Carton With a Gable Top Having a Triangular Face With a Fitment Thereon and a Blank for the Same

1. Field of the Invention

The present invention relates to gable-top cartons with fitments thereon for accessing the product therein. Specifically, the present invention relates to gable top cartons and carton blanks therefor.

2. Description of the Related Art

The traditional gable top carton was accessed by tearing opening one of the non-gable sides and creating the integrated pour spout from the top panels to dispense the product contained therein. However, it is become rare to find a gable top carton without a fitment thereon for accessing the product within the carton. Products from orange juice to coffee creamers have migrated towards cartons with fitments (plastic reseable closures) to distinguish these products from products packaged in the traditional gable top carton (without a fitment), and to provide the consumer with a way to reseal the package with some degree of certainty. For the most part, these fitments have been placed on one of the gable panels of the top of the carton.

U.S. Pat. No. 5,065,938 to Anderson discloses a carton with the fitment (reseable pouring spout) on one of the non-gable panels. In Anderson, the fitment is bridged by the gable panels which act as a tamper evidence means. Also, the fitment cannot be opened without opening the gable panels. And the fitment is oriented to have the cap open downward to effect this tamper-proof means.

It is a primary object of the present invention to provide a carton with a fitment located in a traditional spout area.

It is a further object of the present invention to provide a carton having a top triangular panel with a fitment thereon.

It is a further object of the present invention to provide a blank for a carton with a fitment located in a traditional spout area.

One aspect of the present invention is a carton for a liquid food product. The carton includes first, second, third and fourth side panels. The first side panel is opposite the third side panel and the second side panel is opposite the fourth side panel. The carton also includes first and second angled top panels. The first angled top panel is adjacent the first side panel and the second angled top panel is adjacent the third side panel. Each of the angled top panels have a diagonal edge and a fin panel. Each of the fin panels engage each other to form a top fin that extends along a portion of a central plane of the carton. The carton also includes a triangular top panel which has first, second and third edges. The first edge is adjacent the second side panel, the second edge engages the diagonal edge of the first top panel, and the third edge engages the diagonal edge of the second top panel. The triangular top panel has an aperture therethrough for accessing the liquid food product. The carton also includes a closure disposed on the triangular top panel, with the closure covering the aperture.

Another aspect of the present invention is blank for fabrication into a carton for a liquid for product. The blank includes first, second, third and fourth side panels partitioned from each other by a plurality of vertical score lines. The blank also includes first, second, third and fourth top panels respectively adjacent the first, second, third and fourth side panels and separate therefrom by a horizontal score line. The first, second, third and fourth top panels are partitioned from each other by the plurality of vertical score lines. The second top panel has first and second diagonal score lines intersecting each other at one end and intersecting a vertical score line of the plurality of vertical score lines at the other end. The second top panel also has an aperture therethrough. The second top panel also has a top fin panel with the top fin panel divided by a top fin vertical score line and having an edge with a depressive cut-out centered on the top fin vertical score line.

Having briefly described this invention, the above and further objects, features and advantages thereof will be recognized by those skilled in the pertinent art from the following detailed description of the invention when taken in conjunction with the accompanying drawings.

FIG. 1 is a perspective of a carton of the present invention.

FIG. 1A is a top plane view of the carton of FIG. 1.

FIG. 1B is a rear plan view of the carton of FIG. 1.

FIG. 2 is an isolated side plan view of a preferred embodiment of the top of the carton of the present invention.

FIG. 2A is a top perspective view of the carton of FIG. 2.

FIG. 3 is an isolated side plan view of an alternative embodiment of the top of the carton of the present invention.

FIG. 3A is a top perspective view of the carton of FIG. 3.

FIG. 4 is an isolated side plan view of an alternative embodiment of the top of the carton of the present invention.

FIG. 4A is a top perspective view of the carton of FIG. 4.

FIG. 5 is a carton blank of the present invention.

FIG. 6 is an alternative embodiment of a carton blank of the present invention.

FIG. 7 is an alternative embodiment of a carton blank of the present invention.

FIG. 8 is a perspective view of one step of the folding operation of the top of the carton of the present invention.

FIG. 9 is a perspective view of a second step of the folding operation of the top of the carton of the present invention.

The present invention is a novel modification on the traditional gable top carton. The present invention redesigns the top of the carton to provide for access to the product contained within the carton through a fitment disposed where a consumer would conventionally access the product from a carton without a fitment. However, the present invention is much more than the positioning of a fitment.

As shown in FIGS. 1, 1A and 1B, the carton 20 has a top 22, a body 24 and a bottom 26. The body is defined by a plurality of side panels 32a-d, and may have a square cross-section, a rectangular cross-section, an octagonal cross-section, a hexagonal cross-section, or the like. The top 22 has a top fin 36 and a fitment 30 attached thereon for accessing the product 50. The top 22a includes angled top panels 34a-b are respectively adjacent side panels 32a and 32c. The angled top panels 34a-b meet to form the top fin 36. A triangular top panel 40 is disposed between the angled top panels 34a-b, and forms a triangular face on one side of the top 22 of the carton 20. An inward top panel 38 is bridged by the angled top panels 34a-b. The fitment 30 shown in FIG. 1 is a flip cap closure. Such a flip-cap closure is described in U.S. Pat. No. 5,799,840 entitled Closure Formed As A Single Integral Part and hereby incorporated by reference. The unique configuration of the top 22 allows for smoother pouring of the product from the carton 20 through the fitment 30.

FIGS. 2 and 2A illustrate a preferred embodiment of the carton 22 of the present invention. The triangular face/panel 40 is at approximately a forty-five degree angle. The unobstructed triangular panel 40 has the fitment 30 disposed thereon for easy access to the product 50 contained within the carton 20. The triangular panel 40 has three edges 41a-c. A first edge 41a is adjacent the angled top panel 34a, and a fold line 42a defines the intersection of the angled top panel 34a and the triangular panel 40. A second edge 41b is adjacent the angled top panel 34b, and a fold line 42b defines the intersection of the angled top panel 34b and the triangular panel 40. A third edge 41c is adjacent a side panel 32b. The length of the top fin 36 is less than half of the length of a top fin of a traditional gable top carton. In this embodiment, an additional fin panel 46 extends out from the top fin 36.

An alternative embodiment is shown in FIGS. 3 and 3A. This embodiment is very similar to the embodiment shown in FIGS. 2 and 2A, however, the top fin has a greater length and the angle of the triangular face/panel 40 is greater than forty-five degrees and approximately sixty degrees.

Yet another alternative embodiment is shown in FIGS. 4 and 4A. In this embodiment, the folding flaps 44a-b are not folded inward, and are sealed to their respective angled top panels 34a-b. The edges 41a-b of the triangular panel 40 are adjacent the folding flaps 441-b and the angled top panels 34a-b.

FIGS. 5-7 illustrate carton blanks 100a-c for the various embodiments previously illustrated. The carton blank 100a of FIG. 5 corresponds to the carton top 22a of FIGS. 2 and 2A. The carton blank 100b of FIG. 6 corresponds to the carton top 22b of FIGS. 3 and 3A. The carton blank 100c of FIG. 7 corresponds to the carton top 22c of FIGS. 4 and 4A.

First the similarities of the blanks 100a-c will be discussed, then the differences of the blanks 100a-c. The blanks 100a-c have a plurality of side panels 32a-d partitioned from each other by a plurality of vertical score lines 102a-d which also partition a sealing panel 101 from the side panel 32d. A bottom horizontal score line 104 separates each of the side panels 32a-d from corresponding bottom panels 106a-d. A top horizontal score line 108 partitions the side panels 32a-d from a plurality of top panels 110a-d. On a second top panel 110b, an aperture 130 is disposed for placement of the fitment 30 thereabout when the carton 20 is partially-formed. A pair of diagonal score lines 116b-c create the triangular panel 40 on this top panel 11ob. Other diagonal score lines 116a, 116d-f are scored on some of the other top panels for folding purposes to create the unique top configuration. An upper horizontal score line 112 partitions the top panels 110a-d from a plurality of fin panels 114a-h. The fin panels 114a-h contain the differences between the various blanks 100a-c.

The fin panels 114a, 114c, 114d and 114f-h of the carton blank 100a of FIG. 5 are primarily distinguished from the other blanks 100b-c by the absence of fin panels 114b and 114e. Additionally, the fin panels 114a and 114f are of a greater height relative to the other fin panels. This symmetry about the top panel 110b allows for the top configuration 22a of FIGS. 2 and 2A.

The fin panels 114a-h of blank 100b of FIG. 6 are distinguished from the fin panels of the other blanks 100a and 100c by the similarity of each fin panel 114a-h except for cut-outs 122 and 123. The fin panels 114a-h are partitioned from each other by a plurality of fin vertical score lines 118a-d.

The fin panels 114a-h of blank 100c of FIG. 7 are distinguished from the fin panels of the other blanks 100a and 100b by the extensions of fin panels 114a and 114f and the inclination of fin panels 114g and 114h. The fin panels 114a-h are partitioned from each other by a plurality of fin vertical score lines 118a-d.

The edging 120 along the top of the blanks 100a-c varies to create the unique top configurations 22a-c, and assist in the folding of the carton blanks 100a-c into cartons 20. The folding operation is shown in FIGS. 8 and 9.

In FIG. 8, the top panels are undergoing folding into the top 22a. Reference is made specifically to folding flaps 44a-b, previously mentioned in the description of the top 22c, and folding flaps 48a-b. A fold line 51, only shown on one side, will move inward resulting in the inward movement of the folding flaps 44a-b and 48a-b. The top 22a will now resemble that shown in FIG. 9.

In FIG. 9, as the panels that compose of the top fin 36 are brought together, the triangular panel 40 is drawn rearward. The folding flaps 44a and 48a overlap, and the folding flaps 44b and 48b overlap. The angled top panels 34a-b join to form the top fin 36, and folding lines 42a-b are created.

From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims: