Focusing Light Source With Flexible Mount for Multiple Light-Emitting Elements

This invention relates to illumination, specifically to a method of adjusting or focusing multiple illumination sources that improves performance and broadens applicability.

When using artificial illumination to view a given object, it is often necessary to have uniform light distribution over the entire field of view. Along with uniform distribution, the light is frequently required to come at the object from more than one angle in order to reduce the possibility of shadows. Both uniform light distribution and a reduction of shadowing can be achieved by illuminating with multiple light-emitting elements (light bulbs, LEDs(Light Emitting Diodes), fiber optic cables, etc.) placed at intervals near the object to be illuminated. Each element tends to eliminate the shadows that are the result of any other given element. Examples of Multiple Light-Emitting Element (MLEE) illumination sources include fiber optic ringlights (each fiber acts as a separate light emitting element), fluorescent ring lights (although not technically a MLEE illuminator, the fluorescent bulb emits light along its entire length, which approximates a series of point sources), and light sources that are composed of a series of incandescent bulbs, LEDs, or fiber optic cables. These illumination sources are used in a variety of scientific and non-scientific applications, and have been generally fixed or very limited in their ability to adjust or focus the direction of their light output. Without the ability to focus the illuminator the light intensity decreases dramatically as the distance to the illuminated object is increased. The inability to readily focus the direction of light output limits the performance and application of today's MLEE illuminators.

Attempts to provide adjustability or focusing of ring lights have relied on mechanical and generally expensive mechanisms. This fact has resulted in their limited use, confined to those applications that can justify the potential maintenance and expense.

FIG. 5 shows that prior art in the form of a fiber optic ringlight where each fiber optic illumination point is adjustable separate from the others by a screw.

A focusing light source comprising: a flexible membrane to which a plurality of light emitting elements are afixed, a physical means of flexing this membrane so that the light from the collective outputs of the light emmitting elements can be focused over a range of working distances.

Accordingly, the objects and advantages of my invention are the ability to readily adjust or focus multiple light-emitting elements using few moving parts while still offering ease of adjustment. Providing convenient re-direction of light output allows an illumination source to be rapidly optimized for a particular application or to be utilized in applications that were previously not feasible. It is a further object of this invention to have a higher reliability than previous mechanical focusing mechanisms because there are fewer parts to break down and wear out. Fewer moving mechanical contact surfaces produce fewer breakdown particles which is an advantage in certain industries (notably integrated circuit manufacturing and the medical device industry) where there is a need to keep particle contamination to a minimum. Another advantage of this invention is ease of manufacture. This is a result of the low parts count and the novelty of the flexible mount. Manufacturing costs are reduced minimizing market price barriers.

Still further objects and advantages will become apparent from a consideration of the ensuing description and accompanying drawings.

FIG. 1 shows an exterior view of the preferred embodiment;

FIG. 2 shows a cross section of the invention with the flexible light-emitting element mount in the nominal position;

FIG. 3 shows a cross section of the invention with the flexible light-emitting element mount in the extreme flexed position;

FIG. 4 is a view of the underside of the embodiment displayed in FIG. 1; and,

FIG. 5 shows an example of prior art- a device that holds four fiber optic cables.

FIG. 6 is a view of the underside of an alternative embodiment having multiple rows of light-emitting elements.

10 inside housing

16 flexible light-emitting clement mount

18 outside housing

20 focus adjustment ring

22 mounting screw

22A mounting screw

22B mounting screw

24 focus adjustment limit screw

26 focus adjustment lock screw

28 cable through hole

30 outer ring retaining screw

30A outer ring retaining screw

30B outer ring retaining screw

32 cable retaining screw relief cut

32A cable retaining screw relief cut

34 light-emitting element

34A light-emitting element

34B light-emitting element

34C light-emitting element

34D light-emitting element

34E light-emitting element

34F light-emitting element

34G light-emitting element

34H light-emitting element

34I light-emitting element

34J light-emitting element

34K light-emitting element

34L light-emitting element

34M light-emitting element

34N light-emitting element

34O light-emitting element

34P light-emitting element

34Q light-emitting element

36 mount outer ring

38 cable retaining screw

38A cable retaining screw

42 focus adjustment limit slot

FIG. 1. Exterior View of Preferred Embodiment

FIG. 1 shows a view of the exterior of the preferred embodiment of the present invention. The device comprises an outside housing 18 (FIG. 1) which is cylindrical and encloses the majority of an inside housing 10 (FIG. 1) which is also cylindrical. The lower portions of outside housing 18 and inside housing 10 (FIG. 2 cross-section) are connected by a flexible light-emitting element mount 16 and by a mount outer ring 36. The upper portion of inside housing 10 is threaded on its outside diameter and protrudes through a focus adjustment ring 20 (FIG. 2) which has female threads on its inside diameter. The male (external) threads on inside housing 10 mate with the female (internal) threads on focus adjustment ring 20. The outside diameter of focus adjustment ring 20 is sufficiently large to prohibit its entry into the upper interior bore diameter of outside housing 18. Set at the same distance from the upper edge of inside housing 10 there is a mounting screw 22 (FIG. 1), a mounting screw 22A, and a mounting screw 22B. Mounting screws 22, 22A, and 22B are each 120 degrees apart. A focus adjustment limit slot 42 (FIG. 2) is incorporated into the outside diameter of inside housing 10. Focus adjustment limit slot 42 houses the end of a focus adjustment limit screw 24 which is threaded into the wall of outside housing 18 (FIG. 1 and FIG 2).

