CROSS REFERENCE TO RELATED APPLICATION
This application relates to and incorporates herein by reference Japanese Patent Application No. 9-66044 filed on Mar. 19, 1997.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a throttle device for an internal combustion engine.
2. Description of Related Art
Throttle devices having a butterfly-type throttle valve are known as disclosed in Laid-Open Japanese Utility Model Publications Nos. 48-41916, 53-142617, and 1-85433. Those devices are intended to adjust the flow rate of intake air flowing in the intake air passage by altering the shape of the throttle valve according to a degree of opening of the butterfly-type throttle valve. The flow rate of the intake air flowing into the throttle device is measured by an air flow meter.
In recent years, the size of air intake systems has been reduced by mounting an air flow meter proximate to the throttle valve. However, upstream from and proximate to the throttle valve, the flow velocity of the intake air flowing at the upstream half side of the throttle valve is higher than that of the intake air flowing at the downstream half side thereof. That is, the flow velocity of the intake air is different according to the position in a section of the intake air passage. Therefore, it is difficult for an air flow meter positioned proximate to and upstream from the throttle valve to measure the flow rate of the intake air with high accuracy. Further, when the intake air collides with the throttle valve, the air flow becomes turbulent in the periphery of the upstream half of the throttle valve, thus generating an eddy flow. Thus, it is difficult to measure the flow rate of the intake air with high accuracy.
The above throttle devices are intended not to measure the flow rate of the intake air with high accuracy but to adjust the flow rate of the intake air by altering the shape of the throttle valve.
It is possible to restrict a throttle valve-caused fluctuation in the flow velocity of the intake air and the generation of a turbulent flow, by installing the air flow meter at a position upstream and distant from the throttle valve. However, such a construction causes the throttle device to be long and large.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a throttle device allowing the flow rate of intake air to be measured with high accuracy at a upstream side in the flow of the intake air.
It is another object of the present invention to provide a throttle device having an air flow meter integrally in a compact size.
According to a throttle device of the present invention, the area of an intake air passage at the upstream half of a throttle valve is made smaller than the area of the intake air passage at a downstream half thereof so that the resistance of the intake air passage at the upstream half side is greater than that at the downstream half side. Thus, the flow velocity of the intake air at the upstream half side is reduced. Accordingly, it is possible to reduce the difference between the flow velocity at the upstream half side and that at the downstream half side, which makes it possible to allow the flow velocity of the intake air to be uniform in a section of the intake air passage in a region upstream from and proximate to the throttle valve.
Preferably, the downstream-side surface of the upstream half of the throttle valve is bulged toward the inner wall of the throttle body, which allows the area of the intake air passage formed between the upstream half and the inner wall to be smaller than that of the intake air passage of the throttle valve having no bulged portion. Consequently, the area of the intake air passage at the upstream half side is smaller than the area of the intake air passage at the downstream half side, which reduces the difference between the flow velocity at the upstream half side and that at the downstream half side.
Preferably, the rotation shaft of the throttle valve is dislocated toward the upstream half so that the movement distance of the peripheral edge of the upstream half is shorter than the movement distance of the peripheral edge of the downstream half, and the area increase/decrease percentage of the intake air passage at the upstream half side is smaller than that of the intake air passage at the downstream half side. Thus, the difference between the flow velocity at the upstream half side and that at the downstream half side can be reduced.
Preferably, an enlarged portion is formed on an inner wall of the throttle body at the downstream half side to allow the area of the intake air passage at the downstream half side to be larger than the area of the intake air passage at the upstream half side so that the difference between the flow velocity at the upstream half side and that at the downstream half side can be reduced.
Preferably, a projection directed toward the upstream side of the flow of the intake air is formed on a peripheral edge of the upstream-side surface of the upstream half of the throttle valve to flow the intake air current which collides with the throttle valve into an air current flowing in the upstream half side and an air current flowing in the downstream half side. Thus, the intake air can be restricted from generating an eddy flow in the region upstream from and proximately to the throttle valve.
More preferably, the projection has a gradually changing surface with respect to the flow of the intake air to restrict a turbulent air flow from being generated when the projection divides the flow of the intake air into the two. Still more preferably, the projection has an inclined surface directed toward a peripheral edge of the upstream half and an inclined surface directed toward a peripheral edge of the downstream half to flow the intake air dividedly toward the upstream half side and the downstream half side along each inclined surface.
An air flow meter for measuring the flow rate of the intake air is installed at a position, upstream from and proximate to the throttle valve, where the air flow meter does not interfere with the throttle valve when it rotates. More preferably, the air flow meter is positioned in a plane perpendicular to the axis of the intake air passage and dislocated toward the upstream half.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features and advantages of the present invention will become more apparent from the following detailed description when read with reference to the accompanying drawings. In the drawings:
FIG. 1 is a sectional view showing a throttle device according to a first embodiment of the present invention;
FIG. 2 is a perspective view showing the throttle valve according to the first embodiment;
FIG. 3 is a front plan view of the throttle device according to the first embodiment;
FIG. 4 is a sectional view taken along a line IV--IV in FIG. 3;
FIG. 5 is a sectional view showing a part of the throttle device according to the first embodiment;
FIG. 6 is a sectional view taken along a line VI--VI in FIG. 5;
FIG. 7 is a sectional view showing a part of the throttle device according to a second embodiment;
FIG. 8 is a sectional view showing the throttle device according to a third embodiment;
FIG. 9 is a front plan view of the throttle device according to the third embodiment;
FIG. 10 is a sectional view showing a part of the throttle device according to a fourth embodiment;
FIG. 11 is a sectional view taken along a line XI--XI in FIG. 10;
FIG. 12 is a sectional view showing a part of the throttle device according to a fifth embodiment;
FIG. 13 is a sectional view taken along a line XIII--XIII in FIG. 12;
FIG. 14 is a sectional view showing a part of the throttle device according to a sixth embodiment; and
FIG. 15 is a sectional view showing a part of the throttle device according to a seventh embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Various embodiments of the present invention will be described in detail with reference to the drawings, throughout which the same numerals denote the same or like parts.
(First Embodiment)
A throttle device 10 according to the first embodiment shown in FIG. 1 has a throttle valve 20 installed on a throttle shaft 30 serving as the rotation shaft thereof for adjusting the flow rate of intake air flowing in a generally cylindrical intake air passage 100 according to a degree of opening of the throttle valve 20. The throttle shaft 30 is rotatably supported by a generally cylindrical throttle body 11. An intake port 41 of an air flow meter 40 serving as a device for measuring the flow rate of the intake air is installed at a position, upstream from and proximate to the throttle valve 20, where the air flow meter 40 does not interfere with the throttle valve 20 when the throttle valve 20 rotates.
The throttle valve 20 comprises a circular or disk-like valve body 21 and a semi-circular compensation member 22 made of a resinous material. The valve body 21 comprises an upstream half 20a rotatable toward the upstream side with respect to the throttle shaft 30 and a downstream half 20b rotatable toward the downstream side with respect to the throttle shaft 30 provided centrally in the air passage 100. As shown in FIG. 2, the compensation member 22 is attached to the upstream half 20a at the downstream side. As shown in FIG. 1, a part of the compensation member 22 proximate to the outer periphery of the upstream half 20a is thicker than a part thereof proximate to the throttle shaft 30, thus bulging toward an inner wall 11a of the throttle body 11 forming the intake air passage 100. The periphery of the compensation member 22 is positioned a little inward from the periphery of the valve body 21 to restrict the thickened periphery of the compensation member 22 from contacting the inner wall 11a when the throttle valve 20 rotates.
As shown in FIGS. 3 and 4, the intake port 41 of the air flow meter 40 having an entrance 41a and an exit 41b formed thereon is positioned in an imaginary plane which includes the throttle shaft 30 and which is parallel with the longitudinal axis of the intake air passage 100. Intake air which flows into the intake port 41 from the entrance 41a passes through a U-shaped bypass passage and a Venturi passage, thus being confluent with one another at the exit 41b and flowing downstream. A sensor 42 which is known well in the art is installed inside the intake port 41. A signal indicating a flow rate of the intake air detected by the sensor 42 is transmitted to an engine control device through a connector 43.
In the above throttle device 10, the throttle valve 20 is held at a position shown by a two-dot chain line in FIG. 5 when it is completely closed. When the throttle valve 20 rotates in the open direction from the closed position, the distance between the bulged portion 22a of the compensation member 22 installed on the upstream half 20a and the inner wall 11a becomes shorter than the distance between the downstream half 20b and the inner wall 11a. That is, the area of a passage 100a formed between the upstream half 20a and the inner wall 11a is smaller than that of a passage 100b formed between the downstream half 20b and the inner wall 11a. Thus, the air flow resistance in the passage 100a is greater than that of the passage 100b.
Without the compensation member 22, the area of the passage 100a formed between the upstream half 20a and inner wall 11a is almost equal to that of the passage 100b formed between the downstream half 20b and the inner wall 11a. In this case, the flow velocity of the intake air flowing upstream from and proximately to the throttle valve 20 is faster at the upstream half side than the flow velocity thereof at the downstream half side. As a result, the flow velocity of the intake air is nonuniform in a section of the intake air passage 100.
In the first embodiment, however, the passage resistance at the upstream half 20a is greater than that at the downstream half 20b, because the compensation member 22 is provided on the upstream half 20a at its downstream surface. Thus, in the region upstream from and proximately to the throttle valve 20, it is possible to reduce the difference between the flow velocity at the upstream half side and that at the downstream half side. Accordingly, it is possible to equalize the flow velocity of the intake air to be uniform throughout a section of the intake air passage 100 and restrict the generation of air flows oblique to the axis of the intake air passage 100. Consequently, the measured flow rate of the intake air flowing in the region upstream from and proximately to the throttle valve is almost equal to that measured before the flow velocity of the intake air becomes nonuniform as a result of the collision thereof with the throttle valve 20.
(Second Embodiment)
In the second embodiment shown in FIG. 7, a valve body 21 is deformed at a position slightly inward from the periphery of an upstream half 20a of the throttle valve 20 to form a semi-circular arc-shaped edge as the compensation member bulging toward the inner wall 11a.
When the throttle valve 20 rotates in the open direction from the closed position, the distance between the edge 22 and the inner wall 11a is shorter than the distance between the a downstream half 20b and the inner wall 11a. That is, the area of a passage 100a formed between the upstream half 20a and the inner wall 11a is smaller than that of the passage 100b formed between the downstream half 20b and the inner wall 11a. Thus, in the region upstream from and proximately to the throttle valve 20, it is possible to reduce the difference between the flow velocity at the upstream half 20a and that at the downstream half 20b. Accordingly, it is possible to allow the flow velocity of the intake air to be uniform throughout the intake air passage 100 and restrict the generation of air flows oblique to the axis of the intake air passage 100. Consequently, it is possible to accurately measure the flow rate of the intake air flowing in the region upstream from and proximately to the throttle valve 20.
(Third Embodiment)
In the third embodiment shown in FIGS. 8 and 9, the intake port 41 of an air flow meter 40 is dislocated from the axis 120 of the intake air passage 100 toward the upstream half 20a in parallel with the axis 120. The axis 121 of the air flow meter 40 is dislocated by a distance L1 from the axis 120 toward the upstream half 20a.
In the region upstream from and proximately to the throttle valve 20, the compensation member 22 allows the difference between the flow velocity at the upstream half 20a and that at the downstream half 20b to be small. When the intake air collides with the throttle valve 20, the velocity of the intake air flowing along the axis 120 becomes slower than the flow velocity thereof at the time before the intake air becomes turbulent. Only the flow velocity of the intake air flowing along the axis 121 of the air flow meter 40 dislocated from the axis 120 of the intake air passage 100 toward the upstream half 20a is almost equal to the flow velocity at the time before the flow velocity thereof becomes nonuniform as a result of the collision between the intake air and the throttle valve 20.
In this embodiment, the flow rate of the intake air can be accurately measured by dislocating the air flow meter 40 from the axis 120 of the intake air passage 100 toward the upstream half 20a.
Although both the entrance and exit of the intake port of the air flow meter 40 are dislocated toward the upstream half 20a in this embodiment, it is possible to measure the flow rate of the intake air accurately by dislocating the entrance or the exit of the intake port of the air flow meter 40 toward the upstream half 20a.
(Fourth Embodiment)
In the fourth embodiment shown in FIGS. 10 and 11, the valve body 21 of the throttle valve 20 is installed on the throttle shaft 30 not diametrically, namely, not on the axis 120 of the intake air passage 100, but installed on the throttle shaft 30 dislocated a certain distance in parallel with the axis 120 of the intake air passage 100 toward an upstream half 20a. An imaginary line 122 parallel with the axis 120 and passing through the throttle shaft 30 is spaced at a distance L2 from the axis 120 of the air passage 100.
When the throttle valve 20 rotates in the open direction from the closed position, the movement distance of the peripheral edge of the upstream half 20a becomes shorter than the movement distance of the peripheral edge of the downstream half 20b, and the area increase/decrease percentage of the passage 100a becomes smaller than that of the passage 100b. That is, the area of the passage 100a at the upstream half side becomes smaller than that of the passage 100b at the downstream half side. Thus, in the region upstream from and proximately to the throttle valve 20, it is possible to reduce the difference between the flow velocity at the upstream half side and that at the downstream half side. Accordingly, it is possible to allow the flow velocity of the intake air to be uniform throughout the section of the intake air passage 100 and restrict the generation of air flows oblique to the axis of the intake air passage 100.
In this embodiment, the flow rate of the intake air can be accurately measured without increasing the number of parts of the throttle device by installing the valve body 21 on the throttle shaft 30 not diametrically, but by dislocating the throttle shaft 30 toward the upstream half 20a.
(Fifth Embodiment)
In the fifth embodiment shown in FIGS. 12 and 13, the valve body 21 of this throttle valve 20 is installed on the throttle shaft 30 diametrically. As an enlarged portion of an intake air passage 100, a concave 11b is formed on the cylindrical inner wall 11a of the throttle body 11 forming the intake air passage 100 such that the concave 11b is located at the downstream half side. In order to close the intake air passage 100 when the throttle valve 20 is completely closed, the upstream end of the concave 11b is positioned downstream from the position at which the downstream half 20b is located when the throttle valve 20 is completely closed.
When the throttle valve 20 rotates in the open direction from the closed position, the area of the passage 100b formed between the downstream half 20b and the concave 11b is greater than the area of a passage 100a formed between the upstream half 20a and the inner wall 11a. Thus, in the region upstream from and proximately to the throttle valve 20, the difference between the flow velocity at the upstream half side and that at the downstream half side can be reduced. Accordingly, it is possible to allow the flow velocity of the intake air to be uniform in a section of the intake air passage 100 and restrict the generation of air flows oblique to the axis of the intake air passage 100.
In this embodiment, the flow rate of the intake air can be accurately measured without increasing the number of parts by forming the concave 11b on the inner wall 11a at the downstream half side thereof.
(Sixth Embodiment)
In the sixth embodiment shown in FIG. 14, in addition to the compensation member 22 of the first embodiment, a resinous semi-circular air flow-dividing member 24 is installed on the upstream half 20a of the throttle valve 20. The air flow-dividing member 24 has an inclined surface 24a curved toward the peripheral edge of the upstream half 20a and an inclined surface 24b curved toward the peripheral edge of the downstream half 20b. A boundary surface 24c of the air flow-dividing member 24 positioned between the inclined surface 24a and the inclined surface 24b is also positioned at the peripheral edge of the upstream half 20a at the upstream side thereof, thus projecting in the upstream side of the flow of the intake air. The inclined surface 24a and the inclined surface 24b are curved smoothly.
The intake air current flowing toward the throttle valve 20 is guided by the inclined surfaces 24a and 24b, thus flowing at the upstream half side and the downstream half side, as shown by arrows 111 and 112 without generating an eddy flow.
Accordingly, the compensation member 22 reduces the difference between the flow velocity at the upstream half side and that at the downstream half side. Further, the air flow-dividing member 24 divides the intake air flow into the two currents without making it turbulent in the periphery of the upstream half 20a. Thus, it is possible to accurately measure the flow rate of the intake air flowing in the region upstream from and proximately to the throttle valve 20.
Although the inclined surface 24a and the inclined surface 24b are constituted of a gradually curved surface, respectively, it is possible to install air flow-dividing members, for example, a member triangular in section on the peripheral edge of the upstream side of the upstream half 20a, provided that it is capable of directing the intake air flow toward the upstream half 20a and the downstream half 20b without causing it to be turbulent in the periphery of the upstream half 20a in particular.
(Seventh Embodiment)
In the seventh embodiment shown in FIG. 15, the air flow-dividing member 24 is attached to the valve body 21 of the throttle valve 20 such that the air flow-dividing member 24 covers its entire upstream side of the valve body 21. The projected portion 24a of the air flow-dividing member 24 constituted of the gradually changing curved surface is positioned on the peripheral edge of the upstream side of the upstream half 20a. A throttle shaft 31 on which the air flow-dividing member 24 is installed is cut away.
Similarly to the sixth embodiment, the compensation member 22 reduces the difference between the flow velocity at the upstream half side and that at the downstream half side. Further, the air flow-dividing member 24 divides the flow of the intake air flow into two without causing it to be turbulent. Thus, it is possible to accurately measure the flow rate of the intake air flowing in the region upstream from and proximately to the throttle valve 20.
Although the compensation member 22 is installed on the throttle valve 20 to reduce the flow velocity of the intake air at the upstream half side and the flow velocity thereof at the downstream half side in the above embodiments, it is also possible to control the flow rate of the intake air passing through the throttle valve 20 to obtain a desired characteristic by adjusting the installation position and shape of the compensation member 22.
Further, the compensation member 22 and the air flow-dividing member 24 may be made of metal. In addition, those members 22 and 24 may be separate from the valve body 21.
It is desirable that the shape of the throttle valve 20 of each embodiment is designed to restrict measured values from fluctuating over the entire range of the degree of opening of the throttle valve. However, it is possible to design the shape of the throttle valve 20 to restrict the measured values from fluctuating in a range, of the degree of opening of the throttle valve, which is mostly frequently used or in a flow rate range required to have maximum measurement accuracy.
In the throttle device of the embodiments, it is possible to constitute the throttle device 10 comprising the throttle body 11 provided with the throttle valve 20 and the air flow meter 40 fixed to each other and a cylindrical member serving as a duct connected with the throttle body 11.
The present invention should not be limited to the disclosed embodiments and modifications but may be modified or altered further without departing from the spirit of the invention.