Passenger detection system and method

[0002] A portion of the disclosure of this patent document contains material which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.

[0003] The present invention is related to passenger detection systems, and in particular to passenger detection systems that can readily classify an attribute of a passenger of an automobile in which an air bag device is installed.

[0004] In general, air bag devices are used to ease the shock that a passenger experiences during an automobile collision, and as such must be stored in a stable condition in the automobile. Air bags are installed in front of the driver's and passenger's seats. Air bags may be installed in other locations.

[0005] In a typical air-bag system, the control system includes a control circuit that receives a signal from an electrical acceleration sensor (shock detection sensor), and transmits control signals to the gates of normally-open semiconductor switching elements. The switching elements are respectively connected in parallel paths between a system operating voltage and ground. Each path includes a safing sensor, a squib circuit and the switching element. The safing sensors are respectively mounted on the driver's seat and the front passenger seat, and each includes an acceleration detection mechanism that closes a normally-open switch in response to sudden acceleration (deceleration) of the respective seat. The squib circuits are connected to the gas sources of the air bag devices respectively mounted on the automobile in front of the driver's seat and the front passenger seat.

[0006] In operation, the air bag control system only deploys the driver-side and passenger side air bags when both of the safing sensors close, and when the electrical acceleration sensor closes. In particular, the acceleration detection mechanisms of the safing sensors close their respective normally-open switches in response to an acceleration that is relatively small in comparison to the acceleration necessary to close the electrical acceleration sensor. When closed, the safing sensors apply a high voltage signal to the control circuit and to first terminals of the squib circuits. The high voltage signals from the safing sensors cause the control circuit to enter into an operational mode. Next, the control circuit confirms that the automobile is in an accident based on the signal from the electrical acceleration sensor. If the electrical acceleration sensor also detects the acceleration, the control circuit transmits control signals that close the switching elements. As a result, current flows from the system operating voltage to ground through each of the squib circuits, thereby causing respective gas sources to deploy (inflate) the driver-side air bag and the passenger-side air bag. Once deployed, the air bags protect the driver and passenger from the shock of the collision.

[0007] Passenger-side air bags are typically designed to deploy in front of the torso of an adult passenger seated in the front passenger seat. When a rear facing infant seat (hereafter RFIS) is located on the front passenger seat, it is desirable for the passenger-side air bag not to deploy. It is also desirable for the passenger-side air bag not to deploy when a forward facing child seat (hereafter “FFCS”) is used.

[0008] Several passenger detection sensor types have been proposed for detecting a RFCS or an FFCS. Such proposed sensors include (1) a weight sensor and (2) an optics sensor and image processor. The weight sensor may incorrectly detect a heavy child, or fail to detect a light-weight adult. Further, if a heavy object (such as a bag of groceries) is placed on the seat, the air bag device may be needlessly deployed in an accident. The optics sensor is expensive and the processing equipment is complex.

[0009] Since airbags deploy forcefully and quickly, sensors for determining whether any passenger is in a desirable or undesirable location are desired. Such sensors may prevent injury. By avoiding deployment of the airbag when no passenger present, replacement costs may be avoided.

[0010] The present invention is defined by the following claims, and nothing in this section should be taken as a limitation on those claims. By way of introduction, the preferred embodiment described below includes an inexpensive passenger detection system that accurately detects the presence of a passenger. The passenger detection system utilizes an oscillation circuit that causes an antenna electrode to emit an electric field that is disrupted by the electrical characteristics of an object placed on the seat. This disruption alters the current and phase of the signal in the antenna electrode. By comparing the current flowing in the antenna electrode and/or the difference between the phase of the signal in the antenna electrode and the oscillation circuit output signal with predetermined threshold values, it is possible to detect the presence of a passenger in a reliable and inexpensive manner.

[0011] In accordance with a first aspect, a vehicle passenger detection system for sensing a characteristic of a passenger in a passenger seating area is provided. A vehicle seat has an outer surface adjacent to the passenger seating area. A first electrode connects with a first portion of the vehicle seat a first distance from the outer surface. A second electrode connects with the first portion of the vehicle seat a second, different distance from the outer surface. The second electrode is adjacent to the first electrode.

[0012] In accordance with a second aspect, a vehicle passenger detection method for sensing a characteristic of a passenger in a passenger seating area is provided. An electric field is generated with at least one of (1) a first electrode connected with a first portion of a vehicle seat a first distance from an outer surface of the vehicle seat and (2) a second electrode connected with the first portion of the vehicle seat a second, different distance from the outer surface. The second electrode is adjacent to the first electrode. A signal from the first electrode is measured. A signal from the second electrode is measured.

[0013] In accordance with a third aspect, a vehicle passenger detection system for sensing a characteristic of a passenger in a passenger seating area is provided. A plurality of electrodes are arranged in at least two layers, where each layer is a different distance from the passenger seating area;. A controller is operable to receive information from the plurality of electrodes and is operable to determine the characteristic as a function of the information and the distance.

[0014] FIGS. 1(a) and 1(b) are diagrams showing the basic operation of a passenger detection system utilizing electric field transmissions, wherein FIG. 1(a) shows an undisturbed electrical field distribution between two electrodes, and FIG. 1(b) shows an electrical field distribution when an object is present between the two electrodes.

