Plug Connector in Which the Cables Are Led Out at an Angle and With a Releasable Secondary Lock

This invention relates to a plug connector of the kind used, for example, in motor vehicle restraint systems, where maximum safety is required. For example, the power supply to the actuator of an airbag system is made via plug connections of this kind. The defined and perfect fit of the plug part in the socket part is ensured by additional tongues with catches engaging corresponding matching shoulders. After the catches have engaged, it is only with difficulty and considerable application of force that a plug part of this kind can be released from the plug connection socket part, which is usually integrated in the actuator housing. If the engaged plug is frequently released, there is also a risk that the tongues on which the catches are secured will be stretched and the catches themselves deformed, this having an adverse effect on the defined mounting and the security of the plug connection.

The object of this invention is so to improve a plug connector of the kind referred to hereinbefore that the plug connection can be released without great force being required for the purpose and without the engagement means being subject to wear.

The invention is explained below with reference to the accompanying drawings wherein:

FIG. 1 shows the plug part of a first embodiment of a plug connector according to the invention.

FIG. 2 shows the plug part of a second embodiment engaged in the socket part and with additional fixing.

FIG. 3 shows a third embodiment with the tongues fixed.

FIG. 1 shows a section of a plug part of the plug connector according to the invention, and a U-shaped yoke for releasing the catch.

The plug part 1 of the plug connector has an axis 3, rotationally symmetrically to which an apron is formed to protect the plug contacts. The connecting cables with the plug contacts are taken out of the housing of the plug part 1 on the left-hand side. Tongues 2a, 2b with catches 4a, 4b are formed on either side of the apron, symmetrically in relation to the plug axis 3, and parallel thereto. When the plug part 1 is inserted into a socket part (not shown), the tongues with the catches are introduced into appropriate slots in the socket part and the catches 4a, 4b engage there with appropriately shaped shoulders.

The tongues 2a, 2b are not formed directly on the front walls 9 of the plug part, but extend into the plug housing, approximately as far as the plug rear wall 5 in the example illustrated. The tongues 2a, 2b are each connected to the front wall 9 of the plug part 1 via an elastically flexible web 10, the latter being connected to the tongues 2a, 2b approximately in the middle of their length.

When the ends of the tongues 2a, 2b provided with the catches 4a, 4b are biased towards one another, the tongues each pivot about the web zone 10 so that the opposite ends in the housing of the plug part 1 move away from one another. In the housing of the plug part 1, the side surfaces of the tongues 2a, 2b situated towards the plug axis 3 are so bevelled that the distance between the side surfaces increases with the approach to the back wall 5 of the plug part 1. Slots 7a, 7b approximately in alignment with the length of the tongues are provided in the rear wall 5 and through them the limbs 8a, 8b of a yoke can be introduced into the housing of the plug part 1. The parallel limbs 8a and 8b force the tongues 2a and 2b apart in the region of the rear wall 5 of the plug part 1 so that, by pivoting about the web zone 10 of the tongues' the catches 4a, 4b move towards one another and thus leave the engagement position in the plug connection socket part. The plug part 1 can thus be withdrawn from the socket part unengaged, without damage to the catches or tongues 2a, 2b.

Since the plug connection is released in the non-engaged state, the tongues and catches can be of stable construction such that it is not possible to release the plug connection other than by introduction of the U-shaped yoke 8. The latter and the slots 7a, 7b may also have a coding so as to prevent unauthorized release of the connection by a conventional tool without the appropriate yoke 8.

FIG. 2 shows a second embodiment of the invention in which an additional yoke 11 is provided to block the tongues 2a, 2b. For this purpose, some modifications are necessary compared with the first embodiment. Here, the tongues 2a, 2b are again connected to the plug part housing via elastically flexible webs, but, relative to the plug axis 3' the webs are disposed externally on the tongues 2a, 2b to allow the limbs 11a, 11b to pass through the entire plug part housing as far as the slots 13a, 13b of the plug connector socket part. The limbs 11a, 11b and the slots 13a, 13b are each so dimensioned that the clearance required to allow engagement of the catches 4a, 4b is filled by the limbs 11a, 11b to an extent such that it is impossible to move the catches 4a, 4b back out of the engaged position against the shoulders 14 at the socket part 15. The yoke 11 is releasably secured in the locking position on the plug part housing and remains there until the plug is to be removed. The yoke 11 is then withdrawn and the yoke 8 shown in broken lines in FIG. 2 is inserted in the slots 7a, 7b provided for the purpose in order to release the catches from the shoulders 14.

FIG. 3 shows a third embodiment in which the orientation of the catches 4a, 4b is the reverse to that of the first and second embodiments. Here, the catches point towards the plug axis 3. The shoulders 14 and the elastically flexible web 10 are arranged accordingly. The bevelled surfaces 6a, 6b at the end of the tongues 2a, 2b remote from the catches are arranged accordingly on the outer surfaces of the tongues with respect to the plug axis' and yoke 8 is somewhat narrower than the yoke 11, so that it can be placed on the bevelled surfaces 6a, 6b instead of, like the locking yoke 11, entering the slots 13a, 13b past the outside of the tongues in order to lock the catches 4a, 4b in the engaged position.