Probe-Bearing Element and Method for Producing the Same

The present invention relates to a probe-bearing element that bears probes for detecting DNA or protein in a sample through hybridization reaction, and to a method for producing the probe-bearing element.

In the fields of molecular biology and biochemistry, biopolymers such as nucleic acids and proteins from organisms are identified and fractionated in order to search useful genes or to diagnose diseases. As a pre-treatment of such identification and fractionation, a hybridization reaction is often employed in which a target molecule in a sample is hybridized with a nucleic acid or a protein of a known sequence. For this purpose, a probe-bearing element known as a biochip, a DNA disc or the like is used which bears probes such as DNA, RNA, protein and the like with known sequences at predetermined positions.

The probe-bearing element is provided with a plurality of features that are bound with diverse probes, respectively. The probe-bearing element is placed in a reaction vessel called a chamber together with sample DNA such that the sample DNA labeled with fluorescence hybridizes with the probes bound to the features of the probe-bearing element. Then, the probe-bearing element is irradiated with excitation light, thereby detecting fluorescence intensity at each feature to determine an amount of binding between each probe and the sample DNA. The results can be used as advantageous information.

Conventionally, as described in U.S. Pat. No. 5,445,934, a probe-bearing element is generally produced one by one at a time by synthesizing a protein or a DNA probe of interest on a feature of the probe-bearing element. Such conventional method is troublesome and time-consuming, and thus increases the cost of the probe-bearing element. As a result, probe-bearing elements are unsuitable to be generally used in, for example, hospitals for diagnosing genetic diseases. Moreover, since the synthesis has limitation in producing long probes, the types of DNA used as probes are also limited.

The present invention was accomplished in view of the above problems, and aims at providing a probe-bearing element which can be mass produced and which has a stable quality, and a method for producing the probe-bearing element.

A probe-bearing element according to the present invention includes a sheet-like body having a plurality of through holes which each bears a biopolymer probe. The sheet-like body may have a thickness of 100 .mu.m to 2 mm, and may be made of glass, acrylic resin, metal or plastic. Preferably, the size of the through hole is about 10-100 .mu.m in diameter considering the number of samples relative to the size of the element, amounts of probes required for hybridization and the detection sensitivity. The plurality of through holes are preferably arranged in concentric circles or in a spiral.

The through holes bear various types of probe, respectively. At least one of the probes may have a length of 200 bases or more. The probe may be DNA, RNA or a protein.

At least one surface of each of the sheet-like bodies may be applied with an adhesive. It is also possible that neither surface of the sheet-like bodies have an adhesive thereon.

In one aspect, the present invention is a method for producing a sheet-like probe-bearing element having a plurality of through holes bearing biopolymer probes, including the steps of: piling a plurality of sheet-like bodies; providing a plurality of through holes through the pile of sheet-like bodies; injecting a biopolymer probe into each of the through holes; and separating the sheet-like bodies from each other.

In another aspect, the present invention is a method for producing a sheet-like probe-bearing element having a plurality of through holes bearing biopolymer probes, including the steps of: providing a plurality of through holes through a block-like material; injecting a biopolymer probe into each of the through holes; and slicing the block-like material into sheets such that every sheet has the plurality of through holes.

The pile of sheet bodies or the block material may be provided with through holes through laser irradiation. The through holes are preferably pretreated in order to promote binding between the through holes and the probes, before injecting the probes into the through holes. The pretreatment can be conducted by coating the through holes with poly-1-lysine or carbodiimide (Japanese Patent Laid-Open Application No. 8-23975).

FIG. 1 is a schematic plan view showing an exemplary probe-bearing element according to the present invention;

FIG. 2 is a schematic plan view showing another exemplary probe-bearing element according to the present invention;

FIG. 3 is a schematic cross-sectional view showing an exemplary probe-bearing element according to the present invention;

FIG. 4 is a schematic cross-sectional view showing another exemplary probe-bearing element according to the present invention;

FIG. 5 is a perspective view for illustrating one of the steps in the method for producing a probe-bearing element of the present invention;

FIG. 6 is a perspective view for illustrating one of the steps in the method for producing the probe-bearing element of the present invention;

FIG. 7 is a perspective view for illustrating one of the steps in the method for producing the probe-bearing element of the present invention;

FIG. 8 is a perspective view for illustrating one of the steps in the method for producing the probe-bearing element of the present invention;

FIGS. 9A and 9B are schematic views showing an example of a securing member for securing a plurality of sheets;

FIG. 10 is a schematic view showing one of the steps in another exemplary method for producing a probe-bearing element of the invention; and

FIG. 11 is a schematic view showing one of the steps in another exemplary method for producing a probe-bearing element of the invention.

