Technical Field
The present invention relates to snowboard bindings with pivoting backplates to adjust the forward lean of the backplate with respect to the snowboard.
Background of the Invention
Snowboarding is a winter sport in which riders slide down snow covered slopes on a single, relatively wide board. Snowboards are generally three to five feet long, twelve to eighteen inches wide, and curved upwardly at the tip. The sides of the snowboards also taper inwardly from the tip and tail to the mid section so that each edge has a concave shape with respect to the longitudinal center-line of the board. To mount a snowboard, riders releasably secure their boots to bindings attached to the snowboard. Similar to surfing or skateboarding, a rider mounts a snowboard with the toes of both feet facing to one side of the board (toe-side) and the heels of both feet facing to the other side of the board (heel-side).
A rider controls the snowboard by continuously executing toe-side turns or heel-side turns to keep one of the edges in contact with the snow. To enhance the ability to execute heel-side and toe-side turns, current snowboard bindings have a baseplate attachable to the board and a high backplate pivotally attached to the baseplate so that it can be set at a preselected forward angle relative to the baseplate. The high backplate is shaped to receive the rear portion of a rider's boot. A heel cup is attached to the baseplate, and an adjustable block is attached to the backplate with threaded screws at a location above the heel cup. The high backplate pivots rearward about the baseplate as the snowboard rider leans rearward until the block engages the heel cup. The vertical position of the block on the backplate accordingly limits the angle of inclination between the backplate and the baseplate to be no greater than the preselected forward angle; the lower the block is positioned on the backplate, the further forward the backplate is inclined with respect to the baseplate and the smaller the preselected forward angle. In operation, the preselected forward angle of the backplate can be selected to incline towards the front of the binding to allow the rider to more efficiently set the edges of the board on the snow. Angularly adjustable backplates, therefore, enhance a rider's ability to execute turns and control the snowboard.
One problem with conventional snowboard bindings with pivoting backplates is that it is difficult to quickly and easily adjust the angle of inclination between the backplate and the baseplate, especially when on a snow-covered hill during a short stop. The optimal angle between the backplate and the baseplate is a function of several factors, some of which are as follows: (1) the snow conditions on the slopes; (2) the terrain of a specific run; (3) special maneuvers, such as jumps or sailing off cornices, that a rider performs; and (4) the particular form and ability of the rider. Since the snow conditions, terrain, and special maneuvers often change from one run on a hill to another, snowboarders often want to adjust the position of the block on the backplate between runs or even during a single run. The blocks on conventional bindings, however, are difficult to adjust on the hill because the rider must use a screwdriver or other tool to manipulate the block screws to release the block from the backplate and reposition the block on the backplate. After the rider repositions the block on the backplate, the rider must again use a tool to manipulate the block screws to re-attach the block to the backplate. It will be appreciated that it is inconvenient to carry a tool out on the slopes, and it is often painful to handle a tool bare-handed in cold, icy conditions. Most snowboarders, accordingly, do not adjust the angle of the backplate as often as they would like. Thus, to optimize the performance of snowboards, it would be desirable to develop a snowboard binding with an adjustable backplate that can be quickly and easily adjusted while on the slopes without tools and without removing the boot from the binding.
Summary of the Invention
The present invention is a snowboard binding assembly with an adjustable backplate that can be quickly and easily positioned at a desired angle of inclination without using any tools. The binding assembly has a baseplate attachable to the snowboard with a forward end, a rearward end, and a heel brace toward the rearward end shaped to conform to a heel of a rider's boot. A backplate is pivotally mounted to the baseplate to adjust the desired angle of inclination between the backplate and the baseplate. The backplate has a rear face generally facing towards the heel brace, and a plurality of teeth positioned on the rear face to form a rack of teeth arranged on the rear face along a longitudinal axis of the backplate. Each tooth in the rack of teeth extends substantially transversely to the longitudinal axis of the backplate.
A movable block is attached to the rear face of the backplate along at least a portion of the rack of teeth so that the block can move along the longitudinal axis of backplate. The block has a front surface facing the backplate with a tooth that mates with the rack of teeth to inhibit upward movement between the block and the backplate along the longitudinal axis of the backplate. The block also has a base that abuttively engages the heel brace to prevent the backplate from pivoting rearwardly beyond the desired angle of inclination.
