Method of Making a Left Ventricular Assist Device

This invention relates to the field of left ventricular assist devices.

Left Ventricular Assist Devices (LVADs) are auxiliary pouches intended to function as booster pumps to aid the hearts of individuals suffering from chronic congestive heart failure. This condition is frequently due to heart attacks that reduce the pumping capacity of the human heart. By boosting the capacity of such a weakened heart, individuals suffering from this condition may be allowed to again lead relatively normal, effective lives.

While various designs of LVADs have been proposed, the most promising appears to be an auxiliary pouch formed from the individual's latissimus dorsi muscle and controlled by a pacemaker. This approach avoids potential rejection problems related to the use of other non-autologous materials and takes advantage of well-developed pacemaker and prosthetic vascular graft technology. LVADs of this type are commonly called skeletal muscle ventricles (SMVs). Much of the developmental work on these devices has been accomplished by Dr. Larry Stephenson and colleagues at Wayne State University. Their work has been described in various articles in the literature; see, for example, 1) Clark M, Springen K, Help For The Heart: Back Muscle. Newsweek Dec. 22, 1986. 2) Mannion JD et al., Hydraulic pouches of canine latissimus dorsi: Potential for left ventricular assistance. Journal of Thoracic Cardiovascular Surgery 1986; 91:534-544. 3) U.S. Pat. No. 4,979,936. 4) Thomas GA et al. Pericardium-Lined Skeletal Muscle Ventricles in Circulation up to 589 Days. Society of Thoracic Surgeons 1994; 58:1-11.

Based on development work done previously on beagles, it is anticipated that the procedure for creating such an SMV in a human would involve making an incision to expose the left latissimus dorsi muscle and dissecting the muscle free from the subcutaneous tissues and chest wall, except for the neurovascular bundle and humeral insertion. A bipolar nerve cuff electrode is placed around the thoracodorsal nerve. The nerve lead is connected to an inactive neurostimulator, buried beneath the left rectus abdominis muscle, which innervates the exposed latissimus dorsi muscle.

Next, the left chest is opened at the fourth rib. Preferably, the fourth rib is removed to provide more space for the LVAD. Optionally, the anterior pericardium is removed between the phrenic nerves and used to cover a conically-shaped mandrel of biocompatible plastic. Mandrels used for beagles had a diameter of about 3 cm, length of about 6.5 cm and volume of about 25 ml; a mandrel suitable for forming a human SMV would need to be appropriately enlarged. After wrapping the pericardium around the mandrel it is sewn to a 5 mm thick collar of synthetic material such as woven Dacron felt placed at the base of the mandrel. The dorsal edge of the latissimus dorsi muscle is then folded longitudinally upon itself and secured by sutures, after which the medial aspect of the latissimus dorsi muscle is wrapped around the mandrel (and over the pericardium if it was used) about 2-2.5 times with the folded edge of the muscle sewn circumferentially to the Dacron felt collar. The SMV is then positioned subcutaneously and the wound is closed and allowed to heal for three weeks.

Following this healing period, the neurostimulator is activated to deliver continuously a 2 Hz stimulation of 210 microsecond duration and 1 to 2 volt amplitude. The purpose of the stimulation is to transform the fatigable Type II latissimus dorsi muscle fibers to fatigue-resistant Type I muscle fibers. Typically, 6 weeks are allowed for this stimulation period, after which the chest is again opened to connect the formed muscle pouch to the aorta. This is accomplished by first attaching sensing leads to the left ventricle. The descending thoracic aorta is exposed to allow two 12 mm ringed vascular grafts to be anastomosed to the aorta, one above the other, in end-to-side fashion.

After completion of these anastomoses, a cotton tape is passed around the aorta between the two graft anastomoses for subsequent ligation of the aorta. Next, a circular 3.5 cm diameter piece of patch material is cut from a sheet of 0.6 mm thick GORE-TEX.RTM. Cardiovascular Patch. This circular piece may optionally be formed into a concave, cup-like shape. A pair of 12 mm diameter holes are cut through this sheet to accommodate anastomosis of the opposite ends of the two vascular grafts. The plastic mandrel is removed from within the muscle pouch. The Dacron felt collar remains. The 3.5 cm diameter circular piece of GORE-TEX Cardiovascular Patch is sewn over the open end of the muscle pouch (with the concave side facing the pouch if the patch was so formed) and the opposite ends of the two vascular grafts are anastomosed to the 12 mm diameter holes in the patch. The aorta is then at least partially ligated forcing blood flow through the newly formed SMV. Finally, the nerve lead and myocardial leads are connected to an R-wave synchronous pulse-train stimulator.

Alternatively, the vascular grafts may be provided with valves (such as prosthetic heart valves) to control the flow of blood through the LVAD. The use of valves may obviate the need to ligate the aorta.

SMVs made as described above have been demonstrated to generate significant increases in cardiac output in Beagle dogs for periods of longer than 19 months. While effectiveness in humans remains to be demonstrated, animal results thus far appear promising.

A fundamental disadvantage of the above procedure lies in the removal of the plastic mandrel from the muscle pouch, sewing the patch material to the pouch and anastomosis of the vascular grafts to the patch material immediately preceding activation of the SMV. The needle punctures immediately preceding exposure of the SMV and vascular grafts to blood pressure often result in suture line bleeding at the patch and vascular graft suture lines and may result in disruption of a suture line.

The present invention relates to a revised LVAD procedure wherein after forming the SMV around the plastic mandrel, the mandrel is replaced by an inflatable balloon of biocompatible material which, after inflation, is used to maintain the shape of the SMV during healing and stimulation period during which the SMV is converted from the fatiguable Type II muscle fibers to fatigue-resistant Type I muscle fibers. The use of a balloon allows for an increased amount of the construction of the LVAD to be performed during the initial surgery. According to one embodiment, virtually the entire LVAD can be constructed during the first surgery. In addition to allowing for more complete healing of the LVAD before it is used for pumping blood, the stimulation period is anticipated to be more effective because the SMV is working dynamically against an inflated balloon rather than isometrically against a rigid mandrel.

According to the method of the present invention, the muscle pouch is formed and sewn around the plastic mandrel. The mandrel is then removed and the muscle pouch is sewn to a circular piece of patch material that incorporates one or two vascular grafts previously anastomosed to the circular piece of patch material in a leak-proof fashion. The inflatable balloon is then introduced into the muscle pouch via one of the vascular grafts and inflated by a small conduit for the balloon extending through the vascular graft and connecting to the balloon within the muscle pouch. Again via the small conduit, the balloon can be deflated after the three week healing period and six week stimulation period, and removed from within the muscle pouch via the end of the vascular graft opposite the muscle pouch. In addition to allowing for nine weeks of healing of the seam line between the circular patch and muscle pouch, the inventive process also simplifies the second surgery in that essentially only removal of the balloon, anastomosis of the grafts, ligation of the aorta and connection of the nerve and myocardial leads to the stimulator are required prior to activation of the SMV.

In an alternative embodiment, the anastomoses of the one or two vascular grafts to the aorta are performed during the first surgery. The vascular graft or grafts are maintained in an occluded state during the healing and stimulation period by the use of balloons. The vascular graft occlusion balloon or balloons are deflated and removed following this period along with the balloon used to maintain the shape of the SMV during the healing and stimulation period, for example, from a small opening in the end of the SMV opposite the end sewn to the circular patch material. This may be accomplished through a small subcutaneous incision to provide the necessary access; the small opening in the end of the SMV is then closed prior to activation of the LVAD. Alternatively the balloon may be removed through one of the vascular grafts. Such methods eliminate the need to perform a second major surgery in order to anastomose the vascular graft or grafts to the aorta.

While latissimus dorsi muscle is conventionally used to form the muscle pouch (optionally over a layer of pericardium), it is believed that it may be possible to use other Type II muscles as well.

Further, the circular patch material sewn to the base of the muscle pouch may be provided with two or three flanges around the circumference of the patch if it is desired to use pericardium, a covering layer of synthetic material such as GORE-TEX.RTM. Preclude Pericardial Membrane, or both in addition to the latissimus dorsi muscle. The use of such a synthetic material may be desirable to help prevent adhesion of surrounding tissue to the exterior of the SMV. By providing the circular patch material with two or more circumferential flanges, the various individual layers forming the SMV may be sewn to the patch between the adjacent circumferential flanges of the patch.

In another embodiment, intermittent ligation of the aorta may be accomplished by the use of a separate strip of latissimus dorsi muscle wherein the end of the strip wraps around the aorta in place of the conventional ligation. This end of the latissimus dorsi muscle strip can then compress the aorta to cause closure of the aortic passageway between the vascular grafts. This can be done cyclically with activation of the SMV so that the aorta will be closed by the latissimus dorsi muscle strip only during systolic action of the SMV. In the event of functional failure of the SMV, the strip of latissimus dorsi muscle would be relaxed by deactivating the neurostimulator. Alternatively, a mechanical clamping device may be used to effect ligation of the aorta, either cyclically or continuously, during use of the SMV and deactivated to release clamping of the aorta in the event of failure of the SMV. Sensing systems to actuate such a mechanical clamp are known in the fields of pacemakers and defibrillators.

FIG. 1 describes a complete, functional LVAD.

FIGS. 2A and 2B describe forming the SMV by wrapping latissimus dorsi muscle with or without optional pericardium around a mandrel.

FIG. 3 describes removal of the mandrel from the SMV.

FIGS. 4A and 4B describe the completed SMV after attachment of the vascular graft and circular patch assembly.

FIG. 5 describes insertion and inflation of a balloon intended to maintain the desired shape of the SMV during healing and stimulation of the latissimus dorsi muscle to convert it from Type II to Type I muscle.

FIG. 6 describes the LVAD at the conclusion of the first surgery according to the method of the present invention.

FIGS. 7A and 7B describe an alternative embodiment using a separate strip of latissimus dorsi muscle as an aortic clamp.

FIGS. 8A and 8B describe an alternative embodiment using a mechanical device as an aortic clamp.

FIG. 9 describes an alternative embodiment wherein valves are incorporated into the vascular grafts connecting the SMV to the aorta.

FIG. 10 describes an alternative embodiment wherein a prosthetic heart valve is fitted into the aorta at a location between the ends of the pair of vascular grafts connecting the SMV to the aorta.

FIG. 11A describes an alternative embodiment wherein the LVAD procedure is accomplished in a single major surgery allowing the vascular graft anastomoses to the aorta to be created during the first surgery; the grafts are occluded during the subsequent healing and SMV stimulation period using balloons which may be deflated and removed subcutaneously via their inflation tubes extending through the apex of the SMV along with the balloon or balloons that supported the SMV during the healing and stimulation period.

FIG. 11B describes a variation of the embodiment shown by FIG. 11A wherein the balloons occluding the vascular grafts and supporting the SMV during the healing and stimulation period may be removed by their inflation tubes via the distal vascular system.

FIG. 12 describes an embodiment using a single vascular graft to connect the SMV to the aorta.

FIG. 13 describes an embodiment wherein the SMV is fashioned to function as an inline pump wherein the inlet and outlet vascular grafts are at opposite ends of the SMV.

FIG. 1 describes a typical LVAD 10 as made by either the prior art procedure or by the inventive procedure, wherein an SMV 12, formed previously around a temporary mandrel to create a cavity 14, is connected to a patient's aorta 16 by ends 23 and 26 of vascular grafts 21 and 24. Opposing first ends 22 and 25 of vascular grafts 21 and 24 are sewn to a synthetic sheet of circular patch material 32 which is in turn sewn to SMV 12 at suture line 34. Ligation 37 is placed about the aorta 16 between adjacent second ends 23 and 26 of vascular grafts 21 and 24 so that the flow of blood from the heart 18 is routed through the SMV 12. Pulsing of the SMV 12 is controlled by burst pulse generator 36 connected to the heart 18 and the thoracodorsal nerve 38.

The method of the prior art requires two surgical procedures to create the LVAD 10. The first surgery involves wrapping the freed end of the strip of latissimus dorsi muscle around a plastic mandrel to form the SMV. The second surgery to remove the mandrel from the SMV 12 includes the subsequent steps of sewing the circular patch material 32 to the SMV 12 and anastomosing the vascular grafts 21 and 24 to aorta 16 and the circular patch 32. After completion of these steps the LVAD is activated before closing the patient's chest. Because all of these various suture lines are created immediately preceding exposure of the LVAD to blood pressure and mechanical stress from the pulsing of the SMV 12, it is apparent that bleeding of the suture lines must be dealt with before the patient can be closed. Further, there is a substantial risk of disruption of this suture line in the first week following surgery, before significant healing of this suture line has had time to occur.

The method of the present invention is described beginning with FIG. 2A which describes the step of wrapping the latissimus dorsi muscle 62 around the mandrel 41; typically 2-2.5 wraps of latissimus dorsi muscle are used. FIG. 2B describes an alternative whereby a sheet of anterior pericardium 42, previously removed from between the phrenic nerves, is wrapped around mandrel 41 prior to wrapping the latissimus dorsi muscle 62 around mandrel 41 to create the SMV 12. As shown by FIG. 3, after the SMV 12 has been completed by sewing the latissimus dorsi muscle 62 to itself, mandrel 41 is removed from the SMV 12.

