Humidifier With UV Anti-Contamination Provision

Our present invention relates to humidifiers and, more particularly, to room humidifiers of the type in which water from a reservoir which can be removably mounted on a base, is vaporized in the humidifier so that water vapor is discharged into the atmosphere.

Humidifiers are used in a wide variety of applications, including the humidification of gases for use in therapeutic environments or for home heating purposes, as space humidifiers and otherwise and among the humidifiers which may be mentioned are those described in U.S. Pat. Nos.: 5,329,939, 5,195,515, 4,891,171, 4,714,078, 4,518,404, 4,500,480, 4,225,542, 4,177,945, 4,100,235, 4,089,915 and others. Among these are those which are self-sterilizing, i.e. reduce the contamination which otherwise tends to develop in a humidifier unit because of the presence of microorganisms in the water which is used or because water at a temperature suitable for the growth of microorganism cultures may stand in the unit.

It is the principal object of the present invention to provide an improved humidifier, especially a space humidifier for raising the humidity in a domestic environment, which has reduced tendency to discharge microorganisms into the atmosphere.

Another object of the invention is to provide an improved humidifier which operates sterilely as far as the release of water vapor into the environment is concerned.

Still another object of the invention is to provide a high efficiency compact humidifier which avoids drawbacks of earlier humidifiers and has a reduced tendency to promote microorganism growth.

We have discovered that these objects are attainable by incorporation into a humidifier of a germicidal lamp, especially a UV lamp which preferably is provided along a path of the water from a reservoir to a heater and, most advantageously, is disposed at a compartment for the water to be fed to the heater so that the water in this compartment can be exposed to the germicidal lamp for a period of time sufficient to sterilize the water in the compartment.

In other words the humidifier of the present invention combines the effects of an UV radiation generator, namely, a UV lamp, and of heat to minimize the viability of microorganisms in the water which is ultimately released as water vapor and thus reduces the harmful particulates that might otherwise be released into the air by conventional humidifiers. According to the invention, water is fed by gravity into the sterilization chamber, preferably by a self-closing valve at the bottom of the removable reservoir or water container. The container can be filled with water through a removable cover in the top or by inverting the container and filling it through the bottom through the self-closing valve. According to a feature of the invention, the water vapor is discharged from the top of the container via an outlet at the upper end of the duct extending from bottom to top in the container and communicating with a heating chamber in the base. The heating chamber is preferably constituted as a casting and communicates with a pipe which draws sterilized water from the UV compartment.

According to the invention, water can flow in a metered manner through a small hole in a partition from a cold water compartment communicating with the self-closing valve of the container into the sterilizing compartment where its residence time is sufficient to effect sterilization.

The floor of this compartment can be composed of a UV transparent window allowing substantially all of the output of a UV lamp mounted below this compartment to pass through the water into the sterilization compartment. A metered flow of a water can then pass into a third compartment which communicates with the aforementioned pipe.

According to a feature of the invention a thermostat on the casting deenergizes the heating element when the temperature of the latter reaches a threshold signalling the known supply of water. This thermostat can have a manual reset.

A fan in the base of the apparatus serves to prevent overheating of the lamp ballast and the lamp and, in addition, can induce a flow of the steam powered and out of the apparatus. The apparatus can have a humidistat which can put on the heater when the room humidity falls below a preset level and can turn off the heater when the humidity level in the room is restored.

The humidifier of the invention can thus comprise:

a housing;

a water reservoir removably mounted on the housing and provided with means for supplying water to the housing;

a heater in the housing communicating with the water reservoir for vaporizing water to produce water vapor;

means on the housing for discharging the water vapor into the atmosphere; and

an ultraviolet radiation generator in the housing for irradiating water in the housing with ultraviolet to limit microorganism discharge with water vapor into the atmosphere.

The above and other objects, features, and advantages will become more readily apparent from the following description, reference being made to the accompanying drawing in which:

FIG. 1 is a diagrammatic perspective view of the humidifier according to the invention, shown with the water reservoir partly removed;

FIG. 2 is a top view of the humidifier showing the handle and the vent for discharging the water vapor;

FIG. 3 is a side elevational view of the humidifier with the water reservoir in place;

FIG. 4 is an end view;

FIG. 5 is a bottom view of the base with the lower cover removed showing the sterilizing and vaporizing system;

FIG. 6 is a top view of the base without the cover for the heating chamber and showing the sterilizing chamber from above;

FIG. 7 is a cross sectional view taken along the line VII--VII of FIG. 6; and

FIG. 8 is a circuit diagram relating to the humidifier.

As has been described previously, the humidifier of the invention is distinguished in that it provides for UV sterilization of the water which is to be evaporated for producing the water vapor.

To this end, the humidifier, as can be seen from FIG. 1, comprises a base 10 and water reservoir 11 which fits onto the base 10. The base 10 is provided with an opening 12 registering with a tubular duct 13 within the reservoir 11 terminating in a vent 14 (FIG. 2) provided with louvers or the like from which the water vapor is discharged. The vent 14 can be rotated to direct the flow of water vapor from the humidifier.