A quick-release locking mechanism is attached to the backplate for selectively engaging the tooth of the block with the rack of the teeth to prevent relative movement between the block and backplate along the longitudinal axis of the backplate. The releasable locking mechanism has an actuator adapted to be gripped by hand and a driver connected to the actuator. The driver engages the block to securely engage the tooth of the block with the rack of teeth. The actuator is selectively positionable in a release position to disengage the driver from the block so that the tooth disengages from the rack of the teeth and allows the block to move longitudinally with respect to the backplate. Similarly, the actuator is positionable in a lock position to engage the driver with the block so that the tooth engages the rack of the teeth and secures the block to the backplate against longitudinally upward movement with respect to the backplate. The maximum angle of inclination of the backplate relative to the baseplate is selectively adjusted by positioning the actuator in the release position, moving the block along the longitudinal axis of the backplate to a desired location over the rack of teeth, and re-positioning the actuator in the lock position.
Brief Description of the Drawings
FIG. 1 is an isometric view of a snowboard binding assembly in accordance with the invention.
FIG. 2 is a front elevational view of a movable block used in the snowboard binding assembly of FIG. 1.
FIG. 3 is a rear elevational view of the movable block of FIG. 2.
FIG. 4 is a side elevational view of a lever and cam driver used in the snowboard binding assembly of FIG. 1.
FIG. 5 is a side elevational view of a lever and cam driver engaged with the movable block of the snowboard binding assembly of FIG. 1 shown in a lock position.
FIG. 6 is a fragmentary, side elevational view of the snowboard binding assembly of FIG. 1 in which the backplate is positioned at one angle of inclination.
FIG. 7 is a fragmentary, side elevational view of the snowboard binding assembly of FIG. 6 in which the backplate is positioned at another angle of forward inclination with a smaller forward inclination angle for greater lean control.
Detailed Description of the Invention
The present invention is a snowboard binding with an adjustment mechanism that may be gripped by hand and operated without using tools to provide quick and easy adjustment of an angle of forward inclination between the backplate and the baseplate. An important aspect of the invention is a quick-release locking mechanism that has an actuator adapted to be gripped by hand, and a driver connected to the actuator. The actuator may be moved between a release position and a lock position without removing protective hand gloves or using tools. Importantly, the angle of inclination between the backplate and the baseplate is adjusted by positioning the actuator in the release position, moving the block to a desired location, and then simply repositioning the actuator in the lock position. Accordingly, snowboarders can quickly and easily adjust the inclination of the backplate while on the slopes, and without removing their boots from the bindings, to optimize the performance of their snowboards. FIGS. 1-7, in which like reference numbers refer to like parts throughout the various figures, illustrate a snowboard binding assembly in accordance with the invention.
FIG. 1 illustrates a snowboard binding assembly 10 that has a baseplate 20 with a forward end 21, a rearward end 22, left and right sides 23 and 24, respectively, extending between the forward end 21 and rearward end 22, and a heel brace 28. The heel brace 28 extends substantially rearwardly from the rearward end 22 in an arc between the left side 23 and the right side 24. A number of holes 26 are preferably positioned in the left and right sides 23 and 24, by which the heel brace 28 is movably attached to the left and right sides 23 and 24 by a number of screws 11. Alternatively, the heel brace 28 may be formed integrally with the baseplate 20 toward its rearward end 22. A toe strap 32 is movably attached to the baseplate 20 at the forward end 21, and an adjustable ankle strap 34 is attached to the baseplate 20 either at the rearward end 22 or the heel brace 28. The ankle strap 34 has a buckle 36 for drawing the ankle strap against a boot (not shown) of a rider positioned in the binding assembly 10 atop the baseplate 20. The binding assembly 10 is mounted to a snowboard (not shown) by a mounting plate (not shown) attached thereto and positioned in a large central opening 25 through the bottom of the baseplate 20.
A backplate 40 is pivotally attached to the baseplate 20, and preferably to the heel brace 28 (as shown in FIG. 1), by left and right side pivot screws 12. The backplate 40 pivots with respect to the baseplate 20 about an axis of rotation extending through the left and right side screws 12 so that the angle of forward inclination between the backplate 40 and the baseplate 20 may be adjusted to obtain a desired angle of inclination that optimizes the performance of the snowboard when the rider leans rearward. The backplate 40 has a front face 41 generally facing towards the forward end 21 of the baseplate 20 to receive and engage the upper portion of a rider's boot, and a rear face 42 generally facing rearward towards the heel brace 28. The backplate 40 preferably has an upper edge 43 positioned substantially above a top rim 29 of the heel brace 28, and a bottom edge 44 positioned below a lower edge 30 of the heel brace 28. A plurality of teeth 50 are positioned on the rear face 42 of the backplate 40 to form a rack of teeth 52 arranged on the rear face 42 along a longitudinal axis A--A of the backplate 40 indicated by the line A--A in FIG. 1. The teeth 50 extend substantially transversely to the longitudinal axis A--A of the backplate 40 to define the width W of the rack of teeth 52. In operation, the rack of teeth 52 provides a surface that inhibits a movable block 60 of the binding assembly from moving longitudinally with respect to the backplate 40 along the axis A--A, as will be discussed in detail below. A hole 46 extends through the backplate 40 at a generally mid-portion of the rack of teeth 52.
The movable block 60 is best illustrated in FIGS. 1-3. When assembled, the block 60 is attached to the rear face 42 of the backplate 40 so that it is selectively movable along the rack of teeth 52 to a desired position. As shown in FIG. 2, the block 60 has a front face 61 with first and second shoulders 63A and 63B spaced apart from one another by a distance slightly greater than the width of the teeth 50 on the backplate 40. The first and second shoulders 63A and 63B guide the longitudinal movement of the block 60 along the longitudinal axis A--A of the backplate 40 over the rack of teeth 52. Additionally, the first and second shoulders 63A and 63B prevent undesired transverse movement and rotational movement between the block 60 and the backplate 40 with respect to the longitudinal axis of the backplate 40. A number of teeth 64 are positioned on the front face 61 of the block 60 to form a rack of teeth 66 arranged on the front surface 61 along a longitudinal axis B--B of the block 60. The teeth 64 of the block 60 have an opposing slope to the teeth 50 of the backplate to mate with the teeth 50 such that a number of flat-locking surfaces 65 on the teeth 64 abut an equal number of flat-locking surfaces 56 of the teeth 50. The flat locking surfaces 56 of the teeth 50 face downwardly and the flat locking surfaces 65 of the teeth 64 face upwardly; thus, when the teeth 64 and teeth 50 mate with one another, they inhibit upward movement of the block 60 relative to the backplate 40 along the longitudinal axis A--A of the backplate. The teeth 50 and 64 also have inclined surfaces to allow the block 60 to slide downwardly along the longitudinal axis A--A when the flat locking surfaces 56 and 65 of the teeth 50 and the teeth 64 are disengaged from one another.
The block 60 also has a base 62 at its lower end positioned and sized to engage the top rim 29 of the heel brace 28 and prevent the backplate 40 from pivoting rearwardly beyond the desired angle of forward inclination between the backplate 40 and baseplate 20. The base 62 includes a flange portion 62A that projects rearward from the block 60 and over the top rim 29 of the heel brace 28, but the base 62 may have other shapes as well. Left and right side opposing hand grips 67 are formed along the sides of the block 60. The grips 67 have a concave shape with respect to the center-line B--B of the block 60, but alternatively may have a roughened surface to enhance the ability of the snowboard rider to grip the block 60. An elongated slot 70 formed through the block 60 extends along the longitudinal axis B--B of the block from a lower portion of the block 60 to an upper portion of the block 60. As the block 60 is moved longitudinally along the longitudinal axis A--A of the backplate 40 to position the block 60 so that the teeth 64 engage the teeth 50 of the backplate 40, the first and second shoulders 63A and 63B hold the block in position over the rack of teeth 52 with the slot 70 aligned with the hole 46 in the backplate 40.
In other embodiments, a plurality of pins or other protrusions may be positioned on the rear face 42 of the backplate 40 instead of the teeth 50. In still other embodiments, a plurality of depressions or holes may be positioned on the rear face instead of protrusions. Correspondingly, a plurality of pins, holes, depressions, or protrusions may be positioned at the front face 61 of the block 60 instead of the teeth 64. Importantly, the features formed on the rear face 42 of the backplate 40 are selected to mate with the features formed on the front face 61 of the block 60 to inhibit movement between the block 60 and backplate 40 along the longitudinal axis A--A of the backplate 40.
FIGS. 1 and 3 best illustrate a rear surface 71 of the block 60. The rear surface 71 has an elongated recess 72 within which the slot 70 is located, and first and second rails 77 and 78 spaced from opposing sides of the slot 70 to define the elongated sides of the recess 72. The recess 72 has a first pad 74 located between the first rail 77 and the slot 70, and a second pad 75 positioned between the second rail 78 and the other side of the slot 70. As discussed below, the pads 74 and 75 provide a surface upon which a quick-release locking mechanism acts to drive the block 60 firmly against the backplate 40 during use of the snowboard binding 10 by the rider. In operation, the rails 77 and 78 help guide the quick-release mechanism into proper orientation with respect to the pads 74 and 75.
A quick-release locking mechanism 90, illustrated in FIG. 1, drives and holds the teeth 64 on the block 60 against the teeth 50 on the backplate 40 to prevent longitudinal movement between the block 60 and the backplate 40, especially upward movement of the block 60 relative to the backplate 40. The locking mechanism 90 has a hand-operable actuator 91 and a driver 92 connected to the actuator 91. Importantly, the actuator 91 may be easily gripped and operated by a person's hand without using any tools and while wearing a glove. In the illustrated embodiment, the actuator 91 is a lever and the driver 92 is a cam with first and second cam lobes 95 and 97, respectively. A threaded stud 100 is pivotally connected between the first and second cam lobes 95 and 97 by a pivot pin 101 received in a hole 98 (shown in FIGS. 4 and 5) in each cam lobe.
The locking mechanism 90 also has a nut 102 with a foot 103 and an interiorly threaded sleeve 104 attached to the foot 103. The sleeve 104 is positioned within the hole 46 in the backplate 40 to align the threads of the sleeve 104 so that they can threadably receive a threaded end portion of the stud 100. The stud 100 and the nut 102 couple the actuator 91 and the driver 92 to the backplate 40 and they position the driver 92 with respect to the block 60 so that the driver 92 can drive and hold the block 60 against the backplate 40. The rails 77 and 78 are spaced apart from one another by a distance slightly greater than the width of the cam 92 to prevent the cam 92 from rotating about the longitudinal axis of the stud 100 when the cam is positioned between the rails. The foot 103 of the locking mechanism 90 is positioned at the front face 41 of the backplate 40, and the foot 103 is sized larger than the hole 46 to prevent the sleeve 104 and the foot 103 from being pulled rearwardly through the hole 46.
FIGS. 4 and 5 illustrate the operation of the locking mechanism 90 with respect to the block 60 and the backplate 40. Referring to FIG. 4, the hole 98 in the second cam lobe 97 is shown receiving the pin 101 on which the stud 100 is pivoted. A radius 93 is positioned off center with respect to a fulcrum axis C--C, and a flat contact face 94 is positioned at an acute angle with respect to the fulcrum axis C--C. It will be appreciated that the first cam lobe 95 is identical to the second cam lobe 97. FIG. 5 illustrates the locking mechanism 90 in a locked position in which the block 60 is securely engaged with the backplate 40 to prevent relative longitudinal movement therebetween. The stud 100 is threadedly positioned within the threaded sleeve 104 so that the radius 93 of the second cam lobe 97 engages the second pad 75 of the recess 72 on the rear surface 71 of the block 60. Similarly, while not visible in FIG. 5, the radius of the first cam lobe 95 engages the first pad 74 of the recess 72. As the lever 91 is moved by the snowboard rider downwardly towards the rails 77 and 78, the radii 93 of the first and second cam lobes 95 and 97 drive the block 60 against the backplate 40 until the fulcrum axis C--C passes across the first and second pads 74 and 75. The stud 100 is threadably rotatable within the threaded sleeve 104 to selectively space the pin 101 away from the recess 72 by a distance that creates a significant amount of tension in the stud 100 and thus drives the block 60 securely against the backplate 40 when the lever 91 is moved downwardly. In a preferred embodiment, the top surfaces of the rails 77 and 78 are positioned to prevent the stud 100 from being rotated too far into the threaded sleeve 104 and thereby establish a position for the stud within the sleeve at which the tension in the stud 100 drives the block 60 against the backplate 40 with an appropriate force.