Opposite screw 24 on outside housing 18 is a focus adjustment lock screw 26 (FIG. 2). The lower portion of inside housing 10 is of a reduced diameter and has been coated on its outside diameter with a prime coat to insure that the inside diameter of flexible light-emitting element mount 16 (FIG. 2) will adhere to its circumference when flexible mount 16 is molded in place. Mount outer ring 36 is secured in a recess on the inside of outer housing 18 by outer ring retaining screw 30 (FIG. 1), by outer ring retaining screw 30A, and by outer ring retaining screw 30B which are all 120 degrees apart. The inside diameter of mount ring 36 (FIG. 2) is also coated with prime coat so that the outside diameter of flexible mount 16 (FIG. 2) will adhere to it during molding. The flexible mount 16 is cast from high strength mold making silicone or any suitable flexible material. Also adhered to during the molding process are a light-emitting element 34, a light-emitting element 34A, a light-emitting element 34B, a light-emitting element 34C, a light-emitting element 34D, a light-emitting element 34E, a light-emitting element 34F, a light-emitting element 34G, a light-emitting element 34H, a light-emitting element 34I, a light-emitting element 34J, a light-emitting element 34K, a light-emitting element 34L, a light-emitting element 34M, a light-emitting element 34N, a light-emitting element 340, a fight-emitting element 34P, and a light-emitting element 34Q (FIG. 4) which are connected by conventional electrical wiring to a conventional electrical cable which threads from the interior of the outside housing 18 to its exterior via a cable through hole 28 (FIG. 1). The conventional electrical cable is fixed in place within hole 28 by a cable retaining screw 38 (FIG. 1) and by a cable retaining screw 38A which are accessed from the end of a cable retaining screw relief cut 32 (FIG. 1) and a cable retaining screw relief cut 32A.

Materials: outside housing 18, inside housing 10, focus adjustment ring 20, and mount outer ring 36 can all be manufactured from any suitable metal or plastic or a combination of any suitable metal or plastic.

Description of operation of embodiment as a unit:

When focus adjustment ring 20 (FIG. 2) is turned clockwise (looking down on the embodiment) this causes light-emitting elements 34-34Q to tip their lower end toward the center of the embodiment (FIG. 3). As ring 20 is turned elements 34-34Q continue to tip, their combined light output is focused at successively higher focal points. As ring 20 is turned counter-clockwise, elements 34-34Q tip their lower ends toward the outside of the embodiment resulting in successively lower focal points.

Description of operation of individual parts within embodiment:

As focus adjustment ring 20 (FIG. 2) is turned clockwise (looking down on the embodiment) it threads itself further down on inside housing 10. This causes a downward displacement of outside housing 18 with respect to inside housing 10 (see FIG. 3) which also causes a downward displacement of mount outer ring 36 and of the outside edge of flexible light-emitting element mount 16. This results in the subsequent angular displacement of the light-emitting elements 34-34Q. Focus adjustment limit screw 24 has an end which rides in focus adjustment limit slot 42. These components limit the degree of movement up or down and prevent the embodiment from being damaged through excessive displacement. Focus adjustment lock screw 26 binds inside housing 10 to outside housing 18 preventing changes in relative displacement. This prevents the focal length from accidentally shifting once the embodiment has been optimized for a given application. The embodiment may be attached to another device (television camera, microscope, etc.) by using mounting screw 22, mounting screw 22A and mounting screw 22B. As has been mentioned above, one molded flexible light-emitting element mount 16 controls the angles of all 18 light-emitting elements 34-34Q that are attached to it. This is an extreme reduction in complexity and cost when compared to those systems that use separate means to control each of their light-emitting elements.

Accordingly, it can be seen that the focusing flexible mount of the invention provides a highly reliable yet simple and economical method of focusing multiple light-emitting elements that is convenient to use.

Although the description above contains many specificities, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments of this invention. Various other embodiments and ramifications are possible within it's scope. For example, the focusing flexible mount 16 could be made to focus a lesser or greater number of light-emitting elements than the preferred embodiment. The focusing flexible mount 16 could be made to focus multiple rows of light-emitting elements. Remote or electronic means could replace the focus adjustment ring 20. The focusing flexible mount 16 could be made to focus multiple lasers into a spot over a wide range of working distances. A flexible circuit board could replace the flexible plastic used in the flexible mount 16. Instead of using the flexible mount to hold the light-emitting element, it could hold a socket which would hold the light-emitting element 34. An alternate construction involves affixing the light-emitting elements to the flexible mount by screws, rivets, etc. instead of molding the elements directly into the flexible mount. A device could be made to focus individual light-emitting elements of varying colors/frequencies to achieve an illuminating effect that sums the individual elements colors (example: red light emitting diodes and white incandescent bulbs could be alternated along the mount to produce an illuminating effect that appears pink and yet is adjustable over a wide range of working distances.)

Thus the scope of the invention should be determined by the appended claims and their legal equivalents, rather than by the examples given.