US 5,642,966 AGrant
Compliant Tower
Issue Date:1997-07-01
•12 Claims
•8 Drawing Sheets
Abstract
A compliant tower is disclosed having a foundation connected to a wide-bodied compliant framework with a plurality of vertically extending legs a minimum of horizontal bracing. The compliant framework is configured to maintain a substantially wide, open riser suspension corridor. A topside facility is supported by the compliant framework and a plurality of freely suspended production risers extend through the riser suspension corridor from the vicinity of the topside facility to communicate with the reservoir. These production risers are spaced to provide clearance to prevent riser interference in response to normal flexure of the compliant tower and normal environmental loads on the risers. A riser support assembly is configured to accomodate relative motion between the risers and the topside facility, supporting the production risers in tension near their upper ends to provide the principal load transfer between the riser and the compliant framework.
Metadata
Assignee
- Shell Oil Company
Inventors
- Denby Grey Morrison
- Susan Lyon Smolinski
- Peter William Marshall
- David Amstrong Huete
- Romulo Gonzalez
Application Information
Application Number:US 5537401
Filing Date:1995-10-23
Priority Date:1993-12-30
Art Unit:351
Classifications
IPC:
E02B 1700
Field of Search:
405166175195.1;203;209;211;212;224;224.2;224.3;224.4;227350;359;3677;9
Patent Drawings (8 sheets)
Description
Background of the Invention
The present invention relates to an improved design for deepwater offshore platforms. More particularly, the present invention relates to an improved compliant tower design.
Traditional bottom-founded platforms having fixed or rigid tower structures are effective to support topside facilities in relatively shallow to mid-depth waters, but their underlying design premises become economically unattractive in developments much deeper than 1000 feet or so.
Compliant towers were developed as one alternative to provide bottom-founded structures in deeper water which are designed to "give" in a controlled manner in response to dynamic environmental loads rather than rigidly resist those forces. A basic requirement in controlling this response is to produce a structure having harmonic frequencies or natural periods that avoid those encountered in nature. This has produced designs which, when compared with traditional rigid platforms, substantially reduce the total amount of steel required to support topside facilities.
Various approaches to altering the frequency response characteristics of compliant designs have been proposed which have sought to further reduce loads and steel requirements with tightly constructed "slim" towers. Nevertheless, these applications require great amounts of steel, and often a high percentage of this steel must be selected from premium grades and alloys.
Thus, there remains substantial benefit to be gained from improvements that would safely further reduce the requirement for the amount of steel or beneficially alter the performance characteristics demanded of the steel supplied for deepwater offshore compliant towers.
Summary of the Invention
Toward the fulfillment of this need, the present invention is a compliant tower for conducting hydrocarbon recovery operations from a plurality of wells of a deepwater offshore reservoir. A compliant tower in accordance with the present invention has a foundation connected to a wide-bodied compliant framework having a plurality of vertically extending legs secured to the foundation and a minimum of horizontal bracing interconnecting the legs. The compliant framework is configured in a manner maintaining a substantially wide, open riser suspension corridor extending substantially the entire length of the compliant framework. A topside facility is supported by the compliant framework and a plurality of freely suspended production risers extend through the riser suspension corridor from the vicinity of the topside facility to communicate with the reservoir. These production risers are spaced to provide clearance to prevent interference between the production risers and between the production risers and the horizontal bracing in response to normal flexure of the compliant tower and normal environmental loads on the production risers. A riser support assembly is configured to accomodate relative motion between the risers and the topside facility, supporting the production risers in tension near their upper ends to provide the principal load transfer between the riser and the compliant framework.
Brief Description of the Drawings
The brief description above, as well as further objects and advantages of the present invention will be more fully appreciated by reference to the following detailed description of the preferred embodiments which should be read in conjunction with the accompanying drawings in which:
FIG. 1 is an isometric view of an improved compliant tower employing the method of the present invention.
FIG. 1A is a side elevation view of the upper end of the improved compliant tower of FIG. 1.
FIG. 1B is a close-up of a riser support in an embodiment of the present invention in accordance with FIG. 1A.