[0015] FIG. 2 is a perspective view showing a seat in the passenger detection system according to a first embodiment of the present invention.

[0016] FIG. 3 is a block diagram showing one embodiment of a passenger detection system.

[0017] FIG. 4 is a simplified circuit diagram showing the passenger detection system of FIG. 3.

[0018] FIG. 5 is a block diagram of a preferred embodiment of a passenger detection system.

[0019] FIG. 6 is a top and side views of one preferred arrangement of electrodes.

[0020] FIG. 7 is a flow chart representing one preferred method of detecting a passenger.

[0021] FIG. 8 is a flow chart representing one preferred method for classifying a passenger.

[0022] FIG. 9 is a block diagram showing another embodiment of a passenger detection system.

[0023] FIG. 10 is a block diagram showing yet another embodiment of a passenger detection system.

[0024] FIG. 11 is a graphical representation of electrode layers positioning relative to a load.

[0025] The Figures show various embodiments that utilize two or more electrodes to detect the presence of a passenger. The two or more electrodes are positioned to be adjacent to each other but at different depths from a passenger seating area. To distinguish the impact of the size of a load from the impact of the distance of the load from the sensors, the electrodes are placed at different distances from the load.

[0026] Referring to FIGS. 1(a) and 1(b), minute electric fields between two electrodes positioned in the passenger seat are detected. An electric field is created as a result of the potential difference between the electrode E1 and the electrode E2 when a high-frequency, low-voltage signal is transmitted to electrode E1 from an oscillation circuit 10, and the electrode E2 is connected to a ground. This electric field produces a current Id (the receive current) flowing from the electrode E2 to ground. If a body OB is present in the electric field, disturbances in the electric field alter the current Id1. Likewise, a current (the loading current) provided to the electrode E1 is also altered in response to the presence of the body OB regardless of the presence of the second electrode E2.

[0027] The body OB acts as a capacitor having one terminal connected to ground. In particular, the impedance (resistance and capacitance) of the body OB shunts the electric field to ground. When the body OB is in the vehicle seat, changes in the current flowing at the electrodes E1 and E2 occur in response to the electrical characteristics of the body OB. For example, the loading current is larger for larger bodies. Using this phenomenon, the presence of a passenger, whether the driver or another occupant, in the seat is detected by comparing the detected current with a known value. In particular, one or more characteristics of the object in the seat are obtained, including whether or not the object is an adult-sized person sitting normally in the seat. By using electrodes at known or predictable different distances from the object, even more information is obtained. Therefore, the presence of a passenger in the seat is precisely detected.

[0028] FIG. 2 is a perspective view showing a seat 1 incorporating electrodes E1 through E4 of the passenger detection system in accordance with the first embodiment, which are formed from rectangular sheets of conductive material. Each electrode is the same or different shapes than other electrodes, and any shapes may be used, including square, spiral, rectangular, oval, circular, donut shaped, rectangular with a hollow center or other polygonal and/or rounded shapes. The electrodes E1 through E4 include metal fibers sewn into the seat cover fabric, conductive paint applied to the surface of the seat, conductive tape or metal plates installed under the seat cushion. Specifically, the electrodes E1 and E2 are mounted on the base portion 1aof the seat 1, and the electrodes E3 and E4 are mounted on the back portion 1b. These electrodes are positioned with respect to anticipated seating positions of a passenger to be adjacent to the passenger seating are, and are mounted to facilitate seating comfort. In alternative embodiments, more or fewer electrodes in the same or different positions may be used, such as using seven electrodes in the seat back portion (e.g. six arranged vertically in the center of the seat back and one on a seat edge nearest the door) with no electrodes on the seat bottom portion. In other embodiments, the electrodes are positioned at other locations, such as on the floor, in the dash, in the door, in the roof or combinations thereof. The electrodes are adjacent each other in the same area or portion of the vehicle.

[0029] The electrodes E1-E4 are arranged in two or more layers. Preferably, each pair of electrodes in a same portion of the seat are at two different distances from the outer surface of the seat. For example, the electrodes E1 and E2 on the same base portion 1aof the seat 1 are spaced at different depths from the outer surface of the seat 1. Likewise, the electrodes E3 and E4 on the same back portion of the seat 1 are spaced at different depths from the outer surface of the seat 1.

[0030] FIG. 9 shows one general embodiment for a passenger detection system 400. The system 400 includes a occupant sensing unit 402, a supplementary restraint system (SRS) 404 and a display meter 406. The occupant sensing unit 402 provided control signals to the SRS 404 to disable or enable air bag activation. A warning lamp signal is provided to a occupant warning lamp 408 of the display meter 406. The occupant warning lamp 408 indicates the classification of the occupant determined by the occupant sensing unit 402. Alternatively, the occupant warning lamp 408 indicates whether the SRS 404 is enabled or disabled. An SRS warning lamp 410 indicates whether the SRS 404 is operative.

[0031] The occupant sensing unit 402 includes an occupant sensor 412 for detecting the size and/or sitting posture of an occupant to determine whether to enable the SRS 404 at a low level of power for deployment, a high level of power for deployment or disable the SRS 404. A communication block 414 communicates either bi-directionally or uni-directionally with the SRS 404. A warning lamp control block 416 activates the occupant warning lamp 408 as discussed above. An optional recording block 418 records any failure codes of the occupant sensing unit 402 and/or the various characterizations of any occupant determined by the occupant sensing unit 402. An optional trouble diagnosing block 420 determines whether the occupant sensing unit 402 is operating properly and provides for external communications with the occupant sensing unit 402.

[0032] The occupant sensor 412 includes an array of electric field sensors 422, an electric field driver and detector 424 and an occupant identifier 426. The electric field sensors 422 comprise electrodes distributed at two different depth positions relative to a passenger seating area for emitting electric fields. The electric field driver and detector 424 comprise an oscillator and current measuring circuitry for generating the electric fields with the electric field sensors and measuring receive and/or loading currents, respectively. The occupant identifier 426 comprises a processor or analog circuitry for classifying any occupant as a function of the measured currents.

[0033] The system 400 may be implemented with various circuits and/or methods. Some exemplary circuits and methods are discussed below. FIG. 3 shows one embodiment of the circuit for implementing the system 400. An oscillator 10 generates an alternating, such as about a 100-120 kHz frequency, signal in the range of 10 to 12 volts or at another voltage.

[0034] The load current of the alternating signal is detected by the load current detection circuit 11. Preferably, the load current detection circuit 11 comprises a demodulation circuit with a band pass filter to eliminate noise and an AC-to-DC converter that converts the voltage signals to DC signals.

[0035] The analog signal is also passed through the load current detection circuit 11 to a send/receive switching circuit 12. The send/receive switching circuit 12 comprises a multiplexer, switches or other devices to selectively connect one of the electrodes E1 through E4 to the oscillator 10 to emit the electric field, and may connect the remaining electrodes to a current-to-voltage conversion circuit 13. The current-to-voltage conversion circuit 13 comprises a resistor network and generates voltage signals indicative of the detected currents. The current-to-voltage circuit 13 also amplifies the voltage signals and transmits them to a detection circuit 14.

[0036] The detection circuit 14, such as a demodulation circuit, includes a band pass filter to eliminate noise, and an AC-to-DC converter that converts the voltage signals to DC signals. The DC signals from the detection circuit 14 are transmitted through an amplification circuit 15, which is controlled by an offset conversion circuit 16, to a control circuit 17.

[0037] The control circuit 17 comprises an ASIC, processor, digital signal processor or other digital device for generating safety restraint system (SRS) control signals. For example, a PD78052CG(A) microprocessor manufactured by NEC Corporation of Japan is used and includes the AC-to-DC portion of the detection circuit 14. The control signals are used to control other devices in the vehicle, such as an air bag control system 18. The air bag control system 18 controls the deployment of a passenger side air bag device in accordance with the SRS control signals, and also in accordance with acceleration sensor signals.

[0038] FIG. 4 is a circuit diagram showing the passenger detection circuit in additional detail. The circuit shown in FIG. 4 differs slightly from the block diagram of FIG. 3. First, the amplification circuit 15 is separated into a first amplification portion 15A and a second amplification portion 15B. Second, an analog switching circuit 19 selectively connects the signals from one of the amplification portions 15A and 15B to the control circuit 17. The control circuit 17 controls the analog selection circuit 19 to selectively switch between low amplification gain (e.g., 1×) provided by the amplification portion 15A, and high amplification gain (e.g., 100×) provided by the amplification portion 15B.

[0039] Referring to FIG. 4, the passenger detection circuit includes the oscillator 10 and the load current detection circuit 11. The load current detection circuit 11 includes an impedance/resistance element 11aconnected between the oscillation circuit 10 and the send/receive switching circuit 12. A voltage signal indicating the amount of current transmitted to the send/receive switching circuit 12 is amplified by an amplifier 11band transmitted to the detection circuit 14. The send/receive switching circuit 12 is composed of switching elements Aa through Ad and switching elements Ba through Bd. Switching elements Aa through Ad are used to selectively connect one electrode (the transmitter electrode) from among the electrodes E1 through E4 to the output of the oscillation circuit 10 in response to a first control signal received from the control circuit 17. Switching elements Ba through Bd are used to connect the other electrodes (called the receiver electrodes) to the current-to-voltage conversion circuit 13 in response to a second control signal from the control circuit 17. In one embodiment, the send/receive switching circuit 12 is a multiplexer circuit. The current-to-voltage conversion circuit 13 includes an impedance/resistance element 13athat converts the differential potential currents flowing in the receiver electrodes to voltage signals, and an amplifier 13bthat amplifies the converted voltage signals.

[0040] The detection circuit 14 receives the output signal from the load current detection circuit 11 and the converted voltage signals from the receiver electrodes, and transmits DC signals representing these signals to both of the amplification portions 15A and 15B. The amplified output signals from the amplification portions 15A and 15B are transmitted to the analog selection circuit 19. The analog selection circuit 19 is composed of four switching elements 19athat are connected to receive the output from the second amplification circuit 15B, and switching elements 19athat are connected to receive the output from the first amplification circuit 15A. The analog selection circuit 19 transmits the output signals from one of the amplification circuits 15A and 15B through the switching elements 19aor 19bin response to a control signal received from the control circuit 17.

