US 5,589,918 AGrant
Process Cartridge, Assembling Method Therefor and Electrophotographic Apparatus
Issue Date:1996-12-31
•41 Claims
•18 Drawing Sheets
Abstract
A process cartridge detachably mountable to an image forming apparatus, wherein the image forming apparatus light emitting means and light receiving means cooperative with the light emitting means to detect amount of toner in a part of the process cartridge, the process cartridge includes an electrophotographic photosensitive member; process means actable on the electrophotographic photosensitive member; a toner container, adapted for being mounted in the part, for containing the toner to be used for developing a latent image formed in the electrophotographic photosensitive member; a light transmitting member, provided in the toner container, for transmitting light emitted from the light emitting means to permit detection of the amount of the toner in the toner container when the process cartridge is mounted to a main assembly of the image forming apparatus; a cover member movable between a protecting position for protecting the electrophotographic photosensitive member and a retracted position wherein the cover is retracted from the covering position; wherein upon movement of the cover member from the protecting position to the retracted position when the process cartridge is mounted to the main assembly, the cover member is retracted toward the toner container beyond a position of the light transmitting member.
Metadata
Assignee
- Canon Kabushiki Kaisha
Inventors
- Haruhisa Oshida
- Keiji Okano
- Masahide Kinoshita
- Koji Takahashi
- Yasushi Shimizu
- Akira Domon
Application Information
Application Number:US 3804208
Filing Date:1995-01-30
Priority Date:1994-01-28
Art Unit:215
Classifications
IPC:
G03G 1506
Field of Search:
355200;203;204;208;210;245;246;260
Patent Drawings (18 sheets)
Description
FIELD OF THE INVENTION AND RELATED ART
The present invention relates to a process cartridge, a method for assembling the process cartridge, and an electrophotographic image forming apparatus.
Among some of the electrophotographic image forming apparatuses, an electrophotographic photosensitive member, a charging device, a developing device, a cleaning device and the like are integrated to form a cassette, which is installed into the main assembly of the image forming apparatus by a user, so that it becomes simpler and easier to replenish developer or exchange the image bearing member of which the service life has expired, that is, it becomes easier to maintain the image forming apparatus.
Some of such cartridges are provided with a shutter member for protecting the electrophotographic photosensitive member. More specifically, an opening is provided on a frame supporting the photosensitive member so as for the photosensitive member to be exposed, and this opening is provided with the shutter member movable to take a protecting position, where it keeps the opening closed to protect the photosensitive member before the cartridge is installed in the apparatus main assembly and after the cartridge is taken out of the apparatus main assembly, and a retracted position, where it is retracted from the protecting position when the cartridge is installed into the apparatus main assembly (for example, U.S. Pat. Nos. 4,470,689, and 4,462,677).
As for a structure for detecting the presence or absence of the remaining amount of toner in the electrophotographic apparatus or the like, a light transmitting type detecting system has been known, which employs a photointerruptor comprising a light emitting element and an opposing light receiving element (for example, Japanese Laid-Open Patent Application No. 3,190,653/1989).
More specifically, a light transmitting window is provided in the top and bottom walls of a toner storing container, and a light transmitting member is fitted in the windows. The light emitting element is disposed next to one of the windows and the light receiving element is disposed next to the other, so that the light can be is passed through the toner storing container. With this arrangement in place, the light from the light emitting element can be transmitted through the container when the toner is not present in the container, but is is blocked by the toner when the toner is in the container, being prevented from reaching the light receiving element. Thus, the presence or absence of the toner can be determined on the basis of the output value of the light receiving element.
It has long been desired to realize a process cartridge which allows the detection of the amount of the toner remaining in the toner storing container even though it is provided with the cover member for protecting the electrophotographic photosensitive member.
SUMMARY OF THE INVENTION
A primary object of the present invention is to provide a process cartridge capable of reliably protecting the electrophotographic photosensitive member, an assembling method for such a cartridge, and an image forming apparatus comprising such a process cartridge.
Another object of the present invention is to provide a process cartridge capable of reliably detection the remaining amount of the toner, an assembling method for such a cartridge, and an image forming apparatus comprising the same.
A further object of the present invention is to provide a process cartridge capable of protecting satisfactorily the electrophotographic photosensitize member with the use of a cover member, and at the same time, capable of detecting accurately the remaining amount of the toner; an image forming apparatus which can accommodate such a process cartridge; and an assembling method for such a process cartridge.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an explanatory structural view of an embodiment of facsimile apparatus according to the present invention.
FIG. 2 is a perspective external view of the facsimile apparatus.
FIG. 3 is an explanatory structural view of a process cartridge.
FIG. 4 is a perspective external view of the process cartridge.
FIG. 5 is an explanatory drawing to describe how the process cartridge is installed.
FIG. 6 is a perspective view of means for stirring the toner, means for detecting the remaining toner, and means for cleaning, which are within a toner storing container, and illustrates their structures.
FIG. 7 is an explanatory plan view of a cleaning member.
FIG. 8 is an explanatory view of the cleaning member and a light transmitting window, showing their longitudinal relation.
FIG. 9 is an explanatory drawing to describe the relation between the presence or absence of the toner, and the output of a light receiving element.
FIG. 10 is an explanatory drawing to describe the positional relation between the cleaning member and light transmitting window.
FIGS. 11A to 11B are explanatory drawings to describe the relation between the rotational angle of the cleaning member, end a stopper.
FIG. 12 is an explanatory structural view of the light transmitting member, describing how the member is fitted.
FIG. 13 is an explanatory perspective view of a shutter member.
FIG. 14 is an explanatory drawing to describe how the shutter member is opened when the process cartridge is inserted into the main assembly of an image forming apparatus.
FIG. 15 is an explanatory drawing to describe how the shutter member is opened when the process cartridge is inserted into the main assembly of an image forming apparatus.
FIG. 16 is a block diagram of a control system.
FIGS. 17A and 17B are explanatory structural views of another embodiment of a stopper which regulates the rotational angle of the cleaning member.
FIG. 18 is an explanatory drawing of another embodiment of the present invention, in which a light reflecting type optical sensor is employed.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
To begin with, a first embodiment of the present invention will be described as a preferable embodiment of the present invention, to be followed by second and third embodiments, as well as other embodiments.
Embodiment 1
The first embodiment of the present invention, in which the present invention is applied to an electrophotographic facsimile apparatus, will be described in detail with reference to the drawings, wherein the description will be made in the following order.
(1) Overall structure of the facsimile apparatus.
(2) Structure of a reading apparatus for reading information.
(3) Structures of various components in an image forming apparatus for recording the received information.
(4) Structure of various members in a process cartridge to be used with the image forming apparatus.
(5) Structure of stirring means for stirring the toner within a toner storing container.
(6) Structure of remaining amount detecting means for detecting the remaining amount of the toner within the toner storing container.
(7) Structure of cleaning means for cleaning a light transmitting window used for detecting the remaining amount of the toner.
(8) Structure and assembly of the process cartridge.
(9) Relation between the opening and closing movements of a shutter member, and the light transmitting window.
(Overall Structure of Electrophotographic Facsimile Apparatus)
FIG. 1 is an explanatory structural view of a facsimile apparatus comprising an image forming apparatus fitted with a process cartridge in accordance with the present invention, and FIG. 2 is a perspective external view thereof. FIG. 3 is an explanatory structural view of the aforementioned process cartridge, and FIG. 4 is a perspective external view thereof.
Referring to FIG. 1, this facsimile apparatus comprises an original reading apparatus A disposed in the top portion thereof, and an image forming apparatus B disposed in the bottom portion. The information read by the reading apparatus A is transmitted to another facsimile apparatus located at a different location when in a facsimile mode, and is recorded by its own image forming apparatus B when in a copy mode.
The image forming apparatus B forms a toner image on a photosensitive drum, that is, an image bearing member, by projecting an optical image in accordance with the image information, from an optical means 1, as illustrated in FIG. 1, and in synchronism with the formation of the toner image, a according medium 1 is delivered by a conveying means 3. The toner image formed on the photosensitive drum is transferred onto the recording medium 2 by a transferring means 4 in an image forming portion in a process cartridge C, and then, the recording medium now carrying the toner image is delivered to a fixing means 5, where the transferred toner image is fixed. Then, the recording medium 2 is discharged into a discharge tray 6.
Referring to FIG. 3, in the process cartridge C comprising the aforementioned image forming portion, the surface of a photosensitive drum 7 is uniformly charged by a charging means 8 as it is rotated, and is exposed to an optical image projected from the aforementioned optical system 1, in an exposing portion 9, whereby a latent image is formed on the photosensitive drain 7. The latter image is visualized as a toner image by a developing means 10. After the toner image is transferred onto the recording medium 2 by the transferring means 4, the tuner remaining on the photosensitive drum 7 is removed by cleaning means 11. It should be noted that various components of the photosensitive drum 7 are contained in a housing 12 constructed in a form of cartridge by joining a top frame member 12a which is the first frame formed of resin material, and a bottom frame member 12b which is the second frame.
These are provided in the toner storing container of the process cartridge C, stirring means for stirring the toner and cleaning means for cleaning a light transmitting member, and further, remaining amount detecting means for detecting the amount of the toner remaining in the toner storing container is provided on the main assembly side.
(Reading Apparatus)
An original 13 is passed through the reading apparatus A so that the image information can be read from the original 13. A set of the originals 13 accumulated on the original table 14a is separated one by one by a pro-delivery roller 14b2 pressing upon a pre-delivery pressing piece 14b1, and a separating roller 14d pressing upon a reversing roller 14c. The separated original 13 is tightly pressed upon a contact type sensor of the reading means 15 by pressing means 14e, so that the image information of the original 13 is read. After the image information is read, the original 13 is discharged into an original discharge tray 15g by a discharging roller 14f.
The reading means 15 irradiates light upon the original 13 surface carrying the image information from an LED 15a as a light source. The light reflected from the surface is projected through an image forming lens 15b with a short focal distance, to form an optical image on a photoelectric transducer element 15c, which reads the image information and outputs corresponding signal. When in the facsimile mode, the signal thus obtained is transmitted to another facsimile apparatus by controlling means, which will be described later, and when in the copy mode, it is transmitted to its own image forming apparatus.
The original table 14a is provided with a slider 14h slidable in the direction (width direction of the original 13) perpendicular to the direction in which the original 13 is conveyed. The lateral edges of the originals 13 accumulated on the original table 14a are aligned by sliding this slider 14h in the aforementioned direction.
(Image Forming Apparatus)
Next, the structures of various portions of the image forming apparatus B, which forms an image in response to the recording signal, will be described in the order of (1) Optical means, (2) Conveying means, (3) Transferring means, (4) Fixing means, and (5) Cartridge installing means.
(Optical Means)
An optical means 1 irradiates light in response to the image information read through an external apparatus, the reading means 15, or the like means, so as to project an optical image on the photosensitive drum 7. Referring to FIG. 1, a laser diode 1b, a polygon mirror 1c, a scanner motor 1d, and an image forming lens 1e are contained in an optical unit 1a.
As an image signal is sent in by the external apparatus, for example, another facsimile apparatus, the laser diode 1b emits light in response to the image signal, and this emitted light is projected as the image forming light to the polygon mirror 1c, which is rotated at a high speed by the scanner motor 1d. The image forming light reflected by the polygon mirror is projected upon the rotating photosensitive drum 7 by way of the image forming lens 1e and the reflection mirror 1f, so as to expose selectively the surface of the photosensitive drum 7, whereby a latent image correspondent to the image information is formed.
(Recording Medium Conveying Means)
The conveying means 3 for conveying the recording medium 2 (for example, recording paper, OHP sheet, cloth, thin plate, or the like) is disposed in the bottom portion of the image forming apparatus B. The sheets of the recording medium 2 accumulated within a feeder cassette 3a, which is removably inserted from the sheet feeding portion D, are separated one by one from the topmost sheet, by a separating claw 3a1 disposed at a location corresponding to the leading corner of the recording medium 2, and a feeding roller 3b shaped like a partially cut off cylinder, and then, is sent to a conveyer roller pair 3d by a cassette conveyer roller pair 3c, wherein the recording medium 2 is delivered to the image transferring portion in synchronism with the image forming operation, by this conveyer roller pair 3d. After the image transfer, the recording medium 2 is delivered to the fixing means 5 by a guiding plate 3e, and after the image fixing, the recording medium 2 is discharged into a discharge tray 6 by a discharging roller pair 3f.
(Transferring Means)
The transferring means 4 transfers the toner image having been formed on the photosensitive drum 7 in the image forming portion, only the recording medium 2. In this embodiment, the transferring means comprises a transfer roller 4 as shown in FIG. 1. More specifically, the recording medium 2 is pressed upon the photosensitive drum 7 of the process cartridge having been installed in the image forming apparatus, by the transfer roller 4, and a voltage with a polarity opposite to that of the toner image having been formed on the photosensitive drum 7 is applied to this transfer roller 4, whereby the toner carried on the photosensitive drum 7 is transferred onto the recording medium 2.
(Fixing Means)
The fixing means 5 fixes the toner image having been transferred onto the recording medium 2 by the application of the voltage to the transfer roller 4. As for its structure, it comprises a driving roller 5a which drives the fixing means, and a fixing means 5c comprising a heater 5b contained therein and a sheet member, wherein the fixing member 5c is rotated by the driving roller 5a as it is pressed on the driving roller 5a. While the recording medium 2, on which the toner image has been transferred in the image forming portion, is passed between the driving roller 5a and fixing member 5c, a predetermined pressure generated by the both rollers 5a and bc, as well as the heat generated by the heater 5b, are applied, whereby the toner carried on the recording medium 2 is fixed to the recording medium 2.
(Process Cartridge Installing Means)
In the image forming apparatus B, a cartridge installing means for installing the process cartridge C is provided. The installation of the process cartridge C into the main assembly 16 of the image forming apparatus and its removal therefrom are carried our by opening a hinged movable cover 17. More specifically, the movable cover 17 is attached to the top portion of the main assembly 16 with the use of a hinge 17a as illustrated in FIG. 5. With the movable cover 17 open, a space for installing the cartridge is exposed in the apparatus main assembly 16, and a guiding groove 18 is provided on each of the left and right walls of the space. The process cartridge C is inserted in a manner so as to slide a drum axis 7a on this guiding groove 18, and then, the movable cover 17 is closed to complete the installation of the process cartridge C in the image forming apparatus B.
(Process Cartridge)
Next, the structures of the various components of the process cartridge C to be installed into the aforementioned image forming apparatus B will be described.
This process cartridge C comprises an electrophotographic photosensitive member, and at least one processing means. The processing means in this case includes, for example, charging means for charging the surface of the electrophotographic photosensitive member, developing means for forming a toner image on an image bearing means, cleaning means for cleaning the toner remaining on the surface of the electrophotographic photosensitive member, or the like means. The process cartridge C of this embodiment comprises an electrophotographic photosensitive drum 7 which is the image bearing member; and charging means 8, an exposing portion 9, developing means 10, and cleaning means 11, which are disposed around the electrophotographic photosensitive drum 7. These components are integrally covered with a housing 12, and then, a shutter member 28 is attached thereon, in such a manner that the process cartridge can be exchangeably installed in the main assembly 16.
Next, the structures of the various portions of the process cartridge C will be described in the order of (1) Photosensitive drum, (2) Charging means, (3) Exposing portion, (4) Developing means, (5) Cleaning means, and (6) Shutter member.
(Photosensitive Drum)
The photosensitive drum 7 of this embodiment comprises a cylindrical aluminum drum base and an organic photosensitive layer coated on the peripheral surface of the drum base. This photosensitive drum 7 is rotatively mounted on a frame mender. As a driving force from a driving motor provided on the main assembly side is transmitted to a flange gear affixed to one of the longitudinal ends of the photosensitive drum 7 in such a manner that will be described later, the photosensitive drum 7 is rotated in response to the image forming operation, in the direction of an arrow in FIG. 1.
(Charging Means)
The charging means uniformly charges the surface of the photosensitive drum 7. In this embodiment a so-called contact charging system is employed, in which the charging roller 8 is rotatively mounted on the frame member. The charging roller 8 comprises a metallic roller shaft 8a, an electrically conductive elastic layer, a high resistance elastic layer, and a protective film, which are laminated around the shaft 8a in this order. The electrically conductive elastic layer is formed of a material composed of elastic rubber such as EPDM, NBR, or the like in which carbon is dispersed, and functions to lead a bias voltage to be supplied to the roller shaft 8a. The high resistance elastic layer is formed of a material composed of urethane rubber or the like in which a minute amount of electrically conductive microscopic particles is contained, and functions to present the sudden drop of the bias voltage by restricting the leak current to the photosensitive drum 7 even when the charging roller 8 makes contact with a pin hole of the photosensitive drum 7 or when a charging roller with higher electrical conductivity is employed. The protective layer is formed of N-methoxymethyl nylon, and functions to prevent the deterioration of the photosensitive drum 7 surface, which is caused by the contact between the photosensitive drum 7 surface and the materials of the electrically conductive layer or high resistance elastic layer.
The charging roller 8 is placed in contact with the photosensitive drum 7. During an image forming operation, the charging roller 8 is rotated by the rotation of the photosensitive drum 7, and at this time, a voltage composed of a DC voltage and an AC voltage superposed thereon is applied to the charging roller 8 to charge uniformly the surface of the photosensitive drum 7.
(Exposing Portion)
The exposing portion 9 exposes the surface of the photosensitive drum 7 which has been uniformly charged by the charging roller 8, by projecting an optical image from an optical system, so that an electrostatic latent image is formed on the surface of the photosensitive drum 7. It comprises an opening 9 provided in the upper surface wall of the cartridge frame member, for guiding the optical image.
(Developing Means)
Referring to FIG. 3, the developing means 10 comprises a toner storing container 10a which is a toner containing portion and contains toner, and a reciprocating stirring member which feeds out the toner while stirring it, which will be described later. It further comprises a magnet 10b disposed non-rotatively inside the opening of the toner storing container, and a developing sleeve 10c which forms a thin toner layer on its surface as it rotates. The developing sleeve 10c is disposed so as to hold a microscopic gap between itself and the photosensitive drum 7.
The developing sleeve 10c comprises a cylindrical aluminum member, the surface of which is roughened by sandblasting or the like treatment, and an electrically conductive coat in which pigment is dispersed. When the toner layer is formed on the surface of this developing sleeve 10c, the toner and developing sleeve 10c rub against each other, whereby a triboelectrical charge strong enough to develop the electrostatic latent image having been formed on the photosensitive drum 7 is generated. Further, the developing means comprises a developing blade 10d for regulating the thickness of the toner layer.
In addition, a stirring member for stirring the toner is provided within the toner storing container 10a, but the toner stirring mechanism will be described later.
(Cleaning Means)
Referring to FIG. 3, the cleaning means 11 comprises: a cleaning blade 11a which is placed in contact with the surface of the photosensitive drum 7 to scrape the toner remaining on the drum 7; a scooping sheet 11b placed below the blade 11a gently in contact with the surface of the photosensitive drum 7 to scoop the scraped toner; and a waste toner storage 11c for storing the scooped waste toner.
(Shutter Member)
The shutter member 28 exposes or covers an opening 12b1 provided in the bottom frame member 12b of the process cartridge C. When the process cartridge C is mounted in the apparatus main assembly 16, it exposes the opening 12b1 so that the photosensitive drum 7 is exposed through the opening 12b1 (FIG. 1), and as the process cartridge C is taken out of the apparatus main assembly 16, it covers the opening 12b1 to cover the photosensitive drum 7 so that the photosensitive material on the peripheral surface of the photosensitive drum 7 is prevented from being deteriorated by exposure to light. It should be noted here that the opening 12b1 is provided to transfer the toner image formed on the peripheral surface of the photosensitive drum 7 onto the recording medium, as it is evident from FIG. 3.
The relation between the mechanism for opening or closing the shutter member 28 and the light transmitting window will be described later.
(Stirring Means)
The stirring means stirs the toner within the toner storing container 10a and feeds it toward the developing sleeve 10c. Referring to FIG. 6, it comprises a stirring member 19 and a stirring arm 20, which are disposed within the toner storing container 10a.
The stirring member 19 is made of a number of rod-like members having a triangular section, which are connected side by side with predetermined intervals. An axis 19a provided at one of the end portions of the stirring member 19 is fitted in a hole 20a of the stirring arm 20. The stirring member 19 has an opening 19b formed so as not to block a light path R of a remaining toner amount detecting means which will be described later, and on both sides of the opening 19b, a U-shaped rib 19d having a groove 19c is provided.