FIG. 1C is a cross section of the improved compliant tower of FIG. 1 taken along line 1C--1C in FIG. 1.
FIG. 1D is a cross section of the improved compliant tower of FIG. 1 taken along line 1D--1D in FIG. 1A.
FIG. 1E is a partially cross sectioned view of a dual concentric string high pressure drilling riser in accordance with a practice of the present invention.
FIG. 1G is a horizontal cross section of the compliant framework of an alternate embodiment of the present invention.
FIG. 1F is an end plan view of the compliant tower of FIG. 1G in transport.
FIG. 2 is a perspective view of a compliant tower design not benefitting from the present invention.
FIG. 2A is a cross section of the compliant tower of FIG. 2 taken at line 2A--2A in that figure.
FIG. 3A is a schematic illustration of the sway mode response for a compliant tower.
FIG. 3B is a schematic illustration of the whipping mode response for a compliant tower.
FIG. 3C is a schematic illustration of the sway mode response for a compliant tower having multiple top-tensioned, rigidly secured risers.
FIG. 4A is a graphical representation of wave frequency distribution in storm and non-storm situations.
FIG. 4B is a graphical representation of the dynamic response characteristic of preliminary designs for three different deepwater structures.
FIG. 4C is a graphical representation of the fatigue characteristics for two different compliant towers.
Detailed Description of the Preferred Embodiments
FIG. 1 illustrates an improved compliant tower 10 constructed in accordance with the practice of one embodiment of the present invention. The risers and topside facilities have been omitted from this figure for the sake of simplicity in introducing the basic tower structure. This illustration is based on a preliminary design for thirty wells in 3000 feet of water, with a topside payload of 22,605 tons which includes 6000 tons of riser tension.
This illustrated embodiment combines several interrelated aspects which contribute to the improved compliant tower of the present invention having a lightweight, wide body stance compliant framework, a substantially open interior without conductor guides and with a minimum of horizontal bracing, and tensioned production risers. Further, particluar benefits of these elements contributing to the benefits of the present invention are discussed in further detail below.
In the illustrated embodiment, a compliant framework 12 of tower 10 is provided in the form of a compliant piled tower in which piles or pilings 14 not only provide foundation 16 secured to ocean floor 22, but also extend a substantial distance above the mudline 24, along a substantial length of the compliant framework and thereby contribute significantly to both the righting moment and dynamic response of the overall compliant framework. Pilings 14 are slidingly received within sleeves 18 along legs 20 at the corners of compliant framework 12.
The tops of the pilings may be fixedly secured to the legs at pile receiving seats 27 by grouting or a hydraulically actuated interference fit. Minimal relative motions from non-storm conditions may be accommodated with an elastomeric grommet or bearing at the intersection of the pilings and sleeves. Larger motions are accommodated by the sliding connection.
The upper end of this embodiment of tensioned riser deepwater tower 10 is illustrated in greater detail in FIG. 1A, here including topside facilities 30 which are supported above ocean surface 26. Topside facilities, as used broadly herein, may be as minimal as, e.g., a riser grid supporting Christmastrees or may include additional facilities, up to and including, comprehensive drilling facilities and processing facilities to separate and prepare produced fluids for transport. Legs 20 converge in a tapered section 32 which is provided in this embodiment because the topside facilities do not require the full wide body stance which otherwise contributes to the dynamic response characteristics of compliant framework 12. A platform base 34 joins the topside facilities to the top of the tapered section.
In this embodiment, platform base 34 not only supports a drilling deck 36 and other operations decks in the topside facilities, but it also retains boat decks 38 at its corners and includes a pyramid truss arrangement 40 through which the loads of the risers (not shown) are supported in tension from riser grid 42 or from the deck and directed to legs 20.
FIG. 1B is a close-up of an embodiment deploying a way of supporting a riser 44 through an intermediate tension relief connection 106 at riser grid 42 through a plurality of riser supports. In this embodiment, the support system establishes a tension relieved backspan 108 in riser 44 which increases the flexibility of the riser as taught in U.S. patent application Ser. No. 057,076 filed by Peter W. Marshall on May 3, 1993 for a Backspan Stress Joint, the disclosure of which is hereby incorporated herein by reference and made a part hereof.