Hereinafter, the present invention will be described in more detail by way of examples with reference to the accompanying drawings.

FIGS. 1 and 2 are schematic plan views showing exemplary probe-bearing elements 1 and 2 according to the present invention, respectively. The probe-bearing element 1 shown in FIG. 1 has a circular main body 10 with a plurality of through holes 13 arranged in concentric circles. Each of the plurality of through holes 13 bears a biopolymer probe. The probe-bearing element 2 shown in FIG. 2 has a circular main body 11 with a plurality of through holes 14 arranged in a spiral. Again, each of the plurality of through holes 14 bears a biopolymer probe. The shape of the probe-bearing element is not limited to circle as shown in FIGS. 1 and 2, and may be a polygon such as a square or a hexagon.

FIGS. 3 and 4 are schematic cross-sectional views showing exemplary probe-bearing elements 3 and 4 according to the present invention, respectively. The probe-bearing element 3 shown in FIG. 3 has a sheet-like main body 15 that has a plurality of through holes 16 passing therethrough. The probe-bearing element 4 shown in FIG. 4 has a sheet-like body 17 with a plurality of through holes 18 passing therethrough and has a reinforcement member 19 adhered to the bottom surface of the sheet-like body 17 with, for example, an adhesive.

The sheet-like bodies 15 and 17 may be made of a material which does not denature at a temperature as high as about 100.degree. C. and at a humidity as high as about 100%, for example, glass, metal such as stainless steel or aluminum, plastic such as polycarbonate, polyethylene or polypropylene, an acrylic resin, or the like. The thickness of the sheet-like bodies 15 and 17 is suitably about 100 .mu.m to 2 mm. The reinforcement member 19 is provided for providing physical reinforcement of the sheet-like body 17 and for facilitating the handling of the probe-bearing element 4. The reinforcement member 19 may be a glass plate, a plastic plate, an aluminum plate or the like with a thickness of about 1 mm to 5 mm. The reinforcement member 19 is adhered to the sheet-like body 17 with an adhesive such as an acrylic resin adhesive, an ethylene-vinylacetate adhesive or an elastomer adhesive.

The size of the through holes 13, 14, 16 and 18 is about 10 .mu.m to 100 .mu.m diameter. Each of the through holes 13, 14, 16 and 18 bears in its interior (inner wall), a probe that is capable of hybridizing with a biopolymer such as DNA, RNA, protein or the like with specific sequences. Whereas the types (lengths) of the probe DNA are limited in a conventional method, the probe-bearing element of the present invention can use any type of DNA as the probe regardless of its length.

Hereinafter, an exemplary of a method for producing a probe-bearing element of the present invention will be described. In this example, a sheet-like body is made from polypropylene.

FIG. 5 is a perspective view for illustrating one of the steps in the method for producing the probe-bearing element of the present invention. About several tens to several hundreds of polypropylene sheets 22 (thickness: about 100 .mu.m) are piled and adhered to each other with a thin layer of adhesive 21 applied therebetween. The number of the polypropylene sheets 22 is suitably selected depending on a type and an output of laser used for the laser process described later. For example, CO.sub.2 laser with an output of 0.2 kW can cut various types of resin with a thickness of about 3 mm. Thus, this laser can provide a through hole through a maximum of 30 polypropylene sheets at a time. The adhesive is, for example, an elastomer adhesive that easily peels off with external force.

FIG. 6 is a perspective view for illustrating one of the steps in the method for producing the probe-bearing element of the present invention. A plurality of through holes 28 are provided through the pile of sheets 25 by a laser beam 27 radiated from a laser processor 26. The laser processor 26 may employ, for example, ruby laser, neogium glass laser, CO.sub.2 laser or YAG laser. The diameter of each through hole 28 provided with the laser processor 26 is about 10 to 100 .mu.m. The through holes 28 are arranged in concentric circles or in a spiral as shown in FIGS. 1 and 2, respectively.

Then, the pile of polypropylene sheets 25 with the through holes 28 is pretreated in order to promote the binding between the inner walls of the through holes 28 and biopolymer probes to be applied. The pretreatment may be conducted, for example, by coating the inner walls of the through holes 28 with poly-1-lysine or with carbodiimide. Coating with poly-1-lysine is conducted as follows. First, the pile of polypropylene sheets 25 is immersed and shaken in a poly-1-lysine solution at 18-26.degree. C. for 5 minutes. Then, the pile of polypropylene sheets 25 is taken cut from the poly-1-lysine solution, placed in an oven at 60.degree. C. for 1 hour and finally cooled to room temperature. The carbodiimide coating is conducted by immersing and shaking the pile of polypropylene sheets 25 in a carbodiimide solution.

Thereafter, a biopolymer probe is injected into each through hole 28 of the pile of polypropylene sheets 25 according to any method. For example, probe DNA is drawn in a syringe with a fine needle that can be inserted into the through hole 28 to thereby inject the probe DNA. Alternatively, the probe DNA may be drawn out from the syringe by vacuum suction from the side opposite to the side of inserting the syringe.

Then, as shown in FIG. 7, the pile of polypropylene sheets 25 is cut into a columnar block 30 (FIG. 8) with a diameter of about 2 cm using a laser processor, a wire saw or the like. The cutting step shown in FIG. 7 may be conducted prior to the step of pretreating the through holes 28 for promoting the binding between the through holes 28 and the biopolymer probes or prior to the step of injecting the probes into the through holes 28.

Finally, the polypropylene sheets 22 with the biopolymer probes are separated from each other.

Thus, identical probe-bearing elements with diverse probes at the same positions can be mass-produced. By changing the type and the power of the laser, the number of sheets processed at a time can be adjusted while more than several hundreds of probe-bearing elements can be produced at a time. The polypropylene sheet 22 may be used by itself as a probe-bearing element, or it may be adhered to a reinforcement member (such as a glass, plastic or metal plate, or the like with a thickness of about 1-5 mm) to provide physical reinforcement and easy handling as described above with reference to FIG. 4.

It may not be necessary to adhere each of the polypropylene sheets to each other with an adhesive upon processing if they can be secured mechanically with a securing member or the like. FIGS. 9A and 9B are schematic views showing an example of a securing member 40 for securing a plurality of sheets without an adhesive. The box-like securing member 40 has an inner space for accommodating a predetermined number of sheets 46. As shown in FIG. 9A, the box-like securing member 40 is openable at planes 41 and 42. The upper plane 41 and a bottom plane facing thereto are provided with circular openings 43 and 44, respectively. The size of the circular openings 43 and 44 is determined such that exposed surfaces of the sheets through the openings 43 and 44 are greater than the area to be provided with the through holes 28 with the laser processor 26 (FIG. 6).

Specifically, the planes 41 and 42 are unfolded to put a predetermined pile of sheets in the securing member 40. Then, the planes 41 and 42 are refolded to form a box as shown in FIG. 9B. A flap 45 is, for example, applied with an adhesive to seal the box so that the sheets 46 do not move within the securing member 40. The area of the sheet 46 exposed through the opening 43 is subjected to the laser processing described above with reference to FIG. 6 to provide a plurality of through holes 28 in concentric circles or in a spiral. As described above, the inner walls of the thorough holes 28 are coated with poly-1-lydine or carbodiimide before injecting biopolymer probes into the through holes 28.

FIG. 10 is a schematic view showing one of the steps in another exemplary method for producing a probe-bearing element of the invention. The probe-bearing element is made from a columnar block of glass, acrylic resin, metal or plastic. As shown in FIG. 10, a plurality of through holes 52 are provided through the columnar block 50 made of, for example, polypropylene with a laser processor 51. The plurality of through holes 52 are arranged in concentric circles or in a spiral. The diameter of the through holes 52 is about 10-100 .mu.m.

The inner walls of the through holes 52 are coated with poly-1-lysine or carbodiimide as described above. Then, probes such as DNA, protein and the like are injected into the through holes 52 to be bound thereto. The probes are injected as described above. As shown in FIG. 11, the columnar polypropylene block 50 injected with the probes is sliced into sheets with a thickness of about 100 .mu.m by a laser beam 54 of a laser processor, a wire saw, a band saw, or the like. The sliced polypropylene sheets 55 are individually used as a probe-bearing element. The polypropylene sheet 55 may be used by itself or it may be adhered to a reinforcement member such as a glass, plastic or metal plate (thickness: 1-5 mm) as described with reference to FIG. 4. In this manner, identical probe-bearing elements with diverse probes at the same positions can be mass-produced.

According to the present invention, probe-bearing elements can be mass-produced at low cost with less time and trouble.

Various other modifications will be apparent to and can be readily made by those skilled in the art without departing from the scope and spirit of this invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the description as set forth herein, but rather that the claims be broadly construed.

All publications, including patent and patent application cited herein are incorporated herein by reference in their entirety.