The rotational axis 20c of the stirring arm 20 is supported by lateral walls 10a1 and 10a2 of the toner storing container 10a so as to allow the rotation of the stirring arm 20 about the axis 20c, and a driving arm 20b is integrally formed at one end of the rotational axis 20c extending beyond the lateral wall 10a2 of the toner storing container 10a.
Outside the lateral wall 10a2 of the toner storing container 10a, a stirring gear 21 is placed, which rotates about a rotational axis 21a together with the photosensitive drum 7. On the lateral surface of this stirring gear 21, an eccentric projection 21b which is decentered from the rotational axis 21a is provided, and the eccentric projection 21b is fitted in an elongated hole 21b1 of the driving arm 20b.
As the photosensitive drum 7 is rotated, the stirring gear 21 is rotated by the same driving power source, and as the stirring gear 21 rotates, the stirring arm 20 is reciprocatively rotated in the direction of an arrow X in FIG. 6, about the rotational axis 20c, whereby the stirring member 19 is reciprocatively moved along the bottom wall 10a3 of the toner storing container 10a, in the direction of an arrow Y in FIG. 6, preventing thereby the toner from being aggregated or unevenly distributed.
The bottom wall 10a3 of the toner storing container 10a is slanted, with its developing sleeve 10c side being the lower side, so that the toner is easily conveyed toward the developing sleeve 10c, and as the stirring member 19 reciprocatively moves in the arrow Y direction along the bottom surface of the toner storing container 10a, the toner is fed toward the developing sleeve 10c.
(Remaining Amount Detecting Means)
The remaining amount detecting means detects the remaining amount of the toner contained in the toner storing container 10a. As for its structure, it comprises, as illustrated in FIGS. 1, 3 and 6, a light emitting element 22a as light emitting means which is disposed on the internal surface of the top wall of the hinged movable cover 17, and a light receiving clement 22b as light receiving means which is disposed on the apparatus main assembly 16, at a predetermined spot, which is where the light is projected from the light emitting element 22a. The light emitting element 22a and light receiving element 22b are disposed in such a manner that when the process cartridge C is installed in the apparatus main assembly 16 and the movable cover 17 is closed, they oppose each other, interposing between them the toner storing container 10a of the process cartridge C. In other words, they are disposed so as for the light emitting element 22a to be positioned above the process cartridge C having been installed in the apparatus main assembly 16, and for the light receiving element 22b to be positioned below the cartridge C.
Further, in the recessed portions 10a3 and 10a5 of the top and bottom walls of the toner storing container of the process cartridge C, light transmitting windows 10a6 and 10a7 are formed, in which a first light transmitting member 23a and a second light transmitting member 23b are fitted, respectively. The light from the light emitting element 22a is transmitted through the light transmitting members 23a, the internal space of the toner storing container 10a, and the light transmitting member 23b, to reach the light receiving element 23b. Therefore, when there is a sufficient amount of the toner within the toner storing container 10a, the light from the light emitting element 22a is blocked by the toner, being prevented from reaching the light receiving element 22b, but as the toner within the toner storing container 10a becomes depleted, that is, as the amount of the toner within the toner storing container 10a is decreased below a predetermined one, the light from the light emitting element 22a is allowed to be transmitted through the toner storing container 10a to reach the light receiving element 22b. Thus, it is possible to detect whether or not the toner remains within the toner storing container 10a.
It should be noted that the term "light transmitting" means a capacity to transmit "the light emitted from the light emitting element 22a". Further, in FIG. 3, a referential character S designates an optical axis connecting the centers of the light emitting element 22a and light receiving element 22b, and R designates a light path for the light which is emitted from the light emitting element 22a and is detected by the light receiving element 22b as it reaches it.
(Cleaning Means)
Next, the cleaning means will be described. It cleans the toner or the like adhering to the light transmitting members 23a and 23b, wherein the actual cleaning is carried through the wiping movement of a cleaning member E. The structure of this cleaning means will be described referring individually to (1) Cleaning structure, (2) Positional relation between the cleaning member, and light transmitting windows, (3) Stroke of the cleaning member, and (4) Fitting structure for the light transmitting member.
(Cleaning Structure)
The cleaning member E comprises, as illustrated in FIGS. 6 and 7, a flexible wiper blade 24 and a rigid wiper arm 25. The wiper blade 24 is a member formed of thin plate of polyethylene terephthalate (PET), being affixed to the wiper arm 25 by its center portion 24a and projecting outward at both ends beyond slits 25b and 25c provided at both edges 25a and 25b of the wiper arm 25.
The rotational axis 25d of the wiper arm 25 is supported by a bearing 26 so that the wiper arm 25 can be rotated about the rotational axis 25d. Further, the wiper arm 25 is provided with a driving axis 25e which is eccentrically disposed from the rotational axis 25d, and this driving axis 25e is fitted in the U-shaped groove 19c of the stirring member 19.
Therefore, as the stirring member 19 is reciprocated in the arrow Y direction in FIG. 6 as described before, the driving axis 25e receives a force from the rib 19d of the stirring member 19, thereby rotating reciprocatively the cleaning member E about the rotational axis 25d in the direction of an arrow Z in FIG. 6. As a result, the edges 24b and 24c of the wiper blade 24 are rotatively oscillated across the light transmitting member 23a and 23b fitted in the light transmitting windows 10a6 and 10a7, being in contact with their internal surfaces and thereby, cleaning them, respectively. Since in this embodiment, the cleaning member E is caused to wipe by the movement of the stirring member 19, it is unnecessary to provide a separate driving power source to drive the cleaning member E: therefore, the apparatus structure can be simplified to reduce the cost.
Further, the wiper lade 24 is provided with an opening 24d so that the light from the light emitting element 22a is not blocked. Therefore, even when the rotational axis 25d is disposed in such a manner that the extension of the rotational axis 25d might block the optical axis S, it is only when the edges 25a and 25b of the wiper arm 25, and the wiper blade 24 cross the optical path R that the light path R is blocked, and the presence or absence of the toner can be detected while the edges 25a and 25b, and the wiper blade 24, are not blocking the light path R.
(Positional Relation Between Cleaning Member and Light Transmitting Window or the Like)
Next, the positional relation among the cleaning member E, light emitting element 22a, light receiving element 22b, and light transmitting windows 10a6 and 10a7 will be described with reference to FIG. 8.
As stated before, the process cartridge is mounted in the apparatus main assembly 16 so that the light emitting element 22a and light receiving element 22b oppose each other, interposing the toner storing container 10a between them when the movable cover 17 is closed. Also, the rotational axis 15d of the cleaning member E is disposed near the optical axis S.
The light transmitting windows 10a6 and 10a7 are disposed so as to correspond to the light emitting element 22a and light receiving element 22b, respectively, and the light transmitting members 23a and 23b are formed in such a manner that the curvatures of their internal surfaces match that of a circle sharing the center of the rotational axis 25d as its center.
Therefore, the angle between the light transmitting members 23a and 23b and the optical axis S is extremely close to a right angle, which allows the sizes of the light transmitting members 23a and 23b to be reduced to a far smaller size compared to when the light transmitting members 23a and 23b are not placed perpendicular to the optical axis S. As a result, the image deterioration, photosensitive drum 7 deterioration, or toner deterioration which is caused by the infusion of stray light surface of the light transmitting member 23a on the top side,
I: distance between the rotational axis 25d and the top edge 25a of the wiper arm 25,
J: distance between the rotational axis 25d and the top edge 24b of the wiper blade 24, and
K: distance between the rotational axis 25d and the internal surface of the top wall of the toner storing container 10a,
the positional relation among the cleaning member, the light transmitting windows, and the related components satisfies the following formula:
Similarly, when the distance between the various portions of the bottom side of the cleaning member E and the light transmitting member 23b on the bottom side or the related members are designated as follows:
H': distance between the rotational axis 25d and the internal surface of the light transmitting member 23b of the bottom site,
I': distance between the rotational axis 25d and the bottom edge 25b of the wiper arm 25,
J': distance between the rotational axis 25d and the bottom edge 24c of the wiper blade 24, and
K': distance between the rotational axis 25d and the internal surface of the recessed portion 10a5 of the bottom wall of the toner storing container 10a,
the positional relation among the cleaning member, the light transmitting windows, and the related components, satisfies the following formula:
When the cleaning member E is reciprocatively rotated with the above described structure in place, the edges 24b and 24c of the wiper blade 24 are reciprocatively rotated in contact with the internal surface of the light transmitting members 23a and 23b, wiping thereby the toner adhering to the internal surfaces of the members 23a and 23b.
When the wiper blade 24, which is elastically deformable elastic member, is away from the light transmitting members 23a and 23b, the flex of the wiper blade 24 is gone. Therefore, the direction of the flex of the wiper blade 24 reverses between when the wiper blade 24 is rotated in one direction in contact with the light transmitting members 23a and 23b and when it is rotated in the other direction. As a result, the wiper blade 24 cleans the light transmitting members 23a and 23b while flexing always in the direction opposite to the rotational direction of the wiper blade 24. This allows the light transmitting members 23a and 23b be cleaned under the same conditions whether the wiper blade 24 moves in one direction or the other.
As described hereinbefore, the cleaning member E is reciprocatively rotated in response to the image forming operation, and the wiper blade 24 wipes the toner adhering to the internal surface of the light transmitting members 23a and 23b. However, when there is a sufficient amount of the toner, the toner immediately covers the light transmitting members 23a and 23b even though the wiper blade 24 wipes the toner on the internal surfaces of the members 23a and 23b; therefore, the light from the light emitting member 22a is blocked by the toner, failing thereby to reach the light receiving element 22b, or being blocked again shortly even when it reaches it.
However, as the remaining amount of the toner is further reduced, the time is takes for the toner to cover the light transmitting members 23a and 23b after the cleaning thereof becomes longer, and as the toner eventually runs out, that is, when the amount of the toner drops below a predetermined amount, the light from the light emitting element 22a comes to reach the light receiving element 22b except when the edges 25a and 25b of the wiper arm 25 and the wiper blade 24 are crossing the light path R.