After the fulcrum axis C--C passes over the first and second pads 74 and 75, the tension in the stud 100 snaps the contact surfaces 94 of the first and second cam lobes 95 and 97 into engagement with the corresponding one of the first and second pads 74 and 75 of the recess 72. By forming the contact surfaces 94 at an acute angle with respect to the fulcrum axis C--C, the tension in the stud 100 holds the lever 91 of the locking mechanism 90 securely against the block 60 to lock the block 60 against the backplate 40. In this position, unintentional releasing movement of the lever 91 is inhibited.
In another embodiment not shown, the driver 92 may be a ram (not shown) biased downwardly against the recess 72 of the block 60 by a spring (not shown), and the actuator 91 may be a first flange (not shown) formed on one side of the ram and a second flange (not shown) formed on another side of the ram. In operation, the spring is placed under tension to draw the ram against the block 60 and urge the block 60 into engagement with the backplate 40. To move the block 60 with respect to the backplate 40, the rider grips the flanges and pulls the ram away from the block 60. The block 60 may then be moved with respect to the backplate 40 to position the face 62 at a desired location, as discussed above. The block 60 may be re-engaged with the backplate 40 by simply releasing the flanges to allow the spring to again draw the ram against the block 60.
FIGS. 6 and 7 illustrate the complete operation of the binding assembly 10 shown in FIGS. 1-5. FIG. 6 illustrates the backplate 40 in a substantially upright position in which the block 60 is positioned towards the top of the rack of teeth 52 on the rear face 42 of the backplate 40. The locking mechanism 90 is in the lock position so that the block 60 is pressed firmly against the backplate 40 to prevent movement therebetween along the longitudinal axis of the backplate 40 (especially in the upward direction as tends to result when the snowboard rider leans rearward in the binding assembly to pivot the backplate 40 rearward and drive the block 60 into hard engagement with the top rail 29 of the heel brace 28). The base 62 of the block 60 engages the top rim 29 of the heel brace 28 and prevents the backplate 40 from pivoting rearwardly towards the heel brace 28. The block 60 accordingly prevents the forward inclination angle between the backplate 40 and the baseplate 20 from increasing beyond that angle selected by adjustment of the position of the block 60 on the backplate 40, as described above.
To move the block 60 to a different location with respect to the rear face 42 of the backplate 40, the rider grabs the actuator 91 by his or her hand and pivots the actuator 91 about the pin 101 by moving it away from the backplate 40 to a release position (shown in phantom in FIG. 6). Referring to FIG. 7, the backplate 40 is pivoted forward towards the forward end of the baseplate 20, as shown by arrow F, and the block 60 is moved downward with respect to the backplate 40. Once the block 60 is positioned at a desired location, the rider pivots the actuator 91 about the pin 101 until the actuator snaps into the lock position.
The present invention is advantageous because the angle of forward inclination between the backplate 40 and the baseplate 20 may be adjusted quickly and conveniently without using any tools. By providing a hand-operated locking mechanism that may be gripped with a gloved hand, snowboard riders can adjust the angle of forward inclination by merely grasping the actuator 91 and moving it between a lock position and a release position. Therefore, compared to conventional snowboard binding assemblies, it is faster and easier to adjust the angle of forward inclination between the backplate 40 and the baseplate 20 and achieve adjustable lean control using the snowboard binding assembly 10 of the present invention.
It will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims.