Conductive Electrode Structure for Double-Sided Multi-Socket Adapter Panel

1. Field of Invention

The present invention relates to a double-sided multi-socket adapter panel design. More particularly, the present invention relates to the design of a conductive electrode for a double-sided multi-socket adapter panel.

2. Description of Related Art

Most adapter panel designs have a number of plugging sockets. There are two main types of adapters in the market nowadays. One type of adapter panel is for plugging into a power source directly in order to increase the number of plugging positions. The second type of adapter panel includes a plug and an extension cable. The former type of adapter is plunged directly into a power source socket. Due to weight and size, the maximum number of plugging positions for this type of adapter is quite limited. However, for the latter type of adapter panel, there are virtually no limits to the number of plugging sockets. Ease of management and its ability to satisfy all plug-in requirements at one time makes this type of socket very popular for plugging computer systems and its peripheral components.

Despite the extensive use of a multi-socket type of adapter panel with an extension cable, inconveniences are often found in actual applications. For example, from a user's point of view, as many sockets as possible should be packed into an adapter panel. In practice, there are an optimal number of sockets to be available for each adapter panel considering factors such as its volume, weight and cost. In general, the maximum number of sockets is around six. Therefore, to increase the number of sockets for an adapter panel having a given length and a given volume, or alternatively, to reduce the amount of material used or production cost, a single-sided multi-socket adapter panel would be unsatisfactory. Consequently, the concept of a double-sided multi-socket adapter panel is initiated, for example, as in U.S. Pat. No. 5,232,381.

FIG. 1 is a split-opened perspective view of a conventional double-sided multi-socket adapter panel. Design similar to the one shown in FIG. 1 is now available in the market. As shown in FIG. 1, what makes a double-sided multi-socket adapter panel 10 possible is the innovative design of a conductive electrode bar 12. The conductive electrode bar 12 does not occupy too much space and uses very little material.

However, a number of limitations in the design make the applications of this type of double-sided multi-socket panel rather unsatisfactory. Firstly, a number of data processing products require power transformer adapter whose plugging head is especially large. Hence, once such an adapter is plugged into a socket, its neighboring sockets are impossible to use leading to a drop in the number of actual socket positions that are available. In view of this, it is preferable to have a design that can accommodate larger plugging head but without affecting the distribution of plugging sockets or the material and production cost. Secondly, the respective electrode plugging slots 16a and 16b of sockets 14 in a conventional panel are aligned into two separate rows. In other words, the sockets are arranged such that the plugging slots 16a are aligned as a row at the bottom while the plugging slots 16b are aligned as a row at the top as shown in FIG. 1. This type of plugging socket orientation may result in some interference with neighboring sockets when a socket is plugged, and is especially serious when a large-size plug such as a power transformer adapter (most power transformer plug is somewhat elongated in a direction parallel to the row of plugging slots 16a or 16b) is engaged. On the other hand, if a plug 20 whose cable 22 forms a 90.degree. bent with the electrode pins 24 as shown in FIG. 2 is used, spatial occupation in a vertical direction above the socket is minimized. However, problem such as the interference with neighboring sockets is intensified. Hence, if each socket 14 can be turned 90.degree. from the directions of the row of plugging slots 16a (or 16b) so that a vertically oriented socket is obtained (called a vertical socket from now on), the above problem can be solved. FIG. 3 is a split-opened perspective view of a conventional vertical socket double-sided multi-socket adapter panel. The conductive electrode bar 32 is a structure that consumes a little more material, but somehow can align the electrode plugging slots 36a and 36b of sockets 34 in a row so that the plug forms a 90.degree. angle with the plug-in position of the aforementioned socket 14 as shown in FIG. 1. Yet, the double-sided multi-socket adapter panel shown in FIG. 3 is still not an optimal system. If the conductive electrode bar 32 of FIG. 3 is used as a basis for forming double-sided multi-socket adapter panel, more material is needed or distance between sockets has to be shortened compared with the conductive electrode bar 12 design of FIG. 1. Therefore, a greater cost of production is incurred.

In light of the foregoing, there is a need to provide an optimal design for a double-sided multi-socket adapter panel whose electrode plugging slots are aligned in a row.

Accordingly, the present invention is to provide a conductive electrode bar structure for a double-sided multi-socket adapter panel such that the optimal number of plugging sockets and suitable separation between sockets are obtained. Moreover, the double-sided multi-socket adapter panel is designed not only to accommodate large-sized plug such as a transformer adapter without interfering with other plugging positions, but the electrode plugging slots are also aligned in a row so that plugs can be plugged into the socket in a vertical direction.

