Electric Field Generation for Charged Particle Analyzers

The present invention relates to the generation of electric fields to control movement of charged particles, and more particularly, but not exclusively, relates to the design and construction of devices to provide customized electric fields for charged particle analyzers.

When evaluating the composition of a substance, it is often desirable to study the behavior of charged particles taken from a sample of the substance of interest. Typically, the charged particles are liberated from the sample in the form of atomic or molecular ions--although in some instances it may be desirable to study subatomic particles bearing a charge. Various types of analyzers have been developed to facilitate the evaluation of charged particles, including ion mobility detectors, time of flight mass spectrometers, multipole mass spectrometers, and cyclotrons to name a few. U.S. Pat. No. 5,510,613 to Reilly et al., U.S. Pat. No. 5,504,326 to Reilly et al., U.S. Pat. No. 5,302,827 to Foley, U.S. Pat. No. 5,280,175 to Karl, U.S. Pat. No. 5,162,649 to Burke, U.S. Pat. No. 5,148,021 to Okanoto et al., U.S. Pat. No. 5,117,107 to Guilhaus et al., and U.S. Pat. No. 5,109,157 to Leon provide representative examples of various types of instruments directed to charged particle evaluation.

The application of charged particle analysis to the evaluation of biomolecules is one area in which there is increasing interest. Of particular interest is the mass sequence analysis of peptides, proteins, DNA fragments, sugars, and glycoproteins. Indeed, it is hoped that the spectroscopic evaluation of ions from biomolecules will provide more capable and cost-effective medical diagnostic equipment.

Central to the operation of most charged particle analyzers is the controlled generation of one or more electric fields (E-fields). Typically, analyzers utilize electric fields to accelerate, separate, and otherwise selectively direct charged particles. Expanded application of charged particle analysis often entails the careful design of an electric field tailored with various predetermined characteristics. Electric field gradient and spatial orientation of the electric field relative to the desired pathway of charged particles within the analyzer are examples of such characteristics.

For mass spectrum analyzers, the generation of a desired electric field frequently results in a complicated arrangement of numerous, expensively machined metal parts (sometimes called "lenses"). Typically, these lenses are spaced apart from each other along a tube, electrically interconnected, and then coupled to a voltage source to provide the desired electric field. The accurate orientation of these parts relative to each other and to the tube is often essential to generation of an electric field with the desired properties. Unfortunately, accurate assembly is very tedious and time consuming, and frequently presents a significant obstacle to obtaining the ideal electric field. Even if an acceptable electric field is finally obtained through careful adjustment of the various parts, the assembly is routinely torn down for cleaning as it becomes contaminated with the samples that pass through the tube. Disassembly, cleaning, and reassembly result in significant equipment downtime. In addition, this repeated assembly and disassembly subjects the parts to greater wear and tear.

In order to more readily advance charged particle analyzers to new applications, the ability to more rapidly and cost-effectively change electric field characteristics is in demand. The complex assembly and disassembly process associated with conventional charged particle analyzer lenses significantly impede such advancements. Furthermore, the multipiece arrangement of metal lenses limit the available electric field gradient and generally make analyzers larger--with a correspondingly higher power consumption--than would otherwise be desired.

Thus, there is a need for a simpler, more cost-effective technique to generate electric fields for charged particle analyzers. Preferably, this technique should reduce analyzer downtime and provide for the rapid interchange of components necessary to change electric field characteristics. The present invention satisfies these needs and provides other significant advantages.

The present invention relates to electric field generation for charged particle analyzers. Various aspects of the invention are novel, non-obvious, and provide various advantages. While the actual nature of the invention covered herein can only be determined with reference to the claims appended hereto, certain features which are characteristic of the preferred embodiments disclosed herein are described briefly as follows.

One feature of the present invention is a technique to produce a device for generating an electric field. This electric field may be customized to direct movement of charged particles in a predetermined manner. Moreover, this device may be readily installed and removed from a charged particle analyzer to facilitate interchange with other devices capable of generating electric fields with different characteristics.

In accordance with another feature of the present invention, a spatial pattern of electric field lenses is defined that corresponds to an electric field for controllably moving ions in an analyzer along a predetermined pathway. An etch resist is applied to a conductive material clad to a flexible dielectric substrate in accordance with the designed spatial pattern. An exposed portion of the conductive material is removed by an etchant, which results in a spatial arrangement of conductive material corresponding to the pattern of lenses. The electric field is generated by applying an electric potential to the spatial arrangement of conductive material.

In another feature of the present invention, desired characteristics of an electric field are determined. An electric field generation device is provided by defining a predetermined pattern of electrical conductors on a flexible dielectric substrate. The conductors are spaced apart from each other along the substrate and are carried thereon to flex with the substrate. The substrate is bent to provide a predetermined spatial orientation of the conductors. An electric potential is applied to the conductors to generate an electric field with the desired characteristics.

In yet another feature, a conduit in fluid communication with a charged particle source and a charged particle detector are combined. The conduit defines a charged particle pathway. In addition, an electric potential source and an electric field generation device are also provided. The electric field generation device includes a flexible dielectric substrate and a conductor carried on the substrate. This conductor occupies only a portion of a surface area defined by the substrate and flexes with the substrate. The conductor is electrically coupled to the electric potential source. A charged particle pathway is defined from the source to the detector. The substrate is flexed to orient the conductor about at least a portion of this pathway. This orientation is selected to provide a predetermined electric field within the conduit that is configured to control movement of charged particles along the pathway.

In a further feature, a flexible sheet is coupled to a dielectric tube. The dielectric tube receives a number of charged particles along a predetermined pathway therethrough. The flexible sheet includes a dielectric substrate carrying a number of conductors thereon. The conductors are spaced apart from one another along the substrate in a predetermined pattern and are configured to flex with the sheet. The conductors define at least two contacts for electrical coupling. The sheet is bent to orient at least a portion of the conductors about at least a portion of the tube to provide an electric field within the tube when an electric potential is applied. This electric field is configured to control movement of the charged particles along the pathway.

In accordance with an additional feature of the present invention, several spaced apart conductors are positioned about a charged particle pathway. A selectively adjustable voltage is applied to each conductor to define an electric potential well capable of selectively holding ions having a kinetic energy below a predetermined level. These conductors may be carried on a flexible dielectric substrate defined in accordance with other features of the present invention.

Accordingly, it is one object of the present invention to provide an electric field generation device suitable for use with charged particle analyzers.

It is another object of the present invention to provide for the generation of an electric field with a sheet having a flexible dielectric substrate that carries one or more conductors thereon.

It is also an object of the present invention to produce an electric field generation device by etching a conductive pattern from a metallic film clad to a flexible dielectric substrate.

It is still another object of the present invention to provide an ion gate capable of selectively collecting and then directing ions having a kinetic energy below a predetermined threshold.

An additional object of the present invention is to provide an electric field generation device suitable for use with charged particle analyzers which may be readily interchanged with other devices to change desired electric field characteristics.

Other objects of the present invention include providing an electric field generation device which may be readily assembled and disassembled, and which is quick and inexpensive to produce.

Further objects, features, aspects, benefits, and advantages of the present invention shall become apparent from the detailed drawings and descriptions provided herein.

FIG. 1 is a schematic view of one embodiment of a charged particle analyzer of the present invention.

FIG. 2 is a partial cutaway side view of the embodiment of FIG. 1 showing certain aspects of a charged particle directing segment in greater detail.

FIG. 3 is a partial cross-sectional view taken along section line 3--3 of FIG. 2.

FIG. 4 is a partial cross-sectional view taken along section line 4--4 of FIG. 2.

FIG. 5 is a plan view of an electric field generation sheet shown in FIGS. 2-4.

FIG. 5a is a schematic view of a system for making the sheet shown in FIG. 5.

FIG. 5b is a flow diagram of a process for making the sheet shown in FIG. 5 with the system of FIG. 5a.

FIG. 6 is a graph depicting certain aspects of the operation of the electric field gate provided by the embodiment of FIG. 1.

FIG. 7 is a partial cutaway side view of another embodiment of a charged particle analyzer of the present invention.

FIG. 8 is a cross-sectional view of the embodiment of FIG. 7 taken along section line 8--8 of FIG. 7.

For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described processes and devices, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates.

One aspect of the present invention is the provision of a versatile, inexpensive, and rapid technique of creating electrostatic lenses for use in focusing charged particles. This technique utilizes a flexible substrate to carry conductors patterned from an electrically conductive material by a removal process, such as etching. The conductors and substrate may be spatially arranged to control the movement of charged particles. Several examples embodying this aspect and other aspects and features of the present invention follow, including a flex-circuit based ion mobility apparatus and a mass spectrometer; however, it should be appreciated that the present invention may be applied to control and direct charged particles in any device regardless of whether the charged particles are in a gas, liquid, or solid medium.