The reservoir 11 further comprises a cover 15 with a handle 16 which can be gripped by the user to carry the reservoir to a location for filling, e.g. a water tap. The cover can be removed by rotating it, thereby unblocking a filling opening in the opaque top 26 of the otherwise transparent reservoir 11. Alternatively the reservoir or container 11 can be inverted and filled through a self-closing valve.

The bottom 17 of the reservoir 11 is stepped to fit into the stepped top 18 of the base.

A spigot 19 is formed with a self-closing valve 20 to control the passage of water from the reservoir 11 and through which the container 11 can be filled. The water flows through the valve 20 to a chamber in the base via an inlet 21 of the latter. A post 22 is visible in this inlet and serves to operate the valve 20. The valve 20 is of the self-closing type and prevents escape of water from the reservoir 11 during the filling thereof and until the filled reservoir is returned to the base 10. The base 10 has an on-off switch 23 and a humidity control 24 which operate in a manner to be described subsequently. The humidistat itself is represented at 25 in FIG. 1.

As can be seen from FIG. 7, the valve 20 of the reservoir 11 can comprise a frustoconical valve member 30 whose stem 31 is biased downwardly by a coil spring 32 in the spigot 19 which is closed by a cap 33 forming a shoulder 34 against which the spring 32 is seated. The cap 33 also has a tubular boss 35 forming a seat 36 engageable by valve member 30 when the spring is fully expanded to block escape of the water from the reservoir 11.

The stem 31 has a plate 37 which can engage the post 22 in a cold water chamber 40 of the base 10 which can be centered in the opening 21 receiving the spigot and mentioned previously.

When the stem 31 is lifted and the valve member 30 removed from its seat 36, water can pass through passages in the shoulder 34 into the chamber 40.

When, however, the reservoir 11 is lifted from the base, the spring 32 brings the valve member 30 into sealing engagement with the valve seat 36 to prevent escape of water from the reservoir.

As is also apparent from FIG. 7, the water in the chamber 40 can pass in a metered flow through an aperture 41' in the partition 41 into a sterilizing chamber 42 in which the water is exposed to rays from an ultraviolet lamp 43 through the ultraviolet transparent window 44 before passing through an aperture 45' in a further 45 partition into a compartment 46 from which the UV sterilized water is delivered by a pipe 47 and by gravity to a heating chamber. The partitions 41 and 45 and their apertures guarantee a sufficient residence time for the water in the compartment 42 to ensure UV sterilization.

Turning to FIG. 5 it can be seen that the UV lamp 43 is located below the UV transparent window 44 and is received in a socket 50 also located below the chambers 40, 42, 46. The pipe 47 carrying the sterilized water communicates at 51 with a chamber 52 (FIG. 6) formed in a casting 53 shown to be mounted by screws 54 to the plate 55 above which the chambers 40, 42, 46 are located. The cover for the chamber 52 is not visible and has been removed, but seals the chamber 52 via an elastic seal received in a groove 56. That cover may have a steam outlet communicating with the duct 13 represented in dot-dash lines in FIG. 6.

Within the casting 53 there is provided a drain cap 57 which, when removed, can allow the chamber 52 to be drained. The casting also holds the resistance heater 58 and the ballast (not otherwise visible) for the UV lamp. On the casting 53, there is further provided a thermostat 59 which trips should there be overheating of the casting in the absence of water, that thermostat being resettable by a plunger 60. A fuse 61 is likewise provided for the system.

On the plate 55 there is mounted a safety switch 62 actuated by a pin 63 when the reservoir 11 is in place to allow the circuitry to operate and designed, when the reservoir 11 is lifted off the base, to deenergize the heater and the ballast.

Also mounted on the plate 55 is a fan 64 comprising motor 65 and an axial intake radial outflow fan wheel 66 driven by this motor, to cool the ballast, the UV lamp and the casting 53.

Turning to FIG. 8 it can be seen that the fuse 61 and the safety switch 62 are connected in series with the on-off switch 23 and the fan motor 65 and also in series with the UV lamp 43 and the ballast 70. The thermostat 59 together with an automatic reset thermostat 71 and the humidistat 25 lie in series with the main heater 58.

In operation, assuming that the filled reservoir 11 is in place on the base 10 (FIG. 3), the valve 20 is open and water fills the compartments 40 and 42. When the on-off switch 23 is actuated (switch 62 is closed by the reservoir 11 and switches 59 and 71 are closed because the block 53 is unheated, the UV lamp 43 and fan motor 65 are actuated and UV sterilization of the water in compartment 42 is ensured.

When the humidistat 25 senses insufficient humidity in the room, the switch thereof closes and the heater 58 is energized to cause the water in the chamber 52 to boil and steam to be emitted through the duct 13 and the louvers 14 into the room. This operation continues with water passing by gravity through the pipe 47 to the heating chamber and being sterilized in the compartment 42 until the reservoir 11 is drained or the humidistat discontinues operation. Should the water drain out and the block 53 heat above the threshold of the thermostat, the latter opens. The reservoir can be refilled and the operation repeated.

The housing can be provided with a window having a lens capable of filtering out UV light and through which illumination of the UV lamp can be detected for indicating to the user that the UV lamp is functioning. Means can also be provided for locking the duct 13 onto the base when the apparatus is in operation to minimize the possibility of scalding should the container be removed while steam is being generated or the unit is overturned.