Non-Intravascular Infusion Access Device

The present invention relates generally to the field of medical devices and methods and, more particularly, to a device and method for infusion of therapeutic agents into the body.

Six million Americans have diabetes. There are two major types of diabetes, Type I (Insulin Dependent Diabetes) and Type II (Insulin Independent Diabetes). About 80% of the diabetics are Type II and about 20% are Type I. All of the Type I diabetics require insulin treatment and many of the Type II patients also require insulin.

In order to achieve good glucose control the insulin administration must be matched to the blood glucose availability. Blood glucose levels are influenced by food intake, exercise, stress and illness. It has become evident that by matching the insulin dosage to glucose intake and achieving good glucose control the long-term complications of diabetes can be diminished. In 1986 the cost of treatment of diabetic complications was $16 billion dollars or 4% of the federal budget. These long-term complications of diabetes include renal failure, cardiovascular disease, blindness and amputations. Continuous insulin infusion using portable infusion pumps has become an important method of treating insulin dependent diabetics. In 1985, there were about 10,000 insulin pumps in use. The use of pumps to deliver insulin has a number of advantages over the more widely used method of insulin injections. Most insulin pumps in use today are small in size, about as large as a deck of cards. The primary advantage in using such pumps for insulin administration is that insulin can be delivered at a slow, basal rate, continuously and at a higher rate after food consumption. This pattern of insulin administration mimics more closely the normal secretion pattern of the human pancreas than does the insulin absorption from injected insulin. Another advantage is that the rate can be varied to meet changing demands and unplanned events, such as a change in meal time or size, can be compensated for easily. To even begin to approach the insulin patterns achievable by insulin infusion pumps using injections requires at least 4 injections per day. Because continuous infusion of a drug offers the advantages of maintaining more constant drug levels than by bolus administration, swings in concentration depending on the absorption and elimination characteristics of the drug can be compensated for more easily. Maintaining a constant low level of a drug becomes especially important in drugs which must have a certain minimum concentration level in the body to be effective but become toxic at higher levels. Bolus administration of drugs with a low therapeutic index may expose patients to transient toxic levels of a drug to maintain the necessary effective lower level. Availability of a more permanent access device provides the option of infusing a greater variety of drugs to maintain constant low effective concentration while minimizing the exposure of the patient to toxic levels of a particular drug. Examples of these types of drugs for which this feature would be useful include chemotherapy agents used to treat cancer and immunosuppressive drugs used to prevent post-transplant tissue rejection.

One example of a continuous insulin infusion pump contains an insulin reservoir which is connected to a long tube having a needle at the opposite end. The needle is inserted into the subcutaneous tissue, usually the abdomen, and taped in place. There are several problems associated with this method, which is generally known as the subcutaneous access method. First, the mere presence of the needle can be painful. Any bumps or abrasions to the area of the needle insertion cause additional pain. Since the needle is secured in place only by tape, there is the possibility that it will become dislodged without the patient even being aware of the dislodgement. This can result in the patient not receiving the needed medication. For diabetics whose insulin is not being administered, such an occurrence can lead to ketoacidosis and coma.

In addition, some people are allergic to the tapes used to hold the needle in place. Yet further, certain patients are prone to infection of the needle insertion sites. This may be due to a lowered resistance to infection or to poor insertion procedures. Unfortunately, such infections are not uncommon. As an example, in one study lasting 11/2 years 29% of the patients involved developed an infection serious enough to require antibiotic therapy.

As an alternative to the subcutaneous needle, a catheter like device consisting of a short plastic tube having a needle stylus inside can be employed. The catheter/needle combination is inserted into the tissue and the needle removed, thereby leaving the catheter in place. An advantage of a catheter over a hollow needle is that a catheter is less painful in place and more body compatible. However, whether the access device for the external pump is a hollow needle or catheter/needle combination, they can be left in place for only a few days before a new needle or catheter must be inserted because of the risk of infection entering the body through the open lumen or around the exterior surface of the device. Also, with either the hollow needle or catheter/needle combination, absorption of the therapeutic agent is limited due to the limited body area contiguous to the lumen opening. This is not a significant problem in vasculr infusion situations because of the ability of the bloodstream to carry and diffuse the therapeutic agent throughout the body. Moreover, many of the other above-described disadvantages associated with the hollow needle are still present when a catheter is used as a the access device.

In addition to external mounted infusion pumps, there are also permanently implantable infusion pumps. Characteristically, such pumps contain reservoirs for insulin which must be filled periodically from outside the body by injecting insulin into the reservoir through a septum which is placed near the skin surface. So far, these devices have been used only on an experimental basis. There are at least several potential disadvantages in an infusion system of this type. For example, in the case of a malfunction, major surgery would be required to remove the pump. There is also the risk of a malfunction of the type which would cause a "run away pump." As opposed to an external pump which can be simply disconnected by the patient or a family member, it would require a trained professional to stop a malfunctioning implanted infusion pump. Further, changing the operational programming in an implantable pump is inherently more complicated than an external mounted pump because it must be done remotely. Of added concern are the infections which can occur in the body area or pocket formed around the pump. The onset of such infections usually necessitates removal of the pump. Moreover, if the catheter leading from the pump is placed inside the vascular system there is the undesired potential of decreased flow rate due to thrombus formation at the end of the catheter.

A non-intravascular infusion access device for long-term continuous infusion of drugs according to one embodiment of the present invention includes a porous membrane made of a material which is biocompatible for long-term patency inside the body. The porous membrane is connected to a conducting tubing which exits from the body and is connected to a drug infusion system. At the body exit site is a cuff of porous material which serves to anchor the access device in position when tissue ingrowth into the cuff has occurred. There are also two small suture retainers for anchoring the access device with a suture until there is sufficient tissue ingrowth in the cuff to stabilize the position of the device.

The present invention also comprises a method for continuous long-term infusion of a drug into a non-intravascular access site.

It is an object of the present invention to provide an improved method and device for continuous drug infusion into a non-intravascular location.

It is a further object of the present invention to provide an improved method and device for continuous drug infusion into a non-intravascular location which increases comfort to the patient and decreases the possibility of the access device becoming dislodged.

It is a yet further object of the present invention to provide an improved method and device for continuous drug infusion into a non-intravascular location which infuses the drug over an increased surface area thereby providing faster absorption of the drug in the body.

It is an additional object of the present invention to provide an improved method and device for continuous drug infusion into a non-intravascular location which decreases the risk of infection when used over long periods.

It is an additional object of the present invention to provide an improved method and device for continuous drug infusion which is useful for insulin infusion into subcutaneous tissues and which is also suitable for infusion of other drugs in subcutaneous tissues and other non-intravascular locations, such as tumor tissues in cancer drug therapy.

Related objects and advantages of the present invention will become more apparent by reference to the following figures and detailed description.

FIG. 1 is an elevation view of the infusion access device of the present invention.

FIGS. 2-6 depict successive steps in the implantation of the infusion access device of the present invention in a subcutaneous body location.

FIG. 7 is a graph of test results showing the insulin dosage and glucose response for a test dog being administered insulin by the conventional subcutaneous injection method.

FIG. 8 is a graph of test results showing the insulation dosage and glucose response for the same test dog used to obtain the results shown in FIG. 7 using the infusion access device of the present invention to provide continuous insulin infusion.

For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.

Referring to FIG. 1, a preferred embodiment of the infusion access device of the present invention is shown generally at 10. In this embodiment, the device 10 is specifically designed to administer the infusion of insulin into a subcutaneous body location. Nevertheless, it will be appreciated by those skilled in the art that the device 10 can be modified to permit the infusion of other types of therapeutic agents and to permit access to other non-intravascular body locations.

At the distal or body end of the device 10 is a generally elongate tubular shaped porous membrane 11. The porous membrane 11 acts as a filter to allow free flow of the drug molecules being infused therethrough, in this case insulin, while preventing larger bacteria or viruses from entering the body. Membrane 11 is sized such that the area of its outer surface exposed to the body is substantially larger, e.g., preferably at least several times larger, than the cross-sectional area of the lumen at the open end of conducting tubing 12 which extends into the body. Thus, membrane 11 also serves to significantly increase the surface area over which the drug is infused into and absorbed by the body. In the preferred embodiment used for insulin infusion, the membrane 11 has a length of about 0.78 inches, an outer diameter of about 0.04 inches and is formed of a copolymer of polyacrylonitrile and polyvinylchloride manufactured by W. R. Grace, Lexington, Mass. with the diameter of the membrane pores sized to allow the free passage of insulin molecules up to about 50,000 daltons in molecular weight.

It should be understood, however, that the pore size of membrane 11 may be increased or decreased, or its filtering characteristics otherwise changed, depending upon the type of drug or drugs being infused. This may be accomplished in a variety of ways known to those skilled in the art, such as by changing the membrane material composition, thickness, etc. Since in all cases it will be desirable to limit the risk of infection or disease being carried into the body through the device, the pore size of the membrane should minimally have a cutoff no greater than about 0.2 to 1 micron diameter. At the lower end of this range, i.e., about 0.2 microns, the passage of all bacteria and most types of viruses will be restricted, while a 1 micron cutoff will at least restrict the passage of bacteria.

The porous membrane 11 has a closed end 11a and an open end 11b. The open end 11b of the porous membrane 11 is inserted over an end of a length of flexible conducting tubing 12 and affixed thereto by a suitable biocompatible adhesive such as Dymax medical grade ultraviolet curing adhesive. The conducting tubing 12 is adapted to extend externally of the body with the porous membrane 11 implanted subcutaneously.

At the junction of the membrane and the conducting tubing is a porous cuff 13. The purpose of cuff 13 is to allow tissue ingrowth into the cuff and seal off any path for passage of skin bacteria around the device, and also to serve as an anchoring means to anchor the device in the body after sutures are removed. Cuff 13 is preferably made of expanded polytetrafluoroethylene, although other porous materials which promote ingrowth of fibroblast and fibrous tissue, such as Dacron or textured polyurethane may also be employed. As with the membrane 11, cuff 13 is secured to conducting tubing 12 by a suitable adhesive.