FIG. 1 schematically depicts one embodiment of a charged particle analyzer 20 of the present invention. Charged particle analyzer 20 includes ion source 22 and charged particle directing apparatus 23. Apparatus 23 includes coupled charged particle directing segments 24a and 24b which collectively provide conduit 24. Conduit 24 is in fluid communication with source 22 and mass spectrometer device 25 and defines charged particle pathway P therethrough. Device 25 includes detector 26 and quadrupole mass filter 27 configured in a conventional manner.

Segment 24a includes tube 30 with an inlet 32 coupled to receive ions from ion source 22 and outlet 34 in fluid communication with tube 36 of segment 24b. Tubes 30 and 36 are preferably made from a dielectric material such as glass. The locations of various electric field regions along apparatus 23 are represented by corresponding straight line segments designated by reference numerals 29a-29d. Segment 24a includes particle acceleration field region 29a, gate field region 29b, and particle acceleration field region 29c. Segment 24b includes particle acceleration field region 29d. Control equipment 35 is operatively coupled by N signal paths to various other components of analyzer 20, where N is a positive integer. Equipment 35 is configured to regulate and control selected operations of analyzer 20. Equipment 35 includes digital controller 39 and controllable voltage sources 39a-39e.

Segments 24a and 24b each include at least one electric field generation device to control movement of charged particles along pathway P. Referring to FIGS. 2-5, segment 24a includes tube 30 and electric field generation device 40. Device 40 is positioned between ring flanges 42 and 44 along tube 30. Electric field generation device 40 includes interconnection board 46 inserted in notches formed in ring flanges 42, 44. Stepdown resistors 48 (about 35 in number) are mounted to board 46, but only a few are specifically designated by reference numerals in order to preserve clarity. Electric field generation device 40 also includes electric field generation sheet 50 which is bent or flexed to wrap around tube 30. Sheet 50 is also coupled to resistors 48 and board 46. Controllable voltage sources 39a-39e are electrically coupled between controller 39 and device 40 as more specifically described hereinafter.

Sheet 50 includes a flexible dielectric substrate 52 carrying an electrically conductive material layer 54. Layer 54 has been configured to define a conductive pattern 54a. Pattern 54a defines a number of conductors 56 spaced apart from each other along substrate 52. Only a few of conductors 56 are specifically designated by reference numeral to preserve clarity; however, about 44 separate operative conductors are shown. Conductors 56 are configured to flex and bend with substrate 52. Preferably, substrate 52 is formed from a polyamide or mylar material, and conductors 56 are formed from a malleable, highly conductive metallic material, such as copper. Several of conductors 56 include an elongate, straight strip 58. Strips 58 correspond to the region of sheet 50 along segment 58a. Strips 58 are generally parallel to each other and to segment 58a. When sheet 50 is wrapped around tube 30, as best illustrated in FIGS. 3 and 4, strips 58 substantially encircle tube 30 providing a corresponding number of electric field lenses. Only a few strips 58 are specifically designated in order to maintain clarity.

Conductors 56 are arranged in a number of groups. Lens group 60 is provided to generate a generally uniform electric field gradient along region 29a when sheet 50 is wrapped about tube 30 and a predetermined electric potential is applied to electric field generation device 40. Two lenses belonging to group 60 are identified by reference numerals 60a and 60b in FIG. 5. The conductors 56 positioned between lenses 60a and 60b also belong to group 60. For the illustrated embodiment, 36 conductors 56 are included in group 60. Lens 60a defines a contact 62a for electrically coupling to voltage source 39a as shown in phantom in FIG. 2. Lens 60b defines a pad 66a for electrical coupling to other groups or electric potential sources. Strip 58 of each member of group 60 is generally evenly spaced apart from the others with a minimum spacing represented by straight line segment 62b. It is preferred that the minimum spacing represented by segment 62b be less than about 1 inch. More preferably, the distance represented by segment 62b is less than about 0.4 inch. Most preferably, the minimum distance represented by segment 62b is less than about 0.1 inch. It is also preferred that the minimum spacing of segment 62b be in a range of about 10 thousandths of an inch (10 mils) to 1 inch.

Conductors 66 of group 60 each terminate in a resistor interconnect region 64 positioned along segment 63 opposite the region defining strips 58 of group 60. Region 64 defines a number of resistor connection pads 64a, 64b, only a few of which are specifically depicted to preserve clarity. Each conductor 56 of group 60, other than lenses 60a and 60b, has one resistor pad 64a and one resistor pad 64b. Lens 60a has a resistor pad 64b, but does not have a corresponding resistor pad 64a. Lens 60b has a resistor pad 64a, but does not have a corresponding resistor pad 64b. Conductors 56 of group 60 are configured with a bend in region 64 to align each pad 64b with a corresponding pad 64a of an adjacent conductor 56. As a result, pads 64a, 64b are arranged to form about 35 pad pairs 64c. To preserve clarity, only a few of pairs 64c are specifically depicted in FIG. 5 by a double-headed arrow.

A resistor 48 is coupled between each pair 64c to electrically interconnect adjacent members of group 60. Resistors 48 each offer generally the same amount of electrical resistance to provide a generally uniform electric field gradient across strips 58 of group 60 when a predetermined constant electric potential is applied with voltage source 39a. Thus, conductors 56 of group 60 are electrically interconnected by generally equal-valued stepdown resistors.

Resistors 48 are mounted by forming a hole through each pad 64a, 64b configured to receive a corresponding resistor lead therethrough. For a given resistor 48, one resistor lead is placed through a hole defined in pad 64a and the other lead is placed through a hole defined in pad 64b in accordance with pairs 64c. Once a resistor 48 is received through holes formed in a pad pair 64c, the leads are soldered to the remaining portion of the pad to provide a reliable electrical interconnection. This through-hole mounting technique is best illustrated in FIG. 4 for a representative resistor 48. In another embodiment, resistor pads may be configured for surface mounting. In still other embodiments, resistors may be provided in accordance with techniques known to those skilled in the art.

Pattern 54a also defines bridge conductor 66 with pad 66b and 66c. When electric field generation device 40 is assembled, a bridge resistor (not shown) is electrically coupled to pad 66a of lens 60b and pad 66b of bridge conductor 66. Preferably, this bridge resistor has a value that is a predetermined multiple of the value of resistors 48. Bridge conductor 66 is utilized to supply electric potential from lens group 60 to lens group 80. In one arrangement, the bridge resistor is about five times greater than each of resistors 48.

Between lens group 60 and lens group 80, gate 70 is illustrated. Gate 70 includes gate conductor 72 with contact 72a, gate conductor 74 with contact 74a, gate conductor 76 with contact 76a, and gate conductor 78 with contact 78a. Contacts 72a, 74a, 76a, and 78a are electrically coupled to voltage sources 39b-39e, respectively, as shown in phantom in FIG. 2. As shown in FIG. 3, gate 70 corresponds to field region 29b along conduit 24. Strips 58 of gate lenses 70 are spaced apart from adjacent strips 58 as represented by spacing segments 72b, 74b, 76b, and 78b. Preferably, separation distances represented by segments 72b and 78b are generally equal to one another and about twice the distance represented by segment 62b for group 60. Also, it is preferred that the distances represented by segments 74b and 76b be generally equal and about twice the distance represented by segments 72b and 78b.

Lens group 80 corresponds to field region 29c along conduit 24. Group 80 includes lens 82 with pad 82a aligned for interconnection to pad 66c of bridge connector 66 by a resistor or jumper. Lens 82 also has resistor pad 82b. Lens group 80 further includes lens 84 adjacent to lens 82 which has pads 84a and 84b. Pad 84a aligns with pad 82b to provide for resistive interconnection to step down voltage in a manner similar to that described for group 60. Pad 84b aligns with pad 86a of bridge connector 86 to be interconnected by a resistor or jumper. Bridge conductor 86 includes contact 86b. Preferably, contact 86b interconnects to a conductor associated with an electric field generation device for tube 36 of analyzer 20 to continue the electric field gradient along segment 24b.

In operation, ion source 22 is used to generate ions for passage through conduit 24. Source 22 may be of a conventional type. Inlet 32 of tube 30 is configured to receive and accelerate ions away from a needle provided by an electrospray variety of ion source 22; however, other varieties of an ion source as would occur to one skilled in the art are also envisioned, such as the Matrix Assisted Laser Desorption/Ionization (MALDI) type described in U.S. Pat. No. 5,510,613 to Reilly et al. Ions from source 22 are initially accelerated by the generally uniform electric field gradient in region 29a resulting from application of a generally constant electric potential across the conductors 56 and resistors 48 associated with group 60 (see FIG. 3). Preferably, conduit 24 is filled with a non-reactive gas (such as dry nitrogen) from a gas supply (not shown) coupled thereto to provide a drift tube operationally similar to drift tubes in conventional ion mobility detectors. For this embodiment, ions generally reach a terminal velocity due to collisions with the gas. In an alternative embodiment, conduit 24 may be evacuated so that the constant electric field gradient of region 29a provides constant acceleration of the ions along pathway P.