Riser 44 extends from a subsea wellhead 116 at sea floor 24 to riser grid 42 through a running span 118. The riser load is substantially transferred to riser grid 42 at intermediate tension relief connection 106. The riser grid comprises a grid of beams 120 and spanning plates 122 which is supported at the top of framework 12 by pyramid truss arrangement 40. Plate inserts 124 support the intermediate tension relief connection, here comprising a semispherical elastomeric bearing 126, joining the riser and the insert plates. The intermediate tension relief connection separates the full tension running span 118 of riser 44 from tension relieved backspan 108. The distal end of the backspan of the riser is substantially fixed at a restrained termination 110 adjacent surface wellhead 112. This arrangement allows flexure of highly tensioned, highly pressurized riser 44 between well guide or subsea wellhead 116 and surface wellhead 112 and isolates the required flexure from the restrained termination adjacent the surface wellhead thereby facilitating use of a fixed wellhead within a compliant tower.
Movement of the risers is suggested by the schematic representation of compliant tower 12 in FIG. 3C, discussed further below.
This riser support system carries the load of risers 44 in tension at or near the top of the risers. By contrast, well riser loads in offshore towers are traditionally carried in compression in the form of production casing or production tubing inside a relatively larger tube called a conductor or drivepipe, which is driven into the seabed and thus acts as an independent pile which is supported within the framework of the tower by conductor guides which are spaced at frequent intervals along the height of the tower. These conductor guides are necessary in the traditional support of riser loads to provide lateral support for conductors in order to prevent buckling and collapse.
The drivepipes/conductors of the conventional practice have a much larger diameter than necessary for the suspended production risers in ordinary applications of the present invention., e.g. traditionally these diameters have been on the order of 18-48 inches as opposed to 95/8 inches or smaller for the later production risers. In part this diameter is needed in the conductors because the conductors of traditional design are set in place and used for both drilling and production operations.
In comparison, the practice of the present invention eliminates the need for the drivepipes or conductors and their conductor guides. This also eliminates the need for a great deal of the horizonal bracing which would conventionally be provided primarily to support those conductor guides, as well as vertical bracing to support the cathodic protection necessary for these elements.
FIG. 1C is a cross section of the compliant framework of the tower of FIG. 1, but includes risers 44 passing through a riser suspension corridor 56 of compliant framework 12. A riser suspension corridor is provided by a large, open interior of the compliant framework without the conventional support at regular intervals. This allows a possibility for greater relative motion between the risers and riser interference must be considered. However, the absence of conductor guides and the reduced need for horizontal bracing facilitates the economic deployment of a wide body compliant framework and this wide body stance accommodates a clearance between risers 44 that avoids interference without having to provide the conventional supports at regular intervals.
A "wide-bodied stance" is a relative relation between the height of the tower and the spacing of the legs. The area of the tower cross section is a function of this spacing and, for conventional geometries, a preferred range of "wide-bodiness" provides that the ratio of the total height ("L") of the compliant framework to the square root of the overall plan area of a cross section ("A") of the compliant framework be less than 12:1. However, this embodiment need not maintain this relation over the entire length of the compliant tower to achieve these benefits and a preferred range may be defined as meeting the relation of ##EQU1## over at least 70% of the length of the compliant framework.
It is also desired to minimize the horizontal bracing while maximizing the relative size of the substantially open riser suspension corridor. This "openness" can be expressed as a function of the area of the substantially open riser suspension corridor in relation to the total area of the cross section of the compliant framework at that same horizontal level. A preferred degree of openness is achieved with the riser suspension corridor having a cross sectional area at least 22% that of the compliant framework along the entire length of the tower.
The present invention also provides a method for reducing the environmental loading for the compliant tower. The compliant framework is installed having a plurality of legs, a minimum of horizontal bracing between the legs and a substantially open interior. The small diameter production risers are freely suspended in a top tensioned relation through the substantially open interior of the compliant framework. This construction enhances the transparency of the compliant tower to wave action and attendant environmental loading. This benefits foundation design by reducing the shear and moment requirements for the design sea states.
