Sensor Device for Monitoring a Prosthetic Device

The present invention relates to a sensor device for monitoring a prosthetic device, especially an artificial limb, and, more particularly to a sensor and alarm system for monitoring the position of a residual portion of an amputee's limb relative to a prosthetic device connected to the amputee's limb.

Prosthetic devices have been used for many years to replace a portion of a limb, e.g. a leg, which has been amputated because of trauma or disease. Each prosthetic device is custom fit to embrace the amputee's residual limb in order to provide a comfortable and safe fit, allowing the amputee to properly use the prosthetic device. Though the initial fit of the prosthetic device may be correct, during a normal day the fit of the prosthetic device will change. This is due to factors such as normal shrinkage of the limb as the day progresses, a higher degree of physical exertion than average, perspiration, etc. When this occurs, adjustment of the fit of the prosthetic device is required to avoid possible injury, such as blistering, abrasions, bruising, etc. These injuries may result in the inability of the amputee to wear the prosthetic device until the injuries heal sufficiently. In extreme cases, the residual limb can be so severely injured, that further amputation and suffering results.

It is up to the amputee to initiate a change in fit of the prosthetic device as a normal day progresses. Often however, due to the nature of the disease or trauma which resulted in the amputation, or due to the amputation itself, there is a highly reduced sense of feel on the skin of the residual limb. This may make it very difficult or impossible to sense that adjustment of the fit of the prosthetic device is immediately necessary to avoid injury. Additionally, in times of increased physical exertion, the amputee may not realize that adjustment is required.

It is an objective of the present invention to provide a sensor and alarm system for monitoring a prosthetic device connected with a residual portion of an amputee's limb, particularly a leg of the amputee, which produces an alarm signal when the prosthetic device is in an undesirable position relative to the residual portion of the amputee's limb which might result in injury to the residual portion.

It is not an objective of the present invention to provide a proximity sensor. This is well know and commonly utilized technology.

According to the invention the sensor system for monitoring a position of a prosthetic device fitted to a residual portion of a limb of an amputee comprises a battery power supply, one or more proximity sensor means for generating a signal indicative of a relative position of the prosthetic device and the residual portion of the limb, the one or more proximity sensor means being held in the prosthetic device at a position(s) adjacent to the residual portion of the amputee's limb and being electrically connected to the battery power supply and including alarm means for signaling the amputee when the prosthetic device is located in that at least one position.

In preferred embodiments of the invention the battery power with the alarm means are mounted on the prosthetic device near the proximity sensor means.

The proximity sensor means is located adjacent to an area of potential injury such as next to the center of the residual portion of the amputee's limb in a preferred embodiment of the invention, but it can also be located laterally displaced from the center of the residual portion.

In a preferred embodiment of the invention, the battery power supply, the alarm means and the proximity sensor means can be integrated in a single device or housing, advantageously a chip, or as individual discrete elements.

In preferred embodiments of the invention the proximity sensor means is a standard commercially available capacitive proximity sensor, such as Honeywell Micro Switch product Part Number 972CP8TM-A13P-L.

In a preferred embodiment of the invention the proximity sensor means advantageously can also include any combination of the following types of standard commercially available proximity sensors: photoelectric sensors including Infra Red and laser diode sensors, and ultrasonic sensors. The standard commercial proximity sensors commonly have an adjustable set point. When the position of the residual limb reaches the set point, the sensor initiates a signal state change, which then is used to initiate the alarm output.

In one particularly advantageous form of the sensor device, a capacitive proximity sensor determines when the residual portion of an amputee's leg moves into a position, relative to a prosthetic device, that would likely cause injury to the residual limb, and then signals the amputee to take corrective action to adjust the fit of the prosthetic device before any injury occurs.

The objects, features and advantages of the present invention will now be illustrated in more detail by the following detailed description, reference being made to the accompanying drawing in which:

FIG. 1 is a cross-sectional view of one embodiment of a sensor device for monitoring the relative position of a residual portion of an amputee's leg relative to a prosthetic device connected to the amputee's leg;

FIG. 2 is a cross-sectional view of another embodiment of a sensor device for monitoring the relative position of a residual portion of an amputee's leg relative to a prosthetic device connected to the amputee's leg;

FIG. 3 is a cross-sectional view of an additional embodiment of a sensor device for monitoring the relative position of a residual portion of an amputee's leg relative to a prosthetic device connected to the amputee's leg;

FIG. 4 is a cross-sectional view of an additional embodiment of multiple sensor devices for monitoring the relative position of a residual portion of an amputee's leg relative to a prosthetic device connected to the amputee's leg; and

FIG. 5 is a cross-sectional view of an additional embodiment of multiple sensor devices for monitoring the relative position of a residual portion of an amputee's leg relative to a prosthetic device connected to the amputee's leg.

FIG. 1 shows a first embodiment of the sensor system according to the invention. A prosthetic leg device B is fitted to a residual portion A of an amputee's leg. The prosthetic device B has an upper member U which embraces the curved lower part of the residual portion A. If the residual portion A takes certain positions in the upper member U, the prosthetic device can injure the residual portion.

In the embodiment shown in FIG. 1, a capacitive proximity sensor C is embedded or held in a center of the upper member U next to the lower end of the residual portion A of the amputee's leg. A remote battery power supply with an alarm means R housed in Housing H and mounted on an end portion or the stem S of the prosthetic device B attached to the upper member C. The cable line L connects the proximity sensor C electrically to the remote battery power supply E so that it can receive electrical power and feed the output position signal to the alarm means R. The operating set point of the sensor C, is adjusted to result in a change in signal state when the residual portion of the amputee's limb A, enters an injurious position with respect to the upper member U of the prosthetic device B. This change in signal state, through the power provided by the remote battery power supply E and transmitted by cable line L, supplies power to the alarm means R, resulting in the alarm warning to the amputee to take corrective action.

The embodiment shown in FIG. 2 differs from the embodiment in FIG. 1 because the battery power supply E, the proximity sensor C and the alarm R are all integrated on a single device enclosed by Housing H which is held in the prosthetic device B or attached to the upper member U of the prosthetic device B near the residual portion A. This has the advantage that the connecting cable line L is eliminated.

The embodiment of FIG. 3 is a variant of the embodiment of FIG. 1 in which the proximity sensor C is placed adjacent to an area of potential located laterally or displaced from the center to the side of the upper member U of the prosthetic device.

The embodiment of FIG. 4 is a variant of the embodiment of FIG. 1 in which the multiple proximity sensors C1, C2, . . . , Cn are located in the upper member U of the prosthetic device adjacent to areas of potential injury and connected to the remote battery power supply E by individual cable lines L1, L2, . . . , Ln.

The embodiment of FIG. 5 is a variant of the embodiment of FIG. 4 in which the multiple proximity sensors C1, C2, . . . , Cn are connected to the remote battery power supply E by a continuos cable system, with cable line Lb connecting the individual sensors together, and cable line Lm connecting the system to the remote battery power supply E and alarms means R.

The proximity sensor C in the above embodiments can be a commercially obtained proximity sensor or a specially made customized proximity sensor. It can be either a photoelectric sensor, or a capacitive sensor or an ultrasonic sensor. Such sensors are well known and standard automation components.

The alarm means can include means for making an audible tone or sound. This type of sound generating means is well known and often used in alarms. It can also include means for generating a visual signal or a combination of an aural signal and visual signal.

While the invention has been illustrated and described as embodied in a sensor device for monitoring a relative position of a prosthetic device fitted to a residual portion of a limb of an amputee, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.

Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.

What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims.