System and Method for Prevention of Windshield Fogging in a Motor Vehicle

The present invention is related to a system and method for defrosting a windshield in a motor vehicle after the ignition is switched off.

Modern motor vehicles are equipped with a windshield defroster which is typically part of the climate control system of the automobile. As described in U.S. Pat. No. 5,624,310, to Fredriksson et al ('310 patent), which is incorporated herein by reference in its entirety, a problem which may occur in such an automobile when the vehicle is operated with the climate control system in an air conditioning or defrost mode, then the vehicle is shut off for a short period of time. When the vehicle is restarted, condensation within the evaporator may be blown onto the windshield and cause a fogging of the windshield. The '310 patent addresses this problem by disabling the climate control fan or blower for a period of time until the evaporator has reached an optimal low temperature.

Applicants believe this approach may lead to customer dissatisfaction because the occupants of the vehicle will detect that the blower motor is not operating and may perceive this to be a defective blower motor. Furthermore, the air conditioner compressor does not operate below a predetermined temperature and the selected mode may not have the climate control system operate in a mode in which the air conditioning system is activated, in which case the evaporator temperature will not reach the optimal temperature. In either case, the blower may not operate for an unsatisfactory time period.

It would therefore be desirable to provide a system and method for defrosting a windshield in a motor vehicle which does not disable the blower motor and which prevents fogging of the windshield.

It is thus a general object of the present invention to provide a system and method for defrosting a windshield in a motor vehicle which does not disable the blower motor and which prevents fogging of the windshield

In carrying out the above object and other objects, features, and advantages of the present invention, a method and system are provided for controlling a heating, ventilation and air-conditioning (HVAC) system of a vehicle to prevent fogging of a windshield of the automotive vehicle. The method and system for controlling a heating, ventilation and air-conditioning (HVAC) system of a vehicle to prevent fogging of a windshield of the automotive vehicle include a determination of whether the vehicle has been recently turned "off", and upon determining the vehicle has been recently turned "off", commanding the HVAC system to a floor mode.

FIG. 1 is a schematic diagram illustrating an air handling system which can be controlled by the method and control system of the present invention;

FIG. 2 is a schematic block diagram of the control system of the present invention; and

FIG. 3 is a flow diagram illustrating the general sequence of steps associated with the operation of the present invention.

In general, control of temperature and defrosting the windshield in an automobile is accomplished using various actuators to adjust the temperature and flow of air supplied to the cabin of the vehicle. FIG. 1 shows schematically an air handling system of an HVAC (heating, ventilation and air conditioning) system, indicated at 20. The system 20 includes the arrangement of air flow doors, including panel-defrost, floor-panel, and outside recirculated air actuators or doors 22, 24, and 28, respectively. The doors 22, 24 and 28 are typically driven by vacuum motors (not shown) between their various vacuum, partial vacuum and no vacuum positions in a conventional fashion as indicated in FIG. 1, or may be driven by an electric servo motor. A temperature control door 26 is also provided, and preferably driven by an electric servo motor (not shown) also in a conventional fashion.

The system 20 also includes a variable speed blower motor or fan 30 including a blower wheel 32. The system further includes heating and cooling elements such as a heater core 34 and an evaporator core 36 in a typical vehicle air conditioning plant Including a compressor 37. Each of the above components is in communication with ducting 38 in order to control temperature, the direction of air flow and the ratio of fresh air to recirculated air.

For automatic control of the temperature and flow of air in the cabin, conditions within and outside the cabin are monitored by sensors and an electronic controller generates signals to control the plant actuators according to the conditions as indicated by the sensors. As illustrated in FIG. 2, a typical complement of sensors of the HVAC system provide signals which are representative of interior temperature, ambient (outside) air temperature, engine coolant temperature (ECT), discharge air temperature and sunload. In addition, there is a set signal or set temperature value indicating the desired temperature that is set manually by the driver.

The signals are provided to a hardware controller 44 as inputs. Hardware controller 44, in turn, controls the doors 22 through 28 to regulate the temperature and flow of air and ultimately to maintain the comfort of driver and passengers in the vehicle. The controller 44 also receives signals from the ignition switch 29 and the HVAC system 20 to indicate the operating of the switch 29 and system 20. The controller 44 preferably continually monitors the state of the ignition switch 29 and the state of the HVAC system 20.

Operation of the HVAC system is described in further detail in copending application Ser. No. 08/871,803, assigned to the assignee of the present invention, which is incorporated herein by reference in its entirety.

Turning now to FIG. 3, there is shown a flow diagram illustrating the general sequence of steps associated with the method of the present invention. Although the steps shown in FIG. 3 are depicted sequentially, they can be implemented utilizing interrupt-driven programming strategies, object-oriented programming, or the like.

The method begins with the step of receiving a plurality of inputs, as shown at block 100, which may include, but are not limited to, interior temperature, ambient temperature, humidity, and ignition position, as sensed by respective sensors. Secondly, the controller 44 determines when the vehicle is turned "off" 105.

When the vehicle is turned "off", the controller 44 preferably directs all air away from the windshield, preferably by directing all air to the floor by moving all doors 22, 24 to direct all air to the floor and blocking air flow to the defroster and panel vents. In a preferred embodiment, the floor door is open 100%, the Panel is closed 100%, the Defrost door is closed 100%, the Cold Air Bypass door is closed 100% and the Recirculation Door is closed 100%.

In a preferred embodiment, the controller 44 receives a signal to determine if the electrical system is properly charged before moving any doors. If the voltage is outside a predetermined level, then the doors are left in the same position as when the ignition was turned "on". In a preferred embodiment, the voltage must be between approximately 9 V to 16 V. Preferably, the controller waits a predetermined time period before moving the doors as described above, in a preferred embodiment 120 seconds.

Further tests may be conducted by the controller 44 before moving the doors, including sensing ambient and vehicle temperatures to determine whether condensation is likely to occur. At low ambient temperatures, in a preferred embodiment, below 40 degrees Fahrenheit, the doors are not actuated after the vehicle is turned "off". In another embodiment, if the vehicle operating temperature is below a predetermined level, preferably approximately 30 degrees Fahrenheit, the doors are not moved further.

In a further preferred embodiment, the blower motor blows the air through the floor ducts for a predetermined interval when the interior vehicle temperature drops a predetermined amount, preferably ten degree increments.

In an alternative embodiment, the floor duct door remains open for a predetermined period after the vehicle is restarted and the blower blows air to the floor for a predetermined timer period as described in further detail in copending application Ser. No. 09/032,453, assigned to the assignee of this invention, which is incorporated herein by reference.

Once the vehicle is restarted, the doors are moved to the position preselected before the vehicle was turned "off". Alternatively, the air is directed to the floor until the controller selects the proper operating mode.

The present invention is preferably used with an Electronic Automatically Temperature Controlled (EATC) climate control system. However, it may be adapted to operate with a manual system, utilizing a controller to control the air flow away from the windshield under the conditions described above.

Although the preferred embodiments of the present invention have been described, it will be apparent to a person skilled in the art that variationc may be made to the system and method described herein without departing from the scope of the invention as defined by the following claims.