Guide for penetrating phototherapy

[0002] This application is a continuation-in-part of U.S. patent application Ser. No. 08/827,631, incorporated herein by reference and filed Apr. 10, 1997, now U.S. Pat. No. 5,908,415, which is a file-wrapper continuation of U.S. patent application Ser. No. 08/303,605, incorporated herein by reference and filed Sep. 9, 1994, now abandoned.

[0004] The technical field of this invention is phototherapy and, in particular, instruments employing optical fibers or other flexible light waveguides to deliver radiation to a targeted biological site.

[0005] Fiber optic phototherapy is an increasingly popular modality for the diagnosis and/or treatment of a wide variety of diseases. For example, in surgery, infrared laser radiation will often be delivered to a surgical site via an optically transmissive fiber in order to coagulate blood vessels or cauterize tissue. Similar fiber optic delivery systems have been proposed for endoscopic or catheter-based instruments to deliver therapeutic radiation to a body lumen or cavity. U.S. Pat. No. 4, 336,809 (Clark) and U.S. Reissue Pat. No. RE 34,544 (Spears) disclose that hematoporphyrin dyes and the like selectively accumulate in tumorous tissue and such accumulations can be detected by a characteristic fluorescence under irradiation with blue light. These patents further teach that cancerous tissue that has taken up the dye can be preferentially destroyed by radiation (typically by high intensity red light).

[0006] Others have proposed the use of fiber-delivered radiation to treat artherosclerotic disease. For example, U.S. Pat. No. 4,878,492 (Sinofsky et al.) discloses the use of infrared radiation to heat blood vessel walls during balloon angioplasty in order to fuse the endothelial lining of the blood vessel and seal the surface. Another application of fiber-delivered radiation is disclosed in U.S. Pat. No. 5,053,033 (Clarke) which teaches that restenosis following angioplasty can be inhibited by application of UV radiation to the angioplasty site to kill smooth muscle cells which would otherwise proliferate in response to angioplasty-induced injuries to blood vessel walls.

[0007] In yet another application, phototherapeutic instruments are employed to treat electrical arrhythmia of the heart. In such applications, a catheter having a fiber optic component is fed via a major artery into a patient's heart. Once inside the heart, a catheter senses electrical impulses with electrical contacts on its outer sheath or other catheter elements in order to locate the source of arrhythmia. Once located, the phototherapeutic component is activated to “ablate” a portion of the inner heart wall. The likelihood that the patient's heart will continue to experience arrhythmia is reduced by coagulating heart tissue in the vicinity of the arrhythmia source.

[0008] In other applications, laser radiation can be used in conjunction with a similar catheter instrument inside a patient's heart to increase blood flow to oxygen starved regions of the heart muscle. In such procedures, the laser radiation is used to form small holes in the heart muscle so that the oxygen-depleted tissue is bathed with blood from the ventricular cavity.

[0009] In all of these applications, if the light-emitting catheter instrument is too rigid, there is the potential for damage to a patient's artery or other blood vessel, especially the aorta. Furthermore, a rigid catheter instrument is difficult to steer to a desired location.

[0010] Accordingly, there exists a need for better apparatus for fiber-optic phototherapy. In particular, a phototherapeutic instrument that can “guide” an optical fiber with a light-emitting tip along a torturous lumen to the location of target tissue and then can penetrate the target tissue with the light-emitting tip would meet a particularly important need in the field of minimally-invasive phototherapeutic surgery.

[0011] Phototherapeutic instruments are disclosed having a light transmitting optical fiber with a flexible portion which facilitates passage of the instrument through a tortuous lumen within a patient, and an outer support sheath slidably disposed around the optical fiber. In one preferred embodiment, the instrument can further include a rigid light-emitting tip. The support sheath is configured to protect the more delicate optical fiber and provide support for the flexible portion of the optical fiber during penetration of the light-emitting tip into a patient's tissue. During insertion of the instrument into a tortuous lumen, the distal end of the optical fiber is covered by the support sheath. In a preferred embodiment the tip of the sheath articulates, i.e., the tip is steerable. The flexible portion of the fiber and the steerable tip of the sheath allow the distal end of the optical fiber-sheath apparatus to deflect as it travels along a tortuous lumen. When the fiber is retracted in the support sheath, the flexible region coincides with the articulated region of the steerable catheter.

[0012] When the distal end or tip of the optical fiber arrives at the site of the target tissue, the tip is advanced to the target tissue region (e.g., the heart wall). While the sheath is held still, the fiber element carried within the sheath is then mechanically advanced by itself, forcing the light-emitting tip to penetrate the target tissue. The flexible portion of the fiber element fits snugly in the sheath so that when an operator pushes on the fiber element from a remote location, the sheath-fiber element configuration transmits enough force on the proximal end of the light-emitting tip to advance the tip to penetrate the target tissue. Preferably, the clearance between the flexible portion of the fiber element and the rigid sheath is about 100 micrometers to about 500 micrometers.

[0013] A phototherapeutic instrument according to one embodiment of the invention includes a light transmitting optical fiber, and a support sheath slidably mounted about the fiber. The fiber has a proximal and a distal end. The proximal end is adapted for coupling to a source of phototherapeutic radiation. The distal end has an element for directing radiation into biological tissue. The fiber includes a first, stiff portion, a second, flexible portion connected to the distal end of the first stiff portion, and a third, stiff portion connected to the distal end of the second, flexible portion and forming the distal end of the fiber. Thus, the fiber's distal end can be covered by the support sheath as the fiber's distal end is advanced to a target site and then once the fiber's distal end has been positioned at the target site, a selected portion of the fiber's distal end can be extended outside the support sheath for insertion into the tissue. In other words, a phototherapeutic instrument according to one embodiment of the invention is configured to provide the instrument with gradient stiffness or a gradient flex property, e.g., an instrument with a sequence of stiff-floppy-stiff portions.

[0014] The invention is particularly useful in assisting an optically-transmissive fiber element's insertion along a tortuous lumen and in facilitating the penetration of the light-emitting tip of the fiber element into target tissue, thereby, reducing the possibility of fiber damage and/or perforation of a body lumen or organ. The invention is useful in placing an ablative laser radiation device into the ventricle of the heart when performing arrhythmia-correcting laser ablative procedures or when revascularizing the heart percutaneously. In these types of procedures, the surgeon seeks to pass the phototherapeutic instrument over the aortic arch and to partially penetrate the heart muscle. The instrument configurations of the present invention allow passage of a light-emitting tip of a phototherapeutic through a torturous lumen while providing stability to the fiber element during insertion and operation of the light-emitting tip of the fiber element.

[0015] The invention will next be described in connection with certain preferred embodiments. However, it should be clear that various changes and modifications can be made by those skilled in the art without departing from the spirit or scope of the invention.

[0016] FIG. 1 a schematic, perspective field of view of the distal end of a phototherapeutic apparatus in accordance with the present invention;

[0017] FIG. 2 is a cross-sectional view along the longitudinal axis of the phototherapeutic apparatus of FIG. 1;

[0018] FIG. 3 is a schematic view of apparatus of FIG. 1 as part of a guiding catheter or endoscopic system;

[0019] FIG. 4A illustrates the phototherapeutic apparatus of FIG. 1 in a deflected state;

[0020] FIG. 4B illustrates the phototherapeutic apparatus of FIG. 1 deployed in an initial position prior to contacting the surface of a body organ or lumen;

[0021] FIG. 4C is a further schematic illustration of the phototherapeutic apparatus of FIG. 4A after being moved into proximity with the target tissue;

[0022] FIG. 4D is a further illustration of the apparatus of FIG. 4A after penetration of the target tissue by the light emitting tip;

[0023] FIG. 5A is a perspective view of an alternative embodiment of a phototherapeutic apparatus according to the invention;

[0024] FIG. 5B is a cross-sectional view, along the longitudinal axis of the apparatus of FIG. 5A;

[0025] FIG. 5C is a cross-sectional view, along line C—C, of the apparatus of FIG. 5B;

[0026] FIG. 6A is a cross-sectional view of the first, stiff portion of the optical fiber of FIG. 1;

[0027] FIG. 6B is a cross-sectional view of the second, flexible portion of the optical fiber of FIG. 1; and

[0028] FIG. 6C is a cross-sectional view of an alternative embodiment of the third, stiff portion, i.e., the distal end or rigid light-emitting tip, of the optical fiber of FIG. 1.

