Optically Coupled Gas Meter

1. Field of the Invention

The invention relates generally to gas meters and more particularly to a gas meter having an optical coupling to an external meter interface.

2. Description of the Prior Art

Within recent years a considerable amount of interest has been generated for remote meter reading for gas meters. In one technique, meter reading signals are transmitted from the gas meter through wires to a communication network and then through the network to the gas provider or utility company. However, a problem with this technique is that there is a possibility that electricity from a lightening strike could be carried by the wires into the gas meter and, if a gas leak was present, cause a spark that would result in an explosion. In order to solve this problem, wireless communication is sometimes used. However, the difficulty of meeting government signal regulations in some locations and cost of the wireless equipment sometimes make wireless systems uneconomical. Several workers have used or proposed using optic communication through fiber optic cables in order to avoid the possibility of a lightening induced explosion without the difficulties and cost of wireless communication. However, the known remote fiber optic gas meter reading systems are relatively complex and expensive or have the possibility that a backward flow of gas or a flash light shined into the gas meter can cause a false reading.

It is therefore an object of the present invention to provide a simple and inexpensive method and apparatus for remote meter reading using optical communication where a momentary backward rotation of the meter or an incidental light shined into the meter does not cause a false reading.

Briefly, in a preferred embodiment, a meter of the present invention is a gas meter including a shaft that is rotated by a flow of gas. The gas meter includes a first sensor for sensing a first rotational angle of the shaft; a second sensor for sensing a second rotational angle of the shaft; a first light source operated by the first sensor for issuing a first light signal; and a second light source operated by the second sensor for issuing a second light signal. One or more fiber optic cables carry the light signals to an external meter interface having an optical receiver. A rotation of the shaft is recognizable by an external meter interface when first one then the other of the light signals is detected. The alternating light signals may also be used to distinguish the rotation of the shaft from an incidental light where both light signals would occur together. A momentary backward flow of gas causing a backward rotation of the shaft is recognizable when the same light signal is received two times consecutively and is not counted as a rotation for measuring the flow of gas from a gas provider to a user. In one embodiment, the sensors are magnetic switches and a magnet mounted on the shaft activates each switch when the shaft passes the associated angle. In another embodiment, the sensors are push button switches activated by a cam on the shaft. Each switch connects a respective one of the light sources to a battery power source causing the light source to send the light signals into the fiber optic cables. The light signals are short pulses in order to maximize battery life and to enable an external meter interface to distinguish the light signal from an incidental light. In another embodiment, the sensors are piezoelectric devices mounted on respective leaf springs. A cam on the shaft causes each leaf spring to bend when the shaft passes the associated angle. The bending of the leaf springs strain the piezoelectric devices causing respective electrical signals which are used to power the light sources.

In one embodiment, two fiber optic cables are used so that each cable carries the light signal from a respective one of the light sources. In another embodiment, one of the light signals is passed through a vertically polarizing lens and the other light signal is passed through a horizontally polarized lens. The vertically and horizontally polarized light signals are then carried by a single fiber optic cable. In another embodiment the light sources issue light signals at different wavelengths that are carried by a single fiber optic cable. In another embodiment only a single sensor and a single light source are used for sensing that the shaft is passing an angle and issuing a light and a ratchet is used for preventing a backward rotation of the shaft.

An advantage of the present invention is that an inexpensive and simple method and apparatus provide a remote meter reading without the regulations and expense of wireless communications or the possibility of a spark from electrical wires, where a momentary backward rotation of the meter or an incidental light does not cause a false reading.

These and other objects and advantages of the present invention will no doubt become obvious to those of ordinary skill in the art after having read the following detailed description of the preferred embodiments which are illustrated in the various figures.

FIGS. 1a and 1b are drawings of sensors using a magnet and a cam, respectively, for sensing rotation of a shaft for a gas meter of the present invention;

FIGS. 2a, 2b, and 2c are block diagrams for an optical coupling from the gas meter of FIGS. 1a and 1b to an external meter interface;

FIG. 3 is a drawing of a sensor using a piezoelectric device for sensing rotation of a shaft in a gas meter of the present invention; and

FIG. 4 is a drawing of a ratchet and a sensor for sensing rotation of a shaft for a gas meter of the present invention.

FIG. 1a is a drawing of an embodiment of a gas meter of the present invention referred to by the reference number 10. The gas meter 10 includes a rotating shaft 12 that is driven by a flow of gas into a residential or commercial establishment to rotate in a direction 14. A magnet 16 attaches to the shaft 12. Magnetically operated switches 18 and 20 are fixed to a rigid housing 22 at shaft angles 24 and 26, respectively, where the angular difference between the angle 24 and the angle 26 is in a range of about ninety to one-hundred eighty degrees. Switches known as reed switches suitable for use as the magnet switches 18 and 20 are commercially from many vendors. In operation, the magnetic switch 18 is closed (makes an electrical connection) by a magnetic field emitted by the magnet 16 when the rotation of the shaft 12 positions the magnet 16 at the angle 24 and otherwise is open (does not make an electrical connection). Similarly, the magnetic switch 20 is closed by the magnetic field when the rotation of the shaft 12 positions the magnet 16 at the angle 26 and otherwise is open. FIG. 1a shows the magnet 16 at the angle 24 where the magnetic switch 18 is closed and the magnetic switch 20 is open. Thus, each rotation of the shaft 12 is indicated by the alternating sequential operation of the switches 18 and 20.

FIG. 1b is a drawing of an embodiment of a gas meter of the present invention referred to by the reference number 30. The gas meter 30 includes the rotating shaft 12 that is driven by a flow of gas to rotate in the direction 14. A cam 36 attaches or is integral to the shaft 12. Push button switches 38 and 40 are fixed to the rigid housing 22 at the shaft angles 24 and 26, respectively. In operation, the push button switch 38 is closed when the rotation of the shaft 12 positions the cam 36 at the angle 24 and otherwise is open. Similarly, the push button switch 40 is closed when the rotation of the shaft 12 positions the cam 36 at the angle 26 and otherwise is open. FIG. 1b shows the cam 36 at the angle 24 where the push button switch 38 is closed and the push button switch 40 is open. Thus, each rotation of the shaft 12 is indicated by the alternating sequential operation of the switches 38 and 40.

FIGS. 2a, 2b, and 2c are block diagrams of several embodiments of a gas meter of the present invention referred to by the reference numbers 110, 120, and 130, respectively. The gas meters 110, 120, and 130 include the rotating shaft 12 with the magnet 16 (FIG. 1a) or the cam 36 (FIG. 1b), the switch 18 or 38, and the switch 38 or 40 as described above, or the like. Referring to the gas meters 110 and 120, the switch 18 or 38 connects a light source 202 to a power supply 204. Similarly, the switch 20 or 40 connects a light source 206 to the power supply 204. When the switch 18 or 38 is closed, the light source 202 uses energy from the power supply 204 for transmitting a light signal 208. Similarly, when the switch 20 or 40 is closed, the light source 206 uses energy from the power supply 204 for transmitting a light signal 210. Light emitting diodes (LED)s suitable for use as the light sources 202 and 206 are commercially available from several vendors. Referring to the gas meter 110, the light signal 208 is issued into an optical cable 212 and the light signal 210 is issued into an optical cable 214. One or more lenses may be used for concentrating the light signals 208 and 210 on the end of the optical cables 212 and 214, respectively. The light signals 208 and 210 are carried by the respective optical cables 212 and 214 to an external meter interface having an optical receiver where an alternating sequential detection of the light signals 208 and 210 can be used for indicating the rotation of the shaft 12.

Referring to the gas meter 120, when the switch 18 or 38 is closed, the light source 202 uses energy from the power supply 204 for transmitting the light signal 208 to a vertically polarized filter 226. Using an optical Y connection and/or one or more lenses or mirrors, the filter 226 passes a vertically polarized light signal 228 into an optical cable 230. Similarly, when the switch 20 or 40 is closed, the light source 206 uses energy from the power supply 204 for transmitting the light signal 210 to a horizontally polarized filter 232. Again using the optical Y connection and/or one or more lenses or mirrors, the filter 232 passes a horizontally polarized light signal 234 into the optical cable 230. The vertically and horizontally polarized light signals 228 and 234 are carried by the optical cable 230 to an external optical receiver where the alternating sequential detection of the vertical and horizontal light signals 228 and 234 can be used for indicating the rotation of the shaft 12.

Referring to the gas meter 130, the switches 18 or 38 connect a light source 240 having a first characteristic wavelength to the power supply 204. Similarly, the switch 20 or 40 connects a light source 242 having a second characteristic wavelength to the power supply 204. Light emitting diodes (LED)s suitable for use as the light sources 240 and 242 having distinguishable wavelengths such as red and green are commercially available from several vendors. The light source 240 uses energy from the power supply 204 for transmitting a light signal 244 having the first wavelength into the optical cable 230. Similarly, when the switch 20 or 40 is closed, the light source 242 uses energy from the power supply 204 for transmitting a light signal 246 having the second wavelength into the optical cable 230. Preferably, the light sources 240 and 242 are positioned closely together on a single substrate for beaming the light signals 244 and 246, respectively, directly into the optical cable 230. Alternatively, the light signals 244 and 246 may be separately beamed into the cable 230 using one or more lenses or mirrors. The first wavelength light signal 244 and the second wavelength light signal 246 are carried by the optical cable 230 to an external optical receiver where the alternating sequential detection of the two wavelengths for the light signals 244 and 246 can be used for indicating the rotation of the shaft 12.

The light sources 202 and 206 or 240 and 242 and the power source 204 connect to a common line in order to complete electrical circuits. The power source 204 includes a low voltage battery and a trickle charge circuit for connecting the battery to the switches 18 and 38 or 20 and 40 in order to prevent the light sources 202 and 206 or 240 and 242, respectively, from draining the battery when the shaft 12 is stopped at one of the angles 24 or 26. One such trickle charge circuit uses a resistor in series from the battery to one end of a capacitor and to the switches 18 and 38 or 20 and 40. The other end of the capacitor is connected to the common line. The values of the resistor and the capacitor are selected so that the capacitor discharges enough energy to cause a short pulse of light for the light signals 208, 210, 244, and 246 when one of the switches 18, 38, 20, or 40 closes and then recharges during the time for the shaft 12 to travel in the direction 14 from the angle 24 to the angle 26 and from the angle 26 to the angle 24. The light signals 208, 210, 244, and 246 are distinguishable by an external optical receiver from an incidental light such as a flash light beam by the shortness of the pulses. Alternatively, separate trickle charge circuits may be used in the gas meter 10 (FIG. 1a) to connect the battery to the switch 18 and the switch 38 or in the gas meter 30 (FIG. 1b) to the switch 20 and the switch 40.

FIG. 3 is a drawing of an embodiment of the present invention of a gas meter referred to by the reference number 300. The gas meter 300 includes the rotating shaft 12 that is driven by a flow of gas to rotate in the direction 14. A cam 302 attaches or is integral to the shaft 12. Piezoelectric devices 304 and 306 attach to respective leaf springs 308 and 310. At one end, the leaf springs 308 and 310 are in sliding contact with the rotating shaft 12 at the angles 24 and 26, respectively. At the other end the leaf springs 308 and 310 are anchored to the housing 22 through standoffs 312. In operation, a soft incline at the leading edge of the cam 302 causing a slow bending of the leaf springs 308 and 310 as the shaft 12 approaches the angles 24 and 26, respectively. When the angles 24 and 26 are reached a sharp decline at the trailing edge of the cam 302 causes the leaf springs 308 and 310 to spring back rapidly. The rapid change in the bend of the leaf spring 308 results in a sharp release of strain on the piezoelectric device 304 causing a momentary electrical signal to be emitted. Similarly, the rapid bending in the leaf spring 310 results in a sharp release of strain on the piezoelectric device 306 causing another momentary electrical signal to be emitted. Thus, each rotation of the shaft 12 is indicated by the alternating sequential electrical signals from the piezoelectric devices 304 and 306. The electrical signals are passed to the light sources 202 and 206 (FIGS. 2a-b) or 240 and 242 (FIG. 2c) for generating the light signals 208 and 210 (FIGS. 2a-b) or 244 and 246 (FIG. 2c), respectively, thereby eliminating a need for the power source 204.

FIG. 4 is a drawing of a variation of the present invention of a gas meter and referred to by the reference number 400. The gas meter 400 includes the rotating shaft 12 that is driven by a flow of gas to rotate in the direction 14. A sensor device 402, such as the magnet 16 and the magnetic switch 18 illustrated in FIG. 1a; or the cam 36 and the push-button switch 38 illustrated in FIG. 1b; or the cam 302, the leaf spring 308, and the piezoelectric device 304 illustrated in FIG. 3 and described in the accompanying detailed descriptions above, senses when the shaft 12 is at the angle 24. FIG. 4 shows the sensing device 402 at the angle 24 where a cycle of rotation of the shaft 12 is being sensed. A ratchet 404 includes an inclined tooth or cavity on the shaft 12 into which a pawl drops or is biased by a spring so that rotation in a backward direction 406 is prevented while the rotation in the direction 14 is not impeded. In the gas meter 400 only a single one of the sensor device 402 is required so that the second switch 20 or 40, the second leaf spring 310, the second piezoelectric device 306, the second light source 206 and 242, and/or the second cable 214 are not needed. In a further variation of the present invention, the cam 302 and the leaf spring 308 act as the ratchet 404.

Although the present invention has been described in terms of the presently preferred embodiments, it is to be understood that such disclosure is not to be interpreted as limiting. Various alterations and modifications will no doubt become apparent to those skilled in the art after having read the above disclosure. Accordingly, it is intended that the appended claims be interpreted as covering all alterations and modifications as fall within the true spirit and scope of the invention.