FIG. 9 presents graphs in which the signal output value of the light receiving element 22b during the aforementioned detecting period is plotted on the ordinate and the time is plotted on the abcissa. As is evident from these graphs, when the light from the light emitting element 22a reaches the light receiving element 22b, the output value of the light receiving element 22b increases. Therefore, the output signal from the light receiving element 22b alternates between a high output value which is given when the light reaches the light receiving element 22b, and a low output value which is given when the light is blocked. In other words, the graph of the signal output forms a saw tooth shape.
While a sufficient amount of the toner is in the aforementioned toner storing container 10a, the duration of the higher output signal is short, and also, its output value is small, as shown in FIG. 9(a), but as the amount of the toner becomes smaller, the duration of the higher output signal becomes longer, and also, the output value increases, as shown in FIG. 9(b). Therefore, when the duration t of the output signal having an output value higher than a predetermined value V exceeds a predetermined duration T, a control portion 29, which will be described later, determines that the toner has been depleted.
(Stroke of Cleaning Member)
Next, the rotational stroke of the cleaning member E will be described. FIG. 10 is an explanatory drawing to compare the reciprocating range of the cleaning member E and the cleaning range of the wiper blade 24 with the sizes of the light transmitting members 23a and 23b.
In FIGS. 7 and 10, the cleaning member E is constructed in such a manner that a distance L1 between the rotational axis 25d and driving axis 25e becomes smaller than a distance L2 between the rotational axis 25d and the top edge 24b of the wiper blade 24 and a distance L3 between the rotational axis 25d and the bottom edge 24c of the wiper blade 24. Therefore, when the stirring member 19 moves by a distance M, the driving axis 25e of the cleaning member E moves the same distance M as the stirring member 19. Meanwhile, the top and bottom edges 24b and 24c of the wiper blade 24 move
respectively.
When the distance L1 between the rotational axis 25d of the cleaning member E and the driving axis 25e satisfies the following formula:
wherein the size of the light transmitting window 10a6 on the top side is W1, and the size of the light transmitting window 10a7 on the bottom side is W2, the amounts N1 and N2 of the movements of the edges 24b and 24c of the wiper blade 24 become larger than the sizes W1 and W2 of the light transmitting windows 10a6 and 10a7, respectively; therefore, the light transmitting members 23a and 23b can be completely cleaned.
When the above described structure is employed, the stroke of the wiper blade 24 can be made to be large even when the moving distance of the stirring member 19 is reduced. As a result, the stirring member 19 can afford a moving distance satisfactory to stir optimally the toner, and the cleaning member E can afford a stroke satisfactory to clean the light transmitting members 23a and 23b. Thus, the presence or absence of the toner can be highly precisely detected without deteriorating the image quality.
The reciprocative rotational angle of the cleaning member E is selected based on the material for the driving axis 25e and the rib 19d of the stirring member 19, so that the driving axis 25c and rib 19d are allowed to slide smoothly against each other. In this embodiment, ABS resin is used as the material for the driving axis 25e and rib 19d, and the reciprocative rotational angle is selected to be no more than 140 degrees.
Therefore, a stopper 27 is provided for preventing the cleaning member E from rotating more than a predetermined angle. This stopper 27 is integrally formed on the bearing 26 to which the rotational axis 25d is fitted, as shown in FIG. 11.
In this embodiment, the stirring arm 20 and the stirring member 19 are fitted with some play so that the movements of the stirring arm 20 and stirring member 19 are not interfered with by the toner stuck in the joint portion. The U-shaped groove of the stirring member 19 and the driving axis 25e of the leaning member E are also fitted with some play because of the same reason. Therefore, the moment the edges of the wiper blade 24 separate from the light transmitting members 23a and 23b after the flexed wiper blade 24 cleans the light transmitting members 23a and 23b, the resiliency of the wiper blade 24 is liable to cause the cleaning member E to jump, which is liable to prevent the smooth operation of the cleaning member E.
Therefore, in this embodiment, the stopper 27 is specifically located so that angler .THETA.1 and .THETA.2 formed between the straight line connecting the rotational axis 25d of the cleaning member E and the driving axis 25e, and the sliding surfaces 19c1 and 19c2 of the U-shaped groove 19c become such angles as to allow the driving axis 25e and U-shaped groove 19c to slide smoothly against each other.
When such an arrangement is made, the cleaning member E contacts the stopper 27, being prevented from rotating more than the predetermined angle, even if the cleaning member E is caused to jump by the resiliency of the wiper blade 24. As a result, the cleaning member E smoothly rotates back and forth. It should be noted there that in this embodiment, the angles .THETA.1 and .THETA.2 are selected to be no more than 70 degrees, respectively.
Also, in this embodiment, since the stopper 27 is integrally formed on the bearing 26 of the cleaning member E, the positional relation between the stopper 27 and cleaning member E can be precisely fixed while using a simple structure. Therefore, rotational angles .THETA.1 and .THETA.2 of the cleaning member E can be precisely maintained, which allows the driving axis 25e of the cleaning member E and the U-shaped groove 19c of the stirring member 19 to slide smoothly against each other.
Further in this embodiment, the recessed portion 10a5 is provided in the bottom wall 10a3 of the toner storing container 10a, to prevent the bottom edge 24c of the wiper blade 24 from contacting the bottom surface of the toner storing container 10a. Besides, the light transmitting window 10a7 is provided at the deepest point of the recessed portion 10a5, and the light transmitting member 23b is attached so that its internal surface comes to be located above the bottom surface of the recessed portion 10a5 and below the bottom wall surface 10a3 the toner storing container 10a.
In this embodiment, the positioning and angle of the bottom wall 10a3 of the toner storing container 10a is determined so as to match the toner to be used, so that the toner can be optimally stirred and fed toward the developing sleeve 10c.
On the other hand, there are two methods for increasing the stroke of the cleaning member E; it is necessary either to increase the rotational angle of the cleaning member E by shortening the distance L1 between the rotational axis 25d of the cleaning member E and the driving axis 25e, or to increase the distances L2 and L3 between the rotational axis 25d of the cleaning member E and the edges 24b and 24c of the wiper blade 24.
However, in the case of the former method, even a small change in the stroke of the stirring member 19 causes the rotational angle of the cleaning member E to change greatly. Therefore, in order to secure a large enough stroke of the cleaning member E to clean the light transmitting members 23a and 23b while allowing the smooth sliding of the driving axis 25e and U-shaped groove 19c upon each other, it is necessary to maintain accurately the stroke of the stirring member 19, which causes the apparatus cost to be relatively high since the apparatus must be more precisely constructed.
In the case of the latter method, it is necessary to increase the distance between the internal surfaces of the light transmitting members 23a and 23b. Since the light transmitting windows 10a6 and 10a7 of this embodiment are disposed at the top and bottom of the toner storing container 10a, respectively, positioning of the top light transmitting window 10a6 at a higher location requires both the rotational axis 25d and driving axis 25e of the cleaning member E to be positioned higher, and also, the U-shaped groove 19c of the stirring member 19 must be located higher. When such an arrangement is made, it is liable that the rotational moment which is imparted to the stirring member 19 by the resistance generated am the cleaning member E is driven becomes excessively large.
Therefore, in this embodiment, the recessed portion 10a5 is provided at a portion of the bottom wall 10a3 of the toner storing container 10a, and the bottom light transmitting member 23b is placed in the recessed portion 10a5, so that a large distance can be secured between the internal surfaces of the top and bottom light transmitting members 23a and 23b. This arrangement positions the rotational axis 25d and driving axis 25e of the cleaning member E closer to the bottom wall 10a3 of the toner storing container 10a. As a result, the rotational moment which is imparted to the stirring member 19 by the resistance generated as the cleaning member E is driven can be kept smaller, preventing thereby the reciprocative movement of the stirring member 19 along the bottom wall 10a3 surface of the toner storing container 10a from being interfered with.
Further, this embodiment is structured so that the internal surface of the bottom light transmitting member 23b is positioned below the bottom wall 10a3 of the toner storing container 10a around the recessed portion 10a5. Therefore, as long as a sufficient amount of the toner is in the surrounding area of the recessed portion 10a5, the toner pours into the recessed portion 10a5 and covers the light transmitting member 23b. As a result, it is not liable that it is determined that the toner has been depleted in spite of the presence of a sufficient amount of the toner. This effectively increases accuracy in detecting the presence or absence of the toner.
Further, since the recessed portion 10a5 is not given the shape which slopes down toward the developing sleeve 10c, the toner feeding performance of the stirring member 19 is liable to become less efficient in this portion than in the other portions. However, this deficiency is compensated by the reciprocative rotation of the cleaning member E synchronous with the reciprocative movement of the stirring member 19, and as a result, the overall toner feeding efficiency of this portion becomes uniform with the other portions.
(Attachment Structure of Light Transmitting Member)
Next, the structure for attaching the light transmitting members 23a and 23b to the light transmitting windows 10a6 and 10a7 will be described.
In this embodiment, in order to produce inexpensively the process cartridge C, polystyrene resin (PS) is used as the material for the frame members 12a and 12b which make up the toner storing container 10a, and also, the toner ingredients include styrene resin. On the other hand, polycarbonate (PC) is used as the material for the light transmitting members 23a and 23b, and polyethylene terephthalate (PET) is used as the material for the wiper blade 24. It has been confirmed through experiments that the efficiency with which the light transmitting members 23a and 23b are cleaned can be preferably maintained by the combined use of these materials.
However, when the light transmitting members 23a and 23b of polycarbonate are attached to the toner storing container 10a of polystyrene, sufficient strength cannot be obtained with the use of such a method as welding since the molecular structures of both materials are different, and as a result, the light transmitting members 23a and 23b are liable to be separated from the toner storing container 10a.
On the other hand, if the polystyrene resin is chosen as the material for the light transmitting members 23a and 23b, the aforementioned members 23a and 23b can be attached to the toner storing container 10a using a simple method such as welding or the like, but the toner containing the styrene resin is liable to adhere to the light transmitting members 23a and 23b, which presents such a liability that the wiper blade 24 made of polyethylene terephthalate cannot offer sufficient cleaning performance.
Therefore, in this embodiment, the light transmitting members 23a and 23b are constituted of light transmitting portions 23a1 and 23b1 of polycarbonate and flange portions 23a2 and 23b2 of polystyrene resin, which is the same material as that of the toner storing container 10a, respectively. The light transmitting portions 23a1 and 23b1 and the flange portions 23a2 and 23b2 are integrally formed with the use of the two-color injection molding method. The interface between the light transmitting portions 23a1 and 23b1 and the flange portions 23a2 and 23b2, respectively, are given an undercut shape to present the flange portions 23a2 and 23b2 from coming off the light transmitting portions 23a1 and 23a2.