[0029] In FIG. 1, one embodiment of a phototherapeutic apparatus 10 is illustrated having a tubular sheath 12 and an inner optically-transmissive fiber element 14. The optically-transmissive fiber element 14 includes a light-transmitting optical fiber 20, a flexible portion 18 which facilitates passage through a tortuous lumen within a patient, and a rigid light-emitting tip 16. The outer sheath 12 is configured to protect the more delicate fiber element 14 and provide support for the flexible portion 18 of the fiber element 14 during penetration of the light-emitting tip 16 into a patient's tissue.

[0030] During passage of the instrument 10 along a tortuous lumen, the fiber element 14 is covered by the support sheath 12, allowing the apparatus including the light-emitting tip 16 and sheath 12, i.e., the combined fiber-sheath system, to deflect with ease as it travels along the tortuous lumen and allowing the sheath 12 to guide the fiber element 14.

[0031] FIG. 2 is a more detailed cross-sectional view of the distal end of the apparatus of FIG. 1. The optically-transmissive element is shown having an optical fiber 20 and a flexible portion 18. The optical fiber 20 has an optically transmissive core 46 surrounded by a cladding, and buffer coating. The flexible portion 18 also contains the optically transmissive core 46. The end face 23 of the core 46 is inserted into a housing 28 which makes up the outer surface of the rigid light-emitting tip 16.

[0032] The rigid light-emitting tip can include a diffuser assembly. The diffuser assembly can include a scattering medium 24 with optional individual scattering particles 25. Preferably, the medium 24 has a greater refractive index than the housing 28. At the distal end of the housing 28, an end cap 26 can be disposed. Optionally, the end cap may also be fitted with a reflective mirror 40. The end cap can further be ground or polished to a point 30 to facilitate penetration of body tissue.

[0033] Light propagating through the optical fiber core 22 is transmitted through the flexible portion 18 into the scattering medium and scattered in a cylindrical pattern along the length of the assembly 16. Each time the light encounters a scattering particle, it is deflected and, at some point, the net deflection exceeds the critical angle for internal reflection at the interface between the housing 28 and the medium 24. When this happens the light will exit. The housing can either be made sufficiently long to ensure that virtually all of the light entering it is eventually scattered and diffused in a single path, or as noted above, a reflective mirror can be fitted to the distal end of each diffuser assembly.

[0034] When a mirror is employed, light propagating through the medium 24 will be at least partially scattered before it reaches mirror 40. Light which does not exit during this initial pass through the tip will be reflected by mirror 40 and returned through the tip assembly. During the second pass, the remaining radiation (or at least a major portion of this returning radiation) again encounters the scattering particles which provide further radial diffusion of the light.

[0035] Thus, according to the embodiment illustrated in FIGS. 1 and 2, a phototherapeutic apparatus according to the invention includes a light transmitting optical fiber 14, and a support sheath 12 slidably mounted about the fiber. The sheath 12 can include a steering assembly, such as a wire 15. When pulled the tension on the wire 15 deflects the distal end of the phototherapeutic apparatus. Thus, by pulling on the wire 15 an operator can steer the apparatus along a tortuous lumen. The fiber 14 has a proximal and a distal end. The proximal end is adapted for coupling to a source of phototherapeutic radiation 36. The distal end has an element 16 for directing radiation into biological tissue. The fiber includes a first, stiff portion 20, a second, flexible portion 18 connected to the distal end of the first stiff portion 20, and a third, stiff portion 16 connected to the distal end of the second, flexible portion 18 and forming the distal end of the fiber 14. Thus, the fiber's distal end can be covered by the support sheath 12 as the fiber's distal end is advanced to a target site and then once the fiber's distal end has been positioned at the target site, a selected portion of the fiber's distal end can be extended outside the support sheath 12 for insertion into tissue. In other words, a phototherapeutic instrument according to one embodiment of the invention is configured to provide the instrument with gradient stiffness or a gradient flex property, e.g., an instrument with a sequence of stiff-floppy-stiff portions.

[0036] The first, stiff portion 20, as shown in FIG. 6A, includes a glass fiber 46 for transmitting the radiation from the radiation source 36 to the light-emitting tip 16 of the fiber 14. The first, stiff portion 20 also includes lexan tubing 48. The first stiff portion 20 can also include buffer material surrounded by the lexan tubing 48. The lexan tubing 48 provides additional rigidity to the first, stiff portion 20. The second, flexible portion, as shown in FIG. 6B, includes the glass fiber 46 and a buffer material 50. In other words, the flexible region is a small buffered fiber. The third, stiff portion, i.e., the distal portion or light-emitting tip of the optical fiber, as shown in FIG. 2, can include a housing 28 filled with a scattering medium 24. Alternatively, the third stiff, portion, as shown in FIG. 6C, can include a scattering medium 24 surrounded by a glass tube 52, surrounded by a Teflon® coated capillary tubing 28.

[0037] The stiffness of some of the materials mentioned above was measured by applying a force on a fiber or tube of the material 15 mm from a point where the fiber/tube was supported and deflecting the fiber/tube 5 mm. For quartz tubing having an outer diameter of 450 microns and an inner diameter of 270 microns, about 9 g was required to deflect the fiber 5 mm. For Fiber/Lexan, i.e., 230 microns glass surrounded by a Teflon coating resulting in an outer diameter of 500 microns, about 9 g was required to deflect the structure 5 mm. About 5 g was required to deflect just a 230 micron diameter glass fiber 5 mm. Finally, about 6 g was required to deflect a lexan tube having an inner diameter of 500 microns and an outer diameter of 860 microns.

[0038] An exemplary manufacturing process suitable for joining a diffuser assembly to a glass-clad or polymer-clad optical fiber having a flexible portion and an outer diameter of about 50 to about 1000 micrometers can begin by stripping off the buffer from the end of the optical fiber, e.g., exposing about two or three millimeters of the inner fiber core and its cladding. It is not necessary to strip the cladding away from the core. Prior to stripping, the fiber end face preferably should be prepared and polished as known in the art to minimize boundary or interface losses. A transparent tubular structure which will form the housing for the scattering medium is then slipped over the prepared fiber end and, preferably slid beyond the fiber end. For example, if a manufacturer desires a tip assembly of about 20 millimeters, the tubing can be about 100 millimeters long and slid over about 80 millimeters of the fiber, leaving an empty lumen of about 20 millimeters in front of the fiber end face. In one preferred embodiment, the housing is Teflon® FEP tubing, available, for example, from Zeus Industries (Raritan, N.J.).

[0039] The assembly can then be injected with a scattering-loaded material, such as a silicone, epoxy or other polymeric material (if a solid diffuser is desired) or a suitable liquid, such as water or a deuterium oxide solution, containing colloidal scattering articles, such as silica, alumina, or titania, (if a liquid diffuser is desired). One exemplary scattering medium can be formulated by mixing 70 parts of clear silicone, Mastersil™ Formula 151-Clear (available from Masterbond, Inc. of Hackensack, N.J.) with one part of titania filled silicone, Mastersil™ Formula 151-White (also available from Masterbond), and a conventional silicone curing or hardening agent. The tube lumen should be completely filled with the silicone, epoxy or other carrier mixture to avoid entrapment of air bubbles.

[0040] The reflector (e.g., an aluminum, gold or other reflector-coated plug) is inserted into the distal end of the tube. The reflector at the distal end of the scattering tube can be a deposited metal or dielectric coating. In one preferred embodiment, a room temperature hardening agent is used and the diffuser assembly is simply allowed to solidify overnight.

[0041] It should be clear that the manufacturing processes described above are merely illustrative, and various alternative techniques can be practiced to construct the fiber tip assemblies of the present invention. For example, automated extrusion methods and/or injection molding approaches can be employed to mass produce fibers with integral diffusive tip assemblies.

