Cable routing duct

[0002] This patent application is a continuation-in-part of Ser. No. 08/745,428 entitled “CABLE ROUTING DUCT” filed on Nov. 12, 1996, now abandoned.

[0003] 1. Field of the Invention

[0004] The present invention is for a cable routing duct, and more particularly, pertains to a cable routing duct having a series of accessible chambers and adjacent accommodation slots for cables or like-shaped elements.

[0005] 2. Description of the Prior Art

[0006] Routing of cables is like unraveling fishing line or uncoiling a rattlesnake. Cable management has always been a time consuming, labor intensive task, usually requiring dexterity and patience, and extensive manual time-consuming labor.

[0007] The present invention overcomes the disadvantages of the prior art by providing a cable routing duct which can be easily installed with simple tools, such as a drill and screwdriver, and with simple hardware, such as screws or nuts and bolts, and which can easily be configured by a simple cutting device, such as a saw or shears.

[0008] The general purpose of the present invention is to provide a cable routing duct.

[0009] According to one embodiment of the present invention, there is provided a one-piece cable routing duct, including a series of rectangular-shaped chambers having common back, top and bottom planar members. Each chamber includes an access panel which includes, at one end, a living hinge of co-injected plastic materials, and at the other end, a latch member. The latch member engages a hook member to provide a secured chamber. A three-sided wire or cable accommodation slot separates adjacent chambers and provides for branching of cables, or like-shaped elements, such as wire, tubes, optical fibers, etc., from the interior of the chambers for routing to external components or devices. Any number of chambers can be opened in succession or on an individual basis, as desired, to easily insert or remove cables without disturbing other branched cables which are contained by unopened chambers. The access panels, when opened for cable insertion, spring to an open position about the co-injected living hinges to allow passage of cables to the interior of the chambers without interference from the access panel, which is conveniently held out of the way by the spring memory of the co-injected material living hinges.

[0010] An alternate embodiment discloses a cable routing duct having angular and memory relationships between planar members which promote positive locking of planar members.

[0011] One significant aspect and feature of the present invention is a cable routing duct having a series of accessible chambers separated by cable accommodation slots.

[0012] An additional significant aspect and feature of the present invention is access panels which secure by hook and latch engagement.

[0013] Another significant aspect and feature of the present invention is access panels having co-injected living hinges.

[0014] Still another significant aspect and feature of the present invention is a cable routing duct where the required number of chambers may be opened for access while at the same time leaving other chambers and cables undisturbed.

[0015] A further significant aspect and feature of the present invention is co-injected hinges exhibiting a spring-open memory to provide for positioning of access panels for non-interfering access to a chamber.

[0016] Another significant aspect and feature of the present invention is a cable routing duct which can be manufactured in various sizes, each with the same general profile and capabilities, to retain various sizes and numbers of cables.

[0017] Another significant aspect and feature of the present invention is a cable routing duct with a flat rear surface to provide a mounting means for attaching to frames or other media via holes punched in the rear mounting surface or by two-sided adhesive tape.

[0018] Another significant aspect and feature of the present invention is the incorporation of an angle between the planar back member and the planar bottom member for providing a positive locking method between planar members of the accessible chambers.

[0019] Having thus described significant aspects and features of the present invention, it is the principal object of the present invention to provide a cable routing duct.

[0020] Other objects of the present invention and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, in which like reference numerals designate like parts throughout the figures thereof and wherein:

[0021] FIG. 1 illustrates an isometric view of a cable routing duct constructed according to the present invention;

[0022] FIG. 2 illustrates a rotated isometric view of the cable routing duct;

[0023] FIG. 3 illustrates a cross sectional end view of the cable routing duct along line 3—3 of FIG. 1;

[0024] FIG. 4 illustrates the cable routing duct of FIG. 3 having a plurality of cables residing therein and a cable ready for entering therein;

[0025] FIG. 5 illustrates an isometric view of the cable routing duct containing a plurality of cables;

[0026] FIG. 6, an alternative embodiment, illustrates an end view of a cable routing duct incorporating angular relationship between the planar bottom member and the planar back member; and,

[0027] FIG. 7 illustrates the cable routing duct of FIG. 6 where the latch members are in positive engagement with the hook members to form a closed cable routing duct.

[0028] FIG. 1 illustrates an isometric view of a cable routing duct 10 constructed according to the present invention. The cable routing duct 10 is constructed of suitable length, in channel form, of a flexible and suitable plastic material, and includes individual living hinge members which allow access to the interior chambers of the cable routing duct 10 for the purpose of cable routing, distribution branching, and the like. The cable routing duct 10 includes a planar back member 12, a planar top member 14, and a planar bottom member 16. The planar top member 14 includes one end of a plurality of cable or wire accommodation slots 18a-18naligned at right angles to the longitudinal axis of the cable routing duct 10 and extending about the longitudinal axis. Wire slot 18acan be further defined to designate an upper horizontal wire slot portion 18a-1, a vertical wire slot portion 18a-2, and a lower horizontal wire slot portion 18a-3. Remaining wire slots 18b-18ncan also be defined in a like fashion and are illustrated where required. The upper portions of wire accommodation slots 18a-18nand deformed stiffeners 20a-20ndelineate upper rectangular planar areas 14a-14nwhich are part of the planar top 14. Living hinges 22a-22n, which are of co-injected materials, extend from the upper rectangular planar areas 14a-14nto connect in continuous fashion to access panels 24a-24n, respectively. Each living hinge is a co-injected dual durometer living hinge. Individual planar rectangular access panels, illustrated in vertical alignment, connect in continuous fashion to living hinges 22a-22n, respectively, and include latch members 26a-26nextending inwardly. The planar bottom member 16 includes the other end of a plurality of cable or wire accommodation slots 18a-18naligned at right angles to the longitudinal axis of the cable routing duct 10 and extending about the longitudinal axis. The lower portions of wire accommodation slots 18a-18nand deformed stiffeners 28a-28ndelineate lower rectangular planar areas 16a-16nwhich are part of the planar bottom member 16. Hook members 32a-32nare located at the outboard ends of the lower planar areas 16a-16nto mate with the corresponding latch members 26a-26non an individual basis. A plurality of mounting holes 34a-34nare located in the planar back member 12. A plurality of chambers 36a-36nare formed by corresponding and respective portions of the back member 12, the uninterrupted portion of the top member 14, the deformed stiffeners 20a-20n, the upper planar areas 14a-14n, the living hinges 22a-22n, the access panels 24a-24n, the latch members 26a-26n, the uninterrupted portion of the bottom member 16, the deformed stiffeners 28a-28n, the lower planar areas 16a-16n, and the hook members 32a-32n.

[0029] FIG. 2 illustrates a rotated isometric view of the cable routing duct 10, where all numerals correspond to those elements previously or otherwise described.

[0030] FIG. 3 illustrates a cross sectional end view of the cable routing duct 10 along line 3—3 of FIG. 1, where all numerals correspond to those elements previously or otherwise described. Access panel 24bcan be opened to a position as indicated by dashed lines; and cables, wires, tubes, optical fibers, or other types of lines can be inserted into the interior of the cable routing duct 10 and distributed as illustrated later in detail.

[0031] FIG. 4 illustrates the cable duct of FIG. 3 having a plurality of cables 38a-38eresiding in the chamber 36a(see FIG. 5) of the cable routing duct 10 and extending into chamber 36b, where all numerals correspond to those elements previously or otherwise described. Cable 38dis illustrated as exiting the interior area of the cable routing duct 10 from the upper horizontally aligned wire portion 18a-1 of the wire accommodation slot 18a. Cable 38eexits the interior area of the cable routing duct 10 from the lower horizontally aligned wire portion 18b-3 of the wire accommodation slot 18b. Access panel 24bis rotated about the living hinge 22b, as illustrated by arrow 40, to allow access to the chamber 36bfor placement of cable 38finto the chamber 36bsubsequent to manual disengagement of latch member 26bfrom hook member 32b. The co-injected materials of the living hinges 22a-22n exhibit memory to keep the access panels 24a-24npositioned away from the openings to the chambers 36a-36nso as to allow unimpeded and unobstructed entrance to the chambers 36a-36nwithout the need of manually positioning and holding the access panels out of the way. Manual disengagement is accomplished by manually depressing and flexing the lower planar area 16bupwardly. Access panels 24c-24n, of FIG. 5, would also be opened in a like fashion to allow further access and entry of the cable 38f, or other such cables or tubular devices, into the chambers 36c-36n. The extrusion can be of a mixture of polyvinylchloride, such as by Geon, and an extrusion grade urethane.

[0032] FIG. 5 illustrates an isometric view of the cable routing duct 10 containing a plurality of cables 38a-38f, where all numerals correspond to those previously or otherwise described. Illustrated in particular is the exiting of the cables 38dand 38efrom the wire accommodation slots 18aand 18b, respectively.

[0033] FIG. 6, an alternative embodiment, illustrates an end view of a cable routing duct 100 where each component is the same as previously or otherwise described for the cable routing duct 10, but incorporating a different angular relationship between the planar bottom member 16, including lower planar areas 16a-16n, and the planar back member 12. Access panels 24a-24nare molded in line with the planar top member 14, including upper planar areas 14a-14n, and with living hinges 22a-22n. The planar bottom member 16, including lower planar areas 16a-16n, are molded at an angle 42 of 94.5°, for purposes of illustration, to the planar back member 12. In use, access panels 24a-24nare rotated about the living hinges 22a-22nto engage, on an individual basis, the hook members 32a-32nat the ends of the lower planar areas 16a-16n. as illustrated in FIG. 7. The memory exhibited across the junction of the planar back member 12 and planar bottom member 16 which form angle 42 urges the bottom member 16, including lower planar areas 16a-16n, and the hook members 32a-32nin a direction which attempts to maintain a 94.5° angle between the planar back member 12 and the planar bottom member 16 and lower planar areas 16a-16neven though substantially a 90° angle is maintained due to the self-limiting engagement of the latch members 26a-26nwith the hook members 32a-32n. Inclusion of angle 42 between the planar back member 12 and the planar bottom member 16 urges positive locking of the lower planar areas 16a-16nto the access panels 24a-24n.

[0034] FIG. 7 illustrates an end view of the cable routing duct 100 of FIG. 6, where the latch members 26a-26nare in forced positive engagement with the hook members 32a-32n, where all numerals correspond to those elements previously or otherwise described. Angle 42 is resultantly and collectively reduced and urged toward a right angle 42a, substantially, with the engagement of the latch members 26a-26nwith hook members 32a-32nto form a closed cable routing duct.

[0035] Various modifications can be made to the present invention without departing from the apparent scope hereof.