Means of Remote Charge Indication for High Ampere-Rated Circuit Breakers

U.S. Pat. No. 4,001,742 entitled "Circuit Breaker Having Improved Operating Mechanism" describes a circuit breaker capable of interrupting several thousand amperes of circuit current at several hundred volts potential. As described therein, the operating mechanism is in the form of a pair of powerful operating springs that are restrained from separating the circuit breaker contacts by means of a latching system. Once the operating mechanism has responded to separate the contacts, the operating springs must be recharged to supply sufficient motive force to the movable contact arms that carry the contacts.

U.S. Pat. No. 5,424,701, entitled "Operating Mechanism for High Ampere-Rated Circuit Breakers", describes an operating mechanism capable of immediately resetting the circuit breaker operating mechanism to reclose the contacts without having to recharge the circuit breaker operating springs immediately after opening the circuit breaker contacts.

U.S. Pat. No. 5,486,667, entitled "Rating Module Unit for High Ampere-Rated Circuit Breaker", describes a circuit breaker closing spring modular unit whereby the circuit breaker operating springs are contained within a separate unit from the operating mechanism, and can be installed within the circuit breaker enclosure without disturbing the operating assembly.

U.S. Pat. No. 5,489,755, entitled "Handle Operator Assembly for High Ampere-Rated Circuit Breaker", describes a handle operator unit capable of generating large spring charging force by means of an externally-accessible manually-operated handle. A ratchet and pawl assembly allows the manually-applied charging forces to be applied to the operating springs. Once the circuit breaker operating mechanism closing springs are fully-charged, some means must be employed to release the pawl to allow the closing springs to become fully operational.

British Provisional Application No. P87,407, filed Mar. 17, 1995, entitled "Closing Arrangement for High Ampere-Rated Circuit Breakers", describes an arrangement capable of releasing the fully charged closing springs.

U.S. patent application Ser. No. 08/315,385, filed Sep. 30, 1994, entitled "Interlock for High Ampere-Rated Circuit Breaker Closing Springs", describes a closing spring interlock arrangement, which provides a method to interlock the closing springs to insure that the closing springs are released only at the appropriate time.

U.S. patent application Ser. No. 08/220,382, filed Mar. 30, 1994, entitled "A Motor Operator Interface Unit for High Ampere-Rated Circuit Breakers", describes a simplified arrangement of an electric motor mechanism to automatically charge the circuit breaker closing springs.

When charging circuit breakers' operating springs, it is desirable to remotely indicate if the circuit breakers' operating springs are charged or discharged. This present invention relates to a method where an electrical switch is operated by a mechanical linkage system to indicate the charge state of a circuit breaker's operating springs.

FIG. 1 is a top perspective view of a high ampere-rated circuit breaker with a portion of the circuit breaker removed to show the motor operator interface unit;

FIG. 2 is an end view depicting the remote charge indication system of the motor operator mechanism according to the invention as installed in a circuit breaker;

FIG. 3 is a plan side view depicting the remote charge indicating system in a state which indicates the circuit breaker's operating springs are discharged;

FIG. 3a is an exploded view of region 3a of FIG. 3 depicting switch button 1B in an open or unactuated position;

FIG. 4 is a plan side view depicting the remote charge indicating system in a state which indicates the circuit breaker's operating springs are fully charged; and

FIG. 4a is an exploded view of region 4a of FIG. 4 depicting switch button 1B in a closed or actuated position;

FIG. 5 is a plan side view depicting the remote charge indicating system in a partially reset position, with the circuit breaker's operating springs moving from a charged state to a discharged state.

FIG. 5a is an exploded view of region 5a of FIG. 5 depicting switch button 1B in an open or unactuated position.

The motor interface unit 20 as in the high ampere-rated circuit breaker 11 controlled by the externally accessible operating handle 25 shown in FIG. 1 is capable of transferring several thousand amperes quiescent circuit current at several hundred volts potential without heating. An electronic trip unit (not shown) is arranged within the trip unit receptacle 14 in the circuit breaker cover 13 to control the operating mechanism 17. The closing spring 21 drives the circuit breaker contacts 16, 18 within the circuit breaker case 12 to their closed position. Although not described herein, the circuit breaker with the motor operator interface unit installed is as described within the aforementioned copending U.S. patent application Ser. No. 08/220,382, which is assigned to the assignee of the present invention.

The positional relationship between the circuit breaker operating handle 25, remote charge indicating system 24, the circuit breaker operating mechanism 17, and the motor interface unit 20 is shown in FIG. 2. The closing spring 21 connects with the closing shaft 23 and the electric charging motor 15 connects with the closing shaft by means of the charging plates 3. The operation of these components within the cover 13 of the circuit breaker 11 are described in the aforementioned U.S. Patents, U.S. Patent Applications and the British Provisional Application.

The remote charge indicating system 24 operates in a manner depicted in FIG. 3 to indicate that the circuit breaker's closing spring 21 (FIG. 1) is discharged. The switch 1 is secured to the operating mechanism sideframe 10. The charge plate 3 is pivotally mounted on the sideframe and shown rotated clockwise to the closing springs' discharged position. A good description of the operation of the charge plate and the charging motor 15 is found in the aforementioned U.S. patent application Ser. Number 08/220,382. The cam 6 is mounted to the operating link 2 by pin 7 and biased in a clockwise direction by cam spring 8. The cam spring is mounted between a tab 2a extending from the operating link 2 and the stop pin 4, which extends from the cam 6. Cam 6 rotates in a clockwise direction until the stop pin 4 contacts the surface 2b of the operating link 2, forcing the operating link 2 and the cam 6 to rotate as a single unit about the bushing 5. The operating link 2 is mounted to the sideframe 10 by means of the bushing 5 and is biased in a counter-clockwise direction by means of the torsion spring 9 until the surface 6a of the cam 6 contacts the surface 3a of the charge plate 3. By the interaction of surface 6a of cam 6 and 3a of charge plate 3, and cam 6 moving as a single unit with the operating link 2, the operating link 2 is prevented from actuating the button 1B on switch 1 as shown in FIG. 3a. Switch 1 is wired for normally-open contacts to indicate by connection with a remote indicating lamp by means of the switch connectors 1A that the closing springs are discharged.

In FIG. 4, the remote charge indicating system 24 is in a state showing that the operating springs are fully charged. The charge plate 3 is rotated counterclockwise to bring the closing springs to the fully-charged position. The surface 6a on the cam 6 comes out of contact with the surface 3a of the charge plate 3, which allows the operating link 2 and cam 6 to rotate counter-clockwise as a unit into contact with the button 1B on switch 1 as shown in FIG. 4a. With the operating link 2 in contact with switch button 1B, the contacts of the switch 1 change to a closed state to provide remote indication that the closing springs are fully charged.

In FIG. 5, the remote charge indicating system 24 it in a partially reset position. The charge plate 3 is rotated clockwise from the closing springs' charged position of FIG. 4. The geometry is such that the cam 6 will rotate clockwise extending the cam spring 8, until the surface 6b on cam 6 clears the surface 3b on the charge plate 3, at which point the cam will rotate clockwise under the return bias provided by the cam spring 8. This drives the surface 6a of the cam onto surface 3a of the charge plate 3, forcing the operating link 2 to rotate clockwise out of engagement with the switch button 1B, changing the state of the switch 1 to its open condition as shown in FIG. 5a.