[0042] Various other diffusive tip assemblies can be employed in the present invention. For a detailed discussion of various alternative embodiments see commonly-owned co-pending U.S. patent application Ser. No. 08/303,605 filed Sep. 9, 1994, entitled “PHOTOTHERAPY METHODS AND APPARATUS”, by Edward L. Sinofsky, incorporated herein by reference.

[0043] In FIG. 3, one embodiment of the phototherapeutic apparatus according to the present invention 10 is shown schematically. The diffuser apparatus with its flexible portion and rigid light-emitting tip is coupled to a source of phototherapeutic radiation 36, (e.g., a laser). As shown in FIG. 3, the diffuser assembly can be designed to fit within a standard guiding catheter 32. The catheter 32 can further include electrical sensing elements 34 (e.g., dosimeters and the like) and/or at least one additional channel 38 for introduction of saline or therapeutic solutions.

[0044] Thus, as mentioned above, the instrument 10 can be inserted along a tortuous lumen. As the instrument passes along the tortuous lumen, the distal end of the instrument will deflect, as shown in FIG. 4A. The distal end of the fiber element 14 is covered by the sheath 12. The flexible portion 18 of the fiber element 14 allows the fiber element—sheath combination to deflect as it travels along a tortuous lumen. Upon successful passage along a tortuous lumen, the distal end of the instrument will arrive at a target site, as shown in FIG. 4B. As illustrated, the instrument 10 is positioned next to a segment of a patient's body tissue where penetration and radiation is desired. As shown, the apparatus includes an outer sheath 12 and an inner optically-transmissive fiber element 14. As described with reference to FIGS. 1 and 2, the fiber element 14 includes an optical fiber 20, a flexible portion 18 and a light-emitting tip 16. As stated above, during insertion of the instrument 10 into a tortuous lumen, the distal end of the fiber element 14 is covered by the support sheath 12, allowing the light-emitting tip 16 to deflect within the sheath 12 as it travels along the tortuous lumen. FIG. 4B, shows the fiber element 14 once it has been inserted along a tortuous lumen.

[0045] Upon inserting the distal end of the fiber along a tortuous lumen, the distal end is positioned in proximity to the target tissue, as shown in FIG. 4C. Subsequent to positioning the distal end of the instrument close to the target tissue, the fiber element is pushed forward forcing the light-emitting tip to penetrate the tissue, as shown in FIG. 4D. The flexible portion of the fiber element fits snugly into the sheath so that when the fiber element is pushed forward from a remote location, the sheath-fiber element configuration transmits enough force on the distal end of the light-emitting tip to advance the tip to penetrate the target tissue. In this illustration, the optically-transmissive fiber has penetrated the patient's tissue but the distal end 13 of sheath 12 has not yet touched the tissue surface.

[0046] In one preferred embodiment, the fiber clement 14 and sheath 12 are constructed with sufficient clearance to permit saline or other therapeutic liquids to be released during the procedure. In particular, saline flushing of the light-emitting tip 16 may be desirable to cool the tissue surface proximal to the treatment site and to help limit the entry of blood into the apparatus, e.g., between the sheath 12 and the fiber element 14. However, the clearance between flexible portion 18 and the rigid sheath is minimal to avoid bunching of the flexible portion when the operator pushes on the fiber element. Preferably, the clearance between the flexible portion of the fiber element 14 and the rigid sheath 12 is about 100 micrometers to about 500 micrometers.

[0047] Various materials can be used to form the outer sheath including, for example, Teflon® and other fluorocarbon polymers. The struts can be formed by axial slices at various locations on the sheath. For example to construct a four strut stopper device, one would make four longitudinal cuts into the sheath, separated by 90° from each other. The length of the cuts will determine the radial extent of the stopper. In one embodiment it may also be desirable to fill the sheath polymer with a radio-opaque substance, such as barium in order to permit visualization under angiography.

[0048] With reference to FIGS. 5A-5C, another embodiment of a phototherapeutic apparatus according to the invention includes ports 42. The ports 42 can be suction ports for assisting in maintaining the sheath in contact with the target tissue or the ports 42 can be flushing ports for flushing the target tissue with therapeutic fluid.

[0049] Since certain changes can be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense.