Profile Bar for the Attachment of Flat Objects

The present object refers to a profile bar for the attachment of flat objects, more particularly cladding panels, comprising a center profile and an adjacent lateral profile on each side thereof, the profiles being rigidly connected to each other and including two clamping channels between them and having clamping edges which are directed towards the inside of the clamping channels, the flat objects comprising side walls which are folded approximately perpendicularly and which are inserted in the clamping channels in an essentially straight manner and are maintained by the clamping edges.

A large number of fastening devices for the attachment of cladding panels are known, as well as a variety of fastening devices for the attachment of various casings and panellings to apparatus or similar constructions. Generally, such fastening devices are adapted to determined cladding panels or suitable for certain types of apparatus, while the fastening profiles are complicated in design and adapters are often needed for the attachment of objects.

A profile bar having two channels serving as a fastening device for panelling elements of a building is known from the document U.S. Pat. No. 3,822,522. This device is so designed that the clamping channels comprise clamping edges which face each other. The elements to be attached comprise side walls which are folded approximately perpendicularly and which are inserted in the clamping channels. The clamping edges thus fasten the elements, the elastic holding force being provided by a slight elastic deformation of the profile bar.

However, tolerance problems in the construction sector are too important, the elastic range of the profile bar is too small, and long-term material fatigue and alterations are too significant to allow a durable attachment in the described manner.

U.S. Pat. No. 4,332,119 describes a wall or panel connector. The panels therefor are provided with claw engaging means along two opposing edges which are engaged by being snapped into resilient claw ends. The panel connector has the shape of a profile bar comprising a center profile and two lateral profiles rigidly connected one to each other, forming two parallel, U-shaped channels.

The panel fastener device of U.S. Pat. No. 2,607,971 uses small attaching clips, U-shaped with inwardly extending teeth. The flat panel with bents side walls is inserted straightforward into the attaching clips and fixed by said teeth. The fastener device needs a lot of different, small pieces to fasten one panel sheet and therefore is expensive in practice.

U.S. Pat. No. 4,063,393 describes a further device for assembling a panel. This device uses flat panel sheets with differently pre-formed edges. These edges securely join and fix the panels at walls of different constructions.

On the background of this prior art, it is the object of the present invention to provide a device which is capable of receiving a variety of cladding panels in a simple manner and essentially without visible fastening elements, in particular allowing the attachment of different casings and panellings, which is economical in manufacture, and which ensures a constant fastening condition over years. This object is attained by means of a profile bar wherein each of the two clamping channels comprises at least three clamping edges, and wherein the clamping edges are distributed on both sides of the clamping channels, staggered in depth, and their mutual distances are so adjusted to the thickness of the side walls of the flat objects, in particular, the clamping edges are so disposed that the side walls which are inserted in one of the channels in a straight manner are automatically maintained.

The invention will be explained in more detail hereinafter with reference to a drawing of embodiments.

FIG. 1 shows a first embodiment of the invention in a plan view;

FIGS. 2 to 5 show four different possible applications of the fastening device for cladding panels; and

FIG. 6 shows the use of the device according to FIG. 1 on a static underground in a perspective view and in partial section.

FIG. 1 shows the profile bar 1 of the invention in a plan view, see also FIG. 6. This profile bar is intended for the attachment of cladding panels, as shown e.g. in FIG. 6, and is provided in this case with one or several mounting flanges 2 of various designs which may be omitted if an apparatus construction or a mounting rail is concerned. The profile bar 1 comprises a center profile 3 and an adjoining lateral profile 4 and 5 on each side of the center profile. A continuous clamping channel 6 and 7 is formed between each of the two lateral profiles and the center profile. The profile bar may also have a number of clamping channels which is different from two.

The width of the channels, and the shape of the channel cross-section is such that the obtained clamping effect is sufficient to maintain the sides of cladding panels inserted therein according to FIGS. 2 -6 or the lateral flanges an apparatus without the need for additional fastening means. Different measures have been taken to obtain this strong clamping effect. A first measure consists in the fact that all three profiles are in the form of hollow profiles, whereby a spring action of the involved walls is obtained due to the elasticity of the material, e.g. an extruded aluminium alloy. A second measure consists in the design of the two clamping walls.

The symmetrical center profile 3 has two clamping walls 8 and 9 each of which comprise a symmetrical central clamping edge 10 and 11 respectively and an unsymmetrical external clamping edge 12 and 13, the two external clamping edges serving as a guiding for the corresponding portion of the clamped object rather than for the proper clamping action. The cavity 14 of the center profile laterally extends into the two central clamping edges 10 and 11, so that these two clamping edges are not constituted of a solid profile but a better spring action is obtained due to the cavity formed therein. This clamping action is further assisted by the inwardly convex shape of clamping walls 8 and 9.

The two lateral clamping walls 15 and 16 of the two lateral profiles 4 and 5 are disposed opposite the two clamping walls 8 and 9 respectively. The lateral clamping walls 15 and 16 are provided with asymmetrical, barb-like first clamping edges 17, 18 and second clamping edges 19, 20 which are staggered with respect to clamping edges 10 and 11. The second clamping edges 19 and 20 are thus disposed at a distance inward from the central clamping edges 10 and 11, i.e. in the direction of mounting flange 2. Together, the central clamping edges 10, 11 and their associated first and second clamping edges 17, 19 and 18, 20 respectively form a respective clamp in the manner of a three-point rest whose guiding action is further reinforced by the external clamping edges 12, 13 of center profile 3.

Lateral profiles 4 and 5 are approximately square in cross-section, each of the clamping walls 15, 16 being bevelled outward from central clamping edge 10, 11, i.e. away from center profile 3 so as to form a funnel. On the outside of each lateral profile 4, 5, a C-shaped mounting profile 21 and 22 respectively is provided in order to receive other parts.

It is advantageous to manufacture the profile bar from aluminium or an aluminium alloy according to the extrusion process, but the invention is neither limited to this method of manufacture nor to this material.

If the distance or rather the clear width between the different, spatially staggered clamping edges i.e., between 10, 12, and 17, 19 and between 11, 13, and 18, 20 is a little smaller than the thickness of the inserted flat object, the clamping action is in many cases sufficient for an attachment. Two elastic effects having a relatively long stroke are then combined. In the first place, it is the described spring action of the hollow center profile 3, and on the other hand, an elastic bending moment of the cladding panel which is clamped between three or more clamping edges. A further effect for a stable attachment of the element is obtained by the barb-like shape of clamping edges 17, 19 and 18, 20.

If the clamping effect is insufficient or if an additional safety for the attached elements is necessary, e.g. because the distance or the clear width between the clamping edges is greater than the thickness of the inserted flat object, FIGS. 2-5 indicate four different possibilities for an additional fastening. FIG. 2 shows that the simple insertion of cladding panels 23 into the clamping channels 6, 7 already results in a sufficient fastening of said panels in many applications. FIG. 3 shows that the cladding panels 23 may be additionally or exclusively fastened by inserting a fastening screw 24 into center profile 3 transversally to the plane connecting edges 10 and 11 at certain intervals. This results in a force which spreads the central clamping edges 10 and 11 apart. The clamping action of clamping channels 6, 7 is thus substantially increased. In FIG. 4, another alternative for fastening cladding panels is represented wherein the side walