogen for three times to remove the oxygen. Degassed methyl acrylate (20 ml, 222 mmol) and methyl-2-bromopropionate (0.88 ml, 7.9 mmol) were added and the flask was immersed in an oil bath held by a thermostat at 90° C. After 3 hours stirring, at 90% conversion the reaction was stopped. The reaction mixture was diluted with THF, filtered over a short alumina column and the polymer was precipitated in n-hexane. Molecular weight measured by SEC was M_n=1850, M_w=2025, M_w/M_n=1.1. From the ¹H-NMR spectrum M_n=2140. The integration of the peak at 4.3 ppm which corresponds to the —CH(COOMe)—Br end group indicated that all chains are terminated with a bromine end group.

Example 244

Transformation of Bromine to Azide

[0529] A dry round-bottom flask was charged with bromo end-functionalized poly(methyl acrylate) (1 g, 0.5 mmol) and trimethylsilyl azide (0.2 ml, 1.5 mmol) under Argon. To the mixture was added a solution of TBAF (1 M THF solution, 1.5 ml, 1.5 mmol) at room temperature. After stirring for 36 h, the reaction mixture was passed through a short silica gel column and the solvent evaporated. Note: TBAF can be used in catalytic amounts (0.15 ml, 0.15 mmol) in combination with potassium fluoride (87 mg, 1.5 mmol).

Example 245

Transformation of Bromine to Azide

[0530] Bromo end-functionalized poly(methyl acrylate) (1 g, 0.5 mmol) was dissolved in DMF and sodium azide (39 mg, 0.6 mmol) was added. After stirring for 36 hours, the reaction mixture was diluted with ethyl acetate and water was added. After extraction with water for three times, the organic phase was dried with anhydrous magnesium sulfate and the solvent was evaporated. The product was characterized by FT-IR (cm⁻¹): 2113 (s), which was assigned to the azide groups. The MALDI-TOF MS spectrum is shown in FIG. 4. The theoretical mass of azide end-functionalized poly(methyl acrylate) corresponds to [87 (CH₃CH(COOMe)—)+n*86 (—CH₂CH(COOMe)—)+42 (—N₃)+23 (Na)]⁻. Theoretical and obtained mass values are comparable in an error range of +/−4. Small peaks due to the loss of N₂, N₃and N₃+CH₃during the mass spectrometry experiment were observed.

Example 246

Transformation of Azide to Iminophosphorane

[0531] To a solution of azido end-functionalized poly(methyl acrylate) (1 g, 0.5 mmol) in dry tetrahydrofuran, triphenylphosphine (157 mg, 0.6 mmol) was added. After stirring the reaction mixture at room temperature overnight, the product was purified by reprecipitation in n-hexane. Complete conversion of the azido end groups into iminophosphorane groups was observed by ¹H-NMR through comparison of the integration of the following peaks: δ=7.3 to 7.7 ppm (3 phenyl groups) and δ=1.15 ppm (CH₃of the initiating group). In the MALDI-TOFMS spectrum, shown in FIG. 5, two series of peaks are observed. The major and minor peaks correspond to iminophosphorane end-functionalized poly(methyl acrylate) ionized respectively with H⁻ and Na⁺. The masses observed are thus within an error range of +/−4 [87 (CH₃CH(COOMe)—)+n*86 (—CH₂CH(COOMe)—)+276 (—N=PPh₃)+1 or 23 (H or Na)]⁺.

Example 247

Transformation of Iminophosphorane to Primary Amines

[0532] To a solution of iminophosphorane end substituted poly(methyl acrylate) (1 g, 0.5 mmol) in tetrahydrofuran, water (90 l, 5 mmol) was added. The reaction mixture was stirred for 48 h at room temperature and the product was purified by reprecipitation in n-hexanes. The MALDI-TOFMS spectrum, shown in FIG. 6, represents the amino terminated poly(methyl acrylate) with theoretical mass [87 (CH₃CH(COOMe)—)+n*86 (—CH₂CH(COOMe)−)+(−NH₂)+23 (Na)]⁻. Peaks of lower intensity are caused by the loss of a methoxygroup and the least intense peaks which are observed between the two others are due to the loss of the amino group.

Example 248

Transformation of Halogen to secondary Amines

[0533] Poly(methyl acrylate) (1 g, 0.5 mmol) was dissolved in DMSO and n-butylamine (365 mg, 5 mmol) was added. After stirring for 35 hours at room temperature, the product was extracted in ethylacetate. Characterization was done with electrospray MS, FIG. 7. Two series of peaks were observed. The mass of the major peaks correspond within an error range of +/−0.5 to the mass of the parent product, namely mass (87 (CH₃CH(COOMe)—)+n*86 (—CH₂CH(COOMe)—)+72 (—NH—(CH₂)₃—CH₃) +1 (H)]⁻. The minor series of peaks corresponds to the doubly ionized species.

Example 249

Transformation of Halogen to Alcohol

[0534] To poly(methyl acrylate)-Br (1 g, 0.5 mmol), dissolved in DMSO, butanolamine (0.47 ml, 5 mmol) was added. After stirring for 30 hours at room temperature, the product was analyzed by electrospray MS, FIG. 8. The peaks in the spectrum correspond with the to the mass of the parent product, namely mass [87 (CH₃CH(COOMe)—)+n*86 (—CH₂CH(COOMe)—)+84 (—NH—(CH₂)₄—OH)+1 (H)+23 (Na)]⁺.

Example 250

Transformation to an Ester

[0535] Poly(methyl acrylate) (1 g, 0.5 mmol) was dissolved in DMSO and silver acetate (125 mg, 0.75 mmol) and sodium acetate (410 mg, 5 mmol) were added. After stirring for 36 hours at room temperature, the product was extracted in ethyl acetate using 1% HNO₃-solution as water phase. The product was analyzed by ¹H-NMR: the CH-peak assignable to the end group was completely shifted from 4.4 ppm (CH-Br) to 5.0 ppm (CH-OAc).

[0536] Multi Functional Initiators 1,2-bis(bromopropionyloxy)ethane)

Example 251

Synthesis of 1,2-bis(bromopropionyloxy)ethane

[0537] A 500 ml schlenk flask containing a ¾ inch stir bar was flame dried under argon and charged with 10 ml (0.18 mol) of ethylene glycol, 28 ml (0.20 mol) of triethylamine and 50 ml of diethyl ether. The flask was fitted with a reflux condenser and purged constantly with argon. The apparatus was submerged into an ice/water bath to maintain a 0° C. reaction temperature. Dropwise addition of 47 ml (0.45 mol) of bromopropionyl bromide to the reaction solution proceeded. At completion of the reaction, the reaction mixture was filtered to remove insoluble salts. The organic product was separated from byproducts and unreacted starting materials by three 50 ml extractions from an aqueous saturated sodium bicarbonate solution followed by three 50 ml extractions from deionized water. The organic liquid was dried over magnesium sulfate and filtered. The solvent was removed by evaporation. Final purification of the product was achieved by vacuum distillation at 82-86° C., 2 mm Hg. ¹H NMR (CDCl₃): δ=4.40 (s, 4H), 4.35 (q, 1H), 1.81 (d, 3H). IR (polyethylene film): 3500, 3000, 2950, 2900, 1700, 1460, 1400, 1350, 1290-1230, 1170, 1080 cm⁻¹.

Example 252

Bulk Polymerization of n-Butyl Acrylate (Initiator=1,2- is (bromopropionyloxy)ethane)

[0538] A dry round-bottomed flask was charged with CuBr (50.8 mg; 0.349 mmol) and 2,2′-bipyridyl (163.5 mg; 1.05 mmol). The flask was sealed with a rubber septum and was cycled between vacuum and argon three times to remove the oxygen. Degassed n-butyl acrylate (28.6 ml; 199.5 mmol) was added using degassed syringes and stainless steel needles. The 1,2-bis(bromopropionyloxy)ethane (1.0 ml; 5 mmol) was added and the flask was immersed in an oil bath held by a thermostat at 80° C. After stirring overnight, the conversion was 95%, and the produced poly(n-butyl acrylate) had M_n=5070 (Mn, th=5,100) and M_w/M_n=1.28.

[0539] Hexakis(4-(2-methylbromopropionyloxy)phenoxy)cyclotriphosphazene

Example 253

Synthesis of Hexakis(4-(2-bromopropionyloxymethyl)phenoxy)cyclo-triphosphazene

[0540] Hexakis(4-hydroxymethylphenoxy)cyclotriphosphazene was prepared according to the method of Chang et al. (Chang, J. Y., Ji, H. J.; Han, M. J.; Rhee, S. B.; Cheong, S.; Yoon, M. Macromolecules1994, 27, 1376.) Hexakis(4-hydroxymethylphenoxy)cyclotriphosphazene (3.20 g, 3.66×10⁻³mol) was placed into a 250 ml three neck flask containing a ¾ inch stir bar. The flask, flushed continuously with argon, was fitted with a 125 ml addition funnel and reflux condenser. THF (125 ml) and triethylamine (3.41 g, 3.37×10⁻²mol) were then transferred to the flask. The solution was cooled to 0° C. with an ice/water bath. The addition funnel was charged with 2-bromopropionyl bromide (7.11 g, 3.29×10⁻²mol) and THF (20 ml). This solution was added dropwise to the cyclotriphosphazene solution at a rate of 1 drop every 3 seconds. When addition of the bromopropionyl bromide solution was complete, the reaction was allowed to warm to room temperature overnight. The mixture was transferred to a 1 L separatory funnel. Unreacted acid and soluble salts were separated from the product by three 250 ml extractions into an aqueous saturated sodium bicarbonate solution followed by another 250 ml extraction into deionized water. The organic phase was dried over magnesium sulfate and the solvent removed by evaporation. The product orange oil was isolated in 95% yield. ¹H NMR (CDCl₃): δ=7.2 (d, 2H), 6.9 (d, 2H), 5.2 (q, 2H), 4.4 (q, 1H),1.8 (d, 3H).

Example 254

Polymerization of Methyl Acrylate from Hexakis(4-bromomethylphenoxy) cyclotriphosphazene

[0541] To a 50 ml 3-neck flask fitted with an argon adapter, reflux condenser and glass stopper was added 13 mg (1.01×10⁻⁵mole) hexakis(4-bromomethylphenoxy)cyclotriphosphazene. Into a 25 ml round bottom 1-neck flask was added 17 mg (1.20×10⁻⁴mole) copper bromide and 99 mg (2.42×10⁻⁴mole) di-4,4′-(5-nonyl)-2,2′-bipyridyl. The oxygen was removed from both flasks by a 1 mm Hg vacuum at 25° C. for 15 minutes after which argon was admitted to each vessel. The 3-neck and 1-neck flasks were charged with 5.74 g (6.66×10⁻²mole) and 3.82 g (4.44×10⁻²mole) respectively of methyl acrylate degassed by an argon bubble through a stainless steel needle at 25° C. The two mixtures were stirred under an argon atmosphere at 25° C. until homogeneous solutions were observed. The solution in the 1-neck flask was then transferred to the 3-neck flask with a stainless steel needle and degassed syringe. The flask was then placed into a 90° C. oil bath. Kinetics samples were removed from the reaction through the argon adapter with a stainless steel needle and degassed syringe.


	Time	Conversion
Sample	(h)	(%)	M	M	M

Example 255

Polymerization of Styrene from Hexakis(4-bromomethylphenoxy)-cyclotriphosphazene

[0542] To a 25 ml Schlenk flask was added 88 mg (7.06×10⁻⁵mole) of hexakis(4-bromo-methylphenoxy)cyclotriphosphazene, 20 mg (1.42×10⁻⁴mole) copper bromide and 116 mg (2.84×10⁻⁴mole) di-4,4′-(5-nonyl)-2,2′-bipyridyl. The flask was covered with a rubber septum and the solids degassed by a 25° C. vacuum (1 mm Hg) for 15 minutes. The flask was then filled with argon and 4.24 g (4.06×10⁻²mole) styrene and 6.93 g (4.07×10⁻²mole) diphenyl ether (both degassed separately by a 25° C. argon bubble for 15 minutes) were added via degassed syringes and stainless steel needles. The mixture was stirred at 25° C. for 30-40 minutes at which time a homogeneous maroon solution formed. The flask was then placed into a 105° C. oil bath under a positive pressure of argon. Kinetics samples were removed through stainless steel needles into degassed syringes.


	Time	Conversion
Sample	(h)	(%)	M	M	M

Example 256

Polymerization of Methyl Acrylate from Hexakis(4-(2-bromopropionyloxymethyl)phenoxy)cyclotriphosphazene

[0543] To a 50 ml 3-neck flask fitted with an argon adapter, reflux condenser and glass stopper was added 112 mg (6.64×10⁻⁵mole) hexakis(4-(2-bromopropionyloxymethyl)phenoxy)cyclotriphosphazene.

[0544] The oxygen was removed from the vessel by a 1 mm Hg vacuum at 25° C. for 20 minutes after which argon was admitted to the vessel. Into a 25 ml round bottom 1-neck flask was added 19 mg (1.32×10⁻⁴mole) copper bromide, 108 mg (2.65×10⁻⁴mole) di-4,4′-(5-nonyl)-2,2′-bipyridyl and 20 g (0.23 mole) of methyl acrylate. The flask was covered with a rubber septum and the contents degassed by an argon bubble through a stainless steel needle at 25° C. The copper bromide/di-4,4′-(5-nonyl)-2,2′-bipyridyl/methyl acrylate was stirred under argon at 25° C. until a homogeneous solution was obtained. This solution was then transferred to the 3-neck flask with a stainless steel needle and degassed syringe. The flask was then placed into a 90° C. oil bath. Kinetics samples were removed from the reaction through the argon adapter with a stainless steel needle and degassed syringe.


	Time	Conversion
Sample	(h)	(%)	M	M	M

Example 257

Bulk Polymerization of n-Butyl Acrylate (Initiator=hexakis(4-(2-methylbromopropionyloxy)phenoxy)cyclotriphosphazene)

[0545] A dry round-bottomed schlenk flask was charged with CuBr (15.0 mg, 0.10 mmol) and 4,4′-di(5-nonyl)-2,2′-bipyridine (85.4 mg, 0.21 mmol). The flask was sealed with a rubber septum and held under vacuum for 20 minutes to remove oxygen. Degassed n-butyl acrylate (23.3 ml, 0.16 mol) was then added to the flask under an argon atmosphere using degassed syringes and stainless steel needles. The homogeneous solution was infused with 0.20 ml of a 0.17 M hexakis(4-(2-methylbromopropionyloxy)phenoxy)cyclotriphosphazene (3.5×10⁻⁵mol) solution in benzene. The solution was degassed by sparging with argon for 20 minutes. The septum was replaced with a glass stopper and the flask immersed in an oil bath held by a thermostat at 90° C. At timed intervals, the glass stopper was substituted for a rubber septum and two samples were withdrawn from the flask using a degassed syringe. One sample was added to deuterated chloroform for conversion measurements by NMR while the other was dissolved in THF for molecular weight determination by SEC.


	Time	Conversion
Sample	(h)	(%)	Mn,th.	Mn,SEC	Mw/Mn

[0546] Inorganic/Organic Polymers

[0547] Siloxane Cube End Groups

Example 258

Preparation of Siloxane Cube Initiator

[0548] 0.265 g (1.1×10⁻³mol) of allyl-2-bromopropionate was dissolved in 10 ml dry THF and mixed in a 50 ml two necked round bottom flask equipped with a septum and a reflux condenser under an argon atmosphere. 291 (2.77×10⁻⁶mol) of Karstedt catalyst in a xylene solution was added. 1 g (1.1×10⁻⁶mol) 1-hydrido-3,5,7,9,11,13,15-heptacyclopentylpentacyclo[9.5.1.1^3,9.1^5,15.1^7,13]octasiloxane in 2 ml of try THF was added slowly to the mixture. The mixture was then heated under reflux for 24 h. The THF was evaporated.

Example 259

Polymerization Using Siloxane Cube Initiator

[0549] 72 mg (5×10⁻⁴mol) CuBr, 408 mg (1×10⁻³mol) 4,4′-di-t-butyl-2,2′-dipyridine and 5.0 g (0.048 mol) styrene were mixed in a 10 ml round bottom flask under an argon atmosphere. The solution was degassed by freeze-pump-thaw cycles three times. The solution was heated at 90° C. for 2 min and then 0.554 g (5×10⁻⁴mol) modified silsesquioxane were added. The flask was placed in an oil bath at 90° C.

[0550] Polysiloxane Copolymers

Example 260

Preparation of Polysiloxane Macroinitiator

[0551] 3.41 g (1.65×10⁻²mol) allyl-2-bromopropionate solved in 25 ml dry THF were mixed in a 50 ml two necked round bottom flask equipped with a septum and a reflux condenser under an argon atmosphere with 29 l (2.77×10⁻⁶mol) Karstedt catalysator in xylene solution. 0.991 g (4.12×10⁻³mol) 2,4,6,8-tetramethylcyclosiloxane in 5 ml try THF were added slowly to the mixture. The mixture was heated under reflux for 18 h. The THF was evaporated.

Example 261

Polymerization of Styrene Using Polysiloxane Macroinitiator

[0552] 72 mg (5×10⁻⁴mol) CuBr, 408 mg (1×10⁻³mol) 4,4′-di-t-butyl-2,2′-dipyridine and 5.0 g (0.048 mol) styrene were mixed in a 10 ml round bottom flask under an argon atmosphere. The solution was degassed by freeze-pump-thaw cycles three times. The solution was heated at 90° C. for 2 min and then 0.588 g (5×10⁻⁴mol) of macroinitiator, Example 261, were added. The flask was placed in an oil bath at 90° C.

Example 262

Poly(dimethylsiloxane) Macromonomers

[0553] In a nitrogen filled dry box a 25 ml round-bottom flask was charged with 4.75 g (2.14×10⁻²mole) hexamethylcyclotrisiloxane and 3.2 ml THF. To this was added 0.99 ml (1.58×10⁻³mole) n-butyllithium (1.6 M solution in hexanes) at 25° C. The reaction was stirred for 35 minutes at which time 0.40 ml (1.74×10⁻³mole) 4-(chlorodimethylsilylethyl)styrene (m,p-isomeric mixture) was injected into the flask producing a white precipitate within 60 seconds. The flask was removed from the glovebox and the solvent evaporated. The flask was charged with 20 ml ether and precipitated into 300 mls methanol producing a stable suspension. The volume was reduced to 60 mls where the suspension settled to a separate phase below the methanol. The lower phase was separated from the methanol and dried at 60° C. in a vacuum oven overnight. Yield=35%. ¹H NMR (CDCl₃): δ=6.9-7.4 (m, 4H), 6.6-6.8 (m, 1H), 5.6-5.9 (m, 1H), 5.2-5.4 (m, 1H), 2.6-2.8 (m), 1.3-1.5 (m), 1.2-1.3 (m), 0.8-1.0 (m), 0.6 (t, 3H), 0.1 (s, 6H). M_n(SEC)=1540, M_w/M_n=1.30; M_n(¹H NMR)=4560.

Example 263

Poly(dimethylsiloxane) Macroinitiators

[0554] In a nitrogen filled dry box a 10 ml round bottom flask was charged with 0.94 g (4.23×10⁻³mole) hexamethylcyclotrisiloxane and 0.6 ml THF. To this was added 0.20 ml (3.20×10⁻⁴mole) n-butyllithium (1.6 M solution in hexanes) at 25° C. The reaction was stirred for 46 minutes at which time 0.23 ml (9.30×10⁻⁴mole) ((chloromethyl)phenylethyl)dimethylchlorosilane (m,p-isomeric mixture) was injected into the flask producing a white precipitate within 10 seconds. The flask was removed from the glovebox and diluted to 8 mls with THF producing a homogeneous solution. The solution was precipitated into 150 mls hexane and the mixture filtered through a 0.2 μm syringe filter. The solvent was removed from the filtrate by rotary evaporation and the remaining clear, colorless liquid dried at 60° C. in a vacuum oven overnight. Yield=74%. ¹H NMR (CDCl₃): δ=7.1-7.3(m), 6.2 (m), 5.7 (m), 4.6 (m, 2H), 2.7 (m), 2.2 (m), 1.3 (m), 0.9 (m), 0.6 (t, 3H), 0.1 (s, 6H). M_n(SEC)=1990, M_w/M_n=1.20; M_n(¹H NMR)=1770. The initiator in the above experiment can also be a mono- or multifunctional alkoxide or silanolate. For example, reaction of dilithio salt of bisphenol A with hexamethyl-cyclotrisiloxane in THF or a THF/toluene mixture followed by termination with ((chloromethyl)phenylethyl)dimethylchlorosilane and an analogous work up could yield a difunctional PDMS initiator.

Example 264

Poly(dimethylsiloxane) Polymeric Brushes

[0555] To a 5 ml round bottom flask was added 1.0 g (4.14×10⁻³mole) styrene terminal poly(dimethylsiloxane) macromonomer, 0.60 g (3.36×10⁻⁵mole) benzyl chloride terminal (poly(dimethylsiloxane) macroinitiator, 3.3 mg (3.33×10⁻⁵mole) and 28 mg (6.83×10⁻⁵mole) di-4,4Õ-(5-nonyl-2,2Õ-bipyridyl. The flask was covered with a rubber septum and degassed under a 1 mm Hg vacuum. for 15 min. at 25° C. the flask was filled with argon and placed into a 130° C. oil bath. The reaction was run for 43.5 hours The reaction displayed an increased viscosity at that time. SEC (vs. linear polystyrene standards) was bimodal indicating that some of the macromonomer was not totally consumed: M_n(M_w/M_n) 12,400 (1/0.35), 1882 (1.19). Conversion of macromonomer to polymer was 78% as determined by the relative heights of the high and low molecular weight polymer peaks on the SEC chromatogram.

[0556] Polyphosphazene Copolymers

Example 265

[0557] Poly(dichlorophosphazene) (prepared by either ring opening polymerization of hexachlorocyclotriphosphazene or cationic polymerization of trichlorotrimethylsilylphosphoranimine) is substituted at phosphorous by reaction with glycidyl-2-bromopropionate (or glycidyl-2-bromoisobutyrate) in THF. Polymerization of styrenes, acrylates, and methacrylates in the presence of 1% (mole relative to monomer) copper bromide, 2% (mole relative to monomer) di-4,4′-(5-nonyl)-2,2′-bipyridyl (or 1% (mole relative to monomer) N,N ,N′,N′,N″-pentamethyldiethylenetriamine) in bulk or solution (dimethoxybenzene or diphenyl ether) at 80-110° C. under conditions where the reaction is degassed by argon as bubble purges through a stainless steel needle in a flask covered with a rubber septum affords the desired graft copolymers. If substitution of poly(dichlorophosphazene) is quantitatively achieved with glycidyl-2-bromopropionate (or glycidyl-2-bromoisobutyrate) followed by polymerization a polymeric brush results. If poly(dichlorophosphazene) is first substituted with a non-initiating moiety such as trifluoroethoxy group followed by complete reaction with glycidyl-2-bromopropionate (or glycidyl-2-bromoisobutyrate), polymerization from the initiating site will result in a graft copolymer with grafts randomly distributed along the polyphosphazene backbone.

[0558] Glycidyl-2-bromopropionate (or glycidyl-2-bromoisobutyrate) is prepared by reaction of glycidol with 1.2 mole equivalents of 2-bromopropionyl bromide (or 2-bromoisobutyryl bromide) and 1.2 mole equivalents of triethylamine (or pyridine) in THF at 0° C. The product is isolated by extraction of the reaction three times from a saturated sodium bicarbonate/ether mixture followed by extraction from deionized water. After removal of solvent, the product is purified by distillation or column chromatography.

[0559] Modification of Surfaces

Example 266

Trialkoxysilane Method

[0560] The silica particles were activated by heating in a vacuum at 200° C. for 48 h. After this treatment they were stored under an dry inert gas atmosphere. 5 g activated silica was mixed with 80 ml dry toluene in a 250 ml Schlenk flask equipped with a reflux condenser under an argon atmosphere. 1 g (3.63×10⁻³mol) ((chloromethyl)-phenylethyl)-trimethoxysilane was added to the mixture and it was stirred for 48 h under reflux. The toluene was evaporated and the silica was dried at 50° C. in vacuo for 24 h. The product was extracted with methanol in a Soxlett apparatus during 24 h. The product was dried at 50° C. in vacuo for 24 h.

Example 267

Chlorosilane Method

[0561] Silica particles were activated by heating in a vacuum at 200 C. for 48 h. After this treatment they were stored under an dry inert gas atmosphere. 5 g activated silica was mixed with 80 ml dry toluene in a 250 ml three necked round bottom flask flask equipped with a reflux condenser and a dropping funnel under an argon atmosphere. 1 g (4.04×10⁻³mol) ((chloromethyl)phenylethyl)dimethylchlorsilane solved in 10 ml dry toluene was added slowly to the mixture and it was stirred for 24 h under reflux. The toluene was evaporated and the silica. was dried at 50° C. in vacuo for 24 h. The product was extracted with methanol in a Soxlett apparatus during 24 h. The product was dried at 50° C. in vacuo for 24 h.

Example 268

Catalyst Support

[0562] Silica particles were activated by heating in a vacuum at 200° C. for 48 h. After this treatment they have to be stored under an dry inert gas atmosphere. 5 g activated silica was mixed with 80 ml dry toluene in a 250 ml Schlenk flask equipped with a reflux condenser under an argon atmosphere. 1 g (3.76×10⁻³mol) N′-[3-(trimethoxysilyl)-propyl]diethylenetriamine was added to the mixture and it was stirred for 48 h under reflux. The toluene was evaporated and the silica was dried at 50 C. in vacuo for 24 h. The product was extracted with methanol in a Soxlett apparatus during 24 h. The product was dried at 50° C. in vacuo for 24 h. Loading of the surface analyzed with thermogravimetric analysis: 0.59 mmol ligand per gram particles.

Example 269

Polymerization of Styrene Using Silica Supported Catalyst

[0563] 7.2 mg (5×10⁻⁵mol) CuBr, 340 mg modified silica and 5.0 g (0.048 mol) styrene were mixed in a 10 ml round bottom flask under an argon atmosphere. The solution was degassed by freeze-pump-thaw cycles three times. The solution was heated at 90° C. for 2 min and 9.3 mg (5×10⁻⁵mol) 1-bromoethylbenzens were added. The flask was placed in an oil bath at 90 C. The reaction kinetics were followed by GC and the evolution of molecular weight by SEC.


Time (min)	Conversion (%)	M	M

[0564] Formation of Macroinitiators by Radical Polymerization

Example 270

Synthesis of 2,2′Azobis [2-methyl-N-(2-(2-bromoisobutyryl)-ethyl)propionamide]=(AMBEP)

[0565] Under argon, 2 bromoisobutyryl bromide (5.63 ml, 43.4mmol) was added dropwise to a stirring mixture of 2,2′-Azobis [2-methyl-N-(2-hydroxyethyl)-propionamide] (5.00g, 17.3mmol) and triethylamine (6.02 ml, 43.4 mmol) in 150 ml CHCl₃. The reaction was cooled in an ice bath. After the complete addition of the acid bromide, 1 h, the reaction was stirred at r.t. for 3 h. The reaction mixture was washed with water (150 ml, 3×), then dried over MgSO₄. Evaporation of CHCl₃gave a yellowish solid. This solid was recrystallized with ethyl acetate. Yield 3.35g (44.1%)

Example 271

Preparation of Polystyrene Macroinitiator (V-96-2)

[0566] The homopolymerization of styrene was performed in a sealed tube. Typical copolymerization was carried out as follows: To a glass tube, 76.4 mg (1.74×10⁻⁴mole) AMBEP, was weighed under ambient atmosphere. 1.0 ml (1.74×10⁻²mole) deaerated styrene was added using syringe under argon atmosphere. After three freeze-pump-thaw cycle, the glass tube was sealed under vacuum and the reaction mixture was heated at 90° C. for 5 hours. The reaction mixture was dissolved in THF and then precipitated in methanol. M_n(SEC)=79,000 and M_w/M_n(SEC)=2.05

Example 272

Block Copolymerization Using Polystyrene Macroinitiator with Other Monomers

[0567] The copolymerization was performed in a sealed tube. To a glass tube, 0.0500 g (6.25×10⁻⁷mole) prepared polystyrene macroinitiator (V-96-2), 0.0200 g (6.97×10⁻⁵mole) CuBr and 0.1140 g (1.39×10⁻⁴mole) dNbipy were weighed under ambient atmosphere. 1.0 ml (1.74×10−2 mole) deaerated styrene, butyl acrylate, methyl acrylate, or methyl methacrylate was added using syringe under argon atmosphere. After three freeze-pump-thaw cycles, the glass tube was sealed under vacuum and the reaction mixture was heated at 90° C. for 12 hours. The reaction mixture was dissolved in THF and then precipitated in methanol.


Monomer	Reaction Time (h)	M	M

[0568] Temp=90° C., Monomer=1 ml, [CuBr]_o=[dNbipy]_o/2=6.97×10⁻²M, [polystyrene]_o=6.25×10⁻⁴M,

Example 273

Synthesis of Difunctional Initiator 2,2′-Azobis[2-methyl-N-(2-(4-chloromethyl)benzolyoxy)-ethyl)propinamide] (AMCBP)

[0569] Under argon, 4-chloromethyl chloride (4.95 g, 26.9 mmol in 5 ml CHCl₃.) was added dropwise to a stirring mixture (it was not totally soluble initially) of 2,2′-Azobis [2-methyl-N-(2-hydroxyethyl)-propionamide (3.10 g, 10.8 mmol) and triethylamine (3.7 ml, 26.7 mmol) in 150 ml CHCl₃. The reaction was cooled in an ice bath. After the complete addition of the acid chloride, 1 h, the reaction was stirred at RT for 3 h. The reaction mixture was washed with water (150 ml, 3×), then dried over MgSO₄. Evaporation of CHCl₃gave yellowish solid. This solid was fresh filtered using silica gel and was recrystalized in ethyl acetate. Yield: 0.5 g (11%)

Example 274

Preparation of Poly(vinyl acetate) Macroinitiator

[0570] Homopolymerization of vinyl acetate was performed in a sealed tube. To a glass tube, 0.118 g (2.71×10⁻⁴mole) AMCBP, was weighed under ambient atmosphere. 5.0 ml (1.74×10⁻²mole) deaerated vinyl acetate and 5.0 ml benzene were added using syringe under argon atmosphere. After three freeze-pump-thaw cycle, the glass tube was sealed under vacuum and the reaction mixture was heated at 90° C. for 5 hours. The reaction mixture was dissolved in THF and then purified using dialysis.

Example 275

Poly(dimethylsiloxane) Polymeric Brushes

[0571] To a 5 ml round bottom flask was added 1.0 g (4.14×10⁻³mole) styrene terminal poly(dimethylsiloxane) macromonomer (M_n=1540, M_w/M_n=1.3), 0.60 g (3.36×10⁻⁵mole) benzyl chloride terminal poly(dimethylsiloxane) macroinitiator(M_n=1770, M_w/M_n=1.2), 3.3 mg (3.33×10⁻⁵mole) and 28 mg (6.83×10⁻⁵mole) di-4,4′-(5-nonyl)-2,2′-bipyridyl. The flask was covered with a rubber septum and degassed under a 1 mm Hg vacuum for 15 min. at 25° C. The flask was filled with argon and placed into a 130° C. oil bath. The reaction was run for 43.5 hours. The reaction showed increased viscosity at that time. SEC (vs. linear polystyrene standards): M_n(M_w/M_n) 12,400 (1.35), 1880 (1.19) (Residual macromonomer/macroinitiator). Conversion of macromonomer to polymer was 78% as determined by the relative heights of the high and low molecular weight polymer peaks on the SEC chromatogram.

[0572] Reverse ATRP of Styrene w/BPO

Example 276

[0573] Bulk Polymerization of Styrene using BPO/Cu(I)Br/dNbpy: copper (1) bromide (6.5 mg), 4,4′-di(5-nonyl)-2,2˜-bipyridine (37.1 mg), styrene (0.5 ml) and BPO (5.5 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and placed in an oil bath thermostatted at 110° C. The tube was removed from the oil bath after 1 h and opened and the contents dissolved in THF. The conversion was determined by gas chromatography (conversion=0.43) and molecular weight by SEC (M_n=11,200, M_w/M_n=1.22)

[0574] Use of Linear Amines with Cu(O)

Example 277

[0575] Bulk Polymerization of styrene using Cu(O)/Cu(I)Br/PMEDA: copper(0) (1.2 mg), copper(I) bromide (5.2 mg), PMEDA (7.6 ul), styrene (2.0 ml) and I-phenylethyl bromide (24.8 ml) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and placed in an oil bath thermostatted at 110° C. The tube was removed from the oil bath after 2.25 h and opened and the contents dissolved in THF. The conversion was determined by gas chromatography (conversion=0.67) and molecular weight by SEC (M_n=5,450, M_w/M_n=1.10)

Example 278

[0576] Bulk Polymerization of MA using Cu(O)/Cu(I)Br/PMEDA: copper(0) (0.9 mg), copper(I) bromide (4.1 mg), PMEDA (6.0 ul), MA (3.0 ml) and ethyl 2-bromopropinonate (18.6 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and placed in an oil bath thermostatted at 90° C. The tube was removed from the oil bath after 1 h and opened and the contents dissolved in THF. The conversion was determined by gas chromatography (conversion=0.78) and molecular weight by SEC (M_n=12,500, M_w/M_n=1.14)

Example 279

[0577] Bulk Polymerization of MMA using Cu(O)/CuBr/PMEDA: copper(0) (0.9 mg), copper(I) bromide (4.0 mg), PMEDA (6.0 ul), MMA (3.0 ml), anisol (3.0 ml) and p-toluene sulfonyl chloride (26.7 mg) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then seated under vacuum and placed in an oil bath thermostatted at 90° C. The tube was removed from the oil bath after 3.5 h and opened and the contents dissolved in THF. The conversion was determined by gas chromatography (conversion=0.58) and molecular weight by SEC (M_n=12,900, M_w/M_n=1.23)

Example 280

Preparation of star polymers Using DVB

[0578] Copper(1) bromide (1 1.2 mg), PMEDA (16.2 ul), polystyrene-Br macroinitiator (M_n=2,560, M_w/M_n=1.20, 200 mg), anisol (1.0 ml) and divinyl benzene (120 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and placed in an oil bath thermostatted at 90° C. The tube was removed from the oil bath after 5 h and opened and the contents dissolved in THF. Molecular weight of final polymer was determined by SEC against linear styrene standards (M_n=15,200, M_w/M_n=1.80)

Example 281

Model Study of Bromoacetonitrile

[0579] A stock solution of Cu(I)Br/2dNbpy in toluene was prepared in advance, the concentration of which was 8×10⁻³M. In a dry box, 1.9 ml of the stock solution was transferred with a syringe to a side-armed glass tube equipped with a stir bar and a UV probe, then diluted with 2.9 ml of degassed toluene. The glass tube was taken out of the dry box thereafter and protected with a nitrogen flow. A certain amount of degassed bromoacetonitrile (BAN) was introduced to the glass tube through the side arm. At the same moment, UV measurement of the copper (I)/(II) complexes was begun to monitor the generation of Cu(III)Br, in the system. The concentration of Cu(H)Br₂was calculated based on its absorbance at 750 nm. The reaction conditions and the results are summarized in the following table. The conversion refers to the conversion of Cu(I)Br to Cu(II)Br₂.


Temp. (° C.)	[CuBr]	[BAN]	time (sec)	Conv. (%)

20	3 × 10	0.6	35	33
20	3 × 10	9.6 × 10	30	30
			3900	33
0	3 × 10	9.6 × 10	28	30
			10800	33
−78	3 × 10	9.6 × 10	120	13
			900	50
			3600	100

Example 282

Synthesis of the Macroinitiator Poly(2-(2-isobutyryloxy)ethyl acrylate

[0580] In a 5 mL round bottomed flask, 0.0113 g(5.9×10⁻⁵mol), and 3.0 mL(0.0148 mol) trimethylsilyl protected 2-hydroxyethyl methacrylate were combined and the solution sparged with argon for 30 minutes. In a 5 mL round bottomed flask, 0.0086 g(6.0×10⁻⁵mol) CuBr and 0.0490 g(12.0×10⁻⁵mol) dNbpy were combined and the flask was degassed by vacuum followed by argon backfill three times. The monomer solution was then cannula transferred in to the round bottom flask while stirring. The solution turned green immediately and then returned to a red color within 5 minutes. The flask was placed in an 80° C. oil bath for 23 hours. A small samples was removed at that time for analysis by SEC and ¹H NMR. M_n(SEC)=51,700, M_w/M_n=1.17 No peaks corresponding to the resonance of vinyl protons were visible by ¹H NMR. The entire solution was immediately diluted with 15 mL dry THF. A dry 100 mL round bottom was charged with 2 g(0.035 mol) KF, 15 mL dry THF, 4.3 mL(0.035 mol) 2-bromoisobutyryl bromide, and 0.09 mL of a 75 wt % solution of TBAF in water (2.6×10⁻⁴mol TBAF). The polymer solution was transferred into a round bottomed flask containing the mixture and stirred over night. Upon addition of the polymer, the solution began to bubble. To ensure transesterification of all trimethylsilyl groups, 1.0 mL N(Et)₃was added and the solution was stirred for an additional two hours. The sample was precipitated into water/methanol 50/50, redissolved in THF, precipitated into hexanes three times, passed over neutral alumina and reprecipitated into hexanes. M_n(SEC)=51,800, M_w/M_n=1.16 Yield was 64%.

Example 283

Synthesis of Bottle Brush Polymer (Styrene grafts)

[0581] A 5 mL pear shaped flask was charged with 0.0052 g(0.036 mmol) CuBr, 0.0294 g(0.072 mmol dNbpy, 0.0006 g(2.7×10⁻⁶mol) CuBr₂and 0.124 g(0.9 mmol) dimethoxybenzene and degassed by vacuum followed by argon backfill three times. A 5 mL round bottomed flask was charged with 0.025 g(0.09 mmol) poly(2-(2-bromoisobutyryloxy)ethyl acrylate) (Mn(SEC)=55,500, M_w/M_n=1.3) and similarly degassed. Styrene (2.05 mL, 18 mmol) which had been sparged with argon for an hour was added via argon washed syringe to the pear shaped flask and the red/brown solution stirred for 30 minutes to ensure dissolution of all solids. The solution was then transferred via cannula into the round bottom flask and the flask was placed in an 80° C. oil bath for three hours. The polymer was then precipitated into methanol twice (once from THF) and a white powder was obtained. Small samples removed before cannula transfer and after three hours at 80° C. indicated 13% conversion by GC. M_n(SEC)=237,000, M_w/M_n=1.31.

[0582] Effect of Salt

Example 284

Bulk Polymerization of Styrene/1-Phenylethyl Bromide/Cu(I)Br

[0583] A dry long glass-tube was charged with CuBr (13 mg, 0.09 mmol), 4,4′-di(5-nonyl)-2,2′-bipyridine (74.6 mg, 0.18 mmol), tetrahexylammonium bromide (Hex₄NBr39.5 mg, 0.09 mmol), 1-phenylethyl bromide (12.4 μl, 0.09 mmol), styrene (1 ml, 8.7 mmol), and a magnetic stir bar. The glass tube was degassed by three freeze-pump-thaw cycles and was then sealed by flame. The glass tube was immersed in an oil bath thermostated at 10° C. After a certain time, the glass tube was taken out and broken.

[0584] The sample was dissolved in THF to measure conversion (GC) and molecular weight (SEC).


Time	Conv.	M	M	M

Example 285

Synthesis of Poly((styrene-co-acrylonitrile)-b-butyl acrylate-b-(styrene-co-acrylonitrile))

[0585] To a 10 ml round bottom flask, 0.2200 g (6.88×10⁻⁶mole) prepared poly(butyl acrylate) difunctional macroinitiator, 0.0059 g (4.14×10⁻⁵mole) Cu(I)Br and 0.0338 g (8.27×10⁻⁵mole) dNbpy were weighed under ambient atmosphere. 1.50 ml (1.31×10⁻²mole) deaerated styrene and 0.5 ml (7.60×10⁻³mole) deaerated acrylonitrile were added to the round bottom flask using syringe under argon atmosphere. The reaction mixture was passed over neutral alumina and the solvent was evaporated under vacuum. MP(SEC) increased to 40.2K from 29.6K (poly(butyl acrylate) macroinitiator). 19.2 mol-% of styrene and 11.2 mol-% of acrylonitrile were incorporated in copolymer. (¹H-NMR)

Example 286

Preparation of poly(acrylonitrile) macroinitiator

[0586] To a 100 ml Schlenk flask, 0.7118 g (4.56×10⁻³mole) bipyridyl, 0.2179 g (1.52×10⁻³mole) Cu(I)Br and 50 g of ethylene carbonate were weighed under ambient atmosphere. The Schlenk flask was connected to vacuum line. The atmosphere inside the Schlenk flask was changed with argon by applying vacuum and argon alternatively three times. 20.0 ml (0.304 mole) deaerated acrylonitrile was added to the Schlenk flask using syringe under argon atmosphere. The Schlenk flask was placed into the oil bath set at T=64° C. and was heated at for 1.5 hours. The reaction mixture was precipitated in methanol. M_n(¹H-NMR)=2240 and M_w/M_n(SEC)=1.10

Example 287

Block Copolymerization Using Poly(acrylonitrile) Macroinitiator with Methyl Acrylate

[0587] To a 50 ml Schlenk flask, 0.2729 g (1.75×10⁻³mole) bipyridyl, 0.0370 g (5.28×10⁻⁴mole Cu(O), 0.0260 g (1.16×10⁻⁴mole) Cu(H)Br²and 10.00 g of ethylene carbonate were weighed under ambient atmosphere. The Schlenk flask was connected to vacuum line. The atmosphere inside the Schlenk flask was changed with argon by applying vacuum and argon alternatively three times. 4.0 ml (4.44×10⁻²mole) deaerated methyl acrylate was added to the Schlenk flask using syringe under argon atmosphere. The Schlenk flask was placed into the oil bath set at T=90° C. and was heated at for 16 hours. The reaction mixture was diluted with DMF and precipitated in methanol. M_n(¹H-NMR)=14,300 and M_w/M_n(SEC)=2.03. 78.7 mol-% of methyl acrylate was incorporated. (¹H-NMR)

Example 288

Synthesis of Tris (2-(N-dimethylamino)ethyl)amine(Tren-Me)

[0588] To a stirred solution of formic acid (13.7 ml) at 0 ° C. was added dropwise TREN (2.0 ml), followed by the addition of aqueous formaldehyde (12.0 ml). The solution was refluxed for 24 h and then concentrated in vacuo. The yellow residue was cooled in an ice bath and aqueous NaOH solution (5.0 N) was added to make the resulting solution pH=11-12. The solution was extracted with CH₂Cl₂twice. The combined organic phase was washed with brine, dried over Na₂SO₄, filtered and concentrated in vacuo to give a yellow liquid which was used without further purification. Characterization: ¹H NMR (300 MHZ, CDCl₃) 2.6 (t, 6H), 2.38 (t, 6H), 2.2 (s, 18H).

Example 289

Tris(2-(N,N-dimethylamino)ethyl)amine as Ligand for Cu(I)Br ATRP of Styrene

[0589] Bulk Polymerization of styrene using 1-PEBr/CuBr/Tren-Me: copper (1) bromide (13 mg), Tren-Me (24.6 ul), styrene (1.0 ml) and 1-PEBr (12.4 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum and placed in an oil bath thermostatted at 110° C. The tube was removed from the oil bath after 1 h and opened and the contents dissolved in THF. Conversion=0.43, Mn=11,200, M_w/M_n=1.22.

Example 290

Tris(2-(N,N-dimethylamino)ethyl)amine as ligand for Cu(I)Br ATRP of Methyl Acrylate

[0590] Bulk Polymerization of MA using 2-EBP/CuBr/Tren-Me: copper (1) bromide (6.8 mg), Tren-Me (13 ul), MA (1.0 ml) and ethyl 2-bromopropionate (6.2 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum. After stirring for 15 min at room temperature, the tube was opened and the contents dissolved in THF. Conversion=0.85, M_n21,000, M_w/M_n=1.17.

Example 291

Tris(2-(N,N-dimethylamino)ethyl amine as ligand for Cu(I)Br ATRP of Methyl Methacrylate

[0591] Solution Polymerization of MMA using 2-EBiB/CuBr/Tren-Me: copper (I) bromide(6.6 mg), Tren-Me (12.8 ul), MMA (1.0 ml), anisole (1.0 ml) and ethyl 2-bromoisobutyrate (6.9 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum. The tube was then sealed under vacuum and placed in an oil bath thermostatted at 70° C. The tube was removed from the oil bath after 1 h and opened and the contents dissolved in THF. Conversion=0.50, M_n=13,400, M_w/M_n=1.32.

Example 292

Synthesis of DETA-BU [(Bu)

[0592] To a stirred solution of ethylene triamine (1.0 ml) in dry MEOH (40 ml) at 0° C. was added dropwise butyaldehyde (6.05 ml). The solution was allowed to stir for 10 min, then NaCNBH³(1.0 g) was added in small portions. The resulting solution was allowed to stir for 4 h at 0° C., maintaining pH=6-7 by the occasional addition of glacial acetic acid. Afterwards, concentrated HCI was added until pH=12, and the solution was concentrated. The residue was taken up in water (50 ml) and extracted with ether. The aqueous phase was brought up to pH=11-12 with solid NaOH and extracted with ether. The combined organic phase was washed with brine, dried over Na₂SO₄, filtered and concentrated in vacuo to give a light yellow liquid which was used without further purification.

[0593] Characterization: ¹H NMR (300 MHZ, CDCl₃) 2.4-2.5 (m, 18H), 1.2-1.4 (m, 20H), 0.9 (t, 15H).

Example 293

[0594] Solution Polymerization of MMA using BPN/CuBr/DETA-Bu: copper (1) bromide (3.3 mg), DETA-BU (10.0 ul), MMA (1.0 ml), anisole (1.0 ml) and 2-bromopropionitrile (4.0 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed under vacuum. The tube was then sealed under vacuum and placed in an oil bath thermostatted at 90° C. The tube was removed from the oil bath after 1.5 h and opened and the contents dissolved in THF. Conversion=0.80, M_n17,200, M_w/M_n=1.28.

Example 294

[0595] Solution Polymerization of acrylonitrile using 2-bromopropionitrile/Cu(I)Br/Hexamethyltriethylenetetramine: copper (1) bromide (11.6 mg), hexamethyltriethylenetetramine (22.0 ul), acrylonitrile (1.0 ml), DMF (1.0 ml) and 2-bromopropionitrile (6.9 ul) were charged to a dry glass tube. A stir bar was added and the contents of the tube was degassed by freeze-pump-thaw (3×). The tube was then sealed Linder vacuum. The tube was then sealed under vacuum and placed in an oil bath thermostatted at 50° C. The tube was removed from the oil bath after 5 h and opened and the contents dissolved in DMF. Conversion=0.42, M_n=7,860, M_w/M_n=1.19.

Example 295

Mass Spectroscopic Analysis of poly(isobutene-alt-butyl acrylate) Copolymers

[0596] The isobutene/butyl acrylate copolymers were analyzed by ¹H NMR, MALDI and ESI-MS. ¹H NMR data gave basic compositional information about the copolymers, while MALDI and ESI-MS were used to probe the structure of the samples in more depth.

Experimental Conditions

[0597] MALDI-MS (FIG. 9)

[0598] A 10⁻⁶M solution of the copolymer was made up in THF. This was mixed with dithranol (0.1 M solution in THF) in a 25:35 volumetric ratio, prior to being spotted on the MALDI slide.

[0599] ESI-MS (FIG. 10)

[0600] 1 mg of copolymer sample was dissolved in a 50:50 DMF:THF mixture which gad been doped with 10 μl of a saturated NaCl solution (in ETOH) per ml of analyte solution. The samples were infused tot he mass spectrometer at a flow rate of 3 μl min⁻¹. Dissociation studies were conducted in ES-MS to investigate the production of fragments. Dissociation energies typically used were 10%, 20%, 40%, 60%, 80% and 95%.

Analysis of Spectra

[0601] Peaks were analyzed on the basis of the formulae:

[0602] [DEMM-IB_n-BA_m-Br+Na]⁻

[0603] [DEMM-IB_n-BA_m-CH═CHC(O)OC₄H₉+Na]⁺(Unsaturated End Group)

[0604] No unsaturation was observed in the ESI-MS data, however in MALDI spectra the peaks corresponding to HBr abstraction were the most intense.