To achieve these and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, the invention provides a conductive electrode bar structure for a double-sided multi-socket adapter panel. Each side of the adapter panel has a plurality of plugging sockets, wherein each plugging socket's two electrode plugging slots are aligned in a row. Furthermore, some of the plugging sockets are separated far enough from each other so that even the plug of a transformer adapter can be accommodated without interfering with neighboring plugging sockets. The conductive electrode bar structure comprises: a live conductive electrode bar, fitted inside the double-sided adapter panel and included a plurality of live electrode plates such that each live plugging slot position in each plugging socket has a live electrode plate in it, the live electrode plate is a structure having two side strips and a central bulging section enclosing a hollow, which is formed by a punching operation, and that the live plugging pin of a plug can fit perfectly inside the central hollow of the live electrode plate in order to achieve proper electrical contact; and a neutral conductive electrode bar also fitted inside the double-sided adapter panel and included a plurality of neutral electrode plates whose function and shape are exactly the same as the live electrode plates, and so the neutral plugging pin of a plug can fit perfectly inside the central hollow of the neutral electrode plate in order to achieve proper electrical contact.

It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed.

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings,

FIG. 1 is a split-opened perspective view of a conventional double-sided multi-socket adapter panel;

FIG. 2 is the perspective view of a plug whose cable forms a 90.degree. bent with the electrode pins;

FIG. 3 is a split-opened perspective view of a conventional vertical socket double-sided multi-socket adapter panel;

FIGS. 4a through 4c are schematic views showing the design flow of a conductive electrode bar according to the embodiment of this invention;

FIG. 5 is a perspective view showing the conductive electrode bar according to the design of this invention;

FIG. 6 is an explosive view showing all the components of a double-sided multi-socket adapter panel that incorporates a conductive electrode bar design according to the preferred embodiment of this invention;

FIG. 7 is a detailed perspective view of FIG. 6 showing two half-panels of the adapter panel housing split-opened to see the internal structures for holding the conductive electrode bars and the earthing bar; and

FIG. 8 is a perspective view showing the assembled double-sided multi-socket adapter panel according to this invention.

Reference will now be made in detail to the present preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.

FIGS. 4a through 4c are schematic views showing the design flow of a conductive electrode bar according to the embodiment of this invention. In FIG. 4a, the components labeled L and N represent a plugging slot for live connection and a plugging slot for neutral connection respectively (plugging slot for earth connection is not shown). Therefore, this double-sided multi-socket adapter panel design comprises a group of three widely separated vertical plugging sockets (not drawn) on one side of the panel and four moderately separated vertical plugging sockets (not drawn) on the other side of the panel. In FIG. 4b, all the seven pairs of plugging sockets are combined together to form a double-sided plugging socket layout diagram. Then, in FIG. 4c, all the live connections are separated from the neutral connections, and then re-grouped together to form the layout design for the live conductive electrode bar and the neutral conductive electrode bar respectively. Hence, the fabrication of the live conductive electrode bar and the neutral conductive electrode bar can be carried out. Structurally, both the live conductive electrode bar and the neutral conductive electrode bar are very similar, and so similar methods of fabrication can be employed.

FIG. 5 is a perspective view showing the conductive electrode bar according to the design as shown in FIG. 4c of this invention. In FIG. 5, a live conductive electrode bar 440 and a neutral conductive electrode bar 450 are shown. The design here uses a similar design concept as in the design of a conductive electrode bar 12 as described in FIG. 1. The live and the neutral conductive electrode bars 440 and 450 comprises a number of live and neutral conductive electrode plates 442, all having the same structure. Each conductive electrode plate 442 has two side strips 444 and a central bulging section 446 enclosing a hollow, and that a live plugging pin of a plug (not drawn) can fit perfectly inside the central hollow created by the central bulging section 446 and the two side strips 444 of an electrode plate for achieving proper electrical contact. Steps necessary for fabricating these conductive electrode plates 442 is quite simple. The production only requires bending one side of the conductive electrode, and then punching with a punching-press to form the central bulging section 446. The conductive electrode plates are particularly suitable for fitting inside a double-sided vertical plugging socket type of construction due to its symmetrical nature. On the other hand, compared with the fabrication of a similar structure in a conductive electrode bar 32 as shown in FIG. 3, the two sides have to be bent in order to form a clip-shaped structure. Hence, production cost can be saved and the conductive electrode bar structure is much easier to implement.