In the embodiment shown, the conducting tubing 12 has a 0.025" inside diameter and 0.040" outside diameter. Further, although other materials may alternatively be used for the conducting tubing 12, it has been found that polyurethane tubing bonds well to the expanded polytetrafluoroethylene cuff 13 and membrane 12 while also possessing good biocompatibility and flexibility characteristics.

Located on and protruding from the exterior surface of the conducting tubing 12 approximately one half inch proximal of the cuff 13 are two small ovular shaped suture retainers 15 and 16. Suture retainers 15 and 16 are axially aligned along the length of the tubing 12 and are spaced approximately 1/8 inch apart. In the preferred embodiment shown, the suture retainers 15 and 16 are formed from droplets of Dymax medical grade ultraviolet curing adhesive.

At the proximal end of the conducting tubing 12 is an adapter 17 which serves to permit connection and disconnection of the device 10 with an infusion pump 23, shown diagrammatically in FIG. 5. The adapter 17 is formed of a length of small gauge tubing made from steel or other suitably rigid metal.

While it is preferred for reasons previously mentioned that the pump 19 be positioned externally of the body, the device 10 can also be used with implantable infusion pumps. The pump 19 may be a conventionally known pump, such as for example a CPI Betatron II insulin infusion pump manufactured by CPI/Lilly located in St. Paul, Minn.

Referring to FIGS. 2-6, the preferred method of placement of the infusion access device 10 into a suitable subcutaneous body location will now be described. First, the tissue in the area of the body entrance site 20 is anesthetized with a local anesthetic. The distal portion of the subcutaneous infusion access device 10 including the porous membrane 11 is placed inside the lumen of an introducer 21 in the form of a rigid hollow needle. Of course, the outside diameter of the membrane 11 and conducting tubing 12 are sized to allow them to slide freely inside the introducer 21. In the embodiment shown, the hollow needle introducer is a 13 gauge size and made of stainless steel.

Preferably, the device 10 and introducer 21 can be conveniently provided to the physician in a sterile, prepackaged kit intended for one-time use.

A small stab incision is made in the anesthetized skin. The introducer 21 is inserted through the incision (FIG. 2) and advanced sufficiently beneath the skin so that the membrane 11 will be totally implanted within the subcutaneous area when the introducer is withdrawn (FIG. 3). The introducer is then withdrawn (FIG. 4) while the device 10 is held in place, leaving the membrane 11 under the skin. A skin suture "A" is made around the device at the entrance site, closing the incision. Another suture "B" is then placed around the device between the suture retainers 15 and 16 (FIG. 5). This additional suture serves to further stabilize the device and prevent accidental withdrawal from the body. Both of the sutures can be removed after the position of the device 10 is stabilized in the body by fibrous tissue ingrowth into the cuff 13. Once the patency of the device 10 is confirmed, infusion of insulin from container 22 into the body can be started by activation of infusion pump 23 (FIG. 6).

FIG. 6 diagrammatically shows placement of the device 10 in the subcutaneous tissue of the abdomen. Other possible locations for insulin administration are the peritoneal cavity or an intramuscular location.

The results of a comparison study between the device 10 of the present invention and conventional injection administration is illustrated in FIGS. 7 and 8. The results graphed in FIG. 7 were obtained in a subject test dog by administering insulin injections of Regular and NPH insulins two times per day. The total daily insulin dosage administered by such injections was 18 units. The FIG. 7 graph depicts the change in blood glucose levels over time, with the "+" representing average daily blood glucose levels (mg/dl) and the square symbol indicating the amount of insulin (uU/ml) administered each day.

As FIG. 7 shows, the average daily glucose levels of the test dog fluctuated greatly and were frequently above the desired maximum 250 mg/dl level. The graph of FIG. 8 shows the insulin infusion and glucose levels for the same test dog, but wherein insulin was received solely by infusion through the infusion access device of the present invention. In this test, insulin was infused into the test dog at a constant basal insulin infusion rate on a continuous "around the clock" basis supplemented by bolus doses of insulin given with meals. As in FIG. 7, the "+" represents average daily blood glucose levels (mg/dl) and the square symbols indicate the amount of insulin (uU/ml) administered each day. As can be seen by comparing the graphs of FIGS. 7 and 8, there are more glucose levels below the desired maximum 250 mg/dl level with the infusion method than with the injected method.

One major concern for the use of an insulin infusion device when used over prolonged periods, i.e., more than several days, is that insulin sensitivity will decrease over time. Below is a table of the daily total amounts of insulin administered to the test dog over a 14-day period in the FIG. 8 study. As the table and FIGS. 8 show, the insulin sensitivity does not decrease with time. The average dosage over the 14-day period in the FIG. 8 study is only slightly higher than the 18 units/day dosage given by injection to the same test dog in the FIG. 7 study and is reflected in lower average glucose levels.

While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrated and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected. Thus for example, while the embodiment shown is especially suited for insulin infusion purposes, the invention can also be used to infuse other drugs in subcutaneous as well as other non-intravascular body locations.