Eliminating conventional conductors and conductor guides also means that this infrastructure is not available to provide lateral support for conventional high pressure drilling risers that are vertically self-supporting but must be restrained from lateral buckling. This lateral support for such heavy drilling risers has been required in the past to allow well access for drilling operations through a surface blowout preventer ("BOP"). However, FIG. 1E illustrates a dual string concentric high pressure riser 140 that facilitates drilling operations through a suspended drilling riser system in the practice of an embodiment of the present invention. A lightweight outer riser 142A extends from above ocean surface 26 where it is supported by deck 36A of a deepwater platform to the vicinity of ocean floor 22 where it sealingly engages a subsea wellhead or well guide 116A. A high pressure inner riser 142B extends downwardly, concentrically through the outer riser to communicate with the well, preferably through a sealing engagement at subsurface wellhead 116A. Installation of the outer riser can be facilitated with a guide system 148. A surface blow out preventer ("BOP") 144 at the drilling facilities provides well control at the top of dual string high pressure riser 140.
This system permits use of lightweight outer riser 142A alone for drilling initial intervals where it is necessary to run large diameter drilling assemblies and casing and any pressure kick that could be encountered would be, at worst, moderate. Then, for subsequent intervals at which greater subterranean pressures might be encountered, high pressure inner riser 142B is installed and drilling continues therethrough. The inner riser has reduced diameter requirements since these subsequent intervals are constrained to proceed through the innermost of one or more previously set casings 146 of ever sequentially diminishing diameter. Further, outer riser 142A remains in place and is available to provide positive well control for retrieval and replacement of inner riser 142B should excessive wear occur in the inner riser.
Providing the high pressure requirements with smaller diameter tubular goods for inner riser 142B provides surface accessible, redundant well control while greatly diminishing the weight of the riser in comparison to conventional, large diameter, single string high pressure risers. This net savings remains even after including the weight of lightweight outer riser 142A. Further, the easy replacability of the inner riser permits reduced wear allowances and facilitates additional benefits by using tubular goods designed for casing to form high pressure inner riser 142B.
FIG. 1E also illustrates an alternative for the riser support of the stress relieved backspan of FIG. 1B with tensioning system 150 supporting production riser 44 from a tree deck 36B. However, this tensioning system results in a moving surface wellhead 152 connected to facilities through flexible hoses and is not conducive to hard-piped connections that are suitable for a fixed surface wellhead.
The dual concentric string high pressure riser system of FIG. 1E is described in greater detail in U.S. patent application Ser. No. 167,100 filed by Romulo Gonzalez on Dec. 20, 1993, for a Dual Concentric String High Pressure Riser, the disclosure of which is hereby incorporated herein by reference and made a part hereof.
FIGS. 2 and 2A illustrate another design for a compliant tower 10A, also in the form of a wide body stance compliant piled tower. However, compliant tower 10A does not employ the present invention and is constrained to provide risers passing through conductor guides and horizontal framing at frequent intervals, thereby linking the mass of the risers with that of the compliant framework in defining the dynamic response of the tower. This design was examined for a water depth on the order of 3000 feet and a set of conductor guides were provided at intervals of about every 60 to 80 feet along this length. FIG. 2A is a cross sectional view taken at one of these conductor guide levels, showing the need for additional horizontal bracing 58 in support of conductor guides 60 within which conductors or drivepipes 44A are laterally constrained. Although these are not otherwise identical, a direct comparison of FIGS. 1C and 2A does provide a rough indication of the material savings in steel afforded by the present invention, e.g., preliminary estimates of 66,000 tons as opposed to close to 100,000 tons of steel, respectively, in these preliminary tower designs for similar water depths. Each of these estimates excluded the steel in the foundations.
Returning to FIG. 1C, another steel saving design technique is illustrated which may be combined with the present invention. Here temporary requirement for loads to be encountered during installation operations such as off-loading tower sections 13 from a barge are accommodated by a "floating" launch truss 62. The launch truss includes bracing 58A and rails 64 and provides select reinforcement as an alternative to strengthening the overall structure to accommodate these temporary loads when the compliant framework is supported horizontally. This support function is somewhat complicated in that rails 64 may be set inboard, rather than vertically aligned with the corner legs during transport. This narrowed rail spacing supports horizontal transport of a wide body stance platform having sides exceeding the beam of available class transport barges. Further, this structural reinforcement offers continued benefit by installing the tower into an orientation such that launch truss 62 will reinforce the compliant tower in the direction of the critical environmental loads historically prevalent at the site of the prospect.
FIGS. 1F and 1G illustrate alternate compliant framework configuration. FIG. 1F is a cross section of a compliant tower 10 in which legs 20 are arranged for a trapezoidal tower cross section having minimal horizontal bracing 58 and defining a substantially open triangular riser suspension corridor 56 through which risers 44 can run. This establishes an alternate integral launch truss arrangement 62 with launch skids 64 which is also directional in its structural reinforcement and can be oriented on installation such that it reinforces the compliant tower in the direction of the prevalent critical environmental loads, referenced here as E.sub.max.
FIG. 1G illustrates the compliant tower of FIG. 1F in barge transport for installation. The trapezoidal cross section provides an inclined launch truss which facilitates the deployment of wider bodied towers with an existing fleet of relatively narrow barges 154. Preliminary analysis for this type of embodiment suggests suitable stability for the loaded and ballasted barge based on the alignment of the centers of buoyancy 160, gravity 158 and metacenter 156 with the center of gravity 156 sufficiently below the metacenter 156.
As noted above, compliant towers are designed to "give" in a controlled manner in response to dynamic environmental loads and this requires that the structure have harmonic frequencies that avoid those produced in nature. FIGS. 3A and 3B illustrate schematically the principle harmonic modes for a compliant framework 12 that are of critical design interest, higher order modes being far removed from driving frequencies that might be produced by wind, wave and current. Such forces are typically encountered at periods of 7 to 16 seconds in the Gulf of Mexico and designs strive for natural periods less than about 6 seconds or greater than about 22 seconds. A wave period distribution typical for portions of the Gulf of Mexico is graphically illustrated in FIG. 4A. Region 70 is that normally occurring and region 72 illustrates the shift in distribution for extreme storm events.
Returning to FIGS. 3A and 3B, FIG. 3A schematically illustrates the first mode, also called the fundamental, rigid body, or sway mode motion for a compliant tower 10. A given compliant tower will have a characteristic natural frequency for such motions. Further, a structure with non symmetrical response may have more than one sway mode harmonic frequency. The embodiment of FIG. 1, as analyzed in the preliminary design for a specific offshore prospect has a representative sway mode period of 41 seconds. This is considerably longer than the driving forces to be encountered in nature as is conventional in compliant tower design.
FIG. 3C illustrates schematically the effect of motion in the compliant framework 12 of a compliant tower upon a plurality of risers 44. Thus, motion of the compliant tower will tend to slacken some risers 44A while simultaneously increasing the tension in other risers 44C and leaving other risers 44B without a substantial change. The clearance provided the risers must accommodate this motion and accommodate dynamic response. Note also that variations in the riser tension will alter the dynamic response of respective risers, substantially complicating this analysis. Another aspect observable in this exaggerated drawing is angular deflection in the riser terminations.
FIG. 3B illustrates the first flexural mode motion, also called the second, bow-shaped or whipping mode response for a compliant tower 10. Again, non-symmetry may result in a plurality of harmonic frequencies for this whipping mode response. Avoiding the natural harmonic frequency of this response is often more of an engineering challenge than achieving a desirable sway mode.
FIG. 4B is a generalized graph illustrating the applied wave force characteristics of certain tower designs as a plot of an applied wave force transfer function against frequency. This relation is qualitatively represented in FIG. 4B by curve 64 for a fixed tower having a 140-foot wide stance at the waterline, by curve 66 for a compliant tower with a similar waterline geometry and by curve 68 for a 245-foot wide tensioned riser compliant tower in accordance with FIG. 1. Upward trends from low energy "valleys" in these transfer functions are indicated at points 64A, 66A and 68A, respectively, on these response curves. The fatigue requirements for each of these platforms increases rapidly for tower natural periods longer than these points. However, the response of this embodiment of the present invention is characterized by an additional "valley" of reduced relative applied force with respect to a narrower stance compliant tower.
Tightly compacted "slim towers" with conventional conductor guides and having a narrow body stance have been explored for opportunities to lower steel requirements. However, designing such structures has continued to require great amounts of structural steel, and often attempts to optimize these designs have resorted to higher, more expensive grades of steel. Even so, the dynamic response of these designs have been analyzed to be marginal due to high wave forces in resonance with their whipping mode response. A recent preliminary design effort for a slim tower having a body only 140 feet wide, for about 3000-foot water depth was analyzed to have a whipping mode natural period of about 10 seconds. It should also be noted that, despite its slim stance, this tower design (excluding piles) was estimated to require 125,000 tons of steel, in contrast to 66,000 tons in a preliminary design in accordance with the present invention in a similar application.
A wide body stance has been pursued as one approach to keeping the whipping mode natural period from getting so long that dynamic amplification and fatigue become problems. However, such an approach of widening the stance, i.e. the width of the body, of the tower in accordance with the conventional drivepipe or conductor guide practice adversely affects the project economics due to substantial increases in the steel requirements. Even accepting this drawback, the dynamic response of such a compliant tower could still prove unacceptable in application to an otherwise suitable prospect if conventional conductors, topside arrangements, and waterline dimensions are used. Such a case is illustrated with the dynamic response characteristics of curve 66 in FIG. 4B which was calculated for the preliminary design of the compliant tower of FIG. 2. That design was for forty wells in almost 3000 feet of water. This design attempt concluded with a whipping mode natural period estimated at 10.6 seconds and required the conclusion that this could prove subject to dynamic amplification. See point 66B in relation to the rising energy levels on curve 66 in FIG. 4B.
By contrast, the present invention improves the dynamic response characteristics. Referring again to FIG. 3C, the motions of top-tensioned risers 44 are shown to move independently of compliant framework 12 in dynamic response. Thus, the present invention effectively removes the mass of the risers from the mass of the compliant framework. It also facilitates further reductions in the mass of the compliant framework by eliminating the need for conductor guides and associated internal bracing. This may prove significant as demonstrated by the illustrated example in which 40 conventional 30-inch drivepipes would have a combined effective mass of about 70,000 tons which is comparable to the weight of the steel in the tower jacket itself. The whipping mode response of compliant towers is relatively insensitive to variations in the load at the topside facilities and allowing the risers to extend substantially freely through the compliant framework 12 effectively decouples the mass of risers 44 from that which defines the whipping mode response of compliant tower 10.
Further, eliminating the conductor guides and attendant horizontal bracing facilitates the use of the substantially open interior, wide-bodied compliant tower embodiment. These openings, in combination with a wide stance at the waterline, permits waves to pass through, impacting on the far side substantially out of phase with the force of wave impact applied on the leading side. Thus, "wave cancellation" is another benefit to the dynamic response of a compliant tower which is facilitated by the present invention. Strategic placement of wave impacting structure, such as by placing boat docks 38 in FIG. 1A on the periphery, may further enhance this effect.
This enhanced wave cancellation can greatly improve the fatigue characteristics of a compliant platform. FIG. 4C illustrates a hot spot stress analysis of two compliant platforms having similar natural whipping mode periods at approximated 8.50 to 8.75 seconds. Calculations in accordance with API methodology for "Allowable Hot Spot Stress" as a function of base shear and at the natural whipping mode period is used as an indication of relative fatigue life for an offshore platform. Here curve 102 represents a platform design that was preliminarily analyzed which did not enhance wave cancellation through the practice of the present invention. The allowable hot spot stress for shear is indicated at the intersection of this curve and the whipping mode period, i.e., at point 102A. Compare the significantly higher allowable hot spot stress indicated by curve 104 intersecting the natural period for whipping mode response at point 104A. The higher allowable stress permits a lighter design.
Combining the benefits of decoupling the mass of the risers from the dynamic response of the tower and the benefits of enhanced wave cancellation can produce a significantly improved dynamic response for a compliant tower. Compare the response curves 68 and 66 in FIG. 4B for otherwise substantially similar compliant towers, particularly noting rising wave force response curves at points 68A and 66A, respectively. Towers with shorter whipping periods are resonantly excited by a reduced wave force.
