This invention relates to electrical connectors. More particularly, the invention relates to an assembly in which two (2) electrical connectors are disposed in a common housing and in which (a) the two (2) connectors are in series in a first operative relationship, (b) a circuit is established through only one of the connectors in a second relationship and (c) a circuit is established through only the other connector in a third relationship. The invention particularly relates to an arrangement in which the connectors are miniaturized.
Background of the Invention
Electrical connectors have been in existence for decades. They are used to provide a continuity bridge between different circuits. When the connectors are triaxial, they generally include a centrally disposed probe and a shield casing in concentric, enveloping and insulating relationship to the probe and to a housing body. Signals are generally introduced to the probe and the casing. The housing body is provided for shielding the probe from electrical noise and for providing a ground reference potential.
Since electrical connectors constitute basic components in electrical systems and electrical equipments, many different types of connectors have been provided through the years. For example, a connector assembly has been provided with a pair of connectors disposed in a housing. Each of the connectors has included a probe, a shield casing enveloping the probe in insulating relationship to the probe and a barrel enveloping the shield casing in insulating relationship to the shield casing. An actuator has been movable to a first position connecting the probes or to a second position disconnecting the probes.
It has been desired for some time to extend the scope of operation of a connector assembly constructed as described in the previous paragraph. For example, it has been desired to provide a connector assembly with two (2) connectors such as described in the previous paragraph where an electrical continuity is established between the two (2) connectors in a relationship of non-actuation and where an electrical continuity is established through one of the connectors in a position of actuation. Until recently, no one has been able to provide such a connector.
U.S. Pat. No. 5,280,254 issued to Tracy A. Hunter and Jose Silva on Jan. 18, 1994, for a "Connector Assembly" and assigned of record to the assignee of record of this application discloses and claims a connector assembly which meets the parameters specified in the previous paragraph. In U.S. Pat. No. 5,280,254, a connector assembly includes first and second conductive probes, first and second conductive shield casings respectively enveloping the first and second probes in an insulated relationship with the probes and a housing insulating and enveloping the casings. First and second barrels may be disposed within the housing at the opposite end of the housing in enveloping relationship to one of the shield casings.
An assembly including an impedance is insulatingly supported by the third and fourth barrels in the connector assembly of U.S. Pat. No. 5,280,254. An actuator assembly insulatingly supported by the first and second barrels has (a) a first operative relationship establishing electrical continuity between the probes and between the shield casings and (b) a second operative relationship interrupting such continuities and establishing a circuit including an individual one of the probes, the impedance and the corresponding one of the shield casings.
The actuator assembly in U.S. Pat. No. 5,280,254 includes first and second actuators having a fixed and insulating relationship to each other. Each actuator is fixedly attached to the barrels at an intermediate position to define first and second resilient arms. The arms on each individual one of the actuators are constructed to engage the opposite ends of the impedance when the arms are actuated. This occurs when a plug is inserted into the particular one of the first and second barrels associated with such arms. Insulators on the arms insulate the arms from the plugs.
U.S. Pat. No. 5,382,173 to Gregory S. Brown, Frank Quach and Jose Silva on Jan. 17, 1995, for an "Electrical Connector" and assigned of record to the assignee of record of this application discloses a connector assembly with a number of the features of U.S. Pat. No. 5,280,254. However, the connector assembly of U.S. Pat. No. 5,382,173 is especially adapted to provide electrical connections to systems which operate at high frequencies such as in the range of hundreds of megahertz. The connector of U.S. Pat. No. 5,280,254 accomplishes this in part by minimizing the lengths of the actuators or spring arms, by insulating the free ends of the spring arms and by attaching a conductive wire between the free ends of the actuators or spring arms.
As time has progressed, integrated circuits have decreased in size. This has resulted in part from the decrease in the thickness of the electrical lines in such integrated circuits. For example, just in approximately the last ten (10) years, the thickness in the electrical leads in integrated circuits has decreased from approximately two (2) or three (3) microns (3 .mu.) to less than one half micron (1/2 .mu.). The space for disposing electrical connectors to introduce signals to the electrical circuits for processing or to pass signals from the electrical circuits has accordingly decreased significantly in that period of time. In spite of this, similar decreases in the sizes of electrical connectors have not occurred.
Brief Description of Invention
This application provides a connector assembly which has a miniature size compared to connector assemblies of the prior art including the connector assemblies of U.S. Pat. Nos. 5,280,254 and 5,383,173. In spite of its miniature size, the connector assembly disclosed and claimed in this application operates efficiently in providing for the passage of a signal through either one of two (2) connectors in the assembly or through a circuit including both of the connectors in the assembly.
In one embodiment of the invention, an insulating member has two (2) spring arms each normally biased to a first position and each pivotable to a second position. A pin in a housing at one end of the spring arms provides the spring arm pivot fulcrum. Resilient electrical conductors extend through apertures in the other ends of the spring arms.
Looped portions in the conductor at positions beyond the apertures resiliently engage, respectively, probes in a pair of electrical connectors when the spring arms are biased to the first positions. Additional looped portions in the conductors at positions between the apertures may be fixedly positioned relative to the housing by an insulating pin extending into the housing to the approximate center of such additional looped portions.
The probes and shield casings are included in coaxial connectors disposed within the housing. The connectors include insulators between the probes and the shield casings. The connectors are coaxial with a pair of barrels disposed within the housing. A plug having a central pin, a shield and a coaxial casing is insertable into individual ones of the barrels to displace the electrical conductors from the probe coaxial with the plug and to establish an electrical circuit between (a) the pin and the probe (b) the shield casing in such connector and the plug shield and (c) the coaxial casing in the plug and the individual and one of the barrels. When the plug is not inserted into either barrel, an electrical circuit includes the probes and the shield casings in the electrical conductors.
Brief Description of Drawings
In the drawings:
FIG. 1 is a perspective view of a connector assembly constituting one embodiment of the invention;
FIG. 2 is a schematic diagram showing the electrical continuities established in the electrical connector assembly shown in FIG. 1 when the connector assembly is operated in different relationships;
FIG. 3 is a sectional view of the connector assembly and is taken substantially on the line 3--3 of FIG. 1;
FIG. 4 is a view, partially in section, similar to that shown in FIG. 3 and shows the disposition of a spring arm in the connector assembly when a plug is inserted into a barrel in the connector assembly;
FIG. 5 is a sectional view of the connector assembly and is taken substantially on the line 5--5 of FIG. 4;
FIG. 6 is another sectional view of the connector assembly and is taken substantially on the line 6--6 of FIG. 4;
FIG. 7 is an enlarged plan view of a spring arm sub-assembly in the connector assembly;
FIG. 8 is a sectional view of the spring arm sub-assembly and is taken substantially on the line 8--8 of FIG. 7;
FIG. 9 is an enlarged perspective view of the spring arm sub-assembly shown in FIGS. 7 and 8 as seen from a position above and to the left of the spring arm sub-assembly; and
FIG. 10 is an enlarged perspective view of the spring arm sub-assembly shown in FIGS. 7 and 9 as seen from a position above and to the right of the spring arm sub-assembly.
Detailed Description of the Invention
In one embodiment of the invention, a connector assembly generally indicated at 10 is provided. The connector assembly 10 includes a hollow housing 12 (FIG. 1), made from a suitably conductive material. The housing 12 is shaped at one axial end to define a pair of barrels 14 and 16, preferably annular, made from an electrically conductive material and suitably separated from each other.
Shield casings 18 and 20 (FIGS. 3, 4 and 5) made from a suitably conductive material are respectively disposed in the barrels 14 and 16 in concentric relationship with the barrels. The shield casings 18 and 20 may be respectively insulated electrically from the barrels 14 and 16 as by insulators 22 and 24. Openings 26 and 28 may be respectively provided in the shield casings 18 and 20 and the insulators 22 and 24 near the axially inner ends of the shield casings.
Electrically conductive probes 30 and 32 are disposed within the shield casings 18 and 20 in concentric relationship with the shield casings. The probes 30 and 32 are respectively insulated from the shield casings 18 and 20 as by insulators 34 and 36. The insulators 34 and 36 are open as at 38 and 40 at positions adjacent the openings 26 and 28 in the casings 18 and 20. In this way, the probes 32 and 34 are exposed at the positions of the openings 26 and 28.
Barrels 42 and 44 preferably made from an electrically conductive material are disposed at the opposite axial end of the housing 12 from the barrels 14 and 16. The probe 30 and the shield casing 18 extend into the barrel 42. Similarly, the probe 32 and the shield casing 20 extend into the barrel 44. An insulator 46 is disposed within the barrel 42 between the probe 30 and the shield casing 18. Similarly, an insulator 48 is disposed within the barrel 44 between the probe 32 and the shield casing 20. A shield contact spring 50 is disposed within the barrel 42 in spaced relationship to the casing 18. Similarly, a shield contact spring 52 is disposed within the barrel 44 in spaced relationship to the casing 20.
The barrels 42 and 44 are constructed to removably receive a plug generally indicated at 54 in FIG. 4. The plug 54 includes a coaxial casing 56, preferably annular, made from an electrically conductive material. The coaxial casing 56 is provided with a diameter to fit snugly in each individual one of the barrels 42 and 44 and to be retained in fixed position in such barrel by the respective one of the shield contact springs 50 and 52. The plug 54 includes a central pin 58 which fits on individual ones of the probes 30 and 32 in abutting relationship with such individual ones of the probes. The plug 54 also includes a coaxial shield 59 (preferably a spring finger type) which fits within individual ones of the shield casings 18 and 20 in coaxial and abutting relationship with the central pin 58 and the coaxial casing 56.
An actuator assembly generally indicated at 70 (FIGS. 3, 4 and 7-10) is fixedly supported by the housing 12. The actuator assembly 70 includes a pair of spring arms 72 made from an electrically insulating and resilient material such as nylon. The spring arms 72 are integral with a base portion 74 (FIGS. 7-10) which co-operates with the spring arms in defining a socket 76 for receiving a pin 78 threaded into the housing 12. The pin 78 defines a fulcrum for pivoting each of the spring arms 72 independently of the other.
Two electrical conductors generally indicated at 80 and 81 (FIGS. 8-10) are coupled to the spring arms 72. The conductors 80 and 81 may be made from a resilient metal such as a beryllium copper having a high electrical conductivity and may be formed from a pair of straps 82 and 83 disposed in spaced and parallel relationship to each other. The straps 82 and 83 may extend through apertures 84 and 85 near the free ends of the spring arms 72.
The strap 82 may then be looped as at 86 at positions beyond the aperture 84 to resiliently engage the probes 30 and 32 at the positions on the probes. In like manner, the strap 83 may be looped as at 87 at positions beyond the aperture 85 to resiliently engage the shield casings 18 and 20 where the shield casings 18 and 20 and the insulators 22 and 24 have been removed. The straps 82 and 83 respectively also have a looped configuration as at 88 and 89 at an intermediate position between the spring arms 72. The straps 82 are retained in fixed position at the looped configurations 88 and 89 by an insulating pin 90 (FIGS. 3 and 4) which extends into the housing 12.
As will be best seen in FIG. 3, the opposite looped portions 86 of the strap 82 are biased respectively to engage the probes 30 and 32 so as to establish an electrical path including the probes and the electrical conductor 80. Similarly, the opposite looped portions 87 of the strap 83 are biased to establish an electrical path including the shield casings 18 and 20 and the electrical conductor 81.
When the plug 54 is inserted into an individual one of the barrels 42 and 44, it engages an individual one of the spring arms 72 associated with such individual one of the barrels. As best seen in FIG. 4, this causes the looped portion 86 of the electrical conductor 80 adjacent the probe 30 and the looped portion 87 of the electrical conductor 81 adjacent the shield casing 18 to become respectively displaced from electrical continuity with the probe 30 and the shield casing 18. This causes the probes 30 and 32 to be electrically isolated from each other and the shield casings 18 and 20 to be electrically isolated from each other. As a result, an electrical path is established through the connector associated with the displaced one of the looped portions 86 and 87 independently of the operation of the other one of the connectors. For example, when the plug 54 is inserted into the barrel 42 as shown in FIG. 4, the pin 58 establishes electrical continuity with the probe 30, the shield 59 establishes electrical continuity with the shield casing 18 and the coaxial casing 56 establishes electrical continuity with the barrel 42.
The connector assembly 10 has certain important advantages. It provides two (2) connectors in a relationship in which the two (2) connectors can be connected in series in a single circuit or in which each connector can be connected in a circuit independently of the other. The connector assembly 10 is additionally advantageous in that it is formed in a minitiarized relationship.
Although this invention has been disclosed and illustrated with reference to particular embodiments, the principles involved are susceptible for use in numerous other embodiments which will be apparent to persons of ordinary skill in the art. The invention is, therefore, to be limited only as indicated by the scope of the appended claims.