Method of Storing Bundled Items

I. Field of the Invention

The present invention relates to storage of bundled items and, more particularly, to storage of electrical cords or cables.

II. Description of Prior Art

Storage of electrical cords or cables has presented numerous challenges. Many people tend to leave their cords simply in a pile. Such an approach is both unsightly and can be unsafe. Indeed, without better organization of the cords, storage can become a nightmare. One need only consider the PC laptop user trying to untangle the mess of cables from the briefcase in a busy airport.

Typically, wire-ties, tie wraps, cable ties, or twist-ties may be used to store cords in an effort to reduce such problems. However, such items are very difficult to use and require a great deal of manual dexterity. In particular, dosing these ties around the bundled cord is quite challenging because the ends are free to go wherever they are pushed. Some of those items, and particularly twist-ties such as are used to close garbage bags, are unsightly, have only a short useful life, and can present a risk of injury due to the metal wire contained therein. Other cable management devices have been proposed, but they are usually quite bulky and again require a great deal of manipulation. By way of example, some cable management devices are molded into a split ring with the ends normally urged together. The ends may be temporarily held apart by the user while a cable is inserted into the device. Such a device is difficult to load with the bundled wire because the ends are normally urged together into a closed or nearly-closed position.

The present invention provides a method of storing bundled items, such as electrical cords or cables, which overcomes the above-mentioned drawbacks. To this end, and in accordance with the principles of the present invention, bundled items are stored easily and neatly by utilizing a pair of hinged, rigid jaws which have a self-sustaining wide open position and are self-aligned so as to readily close about the bundled item. The rigid jaws may be in the form of a handcuff-like element.

These and other objects of the present invention shall be made apparent from the accompanying drawings and description thereof.

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given above, and the detailed description given below, serve to explain the principles of the invention.

FIG. 1 is a perspective, partially cut-away view of a handcuff-like element in the wide open position to receive a bundled electrical cord in accordance with the method of the present invention;

FIG. 2 is a perspective, partially cut-away view of the handcuff-like element of FIG. 1 in the closed position grasping the bundled electrical cord;

FIGS. 3A-3D are a perspective views of an elongated electrical cord being bundled for purposes of describing the method of the present invention;

FIG 4 is a perspective view of an alternative embodiment of a handcuff-like element in the method of the present invention; and

FIG. 5 is a perspective view of the handcuff-like element of FIG. 1 bundled and in use.

With reference to FIGS. 1 and 2, there is shown a handcuff-like element 10 which may be used to store an elongated item such as electrical cord or cable 12 (FIG. 3A) which may have connectors or plug elements 13 at opposite ends thereof, and which has been bundled together (FIGS. 3C and 3D). To this end, handcuff-like element 10 includes a pair of generally rigid jaw members 14, 16 each having a proximal hinge end 18, 20, respectively, and a distal attachment end 22, 24, respectively. In the embodiment shown in FIGS. 1 and 2, hinge ends 18, 20 are directly connected together by a rivet 26 which functions as an axle to allow the jaw members 14, 16 to pivot relative one another between the wide open position shown in FIG. 1 and the closed position shown in FIG. 2, as will be readily understood.

The proximal aspect 28 of jaw member 14 has an inner retaining surface 30 and an outer press surface 32 extending from hinge end 18 towards attachment end 22. The distal aspect 34 of jaw member 14 extends from proximal aspect 28 at an angle to give jaw member 14 an overall C-shape. The upper surface 36 of distal aspect 34 of jaw member 14 is serrated with teeth as at 38 for purposes to be described hereinafter. The proximal aspect 40 of jaw member 16 has an inner retaining surface 42 and an outer press surface 44 extending from hinge end 20 towards attachment end 24. The distal aspect of jaw member 16 defines a housing 46 with an arced passageway 48 extending between distal tip 50 and back ledge 52. Extending into passageway 48 is a tang 54 attached to an actuator button 56 resiliently mounted to housing 46 and extending through an aperture 58 in upper surface 60 of housing 46.

In both jaw members 14 and 16, the inner retaining surfaces 30 and 42 have a gentle arc such that in the wide-open position as shown in FIG. 1, almost the entire extent of the inner surfaces are not facing one another, except perhaps adjacent the distal aspects of the respective jaw members.

The generally rigid nature of the jaw members 14, 16, and the function of axle 26 allow the jaw members to operate in certain ways that are advantageous for storing bundled items. To this end, the wide open position shown in FIG. 1 is self-sustaining in that handcuff-like element 10 will retain that wide-open position with the attachment ends spaced well apart to define a bundle-receiving space 70 therebetween, and with the inner retaining surfaces 30 and 42 generally not facing each other as above-described. Rivet 26 pushes confronting surfaces of the hinge ends 18 and 20 together so as to maintain a frictional engagement therebetween thus holding element 10 in the open position. Similarly, the jaw members 14, 16 are self-aligned in that application of pressure to the press surfaces 32 and 44 will cause the jaw members to move together along a generally fixed path or trajectory (as indicated by double-headed arrow T) that effectively insures that attachment end 22 of jaw member 14 will be received into attachment end 24 of jaw member 16 as the jaw members 14, 16 are urged together without need for extra manipulation. As jaw members 14, 16 continue to be pushed together, attachment 22 engages with attachment end 24 in the closed position shown in FIG. 2 with the inner retaining surfaces 30 and 42 confronting one another.

To facilitate maintaining handcuff-like element 10 in the closed position as shown in FIG. 2, teeth 38, which may be backwardly directed as shown in FIG. 1, cooperate with tang 54 such that as attachment end 22 of jaw member 14 passes into passageway 48, tang 54 rides over teeth 38 and notches therein to generally prevent jaw member 14 from coming loose from attachment end 24 of jaw member 16. Actuating button 56 by pressing on surface 57 thereof causes tang 54 to momentarily lift upwardly relative passageway 48 and out of engagement with teeth 38 to allow handcuff-like element 10 to be opened.

Handcuff-like element 10 may be made of durable and resilient plastic (such as ABS), metal, or a combination of the two, all of which involve conventional materials and manufacturing techniques. Where both metal and plastic are used, the axle (e.g., rivet 26) and tang 54, for example, would be metal with the rest made of plastic.

In use, an elongated item such as an electrical cord 12 is to be stored as a bundle (i.e., with several elongated segments S in overlapped condition) with handcuff-like element 10. To this end, the thickness or width W of item 12 is to be increased many-fold (while the length thereof is greatly decreased) by bundling the item 12 in known fashion. For example, cord 12 may be folded back and forth along itself as indicated in FIGS. 3A-3D, such as by folding the cord in half (FIG. 3B) and then in half again (FIG. 3C). The folding in-half process may be repeated as desired until the cord 12 is a bundle as preferred by the user. Alternatively, short lengths or segments S of cord 12 may be folded over and over into a bundle as exemplified by FIG. 3D, or cord 12 may be coiled around the hand or fingers and then pressed together with the same result. As a consequence, there is formed a bundle having a bundled width W.sub.B many times (e.g., at least 2 although advantageously at least 4 to 8 or more) greater than width W. Bundled cord 12 may be attached to a useable device such as a PC 80 as in FIG. 5, either before or after being bundled, and either before or after being clamped as will now be described.

Jaw members 14, 16 are spread apart into the self-sustaining open position shown in FIG. 1 whereat no further pressure is needed by the user on jaw members 14 or 16 to retain the open position. While handcuff-like element 10 is in that self-sustained open position, the bundle (such as bundled cord 12 of FIG. 3C or FIG. 3D) is inserted into handcuff-like element 10 through bundle-receiving space 70, either by pushing the bundle into element 10, or by passing open element 10 over the bundle. Thereafter, pressure is applied against press surfaces 32 and 44 in conventional fashion to cause jaw members 14; 16 to engage at their attachment ends 22, 24, until inner retaining surfaces 30 and 42 have grasped against bundled item 12 as shown in dotted line in FIG. 2. The bundled cord 12 is thus held in a small compact bundle, even while in use as in FIG. 5, with easy manipulation of a handcuff-like element and without difficult-to-use and unsightly items as provided in the prior art.

Additionally, surfaces 32, 44, and/or 46 are relatively wide and so may be labelled with indicia (as at 90 or 92). These indicia bearing surfaces may be provided with labels bearing advertisements, directions or indicators of the product being clamped (e.g., Christmas lights, extension cord, PC cable, etc.). The labelling may be permanent or temporary and may be applied by embossing, hot stamping, pad printing, stickers, or handwritten with marker.

With reference to FIG. 4, an alternative embodiment of a handcuff-like element 100 is shown which may be used in the method of the present invention. To this end, jaw members 114, 116 are like jaw members 14, 16 except that hinge ends 118 and 120 are not connected together by an axle, but instead are connected together by a hinge strap 140. Handcuff-like element 100 (including hinge strap 140) may be made of the same plastic as handcuff-like element 10 but with less plastic in the hinge strap 140 so that it may bend when jaw members 114 and 116 are pivoted together into the closed position (like that shown in FIG. 2). Alternatively, hinge strap 140 could be made from a different grade or type of plastic. In that instance, a rotational press (not shown) may be used wherein two different types or grades of plastic are simultaneously injected into the same cavity at two different points to make an integral product. In this way, most of handcuff-like element 100 may be made of durable and resilient plastic, while hinge strap 140 is made of a more flexible plastic. The resiliency/flexibility of strap 140 tends to force jaw members 114, 116 into the open position such that handcuff-like element 100 tends to automatically assume the open position (like FIG. 1) when it is not dosed. Operation of handcuff-like element 100 is otherwise substantially identical to that of handcuff-like element 10.

While the present invention has been illustrated by the description of embodiments of the invention, and while the embodiments have been described in considerable detail, it is not the intention of applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. By way of example, although the bundled item (12) is shown as a single elongated item folded over upon itself, it will be appreciated that a bundle could alternatively refer to a plurality of separate, typically elongated items held together as a bundle. Consequently, whether multiple overlying segments of one item define the bundle or multiple items define the bundle, each of which would appear as in FIG. 2, the result is a bundle that has a width or thickness substantially greater than any one item in the bundle. Additionally, various structural changes are possible. For example, serrated teeth and the tang may be replaced with other cooperating latch elements as will be apparent. Similarly, less pronounced, or a different number of teeth may be employed. So, too, rivet 26 may be replaced with a screw or self attaching clip or the like. In the element 100, hinge strap 140 may be formed by ultrasonically welding jaw members 114, 116 together at their hinge ends. Further, handcuff-like element 10 may be provided with a spring loaded hinge and/or locking device (both not shown) to assist in keeping the jaw members 14, 16 in the open position without external pressure as is accomplished with hinge strap 140 of element 100. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.