Method and apparatus for extracting water from air using a desiccant

[0002] This continuation-in-part application claims priority to application Ser. No. 09/804,709 “Method and Apparatus for Extracting Water from Air”, filed Mar. 12, 2001, now U.S. Pat. No. 6,453,684, incorporated herein by reference. application Ser. No. 09/804,709 is a continuation-in-part application that claims priority to application Ser. No. 09/439,105 “Method and Apparatus for Extracting Water from Air”, filed Nov. 29, 1999, now U.S. Pat. No. 6,230,503.

[0004] This invention relates to the field of water-air interactions, specifically the extraction of water from moist air (a mixture of air and water vapor).

[0005] Water, especially potable water, is a constant need. Obtaining water is a threshold requirement for most human and animal activity. Obtaining water can be especially problematic in arid areas. Tremendous effort and expense currently go to drilling wells, building water transport systems, and purifying and desalinating water.

[0006] Water is conventionally obtained by purifying existing liquid water. Reverse osmosis, distillation, and filtration are used to purify contaminated water. Desalination is used to produce potable water from sea water. These approaches can be energy-intensive, and require the presence of liquid water as the starting material.

[0007] If liquid water is not available, then purification processes are not applicable. Dehumidification by refrigeration can be used to produce liquid water from moist air. Conventional refrigeration processes are very energy-intensive, however. Further, conventional refrigeration processes can involve large and complex machines. Consequently, conventional refrigeration processes are generally not economical for production of potable water.

[0008] Accordingly, there is a need for a method and apparatus for obtaining potable water from moist air that does not require the expense or complexity of conventional refrigeration processes.

[0009] The present invention provides a method and apparatus for extracting liquid water from moist air using minimal energy input. The method can be considered as four phases: (1) adsorbing water from air into a desiccant, (2) isolating the water-laden desiccant from the air source, (3) desorbing water as vapor from the desiccant into a chamber, and (4) isolating the desiccant from the chamber, and compressing the vapor in the chamber to form liquid condensate. The liquid condensate can be removed for use. Careful design of the dead volumes and pressure balances can minimize the energy required. The dried air can be exchanged for fresh moist air and the process repeated.

[0010] The apparatus comprises a first chamber in fluid communication with a desiccant, and having ports to intake moist air and exhaust dried air. The apparatus also comprises a second chamber in fluid communication with the desiccant. The second chamber allows variable internal pressure, and has a port for removal of liquid condensate. Each chamber can be configured to be isolated or in communication with the desiccant. The first chamber can be configured to be isolated or in communication with a course of moist air. Various arrangements of valves, pistons, and chambers are described.

[0011] Advantages and novel features will become apparent to those skilled in the art upon examination of the following description or may be learned by practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.

[0012] The accompanying drawings, which are incorporated into and form part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

[0013] FIG. 1 is a schematic representation of an apparatus according to the present invention.

[0014] FIG. 2 is a schematic representation of an apparatus according to the present invention.

[0015] FIG. 3(a,b,c,d,e,f) is a schematic representation of the apparatus of FIG. 2 in operation.

[0016] FIG. 4 is a schematic representation of an apparatus according to the present invention.

[0017] The present invention provides a method and apparatus for extracting liquid water from moist air using minimal energy input. The method can be considered as four phases: (1) adsorbing water from air into a desiccant, (2) isolating the water-laden desiccant from the air source, (3) desorbing water as vapor from the desiccant into a chamber, and (4) isolating the desiccant from the chamber, and compressing the vapor in the chamber to form liquid condensate. The liquid condensate can be removed for use. Careful design of the dead volumes and pressure balances can minimize the energy required. The dried air can be exchanged for fresh moist air and the process repeated.

[0018] The apparatus comprises a first chamber in fluid communication with a desiccant, and having ports to intake moist air and exhaust dried air. The apparatus also comprises a second chamber in fluid communication with the desiccant. The second chamber allows variable internal pressure, and has a port for removal of liquid condensate. Each chamber can be configured to be isolated or in communication with the desiccant. The first chamber can be configured to be isolated or in communication with a course of moist air. Various arrangements of valves, pistons, and chambers are described. The method of the present invention can be understood from the description of the operation of the various embodiments described.

[0019] FIG. 1 is a schematic diagram of an embodiment of the present invention. Walls 110 define a flow path 102 from a valve-controlled air intake 103 to a valve-controlled air exhaust 104 (where “valve” includes any device, structure, or material interaction that controls flow of a fluid). Desiccant 101 is situated so as to be exposed to moist air in the flow path 102. Valve 105 controls fluid communication between desiccant 101 and chamber 106 defined by walls 109 and piston 107 moveable relative thereto. Condensate from chamber 106 can be removed via valve-controlled water port 111.

[0020] In operation, intake 103 and exhaust 104 valves are open, and inter-chamber valve 105 is closed. Air flows in flow path 102 over desiccant 101, allowing desiccant 101 to adsorb water from the air. After desiccant 101 has adsorbed sufficient water, then intake 103 and exhaust 104 valves can be closed, and inter-chamber valve 105 opened. Piston 107 begins at a position minimizing the volume of chamber 106. After inter-chamber valve 105 is opened, piston 107 can be moved to increase the volume of chamber 106, decreasing the pressure surrounding desiccant 101 and encouraging desorption of water vapor from desiccant 101 into chamber 106. After sufficient water vapor has desorbed into chamber 106, inter-chamber valve 105 can be closed, isolating chamber 106 from desiccant 101. Piston 107 can then be moved to reduce the volume of chamber 106, compressing the water vapor therein and fostering condensation. Condensation can then be drawn from chamber 106 as liquid water through water port 111.

[0021] Varying the design of the previous example embodiment can reduce the energy required to extract water. FIG. 2 is a schematic diagram of an embodiment of the present invention considering the energy required. Walls 210 and an air piston 212 define a flow path 202 from an air intake 203 to an air exhaust 204. A desiccant 201 is situated so as to be exposed to moist air in the flow path 202. An air piston 212 is moveable between a first position, where the intake 203 and exhaust 204 ports are open, and a second position, where the intake 203 and exhaust 204 ports are closed and the air space adjacent the desiccant 201 is minimized (e.g., less than twice the desiccant volume, or less than 10% more than the desiccant volume).

[0022] Walls 209 define a volume separated into two chambers, a vacuum chamber 208 and a compression chamber 206, by a vacuum piston 207. The vacuum piston 207 is moveable within the volume, changing the volumes of the two chambers 208, 206. The vacuum piston can, for example, have a lapped sealing relationship with the walls, and can comprise a rolling diaphragm piston. An interchamber valve 205 controls fluid communication between the desiccant 201 and the compression chamber 206. A water collection valve 211 allows liquid water to be extracted from the compression chamber 206.

[0023] FIG. 3(a,b,c,d,e,f) illustrate the operation of the apparatus of FIG. 2. In FIG. 3a,air (e.g., atmospheric air) is passed over a desiccant 201 through intake 203 and exhaust 204 ports. The desiccant 201 adsorbs water from the air. Once the desiccant 201 has adsorbed sufficient water (e.g., reached saturation), an air piston 212 moves toward the desiccant 201 until it has expelled the remaining air from the flow path 202 and closed both ports 203, 204. The air piston 212 itself closes the ports 203, 204 in the embodiment illustrated, obviating separate intake and exhaust valves. The air piston 212 can move toward the desiccant 201 until it is in contact with the desiccant 201, as in FIG. 3b,leaving a minimum dead volume. If both sides of the air piston 212 are exposed to the same air source (e.g., atmospheric), the pressure differential across the air piston 212 is substantially zero, and the work required to move the air piston 212 is minimal. Minimizing the dead volume, around the desiccant 201 and in any valves, can be important for efficiency. Additional dead volume requires additional work in later phases of the operation.