Example 296

Preparation of poly(acrylonitrile-b-butyl acrylate-b-acrylonitrile)

[0605] To a glass tube 0.004 g (3.04×10⁻mole) CuBr and 0.0248 g (6.08×10⁻⁵mole) 4,4′-di(5-nonyl)-2,2′-bipyridine were added. To a 5 ml vial, 0.3000 g (1.06×10⁻⁴mole) of α,ω-dibromopoly(butyl acrylate) (M_n=124,000; M_w/M_n=1.33; measured using SEC against linear polystyrene standards) and 2 ml (3.04×10⁻²mole) of acrylonitrile was added. This solution was bubbled with Ar and then added to the glass tube by using a syringe under an argon atmosphere. After three freeze-pump cycles, the tube was sealed under vacuum. The tube was placed in an oil bath set at 70° C. and heated for 1.5 h. The reaction mixture was dissolved in DMF and polymer was precipitated from solution by pouring into a methanol/water mixture (50/50 v/v). SEC was performed on the diblock copolymer in DMF to obtain the polydispersity (M_w/M_n=1.93). The obtained polymer was dried under vacuum overnight, and composition information (45 mol % acrylonitrile) was determined by NMR in DMSO-d₆. Molecular weight of the block copolymer (M_n=225.000) was calculated based on M_nof macroinitiator and composition of the final polymer.

Example 297

Transformation of Bromine End Group to Hydrogen

[0606] Methyl acrylate (5 ml, 55.5 mmol) was polymerized in ethylene carbonate (5 g) using 2,2′-dipyridyl (515 mg, 3.3 mmol)/CuBr (157 mg, 1.1 mmol) as catalyst system and methyl-2-bromopropionate (0.3 ml, 2.6 mmol) as initiator. After stirring for 2 hours at 90° C., tributyltin hydride (2.1 ml, 7.8 mmol) was added, followed by a mixture of CuBr (70 mg, 0.5 mmol) and Cu(0) (150 mg, 2.4 mmol). The mixture was stirred for 3 hours more, then it was diluted with THF and filtered over alumina. After precipitation in hexane, the polymer was characterized by ¹H-NMR and ESI spectroscopy. Complete replacement of the bromine end group by hydrogen was observed. ESI spectra of respectively the bromine terminated (pMA-Br, Na⁺) and the hydrogen terminated polymethylacrylate (pMA-H, Na⁺ or H⁺) are shown in FIGS. 11 and 12.

[0607] The present application is based upon Provisional U.S. Applications Serial Nos. 60,039,543 and 60,041,620, filed with the U.S. Patent Office on Mar. 11, 1997 and Apr. 2, 1997, respectively, the entire contents of which are hereby incorporated by reference.

[0608] Obviously, additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.

Claims

What is claimed is:

1. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal in a zero oxidation state which forms, in-situ, a first transition metal compound that can participate in a reversible redox cycle with the initiator, a dormant polymer chain end, a growing polymer chain end or a mixture thereof, and

a ligand, wherein the ligand is one or more N-, O-, P-, or S-containing compound which can coordinate in a σ-bond to the transition metal or a C-containing compound which coordinates in a π-bond to the transition metal,

to form a (co)polymer.

2. The process according to claim 1, wherein said ligands coordinate in a σ-bond or a π-bond to the transition metal.

3. The process of claim 1, wherein said polymerization is performed in bulk, in solution, in suspension, in emulsion, in a supercritical fluid or in the gas phase.

4. The process of claim 1, further comprising isolating said (co)polymer.

5. The process of claim 1, wherein said radically transferable atom or group on said initiator comprises iodine.

6. The process of claim 1, wherein said radically (co)polymerizable monomer is an AB* monomer, wherein A comprises a carbon-carbon double bond and B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

7. The process of claim 1, wherein said transition metal and said ligand form a catalyst complex, and wherein the process further comprises controlling a rate of polymerization, the structure of said catalyst and a degree of branching in said (co)polymer.

8. The process of claim 1, wherein said (co)polymer comprises a topology selected from the group consisting of linear, branched and hyperbranched, and a mixture thereof.

9. The process of claim 1, wherein said (co)polymer is an essentially linear polymer comprising B* groups along said (co)polymer, wherein B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

10. The process of claim 1, wherein said (co)polymer comprises a polymer having B* groups along a polymer backbone, wherein B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

11. The process of claim 1, wherein said (co)polymer is a macroinitiator, and the process further comprises preparing a bottle brush (co)polymer with said macroinitiator.

12. The process of claim 1, wherein the radically (co)polymerizable monomer is an AB* monomer, and wherein the B* group is a thermally labile group that can initiate the polymerization of at least one selected from the group consisting of substituted and unsubstituted styrene and (meth)acrylate and a mixture thereof.

13. The process of claim 12, wherein the (co)polymer is a linear (co)polymer.

14. The process of claim 12, wherein the (co)polymer is a macroinitiator for the preparation of a graft copolymer, wherein the macroinitiator comprises at least one radically transferable atom or group or thermally labile group, and wherein the process further comprises polymerizing a free radically polymerizable monomer in the presence of the macroinitiator.

15. The process of claim 12, wherein said styrene or (meth)acrylate is substituted with a phosphorus- or silicon-containing group.

16. The process of claim 14, wherein the graft copolymer comprises a stereochemistry and microstructure, as defined by tacticity and sequence distribution, of a material formed by free radical polymerization, a molecular weight distribution of less than 2, and at least one functional group at the termini of the grafts.

17. The process of claim 1, wherein said (co)polymer comprises at least one radically transferable atom or group, and the process further comprises replacing the radically transferable atom or group with a thermally labile group, to form a bifunctional macroinitiator.

18. The process of claim 17, wherein said replacing comprises adding a transition metal having a zero oxidation state to the (co)polymer comprising at least one radically transferable atom or group, in the presence of a stable free radical.

19. The process of claim 17, further comprising (co)polymerizing the bifunctional macroinitiator with a free radically (co)polymerizable monomer.

20. The process of claim 1, wherein the (co)polymer has a degree of polymerization between 2 and 1,000,000.

21. The process of claim 1, wherein said transition metal in the zero oxidation state is a member selected from the group consisting of copper, iron, chromium, samarium, nickel, manganese, silver, zinc, palladium, platinum, rhenium, rhodium, iridium, indium and ruthenium.

22. The process of claim 21, wherein said transition metal in the zero oxidation state is copper.

23. The process of claim 21, wherein said transition metal in the zero oxidation state is iron.

24. The process of claim 1, wherein said transition metal in a zero oxidation state is in a form selected from the group consisting of a powder, a turning, a wire, a mesh, a film and an electrode.

25. The process of claim 1, wherein the system and the at least one radically (co)polymerizable monomer are not purified prior to the polymerizing.

26. The process of claim 1, wherein said process is performed in the presence of air.

27. The process of claim 1, wherein said system further comprises a second transition metal, which may be the same as or different from said first transition metal and which may be in the same or a different oxidation state.

28. The process of claim 27, wherein said second transition metal further comprises at least one associated counterion, thereby forming a second transition metal compound.

29. The process of claim 28, wherein said second transition metal compound further comprises at least one ligand, thereby forming a transition metal complex.

30. The process of claim 28, wherein said second transition metal compound comprises a metal that has a least two stable oxidation states, a higher oxidation state and a lower oxidation state, and wherein said metal is initially present in said higher oxidation state, wherein upon reaction with said transition metal in a zero oxidation state, said metal in said second transition metal compound is reduced to the lower oxidation state to form a reduced metal conjugate of said second transition metal compound that participates in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and a mixture thereof.

31. The process of claim 30, wherein said higher oxidation state is the highest stable oxidation state available to said metal of said second transition metal-compound.

32. The process of claim 30, comprising a molar excess of said transition metal compound in a zero oxidation relative to said metal in said second transition metal compound in said higher oxidation state and lowers the concentration of said metal in said higher oxidation state.

33. The process of claim 32, further comprising continuously regenerating the reduced metal conjugate.

34. The process of claim 27, wherein said second transition metal is in a higher oxidation state and interacts with said transition metal in a zero oxidation state to reduce the concentration of said second transition metal in a higher oxidation state and form a reduced metal conjugate.

35. The process of claim 27, wherein said second transition metal participates in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, and a growing polymer chain end and a mixture thereof.

36. The process of claim 28, wherein said second transition metal compound comprises at least one non-radically transferable atom or group as a counterion.

37. The process of claim 36, wherein said non-radically transferable atom or group is a member selected from the group consisting of unsubstituted and substituted carboxylates, thiophenecarboxylates, thiocyanates, triflates, phosphines, boranes, PF₆, hexafluorophosphate, nitrates, perchlorates, thiocarbamates, phosphates, sulfates, tosylates, acetylacetonate; alkoxides, aryloxides and cyanides.

38. The process of claim 35, wherein said radically (co)polymerizable monomer is an AB* monomer, wherein A comprises a carbon-carbon double bond and B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

39. The process of claim 38, wherein the AB* monomer comprises a (meth)acrylate.

40. The process of claim 38, wherein the B* group is a halogen.

41. The process of claim 35, wherein said transition metal in a zero oxidation state is in a form selected from the group consisting of a powder, a turning, a wire, a mesh, a film and an electrode.

42. The process of claim 35, wherein said process is performed in the presence of air.

43. The process of claim 35, wherein the initiator is a small molecule initiator or a macromolecular initiator.

44. The process of claim 35, further comprising polymerizing at least three different free radically (co)polymerizable monomers, to form a multicomponent gradient copolymer.

45. The process of claim 44, further comprising controlling a composition gradient from an initiation site to a polymer chain end of the multicomponent gradient copolymer during said polymerizing by controlling at least one of a reactivity ratio and an instantaneous concentration for at least one of three radically (co)polymerizable monomers.