[0041] The system described above functions as follows. The switching element Aa of the send/receive switching circuit 12 is connected to the output of the oscillation circuit 10, based on the control signal from the control circuit 17. When the switching elements Bb through Bd are connected to the voltage-current switching circuit 13, the differential potential current flows to the receiver electrodes E2 through E4. These currents are converted to voltage by the impedance/resistance element 13a, amplified by the amplifier 13b, and then output to the detection circuit 14. The load current flowing to the send electrode E1 is detected by the load current detection circuit 11, and is output by the detection circuit 14 as the data R (1.1). In the detection circuit 14, undesirable noise is reduced or eliminated, and the 100 kHz received signal is bandpass filtered. The resulting voltage signal is output to the first and second amplification circuits 15A and 15B.

[0042] The output signals from the first and second amplification circuits 15A and 15B are selected as appropriate by the operation of offset conversion circuit 16 and the analog selection circuit 19, and then output to the control circuit 17. For instance, when the output signal from the detection circuit 14 is strong, the switching elements 19bof the analog selection circuit 19 are selected to connect the output from the first (low) amplification circuit 15A to the control circuit 17. If the output signal is weak and measurement of minute changes in the received signal is difficult, the switching elements 19aof the analog selection circuit 19 are selected to connect the output from the second (high) amplification circuit 15B to the control circuit 17. The control circuit 17 stores the output signals from the first or second amplification circuits 15A and 15B.

[0043] Next, the switching element Aa of the send/receive switching circuit 12 is disconnected, and the switching element Ab is connected to the oscillation circuit 10, based on the signal from the control circuit 17. Electrode E2 emits an electric field that generates currents in the receiver electrodes E1, E3 and E4. In addition, the switching elements Ba, Bc, and Bd are connected to the current/voltage conversion circuit 13 through switches Ba, Bc and Bd, respectively. The currents generated on receiver electrodes E1, E3 and E4 are converted to voltage signals and are output to the detection circuit 14. Note that the load current flowing to the send electrode E2 is detected by the load current detection circuit 11, and is output to the detection circuit 14 as the data R(2.2) in the manner described above.

[0044] Next, the switching element Ac is connected to the output of the oscillation circuit 10. This applies a high-frequency, low-voltage signal to the transmitter electrode E3 from the oscillation circuit 10, which generates currents in receiver electrodes E1, E2 and E4. The generated currents are transmitted through the switching elements Ba, Bb and Bd to the current/voltage conversion circuit 13. The load current flowing to the transmitter electrode E3 is detected by the load current detection circuit 11, and is output to the detection circuit 14 as the data R(3.3) in the manner described above.

[0045] Next, the switching element Ad is connected to the output of the oscillation circuit 10. This applies a high-frequency, low-voltage signal to the transmitter electrode E4 from the oscillation circuit 10, which generates currents in receiver electrodes E1, E2 and E3. The generated currents are transmitted through the switching elements Ba, Bb, and Bc to the current/voltage conversion circuit 13. The load current flowing to the transmitter electrode E4 is detected by the load current detection circuit 11, and is output to the detection circuit 14 as the data R(4.4) as described above.

[0046] The object on seat 1 is identified based on mathematical processing of the data transmitted to the control circuit 17 and the known spacing relationship of the electrodes E1-E4. In particular, the seating arrangements of an adult seated normally, an infant in a RFIS or a child in a FFCS are identified by comparing stored data with the data associated with the selected transmitter electrode/receiver electrode combinations of the electrodes E1 through E4. Based on this comparison, the applicable seating arrangement is identified and used to control the passenger-side air bag device.

[0047] The control circuit 17 stores data associated with the various seating patterns. Specifically, representative data is stored for an empty seat, for a child seated in a FFCS, for an infant in a RFIS, a child or small adult in one or more different positions and a large adult. This data, indicated by the general formula R (i,j), is obtained experimentally based on various combinations of the transmitter electrode and/or the receiver electrodes. Note that with the general formula R(i,j), i refers to transmitter electrode, and j refers to receiver electrode. In the control circuit 17, mathematical processing is performed using the sixteen data measurements, and the characteristics of the seating pattern are extracted. When the seating pattern is detected and identified in the control circuit 17, an appropriate control signal is sent to the air bag control system 18. For instance, if the seating pattern is empty, FFCS, or RFIS, a control signal sets the air bag device to not deploy, even in the event of a collision. For other patterns, a signal is sent enabling the air bag device to deploy.

[0048] In accordance with a second embodiment of the present invention, a passenger detection system is provided that detects the presence of a passenger based on the disruption of a minute electric field emitted in the area of a single antenna electrode or a plurality of electrodes independently operated as single antenna electrodes. Specifically, an oscillation circuit generates an alternating current (AC) signal having a known voltage amplitude and frequency that is transmitted to an antenna electrode through an impedance/resistance element. The AC signal causes the electrode to emit the minute electric field in the passenger area adjacent to the seat. The electrical characteristics of an object seated or placed on the seat (i.e., in the vicinity of the antenna electrode) disrupt the electric field. This electric field disruption alters the amount of current flowing in the antenna electrode and causes the phase of the AC signal generated on the antenna electrode to differ from the original AC signal generated by the oscillation circuit.

