Background of the Invention
The present invention pertains to circuit boards and more particularly to rigidly stabilizing a circuit board for operation in rugged environments.
Modern electronics for the military and for other rugged applications are being designed with `plug and play` printed circuit boards. These commercial off the shelf (COTS) printed circuit boards are being used in a variety of computer applications. Included, for example, are printed circuit boards for personal computers (PC) such as peripheral component interconnect (PCI) printed circuit boards and industry standard architecture (ISA) printed circuit boards, etc. The majority of COTS computer printed circuit boards are for PC applications where the printed circuit boards are mounted in a chassis.
The PC printed circuit boards have inherent problems in packaging for rugged environments. First, the printed circuit boards are typically long and mounted with edge connectors at the long end of the printed circuit boards. This results in rigid body motion problems and severe connector loading.
Thus there is a problem of vibration and associated deflections along the card length. A poorly restrained board will often deflect under the influence of typical shock and vibration loadings found in rugged environments. This deflection could effect the components on the card, the grounding to the chassis and the edge card connection.
Present state of the art circuit boards are only rigidly restrained at one or both ends of the printed circuit board. Deflection of the typical printed circuit board can be extensive.
The most deflection occurs in the middle of the printed circuit board and at the board natural frequencies modes. The greatest deflection is at the first natural frequency mode, which is usually at about 100 Hz. The frequency and amplitude of the deflection varies with the printed circuit board parameters.
The printed circuit board length, rigidity, weight and the placement of components and printed circuits on the board effect the natural frequency and displacement under vibration. Any conformal coating applied to the printed circuit will also effect the displacement. Typical PC COTS circuit boards are quite long, which contributes to their susceptibility to vibration.
If unrestrained, the printed circuit board can fatigue and fail, printed circuits can separate from the board, grounding to the chassis can become intermittent, and electronic components can come loose.
The circuit board restraint should eliminate vibration movement when the equipment is transported by a surface vehicle, aircraft or when located on any vibrating platform. Any vibration restraint of the circuit boards in the PC chassis should be such that boards can be readily replaced or repaired during manufacture. Also the circuit boards may need to be replaced as upgrades occur or as field repairs need to be made.
Accordingly, it would be advantageous to have a replaceable arrangement to rigidly stabilize commercial off the shelf (COTS) personal computer PC printed circuit boards and eliminate problems with vibration in harsh environments. Included is the need to eliminating the majority of the rigid body motion to reduce the loading on the printed circuit board edge connector, enhance grounding, plus decrease strain on the printed circuit board and associated components mounted on it.
Brief Description of the Drawings
FIG. 1 is an isometric view showing a rigid cross member and a printed circuit board clamp in accordance with the present invention.
FIG. 2 is an isometric view that illustrates one type of two piece printed circuit board clamp to interface between a printed circuit board and a rigid cross member in accordance with the present invention.
FIG. 3 is an isometric view of connecting together a two piece printed circuit board clamp, a rigid cross member and a chassis in accordance with the present invention.
FIG. 4 is an isometric view that illustrates one type of a one piece printed circuit board clamp to interface between a printed circuit board and a rigid cross member in accordance with the present invention.
FIG. 5 is an isometric view of the connecting of a one piece printed circuit board clamp, a rigid cross member and a chassis in accordance with the present invention.
Description of the Preferred Embodiment
In accordance with the present invention, an apparatus to rigidly stabilize or restrain circuit boards is presented. More particularly, the rigid cross member is for stabilizing commercial off the shelf (COTS) personal computer (PC) printed circuit boards.
Referring to FIG. 1, an apparatus 5 to rigidly stabilize a printed circuit board is shown for installation in a personal computer chassis 15. The apparatus 5 uses a rigid cross member 20 secured to the equipment chassis in conjunction with a readily removable printed circuit board clamp 10 as shown in FIG. 1.
The rigid cross member 20 provides stabilization for a plurality of printed circuit boards (PCB) such as personal computer (PC) boards while still allowing for ready replacement of boards. Further rigidity can be obtained by coupling the cross member at both ends with the chassis.
Referring to FIG. 2, an embodiment of a two piece version of a printed circuit board clamp 10 is shown. Slotted or notched ends 31 and 32 on each of the printed circuit board clamp hooks 30 capture or attach to opposite sides of each of the circuit boards.
These can be commercial off the shelf (COTS) personal computer (PC) boards. The upper printed circuit board clamp hook has a threaded hole 35. The lower circuit board clamp hook includes an unthreaded hole 36. A threaded shaft 40 with a cap 42 is mounted through the unthreaded hole 36 and threaded through the threaded hole 35. Cap 42 prevents shaft 40 from pulling through unthreaded hole 36 when shaft 40 is tightened.
When the threaded shaft is turned, the upper and lower circuit board clamp hooks tightly engage the opposite sides of the circuit board. The end of this threaded shaft can have a slot 50 for tightening by a tool such as a screwdriver.
A dielectric coat 60 is applied for electrical isolation of the printed circuit board clamp 10 from the printed circuit board electronics as well as from the personal computer chassis.
Referring to FIG. 3, a rigid cross member 20 with unthreaded holes allows for attaching to a threaded shaft 40 of printed circuit board clamp 10 with threaded fastener 80. The rigid cross member 20 is then attached to the chassis with a bolt 90 as shown in FIG. 3 or a similar fastener through an unthreaded hole or by welding or by some other type of adhesives.
Referring to FIG. 4, a preferred embodiment having a one piece circuit board clamp 110 is shown. Slotted or notched ends 131 and 132 on each of the printed circuit board clamp hooks 130, 133 and 134 capture or attach to opposite sides of each of the circuit boards. The one piece clamp has a surface 170 substantially parallel to the hook. The parallel surface has three threaded holes 135.
A threaded shaft 140 is used with the outer threaded holes 135 to contact the printed circuit board clamp hooks 133 and 134 to apply pressure on the hooks. A slot 150 in the threaded shaft 140 is tightened to apply pressure to the hooks 133 and 134 to rigidly engage a circuit board against hook 130. The center threaded hole 135 is used with a threaded shaft 140 to engage the rigid cross member 20.
The one piece circuit board clamp 110 could be also fabricated similar to the circuit board clamp 10 by having only one threaded hole and one threaded shaft to engage the rigid cross member. The one piece circuit board clamp 110 could also have more than two holes and threaded shafts to broaden the area engaged.
The one piece circuit board clamp 110 shown in FIG. 4 is a preferred embodiment, since it can be readily fabricated from a single piece of material without many manufacturing steps. A dielectric coat 60 is applied to the one piece circuit board clamp 110 by dipping the clamp into a suitable dielectric material such as a polymer or non-organic insulation coating.
Referring to FIG. 5, the printed circuit board clamps 110 are shown clamping commercial off the shelf (COTS) printed circuit boards 70 such as peripheral component interconnect (PCI) printed circuit boards and industry standard architecture (ISA) printed circuit boards, etc.
The threaded shaft 140 is inserted through the unthreaded hole in the rigid cross member 20 and into the center threaded hole 135 in the surface 170. The threaded shaft 140 is tightened to couple the rigid cross member 20 and the circuit board clamp 110. The rigid cross member 20, when added to several printed circuit boards, will provide a considerable increase in circuit board stabilization of each circuit board.
Further stabilization will be obtained when coupled together with a fastener to the computer chassis. The rigid mount will reduce the majority of problems due to deflection or "oil canning" with operation of personal computers in harsh or military environments. Additional rigidity can be obtained by attaching the rigid cross member 20 at both ends to the PC chassis with fasteners 90. This further increases the elimination of rigid body motion.
The rigid cross member thus provides the desired snubbing and damping of the COTS PC board motion. The rigid cross member 20 also reduces rigid body loading on an edge card connector 100 shown in FIG. 5. This can further enhance grounding of the circuitry.
Commercial off the shelf (COTS) personal computer boards can therefore be packaged for rugged environments such as military applications, for shipping and handling protection, or for computer use by younger children.
Although the preferred embodiment of the invention has been illustrated, and that form described in detail, it will be readily apparent to those skilled in the art that various modifications may be made therein without departing from the spirit of the invention or from the scope of the appended claims.