46. The process of claim 45, wherein the instantaneous concentration at any degree of polymerization is controlled substantially by an initial concentration of at least one of the three radically (co)polymerizable monomers.

47. The process of claim 45, wherein the instantaneous concentration at any degree of polymerization is controlled by adding at least one of the three radically (co)polymerizable monomers at an addition rate or an addition time.

48. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one first radically transferable atom or group,

a transition metal compound comprising at least one associated counterion, wherein said at least one associated counterion comprises a second radically transferable atom or group,

wherein said transition metal compound can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and a mixture thereof, and

wherein said second radically transferable atom or group is different from at least one first radically transferable atom or group on the initiator;

to form a (co)polymer comprising the second radically transferable atom or group.

49. The process of claim 28, wherein said second transition metal compound initially comprises a counterion that is different from said radically transferable atom or group on said initiator.

50. The process of claim 28, wherein said radically transferable atom or group on said initiator comprises bromine or iodine.

51. The process of claim 28, wherein said second transition metal compound comprises a chlorine counterion.

52. The process of claim 48, further comprising:

selecting the initiator with the radically transferable atom or group to control the rate of initiation of the polymerization.

53. The process of claim 48, further comprising:

selecting the associated counterion to control the rate of the propagation reaction for the polymerization process.

54. The process of claim 48, wherein the initiator is a small molecule or a macromolecule.

55. The process of claim 48, wherein the first radically transferable atom or group comprises at least one selected from the group consisting of bromine, iodine, and sulfonyl chloride, and mixtures thereof.

56. The process of claim 48, wherein the (co)polymer is a polyolefin (co)polymer.

57. The process of claim 56, further comprising reacting the polyolefin (co)polymer with a radically transferable atom or group selected from the group consisting of bromine, iodine and sulfonyl chloride, to form a polyolefin (co)polymer macroinitiator.

58. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a first transition metal compound and a second transition metal compound which both participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer cain end, a growing polymer chain end, and mixtures thereof, wherein the transition metal of the first transition metal compound is different than the transition metal of the second transition metal compound, and

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinates in a σ-bond or a π-bond to a transition metal, or any C-containing compound which can coordinate in a π-bond to a transition metal,

to form a (co)polymer.

59. The process of claim 58, wherein said polymerization is performed in bulk, in solution, in suspension, in emulsion, in a supercritical fluid or in the gas phase.

60. The process of claim 58, further comprising isolating said (co)polymer.

61. The process of claim 58, further comprising a third transition metal in a zero oxidation state.

62. The process of claim 58, wherein said second transition metal compound is in a redox conjugate oxidation state, and wherein the redox conjugate oxidation state is different from the oxidation state of said first transition metal compound.

63. The process of claim 58, wherein said first and second transition metals compounds comprise transition metals independently selected from the group consisting of copper, iron, manganese, magnesium, chromium, nickel, silver, palladium, iridium, ruthenium, samarium, zinc and rhodium.

64. The process of claim 58, wherein the initiator is a small molecule or a macromolecule.

65. The process of claim 64, wherein the radically transferable atom or group comprises bromine or iodine.

66. The process of claim 65, wherein said second transition metal compound comprises a chlorine counterion.

67. The process of claim 58, wherein the radically (co)polymerizable monomer is an AB* monomer, and wherein the B* group is a thermally labile group that can initiate the polymerization of at least one selected from the group consisting of styrene and (meth)acrylate and mixtures thereof.

68. The process of claim 67, wherein the (co)polymer is a linear (co)polymer.

69. The process of claim 58, wherein said (co)polymer comprises at least one radically transferable atom or group, and wherein the process further comprises replacing the radically transferable atom or group with a thermally labile group, to form a macroninitiator.

70. The process of claim 69, wherein said replacing comprises contacting a third transition metal in a zero oxidation state with the (co)polymer comprising at least one radically transferable atom or group, in the presence of a stable free radical.

71. The process of claim 69, further comprising (co)polymerizing the macroninitiator with a free radically (co) polymerizable monomer.

72. The process of claim 58, wherein said radically (co)polymerizable monomer is an AB* monomer, wherein A is a carbon-carbon double bond and B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

73. The process of claim 58, wherein said transition metal, said ligand, and said counterion form a catalyst complex, and wherein the process further comprises controlling a rate of said polymerization, the structure of said catalyst complex and a degree of branching in said (co)polymer.

74. The process of claim 58, wherein said (co)polymer comprises a topology selected from the group consisting of linear, branched and hyperbranched, and a mixture thereof.

75. The process of claim 58, wherein said (co)polymer is an essentially linear polymer comprising B* groups along the polymer backbone, wherein B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

76. The process of claim 58, wherein said (co)polymer comprises a polymer having B* groups along the polymer backbone, wherein B* is a functional group that can be transformed into an active site for initiating polymerization of carbon-carbon double bonds.

77. The process of claim 58, wherein said (co)polymer is a macroinitiator, and the process further comprises preparing a bottle brush (co)polymer with said macroinitiator.

78. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group;

a transition metal compound comprising at least one associated counterion, said counterion being non-radically transferable,

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S containing compound which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal,

wherein the transition metal compound participates in a reversible redox cycle with at least one selected from the initiator, a dormant polymer chain end, and a growing polymer chain end, and mixtures thereof.

79. The process of claim 78, wherein said polymerization process comprises a free radical polymerization process.

80. The process of claim 78, comprising a transition metal complex formed from said transition metal, said ligand, and said counterion.

81. The process of claim 80, wherein said transition metal complex comprises a monomeric structure.

82. The process of claim 80, wherein said transition metal comprises two available oxidation states, and wherein said transition metal complex comprises a lower oxidation state of the two available oxidation states.

83. The process of claim 80, wherein said transition metal comprises two available oxidation states, wherein said transition metal complex comprises the transition metal in a lower oxidation state of the two available oxidation states, and wherein said transition metal complex comprises a monomeric structure.

84. The process of claim 83, wherein said monomeric structure is present in said system.

85. The process of claim 80, wherein said transition metal complex comprises more than one metal center.

86. The process of claim 85, wherein said transition metal complex is present in said system.

87. A polymerization process of atom or group transfer radical polymerization, comprising:

(a) initially polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group;

a transition metal compound comprising at least one ligand, wherein the ligand is at least one N-, O-, P-, or S containing compound which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal;

which participates in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, and a growing polymer chain end, and mixtures thereof,

to give a polymer comprising, on a terminus thereof, at least one terminal radically transferable atom or group, wherein the terminal radically transferable atom or group may be the same as or different form a radically transferable atom or group initially present on the initiator; and

(b) converting the terminal radically transferable atom or group into a third atom or group, wherein the third atom or group is different from said terminal radically transferable atom or group.

88. The process of claim 87, wherein said third atom or group is a radically transferable group, which may be the same as or different from at least one radically transferable atom or group initially present on the initiator.

89. The process of claim 87, further comprising adding a second radically (co)polymerizable monomer to the terminus bearing the third radically transferable atom or group.

90. The process of claim 89, wherein said second radically (co)polymerizable monomer is different from the radically (co)polymerizable monomer initially polymerized in the presence of said system, to form a block (co)polymer.

91. The process of claim 89, further comprising isolating a (co)polymer comprising said second radically (co)polymerizable monomer.

92. The process of claim 87, further comprising;

(c) adding a second radically (co)polymerizable monomer in an amount sufficient to cap the growing polymer chain ends, and

(d) subsequently adding a third radically (co)polymerizable monomer to provide a block copolymer having the second different monomer located between blocks.

93. The process of claim 92, wherein efficient polymerization of the third monomer will not occur without the presence of said second different monomer.

94. The process of claim 87, further comprising;

95. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomers in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound that participates in a reversible redox cycle with at least one selected from group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end, and mixtures thereof;

a reducing agent to lower the oxidation state of the transition metal compound, and

at least one ligand,

to form a (co)polymer.

96. The process of claim 95, wherein said polymerization process comprises a controlled free radical polymerization process.

97. The process of claim 95, wherein said ligand is selected from the group consisting of phosphines, phosphites, quinolines, picolines, and non-heteroaromatic amines, and mixtures thereof.

98. The process of claim 95, wherein said ligand is selected from the group consisting of tri-n-butylamine, tri-n-octylamine and mixtures thereof, tertaalkylethylenediamine, quinolines, picolines, pentamethyldiethylenetriamine, hexamethyltriethylenetetraamine, 2-{(2-(dimethylamino)ethyl)-methylamino}ethanol, tris(2-(dimethylamino)ethyl)amine, and cyclic non-heteroaromatic amines, and mixtures thereof.

99. The process of claim 95, wherein said ligand is selected from the group consisting of mono-and multidentate phosphines, and mono- and multidentate phosphites, and mixtures thereof.

100. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

converting at least one of said counterion, said ligand, and mixtures thereof into a different counterion or ligand or mixture thereof, and wherein said converting allows the separation of said transition metal compound for said (co)polymer.

101. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

wherein the transition metal compound can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and mixtures thereof, to form a (co)polymer; and wherein a total molar amount of said transition metal compound and a total molar amount of at least one of said ligand are present in a molar ratio of from 1:10⁻³to 1:10³.

102. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

to form a (co)polymer, wherein said counterion is the same as said ligand.

103. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

to form a (co)polymer, further comprising a transition metal in a zero oxidation state.

104. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

wherein the transition metal compound can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and mixtures thereof, wherein during said polymerizing, said system is subject to an applied electric potential to modify the redox potential of a transition metal complex formed from said transition metal compound and said ligand, to form a (co)polymer.

105. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

wherein the transition metal compound can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and mixtures thereof, wherein the transition metal compound and associated counterion form a catalyst, and wherein said catalyst is attached to a support, to form a (co)polymer.

106. The process of claim 105, wherein the transition metal is attached to a support through at least one of the ligands.

107. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

108. The process of claim 107, wherein said non-coordinating functional group is selected from the group consisting of carboxylates, thiocarboxylates, 8-hydroxyquinoline, picolinates, substituted pyridenes, and mixtures thereof.

109. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith,

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal, wherein the transition metal compound can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and mixtures thereof,

a solvent, wherein said solvent is the same as said ligand, to form a (co)polymer.

110. The process of claim 109, further comprising controlling a structure or reactivity of said transition metal by a polarity of said solvent.

111. The process of claim 110, wherein said solvent comprises a polar solvent.

112. The process of claim 110, wherein said solvent is an alkylcarbonate.

113. The process of claim 110, wherein, after said polymerizing, said (co)polymer and said transition metal complex are present in a reaction mixture, and further comprising adding a salt to said reaction mixture and precipitating said transition metal complex from said reaction mixture.

114. The process of claim 113, wherein said salt is a base.

115. The process of claim 113, wherein said salt is sodium hydroxide or sodium sulfide.

116. The process of claim 110, wherein, after said polymerizing, said (co)polymer and said transition metal complex are present in a reaction mixture, and further comprising extracting said transition metal from the reaction mixture with a solvent in which the transition metal complex is soluble.

117. The processes of claim 116, wherein said solvent comprises at least one selected from the group consisting of a supercritical fluid, an organic liquid, and an inorganic liquid, and mixtures thereof.

118. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

119. The process of claim 118, wherein the surface is an inorganic surface.

120. The process of claim 119, wherein said inorganic surface comprises silicon.

121. The process of claim 120, wherein said inorganic surface is prepared by reacting an activated surface with a silane comprising a radically transferable atom or group.

122. The process of claim 118, wherein said surface is an organic surface.

123. The process of claim 122, wherein said organic surface comprises a naturally occurring organic material.

124. The process of claim 123, wherein said naturally occurring organic material is functionalized with an amide group or a hydroxy group.

125. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing at least one radically polymerizable or copolymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group;

a transition metal compound comprising at least one N-, O-, P-, or S containing compound which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal,

wherein the transition metal compound can participate in a reversible redox cycle with at least one selected from the initiator, a dormant polymer chain end, and a growing polymer chain end, and mixtures thereof,

and a salt,

to form a polymer.

126. The process of claim 125, wherein said polymerizing is conducted in the presence or absence of a reaction medium.

127. The process of claim 125, further comprising isolating said (co)polymer.

128. The process of claim 125, wherein said salt comprises at least one selected from the group consisting of a radically transferable atom or group, a halide, a metal ion, an oxide, a counterion, and a non-radically transferable atom or group, and mixtures thereof.

129. The process of claim 128, wherein said halide acts as a counterion ion in said system.

130. The process of claim 125, wherein said system optionally further comprises at least one counterion.

131. The process of claim 130, wherein said counterion is a radically transferable atom or group or a non-radically transferable atom or group.

132. The process of claim 131, wherein said salt comprises said counterion.

133. The process of claim 132, wherein said radically transferable atom or group in said salt is the same as said radically transferable atom or group initially present in said system.

134. The process of claim 125, wherein said salt does not contain a metal ion.

135. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing one or more radically (co)polymerizable monomers in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one associated counterion, wherein the transition metal compound can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end, a growing polymer chain end and a mixture thereof, and

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinates in a σ-bound or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal, and

a reaction medium comprising dimethylformamide.

136. A polymerization process of atom or group transfer radical polymerization, comprising:

polymerizing one or more radically (co)polymerizable monomers in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group, and

a transition metal compound which can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain, and a growing polymer chain, and mixtures thereof, when complexed with at least one N-, O-, P-, or S-containing compound which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal,

to react the initiator with the radically (co)polymerizable monomer, then adding a second initiator, to form a (co)polymer.

137. The process of claim 136, wherein the polymerization is conducted in the presence or absence of a reaction medium.

138. The process of claim 136, further comprising isolating the (co)polymer.

139. A polymerization process of atom or group transfer radical polymerization, comprising;

adding, to a system, a catalyst initially comprising;

at least one transition metal compound, which can participate in a reversible redox cycle with at least one selected from the group consisting of an initiator, a dormant polymer chain end, and a growing polymer chain end, and mixtures thereof, and

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinate in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal,

wherein said system comprises:

at least one radically polymerizable or copolymerizable monomer, and

at least one initiator comprising at least one radically transferable atom or group, to react the initiator with the radically polymerizable monomer or copolymerizable monomer, then

adding additional catalyst, to form a (co)polymer.

140. The process of claim 139, wherein said polymerization is conducted in the presence or absence of a reaction medium.

141. The process of claim 139, further comprising isolating said (co)polymer.

142. A polymerization process of atom or group transfer radical polymerization, comprising:

(a) polymerizing at least one radically polymerizable or copolymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a first transition metal compound, which can participate in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain, and a growing polymer chain, and mixtures thereof, and,

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing ligand which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal,

in the presence or absence of reaction media to form a (co)polymer initiator comprising at least one radically transferable atom or group, and optionally isolating the (co)polymer initiator; and

(b) wherein the (co)polymer initiator comprises at least one terminal radically transferable group, in the presence or absence of a reaction media, (co)polymerizing a second free radically polymerizable (co)monomer in the presence of, the (co)polymer initiator,

a second transition metal compound which participates in a reversible redox cycle with at least one selected from the group consisting of the (co)polymer initiator, a dormant polymer chain end, and a growing polymer chain end, and mixtures thereof, wherein the second transition metal compound is different than the first transition metal compound, and

at least one ligand, wherein the ligand is at least one N-, O-, P-, S-containing compound which coordinates in a σ-bond or a π-bond to the second transition metal, or any C-containing compound which can coordinate in a π-bond to the second transition metal,

to form a block (co)polymer, wherein the block (co)polymer comprises at least one or more blocks of the second free radically (co)monomer, and optionally isolating the block (co)polymer, wherein the block (co)polymer comprises at least one second terminal radically transferable group; and

(c) in the presence or absence of a reaction media, (co)polymerizing a third free radically polymerizable (co)monomer in the presence of the block (co)polymer,

a third transition metal compound which participates in a reversible redox cycle with at least one selected from the group consisting of the second initiator, a dormant polymer chain end, and mixtures thereof, and

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinates in a σ-bond or a π-bond to the third transition metal, or any C-containing compound which can coordinate in a π-bond to the third transition metal, to form a second block (co)polymer and, optionally, isolating the block (co)polymer.

143. A process for the homo- or copolymerization of a free radically polymerizable vinyl monomer containing a functional group by a polymerization process of atom or group transfer radical polymerization, comprising the steps of:

polymerizing the vinyl monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound which participates in a reversible redox cycle with at least one selected from the group consisting of the initiator, a dormant polymer chain end,

and a growing polymer chain end, and mixtures thereof,

at least one redox conjugate of the transition metal, sufficient to control the rate of polymerization,

an amount of the transition metal in a zero oxidation state, sufficient to control the rate of polymerization and,

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinates in a σ-bond or a π-bond to the transition metal, or any C-containing compound which coordinates in a π-bond to the transition metal, in the presence or absence of reaction media at a temperature to form a polymer and optionally isolating the polymer.

144. The process of claim 143, wherein the polymer comprises a homopolymer of hydroxyalkyl(meth)acrylate(s).

145. The process of claim 143, wherein the polymerizable vinyl monomer comprises at least one selected from the group consisting of protected and unprotected hydroxyalkyl (meth)acrylates, and mixtures thereof, and wherein the polymer is a copolymer that contains at least one functional group.

146. A polymerization process, comprising;

polymerizing one at least one free radically (co)polymerizable monomer in the presence of a system initially comprising;

an initiator comprising at least one radically transferable atom or group, and

a transition metal compound that is at least partially solubilized by a ligand to from a first (co)polymer,

adding to the first (co)polymer a bifunctional vinyl monomer, and polymerizing,

to form a star (co)polymer.

147. The process of claim 146, wherein the star shaped (co)polymer comprises a crosslinked core (co)polymer with linear arms, wherein the linear arms comprise the first (co)polymer.

148. The process of claim 146, wherein the linear arms are uniform.

149. The process of claim 146, wherein the free radically (co)polymerizable monomer is a monovinyl (co)monomer.

150. The process of claim 146, wherein the bifunctional vinyl monomer is a divinyl monomer.

151. The process of claim 150, wherein the divinyl monomer is added after 50 mole % of the free radically (co)polymerizable monomer has been polymerized.

152. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable monomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group, wherein the initiator is a polyphosphazene macroinitiator,

a transition metal compound comprising at least one counterion associated therewith, and

at least one ligand, wherein the ligand is at least one N-, O-, P-, or S-containing compound which coordinates in σ-bond or a π-bond to the transition metal, or any C-containing compound which can coordinate in a π-bond to the transition metal,

153. The process of claim 152, further comprising:

preparing the polyphosphazene macroinitiator, wherein preparing the polyphosphazene macroinitiator comprises:

ring opening polymerizing cyclic hexachlorotriphosphazene to form a polyphosphazene; and

reacting the polyphosphazene with a nucleophile containing radically transferable atoms or groups to form the polyphosphazene macroinitiator.

154. The process of claim 152, further comprising:

preparing the polyphosphazene macroinitiator, wherein preparing the polyphosphazene macroinitiator comprises:

reacting hexachlorotriphosphazene with a nucleophile containing radically transferable atoms of groups to form a substituted hexachlorotriphosphazene; and

ring opening polymerizing of the substituted hexachlorotriphosphazene to form the polyphosphazene macroinitiator.

155. The process of claim 95, wherein the reducing agent is a transition metal in a zero oxidation state.

156. A polymerization process of atom or groups transfer radical polymerization, comprising:

polymerizing at least one radically (co)polymerizable macromonomer in the presence of a system initially comprising:

an initiator comprising at least one radically transferable atom or group,

a transition metal compound comprising at least one counterion associated therewith, and

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