[0024] After the air piston 212 is moved toward the desiccant 201, an interchamber valve 205 can be opened to allow fluid communication from the desiccant 201 to the compression chamber 206. The vacuum piston 207 can move to increase the volume of the compression chamber 206 (move to the right in the figure). If the vacuum chamber 208 is maintained at roughly a vacuum, little energy is required to move the vacuum piston 207 since the pressure differential across the vacuum piston 207 is roughly zero. As the vacuum piston 207 moves, the pressure in the compression chamber 206 drops until it reaches the vapor pressure of the water in the desiccant 201. At this point water begins to be desorbed from the desiccant 201, as in FIG. 3c.After sufficient water has desorbed from the desiccant 201 into water vapor in the compression chamber 206, the interchamber valve 205 can be closed, isolating the desiccant 201 from the compression chamber 206, and the water capture valve 211 can be opened, allowing liquid water to leave the compression chamber 206, as shown in FIG. 3d.After the desiccant 201 is isolated from the compression chamber 206, the air piston 212 can move away from the desiccant 201 and allow air to flow over the desiccant 201, repeating the initial adsorption phase.

[0025] The vacuum piston 207 can then move to compress the water vapor in the compression chamber 206 (move to the left in FIG. 3e). When the pressure in the compression chamber 206 exceeds the saturation pressure of the water vapor, condensation occurs. As before, minimizing dead volume can reduce the amount of energy required to achieve sufficient compression. Also, using a liquid-vapor pressurization system in the vacuum chamber 208 can minimize the pressure differential across the vacuum piston 207, minimizing the energy required to expand and the compress compression chamber 206. Maintaining the vacuum chamber 208 at a pressure less than the pressure of the air flowing over the desiccant can allow for lower required energy; maintaining at a pressure not more than the vapor pressure of water in the desiccant can be suitable. The absolute pressure required to foster condensation can be several times the water saturation pressure (on the order of 50 Pa-10,000 Pa depending on the temperature) since there is very little air in the compression chamber 206. As the water condensed it can drain through the water collection valve 211. Vacuum piston movement can also collect condensation from the walls 209 and guide it to the water collection valve 211. When the vacuum piston 207 returns to its initial position as illustrated in FIG. 3f,the water collection valve 211 can be closed and the expansion/compression phases repeated once the desiccant 201 has again adsorbed sufficient water from the air.

[0026] A second desiccant adsorption subsystem can be added to the previous example embodiment. FIG. 4 is a schematic diagram of such an embodiment. Two desiccant adsorption subsystems 421, 423 mount and operate with two compression chambers 406 and 408 defined by vacuum piston 407. Compression chamber 406 operates with one desiccant adsorption subsystem 421 and compression chamber 408 operates with the other desiccant adsorption subsystem 423. Subsystem 421 is comprised of walls 410, air piston 412, desiccant 401, walls 409, compression chamber 406, vacuum piston 407, interchamber valve 405 and water collection valve 411. The air piston 412 defines a flow path 402 from an air intake 403 to an air exhaust 404. Subsystem 423 is comprised of walls 410b,air piston 412b,desiccant 401b,walls 409, compression chamber 408, vacuum piston 407, interchamber valve 405band water collection valve 411b.The air piston 412bdefines a flow path 402bfrom an air intake 403bto an air exhaust 404b.Each desiccant adsorption subsystem operates with its compression chamber substantially as described above. Each compression chamber operates as the vacuum chamber described above for the other compression chamber. A single piston can therefore serve as a compression piston for roughly twice the processing capacity of the previous embodiment. Each compression chamber is exposed to a pressure of approximately the water vapor pressure in the corresponding desiccant, so the pressure differential across the piston between the chambers is very low. Consequently, the energy required to move the piston can be very low. Further, the size of the overall two desiccant apparatus can be smaller than would be required for two of the previous single desiccant apparatus.

[0027] The particular sizes and equipment discussed above are cited merely to illustrate particular embodiments of the invention. It is contemplated that the use of the invention may involve components having different sizes and characteristics. It is intended that the scope of the invention be defined by the claims appended hereto.