[0049] In this embodiment, the current detection circuit 14 preferably includes an impedance or resistance element and a differential amplifier (or other amplifier) whose output is transmitted to the control circuit 17 through the AC-to-DC conversion circuit 13 and the amplifier 15. One such impedance/resistance element is a RR1220P-103-D, manufactured by Susumukougyou of Japan, that is connected between the output of an amplification control circuit and the antenna electrode E. The differential amplifier is connected across the impedance/resistance element and generates the current signal based on the voltage differential across the impedance/resistance element. In particular, the current differential amplifier compares the voltage level of the oscillation circuit output signal with the voltage level generated on the antenna electrode, and generates the current signal that indicates the difference.

[0050] Note that the detection current of the current detection circuit 14 increases when a person is seated in the seat 1B. It decreases when luggage is in the seat, or when the seat is empty. In either case, there is a difference in the detected current level between these occupied and unoccupied conditions. The same is true for the phase differential.

[0051] The current and/or the phase differential are compared with stored values to accurately identify whether or not an adult passenger is seated in the front passenger seat. This determination is transmitted to a safety restraint device, such as an air bag control circuit, thereby controlling deployment of an air bag when an appropriately sized adult is seated in the seat.

[0052] A third embodiment of the system 400 of FIG. 9 that uses the electrodes at two different distances from a passenger seating area is shown in FIG. 5. Each electrode 43, 44, 53 and 54 is connected to TX/RX modules 1 through 4. Different or the same modules may be used for each electrode. In one preferred alternative embodiment for measuring loading currents, a single TX/RX module is switchably connectable to each of the electrodes.

[0053] The TX/RX module includes a transmitter circuit 880, a receiver circuit 840 and a switch 890. The transmitter circuit 880 preferably comprises a wave generator 881 connected through an amplifier 882 to the switch 890.

[0054] The receiver circuit 840 preferably comprises two paths 841 and 842 each including respective amplifiers 843 and 844. One amplifier 843 amplifies the signal using a maximum or other gain for sensitivity to small objects. The other amplifier 844 amplifies the signal using a different gain optimized to provide a zero value when no current is detected and a 255 value when a maximum current is received. A buffer may also be provided to minimize the loading from one stage and to provide sufficient signal strength for another stage. In alternative embodiments, one amplification path is provided, or a variable amplification amplifier in one path is provided.

[0055] The switch 890, such as a multiplexer, is controlled to connect with the transmitter circuit 880, one of the paths of the receiver circuit 840 or both the transmitter circuit 880 and one of the paths of the receiver circuit 840. In the embodiment for measuring loading currents, the switch 890 is operative to sequentially connect each electrode to both the transmitter circuit 880 and the receiver circuit 840.

[0056] The controller 860 preferably includes an analog-to-digital converter and logic for processing the received data. Separate analog-to-digital converters and logic may be used. The controller 860 preferably controls the switch 890 to sequentially connect each electrode to the transmit and receive circuits 880 and 840. Thus, the controller 860 receives a set of reception and/or loading currents from each module. Based on the resulting digital values, such as 8 bit values, representing the received currents, the controller 860 determines the size, shape, position or other characteristic of a passenger. The characteristic is determined as a function of a mathematical algorithm or a comparison. For example, using EEPROM 865, RAM or another memory device, the digital values are compared to thresholds or data representing the characteristic.

[0057] The controller 860 outputs the control signals as a function of the characteristic. An LED 861 may be provided to indicate the status of the control signals, such as air-bag system enabled or disabled.

[0058] A fourth preferred embodiment of the system 400 of FIG. 9 that uses the electrodes at two different distances from a passenger seating area is shown in FIG. 10. This embodiment is similar to the system of FIG. 5 for detecting loading currents with a different switching structure. In particular, a system 500 includes a microprocessor 502, a detector 504, a oscillating circuit 506, signal conditioners 508, sensors 510 and selecting circuits 512 and 514.

[0059] Two or more paths for generating and detecting the load current are provided. One such path is described below. The other paths comprise the same or different components. In the path, the oscillating circuit 506 comprises an oscillator that generates an AC signal, such as a 120 kHz signal.

[0060] The signal conditioners 508 comprise operational amplifiers 516, 518 and 520 and a resistor 522. The operational amplifier 516 connected with the oscillating circuit 506 buffers the signal to provide a constant voltage source. The signal is provided through a shielded cable 524 to an electrode 526 of the sensor 510. An electric field is generated in response to signal. When a load to the sensor 510 increases, the voltage across the resistor 522 increases. The amount of change in the voltage is buffered by the operational amplifier 518 connected with the shield of the shielded cable 524. This operational amplifier 518 preferable has a high input impedance and low output impedance to maintain the voltage level of the shield at the same level as center conductor, shielding the sensor 510 from adjacent conductive materials.

[0061] The operational amplifier 520 connected with the detector 504 provides current gain to the loading current. The detector 504 comprises a full-wave rectification circuit 528 and a filter circuit 530. The amplitude or change in amplitude of the loading current is detected by rectifying the output of the operational amplifier 520. The rectified signal is filtered by the filter circuit 530, such as an analog low pass filter. The microprocessor 502 converts the signal to a digital signal and classifies the load.

[0062] Two possible embodiments are shown in FIG. 10 for the paths of two or more sensors 510. In one embodiment, each path includes separate components except for the microprocessor 502 (as represented by the path labeled S-individual sensor). In an alternative embodiment, each path also shares the oscillating circuit 506 and the detector 504. Alternatively, a combination of shared paths and individual paths, as shown, is used circuits.

[0063] Preferably, shared paths are used. The individual path is removed. The selecting circuits 512 and 514 comprise multiplexors or a shared multiplexor controlled by the microprocessor 502. One selecting circuit connects the oscillating circuit 506 to each sensor path and the other selecting circuit connects the detector 504 to each sensor path. For classification with loading currents, one selecting circuit that connects both the oscillating circuit 506 and the detector 504 to the same path may be used. For classification with receive currents or combinations of both receive and loading currents, the selecting circuits 514 and 512 operate independently.

[0064] The microprocessor 502 measures the loading and/or receive currents to classify any occupant. Small loading current amplitudes indicate the presence of a load. The amplitude and/or change in amplitude represent changes in the impedance of the load. The load impedance varies as a function of the effective surface of the load (size) and the distance between the load and the electrode 526.

[0065] Using any of the systems described above or other circuitry, a load is characterized as a function of the array of electrodes. FIG. 6 shows one preferred embodiment of an arrangement 100 of electrodes. A plurality of electrodes 102, 104, 106, 108, 110 and 112 are arranged in two layers. The layers are separated by an insulator 114. Preferably, the insulator 114 comprises a seat cushion (e.g. ⅜ inch thick polyethylene foam), a rigid body, air or other devices which are permeable to electromagnetic energy. In this embodiment, the electrodes 102, 104, 106, 108, 110, and 112 are connected with a base portion of the seat, such as centered in the base portion and aligned in an array from the front to the back of the seat. Other arrangements positioned in other locations may be used.

[0066] The shape created by the electrodes in each layer may be different. For example, different shaped electrodes are used for each layer. Each layer is preferably in one plane, but may be arranged in a non-planar arrangement. For non-planar arrangements, a phantom layer of electrodes is created as a function of the electrodes used to make a measurement.

[0067] The arrangement 100 is connected with the seat by being within the seat, adjacent to the outer surface of the seat or at the outer surface of the seat. The arrangement 100 is thus adjacent to the passenger seating area. The two or more layers are different distances from the outer surface of the seat (i.e. different distances from the passenger seating area).

[0068] In one preferred embodiment, the loading currents from a plurality of electrodes are measured using one of the systems described above or another system. For example, loading currents are measured sequentially from each electrode using the system of FIG. 10.

[0069] The loading currents are used to determine the height, position, size, orientation, movement and/or other characteristic of a passenger. Other characteristics may be determined, such as disclosed in U.S. Pat. No. 5,914,610, the disclosure of which is herein incorporated by reference. For example, the change in distance R as a function of time shows movement.

[0070] FIG. 11 represents the use of two layers 600 and 602 to determine the size A and distance R of a load 604. For example, the load 604 comprises an occupant adjacent to a seat in a passenger seating area. The load 604 is a distance R away from the top layer 600 of electrodes. The top and bottom layers 600 and 602 are separated by a distance d.

[0071] With two electrodes separated from the outer surface of the seat by the distance, d, the load A and distance R is determined. The loading current S, load A and distance R are related as represented by S=K(A/R), where K is a constant. Using at least two different loading current measurements, one for the electrode closest to the passenger (e.g. the top electrode)(St) and one for the electrode furthest from the passenger (e.g. the bottom electrode)(Sb), the load and distance are determined as a function of the distance between the electrodes d. Thus, the characteristic of the occupant is determined as a function of the difference in distances between the electrodes from the outer surface of the seat. St=K1(A/R) and Sb=K2(A/(R+d)). Solving for A and R, A=(d*Sb*St)/(St−Sb) and R=(d*Sb)/(St−Sb). Thus, the size of the load and distance from the electrodes is determined. In alternative embodiments, the A and R are solved without the scaling distance d and/or as a function of currents received at non-transmitting electrodes.

[0072] Preferably, more than two electrodes are used, such as the six electrodes shown in FIG. 6. With an array of electrodes, the distribution of a load is determinable. For example, the load A and distance R is determined using different pairs of electrodes, providing loads and distances adjacent various locations of the array. Using the six electrodes, three different loads and distances are determined. A greater number of electrodes in the array provide for greater spatial resolution.

[0073] In one embodiment, the insulator 114 is soft or semi-rigid, allowing for the distance between electrode layers to vary predictably. For example, the electrodes are positioned on different sides of a cushion or foam insulator. As a result, the distance between the layers varies as a function of the load as represented by d=f(A). The distance varies as a function of the weight of the passenger. In one embodiment, d=c−kA where c and k are constants determined, at least in part, as a function of the compressibility of the insulator and/or experimentation. Alternative representations of the distance d may be used, such as d=c−(k1)A−(k2)A², where c, k1 and k2 are constants. Using the equations discussed above, the load and distance from the arrangement 100 is determined as a function of the distance between the electrodes. This may allow for more accurate determination of the load by accounting for the load impact on the system.

[0074] Based on the determined load and distance information, the load is characterized. For example, the load is classified as (1) an adult in one or more positions, (2) a child or small adult in one or more positions, (3) a child in a FFCS, (4) an infant in an RFCS, or (5) another object. The classification is preferably determined by comparison to expected measurements. Alternatively, an algorithm that locates a neck of a passenger by determining the distribution of the load is used to classify the occupant as large enough for air bag activation or to small for air bag activation.

[0075] FIG. 7 shows a flow chart of one preferred embodiment for sensing a characteristic of a passenger with one of the systems described above or another system. This process is repeated in real-time. In act 202, an electric field is generated. For example, an AC signal is provided to one of at least two electrodes at different distances from an outer surface of a vehicle seat. In act 204, the signal at one of the at least two electrodes is measured. For example, the loading current or a received current is detected and converted to a voltage. In act 205, the signal at the other of the at least two electrodes is measured. For example, the loading current or a received current is detected and converted to a voltage. The measurement at each electrode may be sequential loading current measurements or sequential receive current measurements. Alternatively, a loading current is measured at one electrode and a receive current is measured at the other electrode either simultaneously or sequentially.

[0076] The measured signals are used to classify a characteristic of a passenger.

[0077] FIG. 8 is a flow chart of one preferred embodiment for using measured signals to enable or disable an air bag system or to provide control signals as a function of the classification. The flow chart is optimized to operate with the electrode arrangement 100 of FIG. 6 positioned in a base portion of the vehicle seat.

[0078] The system determines whether the seat is empty in process 302. In process 304, the system determines whether the seat is occupied by a child seat. In process 306, the system determines whether the seat is occupied by an adult or a child. In process 308, the system performs various cross-checks or further processes to increase reliability for the classification. The processes may be performed in any order or combined, such as performing one or more cross-checks of process 308 as part of one or more other processes 302, 304, and/or 306. Some processes may be skipped in response to the determination made in another processes, such as skipping all other determination after a classification of the seat as empty. Different processes, algorithms, or calculations for classification may be used.

[0079] In process 302 for determining whether the seat is empty, the system initializes a count to 0 in act 310. Acts 314 and 316 are repeated for each of the six electrodes (i) as represented by the loop 312. In act 314, the value for each loading current is compared to an empty threshold. If the loading current is above the threshold, the process 302 increments to the next electrode in act 312. If the loading current is below the threshold, an empty count variable is increased by one. Thus, the process 302 provides a count of the number of loading current values at any given time that are lower than the empty threshold. In one embodiment, if any of the loading current values are above the threshold, then the seat is classified as occupied.

[0080] In one embodiment for process 302 and/or another processes, the loading currents from two or more electrodes are averaged to represent a phantom electrode loading current. For example in the case of the paired design shown in FIG. 6, four phantom loading currents, two for each layer, are determined by averaging different groupings of electrode loading currents. Labeling the electrodes 102, 104, 106, 108, 110, and 112 as electrodes S1, S2, S3, S4, S5 and S6 (where S1, S3 and S5 comprise a first layer and S2, S4 and S6 comprise a second layer), the four phantom loading currents are calculated as follows:

[0081] S_avg1=(S1+S3)/2

[0082] S_avg2=(S2+S4)/2

[0083] S_avg3=(S3+S5)/12

[0084] S_avg4=(S4+S6)/12

[0085] In the process 304 for determining whether the seat is occupied by a child seat, the system initializes a child seat count to zero in act 320. Acts 322, 324, 326, and 328 are repeated for each of four sections (i) as represented by the loop 322. The four sections correspond to four unique combinations of at least two electrodes and associated loading current measurements. For example, the four sections comprise loading currents from four combinations of electrodes: (1) electrodes 1, 2 and 3, (2) electrodes 2, 3 and 4, (3) electrodes 3, 4 and 5, and (4) electrodes 4, 5 and 6. Other combinations may be used.

[0086] In act 324, the load A and the distance R are determined from the loading currents in a first section. The calculations are determined as discussed above. In one embodiment, the load A calculations are determined as follows:

[0087] A0=(S_avg1*S2)/(S_avg1−S2)*(S2)^−Y;

[0088] A1=(S3* S_avg2)/(S3−S_avg2)*(S_avg2)^−Y;

[0089] A2=(S_avg3*S4)/(S_avg3−S4)*(S4)^−Y; and

[0090] A3=(S5*S_avg4)/(S5−S_avg4)*(S_avg4)^−Y,

[0091] where a correction factor (Sb)^−yis used. Based on experimentation, one preferred value is y =0.4. If any load A is less than or equal to 0, the value is assigned as −1. R is calculated as follows:

[0092] R0=A0/S_avg,1;

[0093] R1=A1/S3;

[0094] R2=A2/S_avg3; and

[0095] R3=A3/S5,

[0096] Where any distance R value is assigned as 99999 if the corresponding A value is equal to −1.

[0097] Preferably, the distance between the layers of electrodes varies as a function of the load. In act 326, the distance R from the electrodes to the load is compared to a child seat threshold. If the distance R is above the threshold, the process 304 increments to the next section in act 322. If the distance R is below the threshold, the child seat count variable is increased by one. Thus, the process 304 counts the number of sections with a distance R at any given time that is higher than the child seat threshold. In other words, the number of sections with distance values corresponding to an object spaced from the seat is determined. In one embodiment, if three of the four sections correspond to distances R that are above the threshold, then the seat is classified as occupied by a child seat. The child seat may be further classified as a FFCS if R1<R2<R3, and as a RFIS if R0>R1>R2 or other methods.

[0098] In the process 306 for determining whether the seat is occupied by a child or an adult, the system initializes an area index to 0 in act 334. Acts 338 and 340 are repeated for each of three times for comparison of the load values A for each of the four sections as represented by the loop 336. In act 338, the load of one section is compared to the load of another section, such as comparing the load of a section defined by the loop count of act 336 with the load of a section defined by the area index. For example, the load of section 1 is compared to the load of section zero. If the load of the section defined by the loop count is less than the load defined by the area index, the process 306 increments to the next section and associated loop count in act 336. If the load of the section defined by the loop count is more than the load defined by the area index, the area index variable is set equal to the current loop count variable. Thus, the process 306 determines the maximum load value and associated section. The maximum load value is compared to a threshold to determine whether the load corresponds to an adult or a child.

[0099] In one embodiment, the load value A corresponding to the maximum distance value R is excluded for performing the process 306. This exclusion may eliminate false data caused by averaging loading currents from two adjacent electrodes in the phantom loading current embodiment discussed above.

[0100] In the process 308, one or more checks and/or other acts are performed to verify and/or limit the classification. For example, the numerical results of the processes 302, 304 and/or 306 are averaged as a function of time. This running average is used to classify any occupant. Alternatively or additionally, the measurements of the loading current are averaged as a function of time prior to comparison to thresholds and/or calculations.

[0101] As another example, once the characteristic is classified, the classification is locked for a time period, such as 5 seconds. As the processes 302, 304 and 306 are repeated for different sets of sequential measurements, subsequent different classifications are discarded or averaged and ignored until after a period of time. The classification provided as a control signal is not changed until after the threshold time period. Additionally or alternatively, the classification is not changed unless a certain number of consecutive or substantially consecutive classifications indicate that the characteristic has changed. In an alternative embodiment, a child, RFCS and/or FFCS classification is locked until the vehicle is turned off or an empty classification is determined.

[0102] As yet another example, overlapping thresholds are used to prioritize a type of classification. In one embodiment, thresholds are set to more easily change the classification from an adult to a child than from a child to an adult. For example, if the classification is an adult, then the maximum load threshold for classifying the occupant as a child is set higher than if the classification began as a child. Likewise, the threshold or number of sections required for a car seat classification may be different as a function of the most recent prior classification, resulting in prioritizing between an adult and/or a child and a car seat. This prioritization provides a gray zone or area between the thresholds. For example, the lower threshold may be based on the load for an average 6 year old child and the upper threshold may be based on a 5th percentile adult female. Any occupant classified within the gray zone is classified according to the priority, such as classification as a child.

[0103] In one embodiment, a check is performed to verify that an adult classification is not the result of a child standing in one spot or a grocery bag on the base portion of the seat. Since the classification as adult is based, in part, on the load at one section or area of the seat, this check verifies that the load is distributed as would be for a sitting adult. Ratios of the maximum load to the load of each adjacent section are compared to a load distribution threshold. For example, if the maximum load A_maxis the A1 load and (A1>135% of A0 or A2<120% of A3), an “IRREGULAR” classification is used. Likewise, if Amax=A2 and (A2>135% of A1 or A2>200% of A3) or if Amax=A3 and (A3>135% of A2), the condition is also judged as “IRREGULAR.” Alternatively, the load for other sections, such as associated with adjacent areas are compared to the same or a lesser load threshold as the maximum load. If the distribution of the load corresponds to an adult, the classification is verified. Otherwise, the classification is changed to a child. Control signals disabling the air bag are provided in response to an irregular classification. Other checks may be performed. If the maximum load A is the A0 load, the occupant is considered out of position or sitting at the edge of the seat. This classification is considered “IRREGULAR.”

[0104] Preferably, an LED or other output device is provided to indicate the status of the control signals. For example, the LED is illuminated when the air-bag is disabled.

[0105] The present invention is not limited to the embodiments provided above. For example, the frequency of the signal output from the oscillator can be other than 100 kHz, depending on the object to be detected. In addition, the voltage amplitude of the signal can be outside the range of 5 to 12 volts, and the output wave form can be a wave form other than a sine wave. The electrodes may be positioned in different locations adjacent to the passenger seating area, such as in the roof liner, on the floor, in the seat back, on the dash board and/or on the seat in front of a back seat. The system may be used to operate with one or more of many different systems, including front impact air bags, side impact airbags, seat belt controls, temperature controls and other electrical devices of a vehicle. The measurements, whether loading currents, received currents or combinations thereof, may be used with any of various algorithms to classify the passenger. The system may also be used for other applications, such as hospital beds for controlling devices dependent upon the characteristics of an occupant. More than two layers of electrodes may be used.

[0106] While various embodiments have been described herein, changes and modifications may be made without departing from the scope of the invention which is defined by the following claims and equivalents thereof.