Power Steering Power Pack Motor/Pump Mounting Bracket

The present invention relates generally to apparatus for mounting hydraulic pumps within a vehicle. More particularly, the present invention relates to a mounting bracket for an electro-hydraulic power steering power pack that mounts the power pack within the vehicle and also secures the pump reservoir to the motor housing.

The use of hydraulic pumps, such as power steering pumps, is well known in the automotive industry. The use of electro-hydraulic power steering systems that have an electric motor coupled to a hydraulic pump have also recently been utilized in the automotive industry. These power steering systems have a power pack, which typically consists of an electric motor and a hydraulic pump. The motor and the pump are typically secured to one another by screws or other conventional securing means that pass through their respective housings. Thereafter, the power pack is mounted within the vehicle by additional brackets, screws, harnesses, or other known attachment mechanisms.

These attachment mechanisms can be cumbersome to use, which increases the assembly time of the power steering system and hence the vehicle. Further, these attachment mechanisms can also increase the weight and cost of the system. Moreover, different attachment mechanisms are sometimes required depending upon where in the vehicle the power pack is to be mounted as well as the orientation of the power pack when secured to the vehicle.

It is therefore an object of the present invention to provide a mounting bracket for an electro-hydraulic power steering system that secures a reservoir cover of a hydraulic pump to an associated housing for an electric motor and also secures the power steering system within the vehicle.

It is a further object of the present invention to provide a mounting bracket for an electro-hydraulic power steering system that reduces the cost, the weight, and the assembly time of the system.

In accordance with the objects of the present invention an electro-hydraulic power steering power pack is provided. The power pack includes a hydraulic pump, which is housed within a pump reservoir, and an electric motor which is housed in a motor housing. The pump reservoir is secured to the motor housing by a plurality of mounting brackets. Each of the plurality of mounting brackets has at least two mounting apertures. One of the at least two mounting apertures is formed to communicate with an aperture formed in either the pump reservoir or the motor housing to receive a fastener therethrough to secure each bracket thereto. Each bracket has a locking tab that engages the other of the pump reservoir or the motor housing to secure the pump reservoir to the motor housing when the fastener is tightened, thus firmly securing the pump reservoir and motor housing together. The second of the mounting bracket aperture is formed to communicate with an opening in a vehicle structure for receipt of a fastener therethrough to secure the power pack to the vehicle structure.

Other objects and features of the present invention will become apparent when viewed in light of the detailed description of the preferred embodiment when taken in conjunction with the attached drawings and appended claims.

FIG. 1 is a perspective view of an electro-hydraulic power steering power pack in accordance with a preferred embodiment of the present invention;

FIG. 2 is a perspective view of an electro-hydraulic power steering power pack attached to a vehicle structure by a mounting bracket in accordance with a preferred embodiment of the present invention;

FIG. 3 is perspective view of a mounting bracket in accordance with a preferred embodiment of the present invention;

FIG. 4 is front plan view of a mounting bracket in accordance with a preferred embodiment of the present invention;

FIG. 5 is a side view of a pump reservoir having a notch formed therein for engagement with a locking tab of a mounting bracket in accordance with a preferred embodiment of the present invention and

FIG. 6 is a side view of an electro-hydraulic power steering power pack attached to a vehicle structure by a mounting bracket in accordance with a preferred embodiment of the present invention.

Referring now to FIG. 1, which is a perspective view of an electro-hydraulic power steering power pack 10 in accordance with the present invention. The power pack 10 includes a hydraulic pump or gear pump disposed within a pump reservoir 12 and an electric motor disposed in a motor housing 14. The electric motor is in rotational communication with the hydraulic pump to convey fluid from the pump reservoir 12 to a load. The power pack 10 is preferably for incorporation into a vehicle power steering system, but may be utilized in a variety of non-automotive applications. The hydraulic pump is preferably a positive displacement pump, such as a gear pump or a vane pump. However any other positive displacement pump may be utilized. The disclosed motor may be any commercially available DC motor. The motor is preferably controlled by a printed circuit board, which is housed in an electrical interconnect housing 16 that is integrally cast with the pump reservoir 12.

Referring now to FIGS. 1 and 2, the pump reservoir 12 is secured to the motor housing 14 by a plurality of mounting brackets 18, which are discussed in more detail below. The mounting brackets not only secure the pump reservoir 12 to the motor housing 14, but they also allow for the attachment of the power pack 10 to a structure 20 within a vehicle in which the power packed is mounted, such as a vibration isolation system. In the preferred embodiment, two mounting brackets 18 are preferably utilized to secure the power pack 10 to the vehicle structure 20 with the mounting brackets being uniformly spaced around the power pack 10, i.e., 180.degree. apart. It should be understood that any number of mounting brackets 18 may be utilized and that they may be located at a variety of different locations around the power pack 10. The number of mounting brackets 18 must be sufficient to both secure the pump reservoir 12 to the motor housing 14 while also securing the power pack 10 to the vehicle structure 20.

FIGS. 1, 2 and 6 illustrate a preferred embodiment of the mounting bracket 18. While only one mounting bracket 18 is shown in FIGS. 2 and 3, a second mounting bracket (not shown) is preferably located on the opposing side of the power pack 10. The mounting bracket 18 is preferably attached to a plurality of apertures 22 that are integrally formed with and extend outwardly from the motor housing 14. The plurality of apertures 22 may instead be integrally formed with the pump reservoir 12 and may also take on a variety of different configurations.

The mounting bracket 18 includes a pair of inward bracket apertures 24 that are alignable with the plurality of apertures 22 formed in the motor housing 14. Once the plurality of apertures 22 and the inward bracket apertures 24 are aligned, a fastener 26, such as a bolt, screw or any other conventional securing apparatus is preferably inserted through the aligned apertures 22, 24 to secure the motor housing 14 to the mounting bracket 18. While the mounting bracket 18 has two inward bracket apertures 24 that are each aligned with an aperture 22, for receipt of the fastener 26 therethrough, more or less inward bracket apertures 24 may be included.

The preferred mounting bracket 18 also has an outward bracket aperture 28 that is alignable with an aperture 30 formed in the vehicle structure 20. Once the apertures 28 and 30 are aligned, a fastener 32 may be passed through both the outward bracket aperture 28 and the vehicle structure aperture 30 to secure the mounting bracket 18 to the vehicle structure 20, thereby mounting the power pack 10 to the vehicle structure 20. Again, the fastener 32 may be a bolt, screw or any other conventional securing apparatus. Further, while only a single outward bracket aperture 28 is shown, more or less outward bracket apertures may be utilized.

The mounting bracket 18 is preferably configured such that it has an inward surface 34 that extends between the pair of inward bracket apertures 24. The inward surface 34 is preferably generally arcuate in shape so as to match the shape of the outer peripheral surface of the pump reservoir 12. The inward surface 34 preferably includes a locking tab 36 that engages a slot 38 formed in the outer peripheral surface of the pump reservoir 12. Accordingly, when the fasteners 26 are tightened to attach the mounting brackets 18 to the motor housing 14, the reservoir cover 12 is also secured.

As shown in FIGS. 1, 2 and 6, the mounting bracket 18 is formed of a single integral structure. In one embodiment, the outward bracket aperture 28 is located in a plane that lies generally perpendicular to the plane in which the pair of inward bracket apertures 24 lie. The outward bracket aperture 28 is formed in a flange portion 42 that lies generally perpendicular to the main bracket 18 for alignment with the aperture 30. This configuration allows the power pack 10 to be mounted to the vehicle structure 20, such as a vibration isolation system, in a horizontal configuration.

Referring now to FIGS. 3 through 5, which illustrate an alternative preferred embodiment of the mounting bracket 18. In this embodiment, the mounting bracket 18 has a pair of inward bracket apertures 24 that lie in the same plane and are disposed on either side of the bracket inward surface 34. In this configuration, the outward bracket aperture 28 lies in generally the same plane as the inward bracket apertures 24. This allows the power pack 10 to be mounted to the vibration isolation system in a vertical configuration. Accordingly, the mounting brackets 18 are secured to the power pack 10 and allow flexibility for usage in multiple vehicles and vehicle packages. Through the use of this single combination mounting bracket 18, cost and weight are reduced due to the elimination of a second bracket/fastener system for the pump reservoir 12.

While particular embodiments of the invention have been shown and described, numerous variations and alternate embodiments will occur to those skilled in the art. Accordingly, it is intended that the invention be limited only in terms of the appended claims.