Another aspect of the presently preffered embodiment is suggested by a comparison of tensioned riser compliant tower 10 of FIGS. 1 and conventional wide-bodied compliant tower 10A of FIGS. 2 and 2A. The compliant tower design of FIG. 2 was calculated to have a whipping mode harmonic frequency at 10.1 to 10.6 seconds, depending upon the axis of the structure. This period was judged unacceptable in that natural environmental forces could become amplified in harmonic response. By contrast, the lightweight, wide-bodied compliant tower of FIG. 1 is calculated in an application to have a substantially improved 8.5 second whipping mode period. Although these cases are not otherwise identical, decoupling the risers from the compliant framework provides significant impact in the overall dynamic response of the compared designs.
The advantages of a compliant tower of benefiting from the method of the present invention have been primarily illustrated with a compliant piled tower design. However, a full range of compliant towers, including but not limited to, flextowers, flextowers with trapped mass (water), and buoyant towers, could benefit from the application of the present invention.
Other modifications, changes and substitutions are intended in the forgoing disclosure and in some instances some features of the invention will be employed without a corresponding use of other features. Accordingly, it is appropriate that the appended claims be construed broadly and in the manner consistent with the spirit and scope of the invention herein.
Claims
What is claimed is:
1. A compliant tower for conducting hydrocarbon development operations from a plurality of wells to a deepwater offshore reservoir, comprising: a foundation; a wide-bodied compliant framework, comprising: a plurality of vertically extending legs secured to the foundation; and a plurality of horizontal bracing interconnecting the legs in a manner maintaining a substantially wide, open riser suspension corridor extending substantially the entire length of the compliant framework; a topside facility supported by the compliant framework; a plurality of freely suspended production risers extending through the riser suspension corridor from the vicinity of the topside facility to communicate with the reservoir, said production risers being spaced to provide clearance to prevent interference between the production risers and between the production risers and the horizontal bracing in response to normal flexure of the compliant tower and normal environmental loads on the production risers; and a riser support assembly supporting the production risers near their upper ends to provide the principal load transfer between the riser and the compliant framework and thereby supporting the production risers in tension, said riser support assembly being configured to accommodate relative motion between the production risers and the topside facility.
2. A compliant tower in accordance with claim 1, further comprising: a pyramid truss at the top of the compliant framework reducing the wide body stance of the compliant tower at the topside facility; and a riser grid supported by the pyramid truss.
3. A compliant tower in accordance with claim 1, further comprising a riser grid supported by the compliant framework.
4. A compliant tower in accordance with claim 3 wherein the riser support assembly comprises tensioners mounted on the riser grid.
5. A compliant tower in accordance with claim 3 wherein the production risers comprise a running section and a backspan section and the riser support assembly comprises: an intermediate tension relief connection operably connecting the production riser to the riser grid to support a significant portion of the tension carried by the running span of the production riser in a manner that passes angular rotation to the backspan section of the production riser; and a restrained connection at the topside facility that secures the end of the backspan section of the production riser.
6. A compliant tower in accordance with claim 3, wherein the wells are provided with subsea wellheads, further comprising: a drilling facility presented by the topside facility; a high pressure drilling riser connecting the drilling facility to one of the wells for conducting drilling operations, the high pressure drilling riser comprising: a lightweight outer riser suspended from the drilling facility and extending to the subsea wellhead; a high pressure inner riser extending inside the lightweight outer riser from the drilling facility downwardly to communicate with the well; and a surface BOP providing well control at the top of the inner riser.