The electric field provided by group 60 in field region 29a is controlled and regulated by controller 39 via voltage source 39a. Controller 39 preferably provides one or more digital signals to voltage source 39a which are converted to a DC control voltage therein to maintain or adjust voltage across group 60. The generally equal value of resistors 48 interconnecting the generally evenly spaced strips 58 of group 60 from voltage source 39a provide the generally uniform electric field gradient when a constant electric potential is applied.

In one preferred embodiment, an electric potential of about 23,000 volts is applied to contact 62a by voltage source 39a. Lens group 60 and resistors 48 are configured to step down this electric potential in about 72.86 volt increments to present about 20,450 volts at lens 60b.

After region 29a, ions continue to travel through tube 30 to encounter an electric field generated by gate 70 in field region 29b. Gate 70 defines an adjustable "potential energy well" corresponding to the electric potential levels supplied to gate conductors 72, 74, 76 and 78 by voltage sources 39b-39e, respectively.

Referring to FIG. 6, graph 60a illustrates selected operational aspects of gate 70. Vertical axis V of graph 60a represents voltage level and horizontal axis H represents distance along path P. Negatively sloped line segment 61a corresponds to the generally uniform gradient of the electric field in region 29a. Negatively sloped line segment 61b corresponds to a generally uniform electric field gradient preferred for field regions 29c and 29d.

Between segments 61a and 61b, solid lines represent an electric potential well profile 70a. Points 72c, 74c, 76c, and 78c correspond to electric potential levels of gate conductors 72, 74, 76, and 78, respectively. These potential levels are arranged to hold ions having a kinetic energy below a predetermined level as imparted by the electric field from group 60. Ions with kinetic energy below this predetermined level cannot overcome the positively sloped gradient represented by the solid line segment between points 74c and 76c. In contrast, ions having a kinetic energy above this predetermined level can overcome this positively sloped gradient to continue travel along pathway P.

When it is desired to release ions held by the electric potential well represented by profile 70a, the electric potential of each gate conductor 72, 74, 76, 78 is adjusted by controller 39 via voltage sources 39b-39e to provide the release profile 70b represented by dashed lines in FIG. 6. For profile 70b, points 72d, 74d, 76d, and 78d represent electric potential levels on gate conductors 72, 74, 76, and 78, respectively.

For the preferred embodiment of group 60 having an input electric potential level of about 23,000 volts stepped down in about 72.86 volt increments to provide about 20,450 volts on lens 60b as previously described, well profile 70a is defined by applying about 20,000 volts to gate conductor 72, about 19,850 volts to gate conductor 74, about 20,150 to gate conductor 76 and about 20,000 volts to gate conductor 78. For the embodiment, the release profile 70b is provided by applying about 20,150 volts to gate conductor 72, about 20,000 volts to gate conductor 74, about 20,000 volts to gate conductor 76 and about 19,850 to gate conductor 78.

With gate 70, ions below a selected kinetic energy may be held then controllably released for subsequent analysis. This permits the concentration of ions with predetermined characteristics to be separated from other ions for further study or removal. In one case, a gate may be utilized to separate ionized water molecules that frequently interfere with spectrographic analysis of a sample of interest. In other cases, several gates may be utilized in series to capture ions within corresponding increasing kinetic energy ranges--effectively defining kinetic energy windows along the tube. The ions captured in each gate may be released at an appointed time for processing downstream or side ejected into a collection system or into one or more parallel charged particle analyzers (not shown). This configuration is especially amenable to the evaluation of large complex biomolecules.

Furthermore, in other embodiments, more or fewer gate conductors and adjustable potential sources may be utilized. In one alternative embodiment, a single gate conductor is positioned between two constant gradient fields which is attached to an adjustable voltage source. The potential on the single conductor may be varied to selectively provide an ion capturing well. Furthermore, it should be appreciated that for a gate with multiple conductors, a separate, independently adjustable voltage source for each conductor may not be needed to define a suitable electric potential well for a given application.

It should also be appreciated that field generation sheet 50 readily maintains spacing between conductors operable as electric field lenses without exhaustive assembly about tube 30. Accordingly, electric field generation device 40 may be configured for rapid removal about tube 30 to accommodate cleaning and interchange with other electric field generation devices defining electric fields with different properties. In this manner, reconfiguring a charged particle analyzer with different acceleration fields or different gate arrangements may be accommodated.

After gate 70, ions encounter region 29c having an accelerating electric field provided by group 80. The field in region 29c is generated by interconnection to group 60 to commonly utilize voltage source 39a. Lens 82 of group 80 is electrically coupled to lens 60a of group 60 via conductor 66 with a coupling resistance selected to provide a predetermined voltage drop typically greater than the stepdown increments defining the gradient. This predetermined voltage drop is selected to permit adjustments to the electric potentials on conductors 72, 74, 76, and 78 needed for the proper operation of gate 70. Lens 84 is preferably interconnected to lens 82 by a resistor configured to provide a field gradient equivalent to the gradient provided by group 60; taking into account the greater spacing between lens 82 and 84 as compared to members of group 60. Lens 84 is coupled to bridging conductor 86 by a jumper or resistor as required. Contact 86b of conductor 86 may be coupled to a voltage source, the electric field generation device of segment 24b, or both to provide the appropriate electric field arrangement.

After region 29c, ions travel under the influence of the electric field generated by group 80 from tube 30 into tube 36. Correspondingly, ions encounter an accelerating electric field with a generally constant gradient in field region 29d. Preferably, the field gradient in region 29d is generally constant and continuous with the gradient of the field emanating from lenses 82 and 84 of group 80. The field in region 29d may be generated using source 39a or a different electric potential source. The field in region 29d may be provided in accordance with the present invention using a flexible dielectric substrate carrying conductors spaced apart from each other as in group 60 or 80 with appropriate stepdown resistors. Alternatively, the field in region 29d may be provided using conventional techniques. In one conventional arrangement, the electric field generation device for region 29d has lenses separated from each other by spacing about five times greater than the conductors of group 60. To maintain the preferred gradient, stepdown resistors with a value correspondingly five times greater are required. For this spacing, it should be appreciated that tube 36 must be longer, increasing weight and size, and the interconnecting stepdown resistors for the field in region 29d must dissipate more power to provide a field gradient comparable to that provided by group 60.

In an embodiment employing this conventional arrangement for the field in region 29d, tube 30 is about seven inches in length and tube 36 is about 26 inches in length. Further, for this embodiment, a 3,000 volt D.C. voltage supply is electrically connected in series with a 20,000 volt D.C. voltage supply to provide a total of 23,000 volts across apparatus 23. The 3,000 volt supply, provided by Bertran Associates (model series 225), has the positive side electrically connected to contact 62a and the negative side connected to contact 86b. Contact 86b is also coupled to the positive side of the 20,000 volt supply (provided by Spellman with a business address of 475 Wireless Blvd., Hauppauge, N.Y.). The 20,000 volt supply provides the electric potential for the conventional electric field generation device of segment 24b. The negative side of the 20,000 volt supply is grounded. For this embodiment, controller 39 includes a personal computer operatively coupled to the 3,000 and 20,000 volt supplies to provide digital control signals that are correspondingly converted into D.C. control voltages to direct the high voltage outputs. Furthermore, in lieu of independently controlled voltage sources 39b-39e, a gate pulser is coupled to the personal computer and each conductor 72, 74, 76, 78 of gate 70 for this arrangement; however, the operation of gate 70 with this pulser is generally the same as for the embodiment described in connection with independently controllable voltage sources 39b-39e. The pulser circuit is configured with four voltage drivers having independently adjustable voltage output levels coupled to the respective conductors. These drivers are simultaneously sequenced to either create a collection potential well or eject collected charged particles. In other embodiments, different arrangements of voltage sources and controllers are employed as would occur to one skilled in the art.

Ions travel from segment 24b to mass spectrometer 25. Device 25 may be of a conventional type such as the 150-QC quadrupole model supplied by ABB Extrel Division, ABB Process Analytics with a business address of 575 Epsilon drive, Pittsburgh, Pa. 15238. Device 25 includes a processing apparatus which may be considered a portion of controller 39. In one arrangement, one or more signal ports of the model 150-QC quadrupole mass spectrometer are coupled to a personal computer that controls the voltage sources connected to apparatus 23.