It should be noted here that when forming the above described members and portions, it is preferable to use the insert molding method among various two-color molding methods because they can be more easily molded by this method.
In this case, the light transmitting members 23a and 23b are attached to the toner storing container 10a by welding the flanges 23a2 and 23b2 to the light transmitting windows 10a6 and 10a7.
When the materials and molding methods described above are used, the light transmitting members 23a1 and 23b1 made of the material different from that of the toner storing container 10a can be easily and inexpensively attached to the toner storing container 10a, and also, since there is no gap at the interfaces 23a3 and 23b3 because of the insert molding method, the toner is not liable to leak between the light transmitting portions 23a1 and 23b1 and the flange portions 23a2 and 23b2. Further, it becomes unnecessary to apply coating on the surface of the light transmitting portions 23a1 and 23b1, and therefore, their durability is also improved.
Though in this embodiment, the flange portions 23a2 and 23b2 are formed around the light transmitting portions 23a1 and 23b1 using the two-color molding method, the light transmitting portions 23a1 and 23b1 having the undercut shape may be directly formed into the light transmitting windows 10a6 and 10a7 with the use of the two-color injection molding method, which can provide the same beneficial effects as described above.
(Assembly of Process Cartridge)
Next, the assembly steps for the process cartridge C comprising the aforementioned stirring mean, cleaning means, and the like, will be described.
To begin with, the flange portion 23a2 of the top light transmitting member 23a is attached to the top light transmitting window 10a6 of the top frame member 12a by the ultrasonic welding, and in the same manner, the flange portion 23b2 of the bottom light transmitting member 23b is attached to the bottom light transmitting window 10a7 by the ultrasonic welding. As for the welding method, other welding methods such as high frequency welding or the like is also available, but the ultrasonic welding is simpler in this case.
In order to assemble the stirring member 19, cleaning member E and the like into the toner storing container 10a, the top wall 10a4 is formed as a cover member 12c, which is a piece separate from the main structure of the toner storing container 10a, and the top light transmitting member 23a is attached to this cover member 12c.
Next, the axis 19a of the stirring member 19 is fitted into the hole 20b1 of the stirring arm 20 to connected them, and the rotational axis 20c of the stirring arm 20 is rotatably attached to the toner storing container 10a. Then, the cleaning member E comprising the wiper arm 25 and the wiper blade 24 attached thereon is rotatably fitted in the bearing 26, and the driving axis 25e of the wiper arm 25 is fitted into the U-shaped groove 19c of the stirring member 19. Then, the bearing 26 is fixed to the toner storing container 10a.
The toner member 12c is welded to the main structure of the toner storing container 10a, finishing assembling the toner storing container 10a containing the stirring member 19 and cleaning member E.
The charging roller 8 is attached to the interior surface of the top wall of the top frame member 12a. The toner is filled through the toner filling opening 10a8 (FIG. 6) provided in the lateral wall 10a1 of the toner storing container 10a, and then, the opening 10a8 is sealed with a cap.
Next, the photosensitive drum 7 is mounted in the bottom frame member 12b, and next, members such as developing sleeve 10c and development blade 10d which constitute the developing means are mounted. Then, the cleaning blade 11a or the like is attached.
Various projections and correspondent holes (not illustrated) engageable with the projections are provided at predetermined locations on the top and bottom frame members 12a and 12b, and the top and bottom frame members 12a and 12b, in which aforementioned various members have been mounted, are joined by means of engaging the projections with the correspondent holes. Lastly, the shutter member 28 is attached to finish assembling the process cartridge C.
(Relation Between Opening or Closing Movement of Shutter Member and Light Transmitting Windows)
The shutter member 28 protects the photosensitive drum 7. At this time, the structure for opening or closing the shutter member 28 will be described. Referring to FIG. 13, the shutter member 28 comprises a shutter arm 28a, a shutter linkage 28b, a shutter portion 28c, an axes retainer 28d, and a torsion coil spring 28e. As shown in the drawing, the shutter member 28 covers the transfer region through which the toner image formed on the peripheral surface of the photosensitive drum 7 is transferred onto the recording medium.
Each end portion of the shutter arm 28a is rotatably retained by the axis retainer 28d, at a point close to the end, and a shutter linkage 28b is rotatably supported on this shutter arm 28a, wherein the rotational movement of the shutter linkage 28b is regulated by a rotation regulating portion 28a2 of the shutter arm 28a so that it rotates no more than a predetermined angle in the direction of an arrow a in FIG. 13. The shutter portion 28c is rotatably supported on the shutter linkage 28b, and also, the rotational movement of this shutter portion 28c is regulated by a rotation regulating portion 28b1 of the shutter linkage 28b so that it rotates no more than a predetermined angle in the direction of an arrow b in FIG. 13.
At one of the longitudinal ends of the shutter arm 28a, the torsion coil spring is anchored to urge the shutter portion 28c in the direction to close the opening portion 12b1 of the bottom frame member 12b. Further, at both of the longitudinal ends of the shutter arm 28a, a projection 28a3 projecting outward is formed (FIG. 4). When the process cartridge C is installed into the apparatus main assembly 16, this projection 28a3 has a function to engage with a predetermined point of the apparatus main assembly 16 to open the shutter member 28.
As for the attachment of the shutter member 28, the axis portion 28a1 of the shutter arm 28a is dropped into the groove portion 12c1 of the cover member 12c, and then, the axis retainer 28d is anchored to the top frame member 12a while anchoring the torsion coil spring 28e at the same time, as illustrated in FIG. 4.
Before the process cartridge C is installed into the apparatus main assembly 16, the shutter member 28 is covering the opening portion 12b1 due to the pressure from the torsion coil spring 28e. As the process cartridge C is gradually inserted into the apparatus main assembly 16, the projection 28a3 comes to contact the upper surface portion of the apparatus main assembly 16 as shown in FIG. 14. As the process cartridge C is further inserted from this state, the shutter arm 28a rotates counterclockwise relative to the process cartridge C, which causes the shutter portion 28c to expose the opening 12b1 of the bottom frame member 12b as shown in FIG. 15, and when the process cartridge C is completely inserted, the photosensitive drum 7 is exposed as shown in FIG. 1.
Conversely, when the process cartridge C having been installed is removed from the apparatus main assembly 16, the shutter member 28 automatically closes due to the pressure from the torsion coil spring 28e following reversely the aforementioned opening steps.
If the bottom light transmitting window 10a7 is covered by the shutter portion 28c after the process cartridge C is installed and the shutter portion 28c is moved, the light from the light emitting element 22a fails to reach the light receiving element 22b, which makes it impossible to detect whether the toner remains or not.
In the case of the process cartridge C of this embodiment, the width (length in the direction in which the recording medium is conveyed) of the opening portion 12b1 provided in the bottom frame member 12b is approximately 24 mm, and the width (length in the direction in which the recording medium is conveyed) of the shutter portion 28c capable of protecting satisfactorily this opening portion 12b1 by covering it is approximately 42 mm, wherein the distance between the opening portion 12b1 and the bottom light transmitting window 10a7 is approximately 35 mm.
In order to detect precisely the presence or absence of the toner, it is preferable to dispose the light transmitting window 10a7 sufficiently close to the developing sleeve 10c, and when the distance between the opening portion 12b1 and light transmitting window 10a7 is increased, the developing sleeve 10c disposed close to the photosensitive drum 7 is farther separated from the light transmitting window 10a7, which is liable to deteriorate the accuracy in detecting the presence or absence of the toner.
Therefore, in this embodiment, the bottom light transmitting window 10a7 is disposed close to the opening portion 12b1, and the lengths of the shutter arm 28a and shutter linkage 28b are selected so that when the process cartridge C is installed into the apparatus main assembly 16, the shutter portion 28c moves past the bottom light transmitting window 10a7 to a location where it does not block the light path R (FIG. 1).
With such an arrangement, the presence or absence of the toner can be detected with satisfactory precision, while affording the satisfactory protection of the photosensitive drum 7 when the process cartridge C is out of the apparatus main assembly 16.
It is evident from FIG. 12 that the light transmitting members 23a and 23b are given a curvature so that when they are fitted in the light transmitting windows 10a6 and 10a7, the light transmission portions project inward from the exterior surface of the frame member 12a. Therefore, when the process cartridge C is held by a hand, it is not liable that the light transmitting portions 23a1 and 23b1 of the light transmitting members 23a and 23b come in contact with a finger or the like. In addition, when the shutter portion 28c moves past the light transmitting member 23b, the shutter portion 28c does not scratch the light transmitting portion 23b1 by rubbing it. Further, only the light transmitting portion 23b1 of the light transmitting member 23b may be projected inward from the surface of the frame member to prevent it from being rubbed by the shutter portion 28c.
(Controlling Means)
Next, controlling means for driving the various portions will be described referring to the block diagram in FIG. 16.
In FIG. 16, the reading apparatus A photoelectronically reads the original 13 and outputs the results as digital signals, which are sent to a controlling portion 29, and then, the motor or the like for driving the rollers for conveying the original is driven by the controlling portion 29 under its control.
The controlling portion 29 comprises a line memory 29a for storing each of the line image data of the image data. When the apparatus in a transmission or copy mode, this line memory 29a stores a single line equivalent of the image data sent from the reading apparatus A, and when the apparatus is in an image data receiving mode, it stores a single line equivalent of the received image data. The image forming operation is carried out as the stored data is sent to the image forming apparatus B.
A reference 29b designates an encoding/decoding portion which encodes the image information to be transmitted, using the MH coding or the like, or decodes the received coded image data into the plain image data. A reference 29c designates a buffer memory for storing the encoded image data to be transmitted or to have been received. These portions of the controlling portion 29 are controlled by a CPU 29d such as a microprocessor or the like. Further, the controlling portion 29 comprises, in addition to the CPU 29d, an ROM 29e which stores a control program for the CPU 29d as well as various date, an RAM 29f which serves as the work area to store temporarily the various data, and the like portions. The image forming apparatus B is driven under the control of the controlling portion 29.