7. A compliant tower for conducting hydrocarbon recovery operations from a plurality of wells to a deepwater offshore reservoir, comprising: a foundation; a lightweight wide-bodied compliant framework, comprising: a plurality of vertically extending legs secured to the foundation; and horizontal bracing substantially limited along the compliant framework to structurally interconnect the legs in a manner maintaining a substantially wide, open riser suspension corridor extending substantially the entire length of the compliant framework; a pyramid truss at the top of the compliant framework; a riser grid supported at the top of the pyramid truss; a topside facility supported by the compliant framework; a plurality of freely suspended production risers supported without substantial connection to the horizontal bracing along the compliant framework and extending through the riser suspension corridor from the vicinity of the topside facility to communicate with the reservoir, said production risers having a running span and a backspan and being spaced to provide clearance to prevent interference between the production risers and between the production risers and the horizontal bracing in response to normal flexure of the compliant tower and normal environmental loads on the production risers; and a riser support assembly supporting the production risers near their upper ends to provide the principal load transfer between the riser and the compliant framework and thereby supporting the production risers in tension, said riser support assembly comprising: an intermediate tension relief connection operably connecting the production riser to the riser grid to support a significant portion of the tension carried by the running span of the production riser in a manner that passes angular rotation to the backspan section of the production riser; and a restrained connection at the topside facility that secures the end of the backspan section of the production riser.
8. A compliant tower in accordance with claim 7, wherein the wells are provided with subsea wellheads, further comprising: a drilling facility presented by the topside facility; a high pressure drilling riser connecting the drilling facility to one of the wells for conducting drilling operations, the high pressure drilling riser comprising: a lightweight outer riser suspended from the drilling facility and extending to the subsea wellhead; a high pressure inner riser extending inside the lightweight outer riser from the drilling facility downwardly to communicate with the well; and a surface BOP providing well control at the top of the inner riser.
9. A method of conducting hydrocarbon reservoir development operations, comprising: establishing a wide-bodied compliant framework having a plurality of legs, a plurality of horizontal bracing between the legs and a substantially open interior; installing topside facilities on the compliant framework; conducting drilling operations from the topside facilities, comprising: suspending a lightweight outer riser through the substantially open interior of the compliant framework from the topside facilities to a subsea wellhead and drilling an interval for a well through the lightweight outer riser; deploying a high pressure inner riser concentrically through the lightweight outer riser and drilling one or more subsequent intervals to total depth through the high pressure inner riser and killing the well; installing a freely suspended production riser in tension from the topside facilities and completing the well and commencing production.
10. A method for conducting hydrocarbon reservoir development operations from a compliant tower comprising simultaneously conducting drilling operations from a suspended drilling riser and conducting production operations through a plurality of freely suspended production risers, the drilling and production risers being spaced apart within the substantially open interior of a compliant framework as necessary to prevent riser interference.
11. A method for reducing the environmental loading of a compliant tower, comprising: installing a compliant framework having a plurality of legs and horizontal bracing substantially limited along the compliant framework to structurally interconnect the legs and leaving a substantially open interior; and freely suspending small diameter, top tensioned risers, supported without substantial connection to the horizontal bracing along the compliant framework and extending through the substantially open interior of the compliant framework; whereby the compliant tower is substantially transparent to wave action and the shear and moment requirements to accommodate environmental loading is defined by the legs, the small diameter risers, and horizontal bracing which is substantially limited.
12. A compliant tower for conducting hydrocarbon development operations from a plurality of wells to a deepwater offshore reservoir, comprising: a foundation; a wide-bodied compliant framework, comprising: a plurality of vertically extending legs secured to the foundation; and horizontal bracing interconnecting the legs in a manner maintaining a substantially wide, open riser suspension corridor extending substantially the entire length of the compliant framework; a topside facility supported by the compliant framework; a riser grid supported by the compliant framework; a plurality of freely suspended production risers extending through the riser suspension corridor from the vicinity of the topside facility to communicate with the reservoir, said production risers being spaced to provide clearance to prevent interference between the production risers and between the production risers and the horizontal bracing in response to normal flexure of the compliant tower and normal environmental loads on the production risers; and a riser support assembly supporting the production risers near their upper ends to provide the principal load transfer between the riser and the compliant framework and thereby supporting the production risers in tension, said riser support assembly being configured to accommodate relative motion between the production risers and the topside facility and comprising: an intermediate tension relief connection operably connecting the production riser to the riser grid to support a significant portion of the tension carried by the running span of the production riser in a manner that passes angular rotation to the backspan section of the production riser; and a restrained connection at the topside facility that secures the end of the backspan section of the production riser.
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