Ions enter filter 27 to be sequentially spread-out in accordance with their mass/charge ratio for subsequent detection by detector 26 using conventional techniques. Detector 26 generates one or more signals corresponding to detected ions which have exited from filter 27. In response, equipment 35 may generate one or more output signals to convey information about a sample from which the ions are sourced. After appropriate processing, data may be provided through visual graphic means, printed in hard-copy form, recorded in non-volatile memory, or a combination of these. Other data processing as would occur to one skilled in the art is also envisioned.

FIG. 5a depicts system 320 for designing and producing electric field generation sheets such as sheet 50. System 320 includes processor 322 operatively coupled by M lines to processing station 330, where M equals a positive integer. It is preferred that the processor 322 be an industrial-grade, ruggedized programmable personal computer with customized software and hardware to practice the present invention. This preferred configuration may include communication interfaces such as modem or network links, and subsystems to accommodate removable media, such as compact disks (CDs) or floppy disks. Processor 322 may be a collection of one or more electronic components or a single custom-integrated component. The processor circuitry may comprise digital circuits, analog circuits, fuzzy logic circuits, or a combination of these circuit types. Although it is preferred that the processor be readily re-programmable by software, it may also be programmed by firmware, or be configured as a integrated state machine, or employ a combination of these techniques.

Station 330 includes plotter 332 configured to plot a pattern in etch resist ink in response to input from processor 322. Station 330 also includes an etch tank 334 and a rinse tank 336. Preferably, tanks 334 and 336 are in fluid communication with one or more spraying devices to apply an appropriate etch solution or rinse solution, respectively, in response to appropriate signals from processor 322.

System 320 also depicts a partial cutaway view of an unprocessed sheet 340. Sheet 340 has flexible dielectric layer 342 shown in the cutaway and an electrically conductive layer 344 clad to layer 342. For sheet 340, conductive layer 344 is generally coextensive with layer 342. Preferably, layer 342 is made from a polyamide or mylar material and layer 344 is formed from a metallic material such as copper, although other materials envisioned by those skilled in the art may alternatively be utilized. A finished sheet for which conductive layer 344 has been selectively removed from layer 342 is depicted by reference numeral 350. For sheet 350, the resulting conductive pattern of the remaining conductive layer 344 occupies only a portion of the surface area defined by layer 342; such that layer 342 is partially exposed and is no longer coextensive with conductive layer 344.

Referring additionally to FIG. 5b, a flow chart of process 360 in accordance with the present invention is illustrated. In operation 362 of process 360, the desired characteristics of an electric field for use in a charged particle analyzer are determined. This process may entail determining an electric field gradient for an acceleration field, the geometry of conductors from which the field will emanate, the spatial orientation of the field as related to the supplying conductors, needed electric potential input, the spacing and arrangement of any gates to capture ions of a selected kinetic energy, and various other properties as would occur to one skilled in the art.

In operation 364, processor 322 is utilized to generate a data file using computer-aided design (CAD) software that will provide a graphic representation of a conductive pattern corresponding to the desired electric field characteristics determined in operation 362. Operation 364 may include various data translations as required to provide a data format compatible with station 330.

In operation 366, sheet 340 is provided to station 330. Station 330 is activated to define a pattern in etch resist ink on conductive layer 344 of sheet 340 with plotter 332 in operation 368. The sheet is then exposed to chemical etchant from tank 334 in operation 370. The etchant is configured to remove conductive film 344 to expose dielectric layer 342 in accordance with the defined pattern. Conductive layer 344 only remains where covered by the etch resist ink supplied during operation 368. The etched sheet is then rinsed to remove remaining etchant in operation 372. The patterned sheet is then output as sheet 350. It should be understood that the particular etchant and rinse solutions should be selected to correspond to the composition of layer 342 and conductive layer 344; such that conductive layer 344 is controllably and selectively removed from layer 342.

In one embodiment, system 320 and corresponding process 360 are implemented using hardware and software supplied under the SYSTEM TWO trademark by Direct Imaging of Vermont, Inc. having a business address of 30 A Street, P.O. Box 820 Wilder, Vt. 05088. This system may be used to design and develop printed circuit board prototypes having one or more flex-print layers. In this embodiment of the present invention, the system is used to print and etch the desired E-field design on flexible dielectric layer 342. Also, this system may be configured to accommodate through-hole and surface mounting of components. Furthermore, the system may be utilized to define card edge connection lands to increase the ease with which sheets may be connected to voltage supplies or interconnected with other equipment. In one embodiment, the field generation sheet is configured with edge connectors on opposite ends so that it may be removed and replaced from around a tube without needing to remove the tube from the analyzer.

With system 320 and process 360, different electric field arrangements for charged particle analyzers may be rapidly designed and produced, providing significant savings over conventional electric field generation device manufacture. The ability to customize fields quickly facilitates the development of dedicated charged particle analyzers having an array of ion capture gates, acceleration fields, and other particle control fields.

For example, FIG. 7 partially depicts a charged particle analyzer 220 of another embodiment of the present invention. Charged particle analyzer 220 includes conduit 224 with tube 228 terminating in focus lens arrangement 230. Arrangement 230 includes a flexible dielectric substrate 232 and a number of conductive lens strips 234 carried on substrate 232 and positioned generally perpendicular to longitudinal axis L. Ions are configured to travel from tube 228 to multipole mass filter 238 along axis L.

Ions enter multipole mass filter 238 through inlet 240a and exit through outlet 240b to encounter detector 226. Detector 226 is of a conventional variety configured to detect ions exiting from filter 238, and generate a corresponding signal. Detector 226 and multiple mass filter 238 are operatively coupled to controller 250. Controller 250 receives signals from detector 226 corresponding to detected ions to provide desired evaluation output and receives information from filter 238 to regulate the operation thereof. Controller 250 is also operatively coupled to arrangement 230 and conductors 242 by intervening electric potential sources 252 and 254. Source 254 is coupled to strips 234 of arrangement 230 to generate a field emanating from strips 234 to focus ions entering multipole mass filter 238. Preferably, source 254 is a controllable D.C. voltage supply suitable to provide a desired focusing E-field.

Source 252 is configured with X outputs to conductors 242, where X is a positive integer. The X outputs of source 252 provide a controlled output voltage to each conductor 242 of multipole mass filter 238. This voltage has a time-varying component in the Radio Frequency (RF) range and a DC offset component. In operation, conductors 242 operate as 16 different poles of multiple mass filter 238. The specific make-up of the electrical potential applied to conductors 242 to provide such operation is in accordance with the operation of conventional multipole mass filters as described, for example, in U.S. Pat. No. 5,302,827 to Foley.

Conductors 242 of multipole mass filter 238 are each carried by flexible dielectric substrate 241. A partial cutaway view of electric field generation sheet 243 comprising conductors 242 and substrate 241 is provided in FIG. 7. Referring additionally to FIG. 8, sheet 243 is shown wrapped about tube 240. As a result, the sixteen conductors 242 are generally arranged in a symmetric pattern about tube 240. Conductors 242 are generally, straight, elongate, and parallel to longitudinal axis L. Preferably, conductors 242 occupy about 40% to 60% of the circumference about tube 240. In other embodiments, more or fewer conductors may be used to provide a corresponding different number of poles as would occur to one skilled in the art. In one embodiment, mass filter 238 is substituted for the conventional quadrupole mass filter 27 of device 25 provided as part of analyzer 20.

Preferably, focusing lens arrangement 230 and electronic field generation device 243 are provided by process 360 using system 320 of the present invention. The resulting substrates 232, 241 are then bent or flexed about tubes 228, 240, respectively, to provide corresponding focus lens arrangement 230 and multipole mass filter 238.

Referring generally to the embodiments of FIGS. 1-8, controller 39, 250 may be an electronic circuit comprised of one or more components and may include a collection of operatively coupled processing equipment. Similarly, controller 39, 250 may be comprised of digital circuitry, analog circuitry, or both. Also, controller 39, 250 may be programmable, an integrated state machine, or a hybrid combination thereof.

In addition, while the preferred cross-sectional shape of tubes 30, 228, 240 is generally circular, other geometries are also contemplated. For example, in one alternative embodiment, a flexible substrate carrying conductors to define a desired E-field is oriented about a conduit having a generally rectangular cross-section. So configured, this rectangular conduit may be employed as a waveguide to direct charged subatomic particles by providing a suitable electric potential to the conductors. In still other embodiments, different geometric arrangements are utilized as would occur to one skilled in the art.

It is contemplated that various elements, devices, components, operators, operations, stages, conditionals, procedures, thresholds, and processes described in connection with the present invention could be altered, rearranged, substituted, deleted, duplicated or combined as would occur to those skilled in the art without departing from the spirit of the present invention.

All publications, patents, and patent applications cited in this specification are herein incorporated by reference as if each individual publication, patent, or patent application were specifically and individually indicated to be incorporated by reference and set forth in its entirety herein.

While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.