Glow Plug Having a Multi-Part Sheath of Adjustable Length

The present invention relates to a sheathed-element glow plug for auto-igniting internal combustion engines. Known sheathed-element glow plugs generally consist of a sheath, a connection terminal for the glow current, a tube secured to the sheath, the tube being sealed at the end facing away from the sheath, and a wire-filament-shaped resistor element which is embedded in thermally conductive insulating powder. The resistor element is arranged in the part of the tube which functions as the glow pencil and which protrudes out of the sheath. Sheaths for the various commercially available sheathed-element glow plugs vary depending on the structural shape and type of construction of the engine into which the sheathed-element glow plug is to be installed. Sheaths also differ in their length, which determines the overall length of the sheathed-element glow plugs. Therefore, for manufacturing purposes, sheaths and connection terminals for contacting the heating element must be available in great variety and in varying lengths.

The sheathed-element glow plug of the present invention has the advantage that various overall lengths can be obtained by using varying intermediate pieces. There is therefore no need to manufacture sheaths of various lengths or to have terminals of various lengths available. In this context, the required product range for component parts necessary for assembling a sheathed-element glow plug is substantially diminished. Given the possibility of manufacturing in larger quantities in series, this leads to a cost reduction for the sheathed-element glow plugs. In this context, the sheath and the terminals can be manufactured in two parts which are always fabricated in the same manner irrespective of the ultimate length of the sheathed-element glow plug. The sheath and the terminals can be adapted to the desired overall length simply by means of the variable intermediate piece.

The individual components can be joined by welding, soldering, shrinking, or pressing. It is ultimately advantageous to furnish the end faces of the sections of the sheath and of the variable intermediate pieces with an offset at the diameter, permitting them to be securely fixed in position before being joined.

FIG. 1 depicts the principle structure of a sheathed-element glow plug according to the prior art.

FIG. 2A depicts a sheathed-element glow plug arranged according to the present invention to have an intermediate piece for obtaining varying overall lengths.

FIG. 2B depicts an enlarged illustration of a portion of the sheathed-element glow plug of FIG. 2A.

FIG. 3 depicts the joining of the intermediate piece to the sheath.

FIG. 4 depicts a glow pencil having a variable connection contact.

The sheathed-element glow plug depicted in FIG. 1 is comprised of a sheath 11 having a thread 12 and a hexagonal part 13. Sheath 11 is traversed by an axial bore, a glow pencil 14 being secured at its one end in the combustion chamber-end of sheath 11. The other end 15 of glow pencil 14, protruding into the combustion chamber, is sealed. Glow pencil 14 is made of a temperature-resistant material. Contained inside the glow pencil are insulating ceramic powder 16 and a wire filament arrangement which functions as a heating element. Wire filament arrangement 17 includes a heating filament having constant resistance and a control coil having temperature-dependent resistance. The free-standing end of wire filament arrangement 17 is fastened to a connector element 18 which protrudes into glow pencil 14. The combustion chamber-end of wire filament arrangement 17 is electrically connected to sealed end 15 of glow pencil 14. Connector element 18 is secured in sheath 11 and, on the side of sheath 11 away from the combustion chamber, forms a threaded bolt 19, where the connection to the glow current is made. An insulating washer 20 prevents electrical contact from occurring between sheath 11 and terminal element 18.

Virtually all commercially available sheathed-element glow plugs are manufactured in accordance with this schematic design. However, they do vary in the length of their sheaths depending on the design requirements. As a consequence, sheaths of the greatest variety have to be available for assembly, which necessitates a very large product range.

FIG. 2A shows a sheath according to the present invention. The same parts are designated with the same reference numbers as those shown in FIG. 1. Sheath 11 is in two parts, including a first part 21, which sealingly holds glow pencil 14. The second part 22 is attached to the thread 12, for screwing the sheathed-element glow plug into the cylinder, and hexagonal part 13. The first part 21 and the second part 22 are joined together via intermediate piece 23 by, for example, welding, soldering, shrinking, or pressing. Intermediate piece 23 can be of any length, which is determined in each case as a function of the required overall length of the sheathed-element glow plug. This has the advantage that first part 21 and second part 22 of sheath 11 can be manufactured with the same geometric shape and the same dimensions.

FIG. 2B shows a portion of the sheath of FIG. 2A in a cut-away representation, where, for the sake of simplicity, only one side proceeding from the axis of symmetry is depicted.

FIG. 3 depicts a further possibility for joining the first part 21 or the second part 22 of sheath 11 to intermediate piece 23. Each connecting surface contains an offset 24 to enable the individual parts being joined to be fixed in position much more effectively.

FIG. 4 depicts yet another possibility to adapt the internal arrangement of the sheathed-element glow plug, comprised of glow pencil 14, connector element 18, and threaded bolt 19, to various overall lengths. Glow pencil 14 and connector element 18, attached thereto, are securely preassembled longitudinally. In conformance with the overall length of the sheathed-element glow plug, the appropriate length of threaded bolt 19 is used. Threaded bolt 19 is secured to connector element 18 using connection 25 by welding, soldering, or friction welding.