Tamper proof electrical connector

[0002] The present invention relates to a tamper proof electrical connector and more particularly to an electrical connector having a mating connector body that is locked together by a flexible latch arm.

[0003] Electrical connectors simplify the manufacturing wiring process when combining multiple electrical components to form a working system. A connector, once mated can be locked together similar to that shown in Yurtin et al, U.S. Pat. No. 4,746,306, incorporated herein by reference. The connector must be unlocked prior to un-mating of the connector.

[0004] Repair or maintenance of any one component within the assembled system may require removal of the component and un-mating of the connectors. For a component to operate reliably, it may require calibration. Likewise, for the system to operate reliably, the system as a whole must be calibrated. When re-inserting a repaired component, the initial calibration of the system may subsequently change without operator knowledge. Therefore, the ability to disconnect and re-connect an electrical connector may unwantedly assist in the ability to alter or degrade calibration of a system.

[0005] A tamper proof electrical connector has a plug which inserts through a hole defined by a leading surface of a receptacle housing. A leading portion of the plug resides within the receptacle housing and a trailing portion of the plug projects outward through the hole. A tab projects laterally outward from the receptacle housing snap locking to a cantilevered member engaged unitarily to the trailing portion of the plug. A barrier wall projects laterally outward from the receptacle housing and substantially surrounds the cantilevered member. Preferably, a hood has a perimeter wall and a resilient hinge engaged to a base of the cantilevered member. When assembled, the perimeter wall of the hood surrounds the barrier wall of the receptacle housing. Two prongs project downward from a top portion of the hood snap locking to opposing first and second walls of the barrier wall disposed on either side of the tab. The first and second wall are disposed between the perimeter wall and the respective first and second prongs of the hood.

[0006] A feature of the present invention is the inability to unplug the electrical connector without visually and physically destroying the locking aspect features of the connector.

[0007] The presently preferred embodiments of the invention are disclosed in the following description and accompanying drawings wherein:

[0008] FIG. 1 is a perspective view of a tamper proof electrical connector of the present invention;

[0009] FIG. 2 is an exploded perspective view of the electrical connector;

[0010] FIG. 3 is a cross-section view of the electrical connector taken along line 3—3 viewing in the direction of the arrows of FIG. 1;

[0011] FIG. 4 is a cross-section view of the electrical connector taken along line 4—4 viewing in the direction of the arrows of FIG. 3;

[0012] FIG. 5 is a cross-section view of the electrical connector taken along line 5—5 viewing in the direction of the arrows of FIG. 1;

[0013] FIG. 6 is a perspective view of a second embodiment of an electrical connector of the present invention; and

[0014] FIG. 7 is a perspective lateral cross section view of the second embodiment of the electrical connector.

[0015] Referring to FIGS. 1-2, a tamper proof electrical connector 10 is shown having a plug 12 which mates into a receptacle housing 14. A leading portion 16 of the plug 12 resides within the housing 14 and a trailing portion 18 of the plug projects outward from the receptacle housing 14 through a hole 20 defined by a leading face 22 of the housing.

[0016] Projecting laterally outward from the receptacle housing 14 is a U-shaped barrier wall 24 which defines an alcove 25. A tab 26 disposed within the alcove 25 also projects laterally outward from the receptacle housing 14. The barrier wall 24 includes an intermediate wall 32 extending between trailing ends of first and second side walls 34, 36. Tab 26 of the receptacle housing 14 is orientated longitudinally and located between the leading face 22 of the housing 14 and the intermediate wall 32 of the barrier wall 24. Tab 26 is spaced laterally between the first side wall 34 and the second side wall 36 of the barrier wall 24.

[0017] A cantilevered member 28 engaged unitarily to the trailing portion 18 of the plug 12 extends longitudinally forward and over the leading portion 16. During mating, cantilever member 28 snap-locks about the tab 26 of the receptacle housing 14 of the electrical connector 10. A hood 30 is provided to prevent connector tampering, that is, prying the cantilevered member 28 off of the tab 26 and unplugging the electrical plug 12. Hood 30 is preferably hinged to the trailing portion 18 of the plug 12 by a flexible unitary member 31 enabling the hood 30 to close, that is, pivot over and snap-lock about the barrier wall 24, and an arm 40 of the cantilevered member 28 as best shown in FIGS. 3 and 4.

[0018] Referring to FIGS. 2-4, the cantilevered member 28 has a base 38 which projects laterally outward from the trailing portion 18 of the plug 12. The arm 40 is engaged unitarily to the distal end of the base 38 and projects longitudinally over the leading portion 16 of the plug 12 beneath the hood 30 when closed. The arm 40 is separated laterally from the leading portion 16 so that during mating a wall of the receptacle housing 14 slides into the space between the leading portion 16 of the plug 12 and the arm 40 of the cantilevered member 28. When mated, tab 26 projects laterally outward through a slot 42 which projects longitudinally along the arm 40. Defining the leading end of slot 42 is a trailing contact edge 44 at a distal end 46 of the arm 40 which is also disposed beneath the closed hood 30.

[0019] When mated, a trailing contact surface 48 of the tab 26 engages the trailing contact edge 44 of the cantilevered member 28 along an imaginary plane which traverses the electrical connector 10. During mating, an opposite leading ramped surface 50 of the tab 26 contacts a rounded leading edge 52 of the distal end portion 46 causing the cantilevered member 28 to flex upward or laterally outward until the tab 26 passes the distal end portion 46 and snaps into the slot 42. With tab 26 disposed in slot 42, the first and second walls 34, 36 of barrier wall 24 are positioned to prevent tampering or lifting of arm 40 from either side, thereby preventing unlocking of the electrical connector 10 either-side.

[0020] Preferably, the barrier wall 24 has a divot 54 centered along the intermediate wall 32 and defined by the laterally outward edge. When hood 30 is open as shown in FIG. 2, the divot 54 permits insertion of a tool, such as a screwdriver, into the alcove 25 to engage the underside of the distal end portion 46 of the cantilevered member 28 and pry the cantilever member 28 laterally outward releasing it from the tab 26 and unlocking the electrical connector 10. This capability, however, is eliminated when the hood 30 is pivoted over and snap-locked onto the receptacle housing 14 thereby surrounding the exterior sides of barrier wall 24.

[0021] Referring to FIGS. 3 and 4, a trailing end or side of the hood 30 is engaged unitarily to the integral resilient hinge or member 31 which is engaged unitarily to the distal end of the base 38 of the cantilevered member 28. When plug 12 and housing 14 are plugged together and locked, and hood 30 is closed, first and second prongs 56, 58 project downward or laterally inward from an inner surface of a top portion 62 of the hood 30 to snap-lock onto the respective first and second side walls 34, 36 of the barrier wall 24. The first and second prongs 56, 58 are substantially planar and longitudinally aligned to the connector 10. Preferably, the first and second prongs 56, 58 and the first and second walls 34, 36 each have ramped surfaces extending longitudinally along their distal edges effectively forming an enlarged distal head with inward facing shelves. When hood 30 is closed the respective ramped surfaces engage, flexing the respective wall and prong until the surfaces pass one-another causing the inward shelves to make contact with one-another.

[0022] Engaged along the perimeter of the top portion 62 of hood 30 and disposed perpendicular thereto is a perimeter wall 60. The top portion 62 is disposed laterally above the barrier wall 24. The perimeter wall 60 encompasses the barrier wall 24 wherein the first side wall 34 is disposed between a side portion or wall 61 of the perimeter wall 60 and the first prong 56. Likewise, the second side wall 36 is disposed between the second prong 58 and the opposite side wall 63 of the perimeter wall 60. The first prong 56 snap-locks to the first side wall 34 and the second prong 58 snap-locks to the second side wall 36. The location of the side walls 34, 36 between the perimeter wall 60 and the prongs 56, 58 when hood 30 is closed, eliminates any possibility of flexing side walls 34, 36 or prongs 56, 58 to unlock the hood 30 from the barrier wall 24. This assures that access to the cantilevered member 28 which is locked to the tab 26 cannot be achieved without excessive tampering and visual damage to the electrical connector 10 in general and to the hood 30 in particular.

[0023] Referring to FIGS. 2 and 5, projecting downward or laterally inward from the inner surface of the top portion 62 is a filler member 64. In assembly, the filler member 64 projects through the slot 42 of the cantilevered member 28 from above so that the member 64 is orientated rearward or behind the tab 26. This enhances rigidity of the electrical connector 10 and the locking connection of the hood 30 to the cantilevered member 28, and prevents disengagement or tampering of the cantilevered member 28 from the rear, between the arms 40 of the member 28.

[0024] To enhance the longitudinal rigidity of the electrical connector 10, the first and second side walls 34, 36 have respective leading end surfaces 66, 68 which engage a leading shelf 70 defined by the inner surface of the hood 30. The shelf 70 is substantially planar to, or flush with, the leading end surface of the filler member 64. Similarly, the leading end surfaces 66, 68 of the first and second side walls 34, 36 lie substantially along the same imaginary plane as the leading shelf 70 wherein the plane traverses the electrical connector 10.

[0025] Referring to FIGS. 6 and 7, a second embodiment of the electrical connector 10′ is shown. Unlike the first embodiment, the housing 14′ does not have a barrier wall engaged directly and unitarily. Instead, a barrier wall 24′ is directly engaged to a strap 72 which circumferentially surrounds the receptacle housing 14′. The divot 54′ of the barrier wall 24′ extends downward or communicates inwardly toward the receptacle housing 14′ so that the tab 26′, not shown, can move therethrough during assembly. The barrier wall and strap of the connector 10′ are useful when design modifications to pre-existing connector houses are not an option.

[0026] Although the preferred embodiments of the present invention are disclosed various changes and modifications may be made thereto by one skilled in the art without departing from the scope and spirit of the invention as set forth in the appended claims. Furthermore it is understood that the terms used herein are merely descriptive rather than limiting and various changes may be made without departing from the scope and spirit of the invention.