FIG. 4A describes a view of SMV 12 after removal of mandrel 41 and attachment of assembly 50 by sewing. Assembly 50 comprises vascular grafts 21 and 24 anastomosed to a piece of circular patch material 32 preferably in a leak-proof fashion whereby the anastomoses do not leak blood. Various methods of creating such a leak-proof assembly 50 are known. For example, porous PTFE vascular grafts may be anastomosed to porous PTFE patch material using porous PTFE sutures and the resulting suture line may be sealed with a medical grade silicone adhesive. Alternatively the suture line may be sealed by the use of a porous PTFE tape heat-sealed over the material edges adjacent to the seam line. According to still another alternative, a bifurcated vascular graft may be used wherein the large diameter portion of the graft is cut short and optionally deformed by flaring to provide the circumferential edge to be sewn to the SMV 12. Porous PTFE vascular grafts, cardiovascular patches and sutures are available from W. L. Gore and Associates, Flagstaff, Ariz. under the GORE-TEX.RTM. trademark. Porous PTFE materials of this type have a microstructure of nodes interconnected by fibrils and are made generally as described by U.S. Pat. Nos. 3,953,566 and 4,187,390 to Gore.

The edge of circular patch 32 is sewn at suture line 34 to the latissimus dorsi muscle 62 and to the pericardium 42 if pericardium is used.

FIG. 4B describes a cross sectional view of an alternative embodiment of the SMV 12 and attached assembly 50. In this embodiment the circular patch 32 has a pair of flanges 51 and 53 about its peripheral edge whereby inner flange 51 is sewn to the optional pericardium 42 and outer flange 53 is sewn to the latissimus dorsi muscle 62. Flanged patches of this type may be made by laminating sheets of porous PTFE together under heat and pressure while keeping the sheets separated at the edges during lamination to form the flanges. A ring of polyamide film such as Kapton (DuPont de Nemours, Wilmington, Del.) may be used temporarily as a separator during the lamination process. Alternatively the sheets may be laminated using a suitable adhesive such as medical grade silicone adhesive or a thermoplastic adhesive such as fluorinated ethylene propylene (FEP). Methods of making laminated porous PTFE articles are also taught by U.S. Pat. Nos. 4,385,093 and 4,478,665 to Hubis. Any method may be used as long as the resulting article is biocompatible and the laminations do not separate during use.

FIG. 5 shows the insertion of deflated balloon 45 into the SMV 12 via either vascular graft 21 or 24. Also as shown by this figure, after inflation of the balloon using syringe 47 via connecting tube 46, the inflated balloon 44 maintains the desired shape for the SMV 12. The balloon may be inflated using various media such as air, water or saline. The balloon may be made from any mechanically suitable biocompatible material; smaller balloons are used routinely in, for example, balloon catheters.

FIG. 6 shows the completed LVAD 10 at the conclusion of the first surgery. Suture line 34 between patch 32 and the SMV 12 is allowed to heal during the initial three week healing period and subsequent six week stimulation period required for conversion of the fatigable Type II latissimus dorsi muscle to fatigue-resistant Type I muscle fibers. Second ends 23 and 26 of vascular grafts 21 and 24 are simply clamped off during this period.

In the subsequent second surgery, inflated balloon 44 is deflated 45 and removed via either vascular graft 21 or 24 through which it had previously been inserted. The cavity 14 of the SMV 12 may be visually inspected if desired by an endoscope inserted into the cavity 14 via vascular graft 21 or 24. As shown by FIG. 1, second ends 23 and 26 of vascular grafts 21 and 24 are anastomosed to aorta 16 which is then provided with ligation 37. The electrode leads are connected to generator 36, after which the generator is activated to begin function of the LVAD.

FIG. 7A describes an alternative embodiment wherein a separate strip 72 of latissimus dorsi muscle is wrapped around the aorta 16 between vascular graft second ends 23 and 26 and attached back to itself. Contraction of the strip 72 of latissimus dorsi muscle results in compression of aorta 16 as shown by FIG. 7B. This muscle strip 72 is intended to function synchronously with SMV 12 to cause external compression and at least partial occlusion of the aorta coordinated with contraction of the SMV. Optionally, muscle strip 72 may be provided with a protective tubular covering intended to prevent adhesions from surrounding tissue, the covering being placed coaxially about strip 72.

As described by FIGS. 8A and 8B it is envisioned that both of the alternative functions of the separate muscle strip 72 shown by FIGS. 7A and 7B may be accomplished by mechanical clamping device 82 (preferably pneumatic or hydraulic) controlled by a pacemaker or defibrillator type of generator depending on whether clamping device is desired to function simultaneously with the LVAD or in the event of failure of the LVAD. Alternatively, the mechanical clamping device 82 may be controlled to accomplish both of these functions. Optionally, the aorta 16 may be protected by a thin layer of protective synthetic material underneath the mechanical clamping device 82 where the device 82 is attached to the aorta 16.

In still another alternative shown by FIG. 9, the vascular grafts 21 and 24 may be provided with valves 91 to control the direction of blood flow through the LVAD 10. Prosthetic heart valves of suitable diameter for the vascular grafts may be used as the valves 91. The use of valves 91 may eliminate the need to ligate the aorta.

FIG. 10 describes another alternative whereby a prosthetic heart valve 91 may be fitted into the aorta 16 between the anastomosed second ends 23 and 26 of vascular grafts 21 and 24. In this embodiment as well, the use of valve 91 is anticipated to eliminate the need to ligate the aorta or to close it synchronously by external compression.

Still another alternative embodiment eliminates the need for the second major surgical procedure. According to this embodiment the anastomoses of the second ends of the vascular grafts to the aorta are made prior to concluding the first surgery. This is possible by inserting one or more inflatable balloons into a small opening 110 in the apex of the SMV 12 opposite the vascular grafts 21 and 24 as shown by FIG. 11A. Balloons extend into the vascular grafts to maintain them in an occluded condition until it is intended to activate the LVAD. Preferably, each vascular graft 21 and 24 is occluded by an individual balloon 443 and 444 which is fitted into correct position lengthwise so that when inflated it fills the respective vascular graft with little or no extension into the aorta 16 and without substantially interfering with aortic blood flow during the healing period. The position of the opposite ends of the vascular graft occluding balloons 443 and 444 is less critical but should be near or slightly protrude into the SMV 12. After the vascular graft occluding balloons 443 and 444 are correctly positioned and inflated via their inflation tubes 462, third and fourth balloons 441 and 442 are placed into the SMV 12 and inflated via inflation tubes 460 to maintain the shape of the SMV 12 during healing. By using third and fourth balloons 441 and 442, the inflation tubes 462 of the vascular graft occlusion balloons 443 and 444 may be located between the third and fourth balloons 441 and 442 filling the SMV 12 thereby reducing the risk of interior abrasion of the SMV 12 during healing and stimulation. Alternatively, a single balloon might be used in place of the separate third and fourth balloons 441 and 442 if the inflation tubes 462 of the vascular graft occluding balloons 443 and 444 are routed so as to avoid damage to the interior of the SMV 12 during the healing and stimulation period. The inflation tubes 460 and 462 of all four balloons 441-444 extend through the small opening 110 in the SMV 12, whereby they remain located subcutaneously during healing and are easily accessible for subsequent deflation and removal of the balloons. The small opening 110 may be easily closed by suturing immediately preceding activation of the LVAD. By this method the second major surgery to anastomose the vascular grafts is eliminated.

In an alternative embodiment of the procedure described by FIG. 11A, FIG. 11B describes a variation wherein the inflation tubes of the inflatable balloon or balloons extend distally through the vascular system to allow subsequent deflation and removal via, for example, a femoral artery. This alternative embodiment also allows the second ends 23 and 26 of the vascular grafts 21 and 24 to be anastomosed to the aorta 16 during the first surgery and thereby avoids the second major surgery.

In another embodiment which is useful as a variation of the previously described alternatives, it is anticipated that the SMV 12 may be connected to the aorta 16 with a single vascular graft 20 used alternately to fill and discharge the SMV 12 synchronously with the function of the heart. This embodiment is shown generally by FIG. 12. Heart valves (not shown) may be used advantageously in this embodiment in similar manners to those shown by FIGS. 9 and 10.

FIG. 13 describes an embodiment wherein the SMV is fashioned to function as an inline pump wherein the inlet and outlet vascular grafts 21 and 24 are at opposite ends of the SMV 12. Heart valves (not shown) may also be used advantageously in this embodiment in similar manners to those shown by FIGS. 9 and 10.

While particular embodiments of the present invention have been illustrated and described herein, the present invention should not be limited to such illustrations and descriptions. It should be apparent that changes and modifications may be incorporated and embodied as part of the present invention within the scope of the following claims.