A reference numeral 30 designates a control panel comprising various function keys such as a key to start the transmission or the like input keys for telephone number; and the like, and 31 designates a display portion which normally displays various functions of the control panel, or the apparatus status such as the presence or absence of the toner.
A reference numeral 33 designates a power source for supplying electrical power through the entire apparatus: 33, a modem (modulating/demodulating device); 34, a net work control unit (NCU); and 35 designates a telephone equipment.
The controlling portion 29 drives the reading apparatus A and image forming apparatus B under its control to carry out the original reading operation and the image forming operation. It also receives signals from the light receiving element 22b constituting the aforementioned the remaining toner amount detecting means, and when it determines that there is no toner, it displays "no toner" on the display portion, and at the same time, stops driving the image forming apparatus B.
Embodiment 2
Next, a different structure for the stopper which regulates the rotational angle of the cleaning member E will be described as a second embodiment of the present invention, referring to FIG. 17. The members in this embodiment having the same functions as those in the first embodiment will be given the same reference symbols so that their descriptions can be borrowed.
The stirring member 19 and cleaning member E in this embodiment are also reciprocatively moved and rotated, respectively, by the same mechanism as that of the first embodiment. However, in this second embodiment, the rib 19 provided on the stirring member 19, which had the U-shaped groove 19c in the first embodiment, is provided with an elongated hole 36 in place of the U-shaped groove.
As for the position of the top portion 36a of the elongated hole 36, it is so arranged that the driving axis 25e and the top portion 36a of the elongated hole 36 come into contact at the same time when angles .THETA.3 and .THETA.4 formed between the straight line connecting the rotational axis 25d and driving axis 25e of the cleaning member E and the sliding surfaces 36b and 36c of the elongated hole 36, respectively, reach predetermined angles as the cleaning member E is rotated. The other structures are the same as those in the first embodiment.
With the employment of the above described structure, when the cleaning member E tends to rotate more than the predetermined angle, the top portion 36a of the elongated hole 36 makes contact with the driving axis 25e of the cleaning member E, regulating thereby further rotation of the cleaning member E. Therefore, the angles .THETA.3 and .THETA.4 formed between the straight line connecting the rotational axis 25d and driving axis 25e of the cleaning member E and the sliding surfaces 36b and 36c of the elongated hole 36, respectively, remains below the predetermined angle; therefore, the cleaning member E smoothly rotates in the reciprocative manner.
Further, the role of the stopper which regulates the rotational angle of the cleaning member E is given to the rib 19d of the stirring member 19 which transmits the driving force to the cleaning member E; therefore, the positional relation between the top portion 36a of the elongated hole 36 provided with the function as the stopper and the rib 19d provided with the function to drive the cleaning member E can be precisely maintained with the use of a simple structure. As a result, the angles .THETA.3 and .THETA.4 formed between the straight line connecting the rotational axis 25d and driving axis 25e of the cleaning member E and the sliding surfaces 36b and 36c of the elongated hole 36, respectively, can be maintained with high precision. Therefore, the driving axis 25e of the cleaning member E and the sliding surfaces 36b and 36c of the elongated hole 36 smoothly slide against each other.
Also in this embodiment, the rotational angle of the cleaning member E is selected to match the material for the driving axis 25e and the rib 19d of the stirring member 19 so that the driving axis 25e and rib 19d smoothly slide against each other.
Embodiment 3
Next, a different embodiment of the light sensor for detecting the remaining amount of the toner will be described as the third embodiment of the present invention, referring to FIG. 18. Also in this embodiment, the members having the same functions as those in the first embodiment will be designated by the same reference symbols so that the previous descriptions can be borrowed.
In the first embodiment, a structural example in which the light from the light emitting element 22a was caused to reach the light receiving element 22b through the inside of the toner storing container 10a was presented, but in this embodiment, the light emitting element 37a and light receiving element 37b are disposed at the bottom portions of the process cartridge C having been installed in the apparatus main assembly 16. The light from the light emitting element 27a is reflected by a light transmitting member 23b fitted in the light transmitting window 10a7 provided in the bottom wall of the toner storing container 10a, and the reflected light reaches the light receiving element 37b.
In the case of this structure, when there remains the toner in the toner storing container 10a, the toner covers the area of the light transmitting member 23b. This toner, for example, black toner, has a smaller reflectance; therefore, the light from the light emitting element 37a is likely to reach the light receiving element 37b by a smaller amount, which decreases the output value of the light receiving element 37b. On the other hand, when there remains no toner in the toner storing container 10a, and therefore, no toner is covering the area of the light transmitting member 23b, the internal members (for example, stirring member or the like) of the toner storing container 10a are exposed through the light transmitting member 23b. As a result, the light reaches the light receiving member 37b by the amount correspondent to the reflectance of the color of the exposed member. Therefore, the presence or absence of the toner can be determined by producing the stirring member 19 or the like using material with a reflectance different from that of the toner.
In this third embodiment, only the light transmitting window 10a7 and light transmitting member 23b disposed on the bottom side of the process cartridge C are necessary, and therefore, the cleaning member E has to clean only the light transmitting member 23b.
Further, when the remaining amount of the toner is to be detected by the reflection the sensor as described before, it is preferable to dispose the light transmitting window in the bottom wail of the process cartridge C, but it is not a mandatory requirement. Instead of the bottom wall, the light transmitting window may be placed only in the top wall.
Other Embodiments
The present invention can be applied not only to a process cartridge such as the aforementioned process cartridge C for forming a monochromatic image, but also to such a cartridge that comprises two or more developing means for forming a multicolor image (for example, two-color image, three-color image, or full-color image).
As for the developing method, various developing methods such as the well-known magnetic brush developing method of the two component type, cascade developing method, touch-down developing method, cloud developing method, or the like may be employed.
As for the image bearing number, it is not limited to the aforementioned photosensitive drum 7. The available choices include the following. Firstly, photoconductive material is used as the photosensitive member, wherein the photoconductive material includes, for example, amorphous silicon, amorphous selenium, zinc oxide, titanium oxide, and the organic photoconductive material (OPC) or the like. As for the shape of the base member on which the photosensitive material is coated, it may be of a shape of a rotary drum or belt, a sheet-shape, or the like. Generally speaking, a base member of the drum-shape or belt-shape is employed. In the case of the drum type photosensitive member, for example, it is produced by vapor depositing or coating the photoconductive material on a cylinder of aluminum alloy or the like.
As for the structure of the charging means, a so-called contact charging method was employed in the first embodiment, but it is needless to say that a different structure may be employed. For example, a conventional method may be employed in which a metallic shield of aluminum or the like is placed to surround a tungsten wire from three sides, wherein plus or minus ions generated by applying a high voltage to the tungsten wire are transferred to the surface of the photosensitive drum to charge uniformly the surface of this drum.
As the aforementioned charging means, various charging means of different type may be employed besides the roller type: blade type (charging blade), pad type, block type, rod type, wire type, and so on.
As for the cleaning method for cleaning the toner remaining on the photosensitive drum, cleaning means comprising a blade, a fur brush, a magnetic brush, or the like may be employed.
The process cartridge referred hereinbefore is such a process cartridge that comprises an electrophotographic photosensitive member, and at least, developing means as one of the processing means. Therefore, various types of process cartridge may be employed in addition to the one described in the preceding embodiments; for example, a combination of an electrophotographic photosensitive member, developing means, and charging means may be integrated into a form of cartridge removably installable into the apparatus main assembly; a combination of an electrophotographic photosensitive member and developing means may be integrated into a form of cartridge removably installable into the apparatus main assembly; a combination of an electrophotographic photosensitive member, developing means, and cleaning means may be integrated into a form of cartridge removably installable into the apparatus main assembly; and the like.
In other words, the aforementioned process cartridge means such a process cartridge which is produced by integrating the charging means, cleaning means, developing means, and electrophotographic photosensitive member in the form of a cartridge removably installable into the main assembly of an image forming apparatus; such a cartridge which is produced by integrating the charging means or cleaning means, developing means, and electrophotographic photosensitive member in the form of a cartridge removably installable into the main assembly of the image forming apparatus; or such a cartridge which is produced by integrating at least the developing means and electrophotographic photosensitize member in the form of a cartridge removably installable into the main assembly of the image forming apparatus.
Further, the preceding embodiments exemplified that the photosensitive drum and developing sleeve are integrated in the form of a cartridge which is installed into the image forming apparatus to form an image. However, the present invention is also applicable to an image forming apparatus in which these photosensitive drum and developing sleeve are directly mounted without being integrated in the form of cartridge. In other words, the image forming apparatus may be such one in which the toner storing container is directly attached to the apparatus main assembly, and the aforementioned stirring means, remaining toner amount detecting means, cleaning means, or the like are disposed so as to be enabled to deal with the toner contained in this toner storing container.
Further, in the preceding embodiments, a facsimile was chosen as an example of apparatus comprising an image forming apparatus. However, the present invention is not required to be limited to these embodiments. It is needles to say that the present invention is also applicable to other forms of image forming apparatus, for example, electrophotographic copying machine, laser beam printing apparatus, word processor, or the like.
As described hereinbefore, according to the present invention, the position to which the shutter member retracts when the process cartridge is installed is located at a position past the light transmitting member. Therefore, even when the shutter member is rendered wide enough to protect satisfactorily the electrophotographic photosensitive member, the shutter member in the retracting position does not cover the light transmitting member, allowing thereby highly precise detection of the remaining amount of the toner. In addition, the width of the shutter can be increased to protect satisfactorily the electrophotographic photosensitive member. Therefore, the present invention can afford both the protection of the electrophotographic photosensitive member and the toner detection.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
Claims
What is claimed is:
1. A process cartridge detachably mountable to an image forming apparatus, wherein said image forming apparatus includes light emitting means and light receiving means cooperative with said light emitting means to detect an amount of toner in a part of said process cartridge, said process cartridge comprising: an electrophotographic photosensitive member; process means actable on said electrophotographic photosensitive member; a toner container, adapted for being mounted in the part of said process cartridge, for containing the toner to be used for developing a latent image formed in said electrophotographic photosensitive member; a light transmitting member, provided in said toner container, for transmitting light emitted from said light emitting means to the light receiving means to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus; a cover member movable between a protecting position for protecting said electrophotographic photosensitive member and a retracted position wherein said cover member is retracted from the protecting position; wherein in response to mounting of said process cartridge to the image forming apparatus, said cover member moves from a position where it covers a part of said photosensitive member toward a position beyond where said light transmitting member is disposed.
