Tack assembly for electronic article surveillance tags

[0002] (Not Applicable)

[0003] 1. Field of the Invention

[0004] This invention relates generally to electronic article surveillance systems, and more particularly to tacks used to secure electronic article surveillance tags to articles.

[0005] 2. Description of the Relevant Art

[0006] Tacks are utilized to secure electronic article surveillance (EAS) tags to articles such as garments. The term “tack” traditionally means a one part nail-like metal pin with a large head. It is also used to define a two part assembly of a nail-like metal pin with a large disk shaped plastic head. The tack is pushed through the portion of the garment or article. The tag has a receiving aperture for the tack, and the tag has structure for releasably engaging the tack. The tack/tag assembly cannot be removed from the article without a special tool of some kind, usually a device which magnetically or mechanically moves a portion of the engagement structure of the tag to release the tack. The tag, as is known in the prior art, has structure which is detectable by an electronic monitor. This structure signals the presence of the tag if the article with the tag attached passes the monitor. This signal typically creates an alarm condition, to notify security personnel of the attempted theft of the article. Disengagement structure is usually provided at the check-out location, so that the tack can be disconnected from the tag and the tag can be removed from the article by the cashier at the time that the customer pays for the article.

[0007] The removal of the tack from the tag by the cashier or other authorized person creates a hazardous condition because the point of the tack must be relatively sharp in order to pierce the garment or article without damaging it. The exposed point of the tack will pierce skin if handled inappropriately or if an accident occurs. This penetration of the tack creates both a concern for physical injury, as well as infection. Store personnel are trained to properly handle the tacks, however, accidents can still occur. Also, there is a growing interest in self check-out systems in which the customers will themselves pay for goods and remove the tags/tacks without the assistance of cashiers. There would be a risk of injury to the customers by the exposed tacks, and it is therefore desirable to provide a tack/tag assembly which will reduce the risk of injury by the exposed tacks of EAS tags.

[0008] The invention provides a tack assembly for an EAS tag different from the traditional tack. This new-art tack assembly includes a tack (defined herein as a nail-like metal pin), a tack-head (especially shaped), a biasing structure such as a compression spring (spring), and a tack assembly housing (housing). The tack-head is movably mounted within a housing. Biasing structure such as a spring is provided to move the tack-head and tack between an extended position and a retracted position. In the extended position, the tack extends from an aperture in the housing and can be pushed through the article and placed into the receiving aperture of the tag. In the retracted position, the tack is positioned within the housing such that the point of the tack is not exposed and cannot cause injury.

[0009] There are shown in the drawings embodiments of a track assembly according to the invention which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown, wherein:

[0010] FIG. 1 is a cross section of a tack assembly according to the invention in a first, retracted position.

[0011] FIG. 2 is a cross section of a tack assembly in a second, extended position.

[0012] FIG. 3 is an exploded perspective, partially in phantom, illustrating the manner of connection of a tack assembly according to the invention to an article and an EAS tag.

[0013] A tack assembly 10 according to the invention as shown in FIG. 1. The tack assembly 10 includes a tack 14 with a point 16 which is attached to a tophat shaped tack-head 20. The tack 14 and tack-head 20 are movably mounted within a housing 24. Biasing structure such as a spring 28 biases the tack 14 and tack-head 20 to the retracted position shown in FIG. 1. The tack-head 20 can be depressed to move the tack-head 20 and tack 14, relative to the housing 24, to the extended position illustrated in FIG. 2. In the extended position, the tack 14 can be pushed through an article and connected to an EAS tag 30, as illustrated in FIG. 3.

[0014] The housing 24 can take many shapes, including the substantially tubular shape shown in FIGS. 1-2. The housing 24 has an end wall 32 with an opening 36 through which the tack-head 20 can move. The outside diameter of the tack-head 20 is preferably slightly less than the diameter of the opening 36 such that the tack-head 20 is freely movable through the opening 36, but without excessive play. Suitable structure such as a flange 40 prevents the tack-head 20 from moving completely out of the housing 24 under the action of the biasing spring 28. A top surface of the flange 40 will contact an inside surface of the end wall 32 to retain the tack-head 20 within the housing 24.

[0015] The housing 24 has a base 44. The base 44 closes the housing 24 but has an opening 48 through which the tack 14 can travel. Opening 48 extends through tubular boss 52 to maintain concentric location of tack 14 while in the retracted position. The outside wall of tubular boss 52 can locate the base end of spring 28 concentrically about tack 14, and adjacent interior wall of base 44 can provide a seat for the base end of spring 28. The base 44 can be secured to the housing by any suitable method, including glueing and welding.

[0016] The tack 14 can be secured to the tack-head 20 by any suitable method. Preferably, the tack-head 20 has an open interior 56 to permit the spring 28 to be substantially positioned in this space when the tack-head 20 is depressed into the housing 24, as shown in FIG. 2. A spring guide 60, preferably in the form of a post, can be provided in the space 56. The tack-head end of spring 28 thus can be located concentrically about the tack 14. The inside surface of the top of tack-head 20 can provide a seat for the tack-head end of spring 28. Even when tack-head 20 is in the retracted position, spring 28 continues to apply bias. Also, one end of the tack 14 can be secured within the spring guide 60, and the spring guide 60 thereby also serves the function as the point of connection of the tack 14 to the tack-head 20.

[0017] In operation, the tack assembly 10 is secured to an article such as a garment 70 by pushing the tack 14 through the garment 70 in the manner depicted in FIG. 3. In the tack assembly 10, however, the tack 14 is normally in the retracted position shown by the phantom lines in FIG. 3, in which the point 16 of the tack 14 is retracted into the housing and the tack-head 20 extends from the housing 24. The tack-head 20 must be depressed into the housing 24 to extend the tack 14 from the housing 24. The tack-head 20 must be held in the depressed position while the tack 14 is pushed through the article 70. The tack 14 is then positioned in the receiving aperture 74 of the EAS tag 30, and is thereby engaged to the tag 30. The tag 30 can engage the tack 14 by any suitable means. The tack 14 can have a series of grooves 78, as is known in the prior art, and the tag 30 has structure such as a leaf spring for engaging one of the grooves 78 as the tack 14 is pushed into the receiving aperture 74. The tack assembly 10 thereby securely engages the security tag 30 to the article 70 until an appropriate disengagement tool is applied to remove the tag 30 from the tack assembly 10. The tool is kept at the cashier's station or at any other appropriate location. The tool mechanically, electrically or magnetically releases the tack 14 from the tag 30. The tool can also be provided at customer self check out locations. Upon release of the tack 14 from the tag 30, the biasing spring 28 will act to extend the tack-head 20 through the opening 36 to the retracted position shown in FIG. 1. The point 16 of the tack 14 will thereby be retracted into the housing 24, where it cannot cause physical injury.

[0018] The tack assembly of the invention can be made of any suitable material. The housing 24 and tack-head 20 can be made from durable plastic materials. The tack 14 is preferably made of a noncorroding metal, but can also be made from other materials including plastic.

[0019] It is preferable to prevent accidental movement of the tack 14 to the extended position. Such unintended movement could result in physical injury. Accordingly, an interlock can be provided which locks the tack 14 at the retracted position. The interlock must be released in order to move the tack 14 to the extended position.

[0020] Although the invention has particularly a utility for electronic article surveillance tags, it will be appreciated that the invention is also useful for other types of security tags. The invention is capable of taking alternative forms without departing in the spirit or essential attributes thereof, and accordingly reference should be made to the following claims, rather than the foregoing specification, as indicating the scope of the invention.