FIG. 6 is an explosive view showing all the components of a double-sided multi-socket adapter panel that incorporates a conductive electrode bar design according to the preferred embodiment of this invention. In FIG. 6, the live conductive electrode bar 440 and the neutral conductive electrode bar 450 is the same conductive electrode bar as shown in FIG. 5. The double-sided multi-socket adapter panel 400 further includes a housing 410, a conductive earthing bar 460, a cut-off switch 470 and an extension plug 480.

The housing 410 is assembled from two half-panels 420 and 430 to form a smooth rectangular compartment. On the inner surface of the half-panels 420, there are four plugging sockets 422a to 422d each comprising a plugging slot for live electrode 424a, a plugging slot for neutral electrode 424b and a plugging slot for earth 426. In addition, the respective plugging slots 424a, 424b and 426 of the plugging sockets 422a to 422d are aligned along the same layout direction as the plugging sockets 422a to 422d. Hence, even when all the plugging sockets 422a to 422d are plugged, since all the plugs are in parallel to each other, there will be no interference between plugging cables of neighboring plugging sockets. The advantages are more obvious when a plug such as the one shown in FIG. 2 is used. Distance of separation between each of the plugging sockets 422a to 422d are comparable to the plugging socket 34 as shown in FIG. 3, and generally can be used for general plug-in situation. The distance of separation between plugging sockets 422b and 422c is made slightly larger, and hence able to accommodate a plugging socket 432b on the other side of the panel. In addition, region outside the plugging sockets 422a and 422d are unoccupied, therefore, another two plugging sockets 432a and 432c for the other side of the panel can be accommodated. Consequently, each of the three plugging sockets 432a to 432c are widely separated from each other, and thus can be used for plugging exceptionally large plugs such as a transformer adapter. Similarly, the respective plugging slots for live, neutral and earth 434a, 434b and 436 of the plugging sockets 432a to 432c are aligned along the same layout direction as the plugging sockets 432a to 432c. Furthermore, there is a protective cover 428 above each of the plugging sockets 422a to 422d and 432a to 432c. The protective cover 428 snapped-in to the grooves on each side of a plugging cavity is able to slide so that any one of the unused plugging sockets 422a to 422d and 432a to 432c can be shut. The cover is able to cover the electrode and the earth plugging slots completely, thereby preventing dust from entering the socket as well as accidental touching of the live terminals.

The live conductive electrode bar 440 and the neutral conductive electrode bar 450 is fixed inside the housing 410. In general, the bars are made from copper material. Properly fabricated live and neutral conductive electrode bars 440 and 450 have conductive electrode plates 442 along the bar located in such positions as to match the corresponding electrode plugging slots. Consequently, each of the respective electrode plugging slot 424a, 424b, 434a and 434b of each plugging sockets 422a to 422d and 432a to 432c has an electrode plate 442 in it.

The earthing conductive bar 460 is also fixed inside the housing 410, and is generally made from copper. Design of the earth conductive bar 460 is structurally quite simple. Any structure that can provide a caved-in guiding hole 464 in each position that corresponds to the plugging slots 426 and 436 of the plugging sockets 422a to 422d and 432a to 432c is feasible. Obviously, if no earthing connections for the plugging sockets are required, the earthing conductive bar 460 in unnecessary.

The cut-off switch 470 is located at one end inside the housing 410 avoiding positions where the plugging sockets 422a to 422d and 432a to 432c are occupied. Therefore, height of the cut-off switch 470 will not affect the uniform outward appearance of the housing 410. The cut-off switch 470 can also include a power source indicator light that shows the on/off state of the adapter panel 400. However, whether an indicator light is present on the cut-off switch 470 or not, an extra protective cover 438 for enclosing the indicator light can be form on the surface of the half-panel 430.

The other end of the extension cable 480 is connected to a circuit board 482 having circuits in it (not drawn). The circuit board 482 links up the two conductive electrode bars 440 and 450, the earthing bar 460 and the cut-off switch 470, and supplies the necessary electric power for the adapter panel 400.

FIG. 7 is a detailed perspective view of FIG. 6 showing two half-panels of the adapter panel housing split-opened to see the internal structures for holding the conductive electrode bars and the earthing bar. Utilizing the intricate grids inside the half-panels 420 and 430 formed by an injection molding process, the conductive electrode bars 440 and 450 as well as the earthing bar 460 can be securely fixed inside the housing 410. After proper assembling procedures, a double-sided multi-socket adapter panel as shown in FIG. 8 is obtained.

It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.