2. A process cartridge according to claim 1, wherein said light transmitting member is provided in said toner container and functions to transmit the light emitted from said light emitting means and passing through said toner container.
3. A process cartridge according to claim 1 or 2, wherein said light transmitting member is disposed below the process cartridge, when mounted to said main assembly of said image forming apparatus, and functions to transmit the light emitted from said light emitting means and passing through said toner container, to an outside of said toner container.
4. A process cartridge according to claim 1 or 2 wherein said light transmitting member has a light transmitting portion and a flange extended along the light transmitting portion, which are two-color-molded together.
5. A process cartridge according to claim 4, wherein said light transmitting member is provided of polycarbonate resin material, and a flange is provided of polystyrene resin material, and said flange is extended along said light transmitting member, wherein said light transmitting member and said flange are two-color-molded.
6. A process cartridge according to claim 1 or 2, wherein said light transmitting member has a concave shape projected into said toner container beyond a surface of a casing of said toner container.
7. A process cartridge according to claim 1, wherein said cover member moves to the retracted position in response to mounting said process cartridge to the main assembly of said image forming apparatus, thus opening an image transfer region to permit an image transfer operation for transferring a toner image from said photosensitive member to a recording material, and said cover member moves to the protecting position in response to demounting said process cartridge from the main assembly of said image forming apparatus, thus moving to the protecting position to cover the transfer region.
8. A process cartridge according to claim 1, wherein said process cartridge includes, as said process means, at least charging means for charging said photosensitive member, cleaning means for removing residual toner from said photosensitive member and developing means for developing the latent image on said photosensitive member.
9. A process cartridge detachably mountable to an image forming apparatus, wherein said image forming apparatus includes light emitting means, and light receiving means cooperative with said light emitting means, to detect an amount of toner in a part of said process cartridge, wherein the light emitting means is disposed above the part of said process cartridge, and the light receiving means is disposed below the part of said process cartridge, said process cartridge comprising: an electrophotographic photosensitive member; process means actable on said electrophotographic photosensitive member; a toner container, adapted for being mounted in the part of said process cartridge, for containing the toner to be used for developing a latent image formed in said electrophotographic photosensitive member; a first light transmitting member, provided in said toner container, for transmitting light emitted from said light emitting means into said toner container to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus; a second light transmitting member, provided in said toner container, for transmitting the light through said toner container to outside thereof to permit the detection of the amount of the toner in said toner container when said process cartridge is mounted to the main assembly of said image forming apparatus; a cover member movable between a protecting position, opposed to said photosensitive member, for protecting said electrophotographic photosensitive member and a retracted position, wherein said cover member is opposed to said toner container and is retracted from the protecting position; wherein in response to mounting of said process cartridge to the image forming apparatus, said cover member moves from a position where it covers a part of said photosensitive member toward a position beyond where said second light transmitting member is disposed.
10. A process cartridge according to claim 9, wherein each of said first and second light transmitting members is provided in said toner container and functions to transmit the light emitted from said light emitting means and passed through said toner container.
11. A process cartridge according to claim 9 or 10, wherein said first light transmitting member and said second light transmitting member each has a concave shape projected into said toner container beyond a surface of a casing of said toner container.
12. A process cartridge according to claim 11, wherein said first light transmitting member is of polycarbonate resin material, and a flange is provided of polystyrene resin material, and said flange is extended along said first light transmitting member, wherein said first light transmitting member and said flange are two-color-molded.
13. A process cartridge according to claim 9, wherein said cover member moves to the retracted position in response to mounting said process cartridge to the main assembly of said image forming apparatus, thus opening an image transfer region to permit an image transfer operation for transferring a toner image from said photosensitive member to a recording material, and said cover member moves to the protecting position in response to demounting said process cartridge from the main assembly of said image forming apparatus, thus moving to the protecting position to cover the transfer region.
14. A process cartridge according to claim 9, wherein said first light transmitting member is above said toner container when said process cartridge is mounted to said main assembly.
15. A process cartridge according to claim 9, wherein said second light transmitting member is below said toner container when said process cartridge is mounted to said main assembly.
16. A process cartridge detachably mountable to an image forming apparatus, wherein said image forming apparatus includes light emitting means, and light receiving means cooperative with said light emitting means, to detect an amount of toner in a part of said process cartridge, wherein the light emitting means is disposed above the part of said process cartridge, and the light receiving means is disposed below the part of said process cartridge, said process cartridge comprising: an electrophotographic photosensitive drum; process means actable on said electrophotographic photosensitive drum; a toner container, adapted for being mounted in the part of said process cartridge, for containing the toner to be used for developing a latent image formed in said electrophotographic photosensitive drum; a first light transmitting member, provided in said toner container, for transmitting light emitted from said light emitting means into said toner container to light receiving means to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus, wherein said first light transmitting member takes an upper position when said process cartridge is mounted in the main assembly of said image forming apparatus, and the first light transmitting member has a concave shape projected into said toner container beyond a surface of a casing of said toner container; a second light transmitting member, provided in said toner container, for transmitting the light through said toner container to outside thereof to permit the detection of the amount of the toner in said toner container when said process cartridge is mounted to the main assembly of said image forming apparatus, wherein said second light transmitting member takes a lower position when said process cartridge is mounted in the main assembly of said image forming apparatus, and the second light transmitting member has a concave shape projected into said toner container beyond the surface of the casing of said toner container; a cover member movable between a protecting position, opposed to said photosensitive drum, for protecting said electrophotographic photosensitive drum and a retracted position, wherein said cover is opposed to said toner container and is retracted from the protecting position, wherein said cover member moves to the retracted position in response to mounting said process cartridge to the main assembly of said image forming apparatus, thus opening an image transfer region to permit an image transfer operation for transferring a toner image from said photosensitive drum to a recording material, and said cover member moves to the protecting position in response to demounting said process cartridge from the main assembly of said image forming apparatus, thus moving to the protecting position to cover the transfer region; wherein in response to mounting of said process cartridge to the image forming apparatus, said cover member moves from a position where it covers a part of said photosensitive drum toward a position beyond where said second light transmitting member is disposed.
17. A process cartridge according to claim 16, wherein said first light transmitting member has a light transmitting portion and a flange extended along the light transmitting portion, which are two-color-molded together.
18. A process cartridge according to claim 17, wherein said first light transmitting member is provided of polycarbonate resin material, and said flange is provided of polystyrene resin material, and said flange is extended along the first light transmitting member, wherein said light transmitting member and said flange are two-color-molded.
19. A process cartridge according to claim 16, wherein said cover member moves to the retracted position in response to mounting operation of said process cartridge to the main assembly of said image forming apparatus, thus opening an image transfer region to permit image transfer operation for transferring a toner image from said photosensitive member to a recording material, and said cover member moves to the protecting position in response to demounting operation of said process cartridge from the main assembly of said image forming apparatus, thus moving to the protecting position to cover the transfer region.
20. A process cartridge according to claim 1, 9 or 16, wherein said process cartridge includes, as said process means, at least developing means for developing the latent image on said photosensitive member.
21. An image forming apparatus to which a process cartridge is detachably mountable, comprising: a) a mounting portion for mounting the process cartridge, said process cartridge including an electrophotographic photosensitive drum; process means actable on said electrophotographic photosensitive drum; a toner container, adapted for being mounted in the process cartridge, for containing a toner to be used for developing a latent image formed in said electrophotographic photosensitive drum; a light transmitting member, provided in said toner container, for transmitting light to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus; a cover member movable between a protecting position for protecting said electrophotographic photosensitive drum and a retracted position wherein said cover is retracted from the protecting position; wherein in response to mounting of said process cartridge to the image forming apparatus, said cover member moves from a position where it covers a part of said photosensitive drum toward a position beyond where said light transmitting member is disposed; and b) light emitting means for emitting light into said toner container and light receiving means cooperative therewith for detecting an amount of the toner in said toner container; c) transferring means for transferring a toner image onto a recording material from said photosensitive member in said process cartridge mounted to said mounting portion; and d) feeding means for feeding a recording material.
22. An apparatus according to claim 21, wherein said transfer means includes a transfer roller for urging the recording material to said photosensitive member in said process cartridge.
23. An apparatus according to claim 21 or 22, further comprising stopping means responsive to said light receiving means.
24. An image forming apparatus to which a process cartridge is detachably mountable, comprising: a) a mounting portion for mounting the process cartridge, said process cartridge including an electrophotographic photosensitive drum; process means actable on said electrophotographic photosensitive drum; a toner container, adapted for being mounted in the process cartridge, for containing a toner to be used for developing a latent image formed in said electrophotographic photosensitive drum; a first light transmitting member, provided in said toner container, for transmitting light into said toner container to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus; a second light transmitting member, provided in said toner container, for transmitting the light through said toner container to outside thereof to permit the detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus; a cover member movable between a protecting position, opposed to said photosensitive drum, for protecting said electrophotographic photosensitive drum and a retracted position, wherein said cover member is opposed to said toner container and is retracted from the protecting position; wherein in response to mounting of said process cartridge to the image forming apparatus, said cover member moves from a position where it covers a part of said photosensitive drum toward a position beyond where said second light transmitting member is disposed; b) light emitting means for emitting light into said toner container and light receiving means cooperative therewith for detecting an amount of the toner in said toner container; c) transferring roller for transferring a toner image onto a recording material from said photosensitive member in said process cartridge mounted to said mounting portion; and d) feeding means for feeding a recording material.
25. An apparatus according to claim 24, further comprising storing means responsive to said light receiving means.
26. An image forming apparatus to which a process cartridge is detachably mountable, comprising; a) a mounting portion for mounting the process cartridge, said process cartridge including an electrophotographic photosensitive drum; process means actable on said electrophotographic photosensitive drum; a toner container, adapted for being mounted in the process cartridge, for containing a toner to be used for developing a latent image formed in said electrophotographic photosensitive drum; a first light transmitting member, provided in said toner container, for transmitting light into said toner container to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said image forming apparatus, wherein said first light transmitting member takes an upper position when said process cartridge is mounted in the main assembly of said image forming apparatus, and the first light transmitting member has a concave shape projected into said toner container beyond a surface of a casing of said toner container; a second light transmitting member, provided in said toner container, for transmitting the light through said toner container to outside thereof to permit the detection of the amount of the toner in said toner container when said process cartridge is mounted to the main assembly of said image forming apparatus, wherein said second light transmitting member takes a lower position when said process cartridge is mounted in the main assembly of said image forming apparatus, and the second light transmitting member has a concave shape projected into said toner container beyond the surface of the casing of said toner container; a cover member movable between a protecting position, opposed to said photosensitive drum, for protecting said electrophotographic photosensitive drum and a retracted position, wherein said cover is opposed to said toner container and is retracted from the protecting position, wherein said cover member moves to the retracted position in response to mounting said process cartridge to the main assembly of said image forming apparatus, thus opening an image transfer region to permit an image transfer operation for transferring a toner image from said photosensitive drum to a recording material, and said cover member moves to the protecting position in response to demounting said process cartridge from the main assembly of said image forming apparatus, thus moving to the protecting position to cover the transfer region; wherein in response to mounting of said process cartridge to the image forming apparatus, said cover member moves from a position where it covers a part of said photosensitive drum toward a position beyond where said second light transmitting member is disposed; b) light emitting means and light receiving means cooperative therewith for detecting an amount of the toner in said toner container; c) transferring roller for transferring a toner image onto a recording material from said photosensitive drum in said process cartridge mounted to said mounting portion; d) control means responsive to said light receiving means to stop an image forming operation; and e) feeding means for feeding a recording material.
27. A method for assembling a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising: mounting a first light transmitting member to a toner container mounted to a first frame; mounting a second light transmitting member to the toner container mounted to the first frame; supplying a toner into said toner container; mounting a protection cover for protecting an electrophotographic photosensitive member to the first frame; wherein in response to mounting of said process cartridge to the image forming apparatus, said protection cover moves from a position where it covers a part of said photosensitive member toward a position beyond where said second light transmitting member is disposed; mounting developing means for developing a latent image formed on the electrophotographic photosensitive member to a second frame; connecting the first frame and the second frame.
28. A method according to claim 27, wherein said first light transmitting member is mounted to a cover member of said toner container by ultrasonic wave fusing.
29. A method according to claim 27 or 28, wherein said second light transmitting member is mounted to a bottom portion of said toner container by ultrasonic wave fusing.
30. A method according to claim 27 or 28 further comprising mounting the electrophotographic photosensitive member to said first frame after mounting the first light transmitting member to the cover member of the toner container mounted to said first frame.
31. A process cartridge detachably mountable to an electrophotographic facsimile apparatus, wherein said facsimile apparatus includes a light emitting element, and a light receiving element cooperative with said light emitting element, to detect an amount of toner in a part of said process cartridge, wherein the light emitting element is disposed above the part of said process cartridge, and the light receiving element is disposed below the part of said process cartridge when said process cartridge is mounted to a main assembly of said facsimile apparatus, said process cartridge comprising: an electrophotographic photosensitive drum; a charging roller contacted to said photosensitive drum to charge said photosensitive drum; a developing roller for supplying toner to said photosensitive drum to develop a latent image formed on said photosensitive drum; a cleaning blade contacted to said photosensitive drum to remove the toner remaining on said photosensitive drum; a toner container, adapted for being mounted in the part of said process cartridge, for containing the toner to be used by said developing roller for developing a latent image formed on said electrophotographic photosensitive drum; a first light transmitting member, provided in said toner container, for transmitting light emitted from said light emitting element into said toner container to permit detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said facsimile apparatus, wherein said first light transmitting member takes an upper position when said process cartridge is mounted in the main assembly of said facsimile apparatus, and the first light transmitting member has a concave shape projected into said toner container beyond a surface of a casing of said toner container; a second light transmitting member, provided in said toner container, for transmitting light through said toner container to outside thereof to permit the detection of the amount of the toner in said toner container when said process cartridge is mounted to the main assembly of said facsimile apparatus, wherein said second light transmitting member takes a lower position when said process cartridge is mounted in the main assembly of said facsimile apparatus, and the second light transmitting member has a concave shape projected into said toner container beyond the surface of the casing of said toner container; a cover member movable between a protecting position, opposed to said photosensitive drum, for protecting said electrophotographic photosensitive drum and a retracted position, wherein said cover is opposed to said toner container and is retracted from the protecting position, wherein said cover member moves to the retracted position in response to mounting said process cartridge to the main assembly of said facsimile apparatus, thus opening an image transfer region to permit an image transfer operation for transferring a toner image from said photosensitive drum to a recording material, and said cover member moves to the protecting position in response to demounting said process cartridge from the main assembly of said facsimile apparatus, thus moving to the protecting position to cover the image transfer region; wherein in response to mounting of said process cartridge to the facsimile apparatus, said cover member moves from a position where it covers a part of said photosensitive drum toward a position beyond where said second light transmitting member is disposed.
32. A process cartridge according to claim 31, wherein said first light transmitting member is of polycarbonate resin material, and a flange is provided of polystyrene resin material, and said flange is extended along said first light transmitting member, wherein said first light transmitting member and said flange are two-color-molded.
33. An electrophotographic facsimile apparatus to which a process cartridge is detachably mountable, comprising: a) a mounting portion for mounting the process cartridge, said process cartridge including; an electrophotographic photosensitive drum; a charging roller contacted to said photosensitive drum to charge said photosensitive drum; a developing roller for supplying a toner to said photosensitive drum to develop a latent image formed on said photosensitive drum; a cleaning blade contacted to said photosensitive drum to remove the toner remaining on said photosensitive drum; a toner container, adapted for being mounted in the process cartridge, for containing the toner to be used by said developing roller for developing a latent image formed on said electrophotographic photosensitive drum; a first light transmitting member, provided in said toner container, for transmitting light into said toner container to permit detection of an amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said facsimile apparatus, wherein said first light transmitting member takes an upper position when said process cartridge is mounted in the main assembly of said facsimile apparatus, and the first light transmitting member has a concave shape projected into said toner container beyond a surface of a casing of said toner container; a second light transmitting member, provided in said toner container, for transmitting light through said toner container to outside thereof to permit the detection of the amount of the toner in said toner container when said process cartridge is mounted to a main assembly of said facsimile apparatus, wherein said second light transmitting member takes a lower position when said process cartridge is mounted in the main assembly of said facsimile apparatus, and the second light transmitting member has a concave shape projected into said toner container beyond the surface of the casing of said toner container; a cover member movable between a protecting position, opposed to said photosensitive drum, for protecting said photosensitive drum and a retracted position, wherein said cover member is opposed to said toner container and is retracted from the protecting position, wherein said cover member moves to the retracted position in response to mounting said process cartridge to the main assembly of said facsimile apparatus, thus opening an image transfer region to permit an image transfer operation for transferring a toner image from said photosensitive drum to a recording material, and said cover member moves to the protecting position in response to demounting said process cartridge from the main assembly of said facsimile apparatus, thus moving to the protecting position to cover the image transfer region; wherein in response to mounting of said process cartridge to the facsimile apparatus, said cover member moves from a position where it covers a part of said photosensitive drum toward a position beyond where said second light transmitting member is disposed; b) light emitting means and light receiving means cooperative therewith for detecting an amount of the toner in said toner container; c) transferring roller for transferring a toner image onto a recording material from said photosensitive drum in said process cartridge mounted to said mounting portion; d) control means responsive to said light receiving means to stop an image forming operation; e) feeding means for feeding a recording material; and f) reading means for reading an original image, wherein information read by said reading means is fed to a second facsimile machine.
34. An electrophotographic facsimile apparatus according to claim 33, wherein said first light transmitting member has a light transmitting portion and a flange extended along the light transmitting portion, which are two-color-molded together.
35. An electrophotographic facsimile apparatus according to claim 34, wherein said first light transmitting member is provided of polycarbonate resin material and said flange is provided of polystyrene resin material.
36. A method for assembling a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising: mounting a first light transmitting member to a toner container mounted to the first frame; mounting a second light transmitting member to the toner container mounted to a first frame; supplying a toner into said toner container; mounting a protection cover for protecting an electrophotographic photosensitive member to the first frame; mounting developing means for developing a latent image formed on the electrophotographic photosensitive member to a second frame; connecting the first frame and the second frame; wherein in response to mounting of said process cartridge to the image forming apparatus, said protection cover moves from a position where it covers a part of said photosensitive member toward a position beyond where said second light transmitting member is disposed; and wherein said first light transmitting member is mounted to a cover member of said toner container by ultrasonic wave fusing.
37. A method according to claim 36, further comprising mounting the electrophotographic photosensitive member to said second frame after mounting the first light transmitting member to the cover member of the toner container mounted to said first frame.
38. A method for assembling a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising: mounting a first light transmitting member to a toner container mounted to the first frame; mounting a second light transmitting member to the toner container mounted to a first frame; supplying a toner into said toner container; mounting a protection cover for protecting an electrophotographic photosensitive member to the first frame; mounting developing means for developing a latent image formed on the electrophotographic photosensitive member to a second frame; connecting the first frame and the second frame; wherein in response to mounting of said process cartridge to the image forming apparatus, said protection cover moves from a position where it covers a part of said photosensitive member toward a position beyond where said second light transmitting member is disposed; and wherein said second light transmitting member is mounted to a bottom portion of said toner container by ultrasonic wave fusing.
39. A method according to claim 38, further comprising mounting the electrophotographic photosensitive member to said second frame after mounting the first light transmitting member to the cover member of the toner container mounted to said first frame.
40. A method for assembling a process cartridge detachably mountable to a main assembly of an image forming apparatus, comprising: mounting a first light transmitting member to a toner container mounted to a first frame; mounting a second light transmitting member to the toner container mounted to the first frame; supplying a toner into said toner container; mounting a protection cover for protecting an electrophotographic photosensitive member to the first frame; mounting developing means for developing a latent image formed on the electrophotographic photosensitive member to a second frame; connecting the first frame and the second frame; wherein in response to mounting of said process cartridge to the image forming apparatus, said protection cover moves from a position where it covers a part of said photosensitive member toward a position beyond where said second light transmitting member is disposed; and wherein said first light transmitting member is mounted to a cover member of said toner container by ultrasonic wave fusing and wherein said second light transmitting member is mounted to a bottom portion of said toner container by ultrasonic wave fusing.
41. A method according to claim 40, further comprising mounting the electrophotographic photosensitive member to said second frame after mounting the first light transmitting member to the cover member of the toner container mounted to said first frame.
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