Chip Carrier With Embedded Leads and Chip Package Using Same

The present invention relates to a package for an IC chip, and more particularly, to a chip package with a plate body/carrier having a plurality of leads embedded therein and exposed at first and second surfaces, e.g., the top and bottom surfaces.

FIG. 1 shows a cross-sectional view of a Quad Flat Package, in which a semiconductor chip 3 is mounted on a paddle 2 of a lead frame 1. The chip 3 is electrically connected to inner leads 1a of the lead frame 1 by bonding wires 4, and the entire whole body 5 except for outer leads 1b is encapsulated by an epoxy molding compound.

The Quad Flat Package is disadvantageous since precise alignment of the outer leads 1b onto the bonding pads of a printed circuit board (PCB) is difficult. Further, the outer leads 16 may be damaged or deformed due to external impacts during the lead-forming process in which the outer leads 16 are bent into prescribed shapes. The repairing of the chip package defects when mounted on a PCB has been troublesome, and simplification of the process, as well as the increase in the number of package pins, has suffered limitation.

An advantage of the present invention is in prevention and protection of leads from damage due to external stress or impact.

Another advantage of the present invention is in allowing a chip package to be easily repaired.

A further advantage of the present invention is in improving the productivity of chip package manufacture.

The advantages and others are achieved in part by a component for forming a package for an integrated chip, comprising: an insulative member having a predetermined shape and a first surface for mounting the integrated chip, and a second surface serving as an outer surface of the package; and a plurality of first metallic members embedded within the insulative member for conductive connection to the integrated chip.

The present invention is achieved in part by a package, comprising: a) an integrated chip having a plurality of pads; b) an insulative member having a predetermined shape and a first surface for mounting the integrated chip, and a second surface serving as an outer surface of the package; c) a plurality of first metallic members embedded within the formed in the insulative member; d) means for conductive connection between the pads and plurality of first metallic members; and d) means for packaging the integrated chip, connection means, and portions of the first metallic members connected to the connection means.

The above advantages and others are achieved in part by a chip package comprising a body of predetermined thickness, whose upper surface is formed into a prescribed shape, a plurality of leads vertically embedded in the body but exposed at both the top and bottom surfaces of the body, a chip or chips attached to the upper side of the body, multiple bonding pads being provided on the chip or chips, metallic wires electrically connecting the leads of the body to the multiple bonding pads on the chip or chips, and an epoxy molding compound which seals a predetermined part of the body including the chip or chips, the multiple leads and metallic wires.

In accordance with another embodiment of the invention, an improved chip package is provided which includes a body terraced to a predetermined depth into a prescribed shape along its upper side, with a plurality of leads being embedded therein but exposed at both the top and the bottom surfaces thereof, a chip or chips attached onto the upper side thereof, bonding pads being provided on the chip or chips, metallic wires electrically connecting the leads to the multiple bonding pads on the chip or chips, and a lid which is electrically and sealingly connected to the body, which lid may be cut from the same kind of unit column frame from which the body is cut.

Additional advantages, objects and other features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objects and advantages of the invention may be realized and attained as particularly pointed out in the appended claims.

The invention will be described in detail with reference to the following drawings in which like reference numerals refer to like elements wherein:

FIG. 1 is a cross-sectional view of a conventional semiconductor chip package;

FIGS. 2A to 2B are perspective views of a unit column frame and a body cut therefrom, respectively, in accordance with an embodiment of the present invention;

FIGS. 3A to 3B are perspective views of a unit column frame and a body cut therefrom, respectively, in accordance with another embodiment of the present invention;

FIGS. 4 through 7 are plan views of various types of semiconductor chip packages in accordance with the present invention;

FIG. 8 is a cross-sectional view of a semiconductor chip package with a recess in accordance with another embodiment of the present invention;

FIG. 9 is a cross-sectional view of a semiconductor chip package in accordance with another embodiment of the present invention mounted on the surface of a printed circuit board (PCB);

FIG. 10 is a cross-sectional view of a semiconductor chip package of the present invention mounted on a recessed surface of a PCB;

FIG. 11 is a cross-sectional view along line II--II of FIG. 4 with a capacitor provided in a semiconductor chip package;

FIG. 12 is a cross-sectional view of a semiconductor chip package having a lid in accordance with another embodiment of the present invention;

FIG. 13 is a cross-sectional view of a pair of semiconductor chip packages which are opposingly stacked and connected to each other;

FIG. 14 is a cross-sectional view of a plurality of semiconductor chip packages stacked vertically with a lid provided on the top package thereof;

FIG. 15 is a cross-sectional view of a plurality of chip packages having lids stacked vertically atop one another; and

FIG. 16 is a cross-sectional view of a semiconductor chip package employing unit column frames of FIG. 2.

FIG. 2A is a perspective view of a unit column frame and FIG. 2B shows a plate formed therefrom. The unit column frame 10 has a cylindrical shape with a predetermined length. The body 11 is made of an insulating material with a plurality of leads 12 embedded vertically and radially therein and exposed at both the top and bottom surfaces for electrical connection to internal and external elements. The plates of FIG. 2B are sliced from the unit column frame of FIG. 2A at a prescribed thickness, such as 1 mm, 1.5 mm, 2 mm and the like, to manufacture semiconductor packages. As can be appreciated, each plate 11 of FIG. 2 may be otherwise formed by molding or the like, and the leads 12 embedded therein.

FIGS. 3A and 3B illustrate a unit column frame and a plate body sliced therefrom in accordance with another embodiment of the present invention. The unit column frame 10 has a predetermined length and is made of insulation material with a plurality of radially extending vertical leads 12 embedded therein so as to be exposed at the outer peripheral surfaces thereof. In addition to a cylinder type frame, various shapes of a unit column frame, such as a square pillar frame, can be made. Further, as can be appreciated, lead embedments different from the embodiments described above are possible.

FIGS. 4 through 7 illustrate various embedded-lead package types. The package plate bodies 11 may be of square or circular shape. Each plate body 11 has a plurality of radial leads 12 embedded therein but exposed at the peripheral surfaces thereof. The leads 12 are electrically and metallically wired to bonding pads of the semiconductor chips 15 mounted on the surface of the body 11. The broken lines 14 designate an epoxy compound molding, by which the portions inside the lines 14 are molded. An embedded-lead-type package is completed with an epoxy compound molding process after a wire bonding process.

The plan view of FIG. 6 shows an embedded-lead chip package with multiple chips bondingly attached thereon. As shown, a plurality of leads 12 are embedded in the square plate body 11, on which multiple chips 15 are mounted, with the leads 12 arrayed surrounding each of the multiple chips 15. The leads 12 are electrically connected by metallic wires 13 to the bonding pads on the chips 15.

FIG. 7 illustrates another embodiment of the present invention. A dual structured package body 11 has a first body 11c embedded centrally into a second body 11d with a plurality of leads 12 embedded radially in each body (11c, 11d), but exposed at the outer surfaces of each body (11c, 11d). Such a dual structured body 11 increases the number of leads in a chip package.

To reduce the thickness of a completed package, a recess 11a may be formed at a central portion of the plate body 11, as shown in FIG. 8. The semiconductor chip is mounted on the recessed central portion, as shown in FIGS. 9 and 10. The recess 11a may be formed by a grinding or polishing process.

FIG. 9 also shows a vertical cross-sectional view of a chip package 16 mounted on a PCB. The package 16 is aligned on a metallic pattern of the PCB 20 and the plurality of leads 12 are soldered to the metallic pattern of the PCB 20 using solder bumps 21. FIG. 10 is a vertical cross-sectional view of a chip package mounted insertingly in a PCB 20. A recess 20a formed in the upper surface of the PCB 20 fittingly holds the package 16, such that the leads 12 of the package 16 are electrically connected to the metallic pattern 20b of the PCB.

FIG. 11 illustrates a cross-sectional view along the line II--II of FIG. 4 of a completed chip package after the epoxy compound molding 17 of a prescribed portion which contains the leads 12, the chip 15 and the metallic wires 13. A capacitor 40 is mounted in the recess 11a formed in the upper surface of the body 11. The semiconductor chip 15 is mounted on the capacitor 40. Also, the leads 12 are electrically connected to the chip 15 and capacitor 40, by metallic wires 13 and 13a respectively.

FIG. 12 shows a plate body 11 with a plurality of leads 12 embedded therein, wherein a recess 11a is formed in a top central portion of the plate body 11, and a prescribed portion of the inner edge of a top of each of the plurality of leads 12 is ground down or cut off to a predetermined depth. A chip is mounted in the recess 11a. Also, the plurality of leads 12 with the cuts at the inner portions of the tops thereof are electrically connected to the bonding pads of the chip 15 by metallic wires 13. Instead of molding a prescribed portion of the body including metallic wires 13, the upper surface of the body 11 is covered using a lid 50 which may be sliced thinner than the body 11 from a unit column frame 10. The leads 12 of the lid 50 may be electrically connected to the corresponding leads 12 of the body 11 by soldering.

After completion of the wire bonding process, the upward protrusion of the metallic wires 13 still remains below the level of the upper surface of the body 11 before the recessing, so that the body lid 50 can be used rather than a molding compound. Alternately, epoxy compound molding can be substituted for the lid. As in the FIG. 11 embodiment, a capacitor 40 may be mounted in the recess 11a formed in the upper portion of the body, and a chip 15 mounted thereon. Afterward, the plurality of leads 12 are connected to the chip 15 and capacitor 40 by metallic wires 13, and the upper part of the body 11 can be covered by the lid 50.

In the FIG. 13 embodiment, two of the same packages of FIG. 12 without lids are opposingly stacked. On the upper surface of one package 16 is opposingly stacked another package of the same type, wherein the overall capacity is increased in accordance with the electrical connection of the leads of one package to those of the other.

FIG. 14 shows a state in which a plurality of the same packages of FIG. 12 are vertically stacked atop one another. The upper surface of the stack is covered with a lid 50, such as the one sliced from a unit column frame of FIG. 2. In FIG. 15, a plurality of covered packages, each of which is the same kind as shown in FIG. 12, are vertically stacked, so as to increase the overall capacity.

FIG. 16 shows an embodiment which is similar to a conventional Ball Grid Array structure, employing the unit column frame structure of FIG. 2. The package of FIG. 16 includes a substrate 18 with a metallic pattern (not illustrated) on the top and bottom surfaces thereof. A plurality of bodies 11 of lead-embedded unit column frames 10 is vertically attached at predetermined intervals to the metallic patterns on the bottom surface of the substrate 18. A semiconductor chip 15 is mounted on the surface of the substrate 18, and metallic bonding wires 13 electrically connect the chip 15 to the metallic pattern on the substrate 18. An epoxy molding compound 17 covers a prescribed portion containing the chip 15 and the metallic bonding wires 13. The above-described package enables the chip 15 to store data or read the stored data by electrically connecting the leads 12 embedded in the plurality of bodies 11 to the metallic pattern on a PCB (not illustrated).

As described above, the chip package of the present invention is composed of a plate body or bodies in which a plurality of leads lie embedded, a chip or chips mounted thereon, and wires which electrically connect the chip(s) to the leads. Hence, bending of the leads due to external stress/impact is prevented, since the leads, which function as connection elements to and from the exterior, are completely embedded and protected in an insulation body. Furthermore, the mounting process of such a chip package on a PCB becomes easier, due to the leads being exposed at both the top and the bottom surfaces of the body, and thus repairing of a defective package is much more easily facilitated. Subsequently, the cost is reduced by process simplification and improved productivity are expected with the elimination of the conventional lead forming and trimming process steps, which are performed in conventional semiconductor package manufacturing.

In the foregoing embodiments, the surfaces were referred to as upper and lower surfaces for convenience to illustrate the present invention in view of the figures. As can be appreciate, the surface reference is dependent upon the orientation of the package. Further, the foregoing embodiment is merely exemplary and not to be construed as limiting the present invention. The description of the present invention is intended to be illustrative, and not limiting the scope of the claims. However, one of ordinary skill in the art can readily package the chip with the top surface of the chip being exposed. Many alternatives, modifications and variations will be apparent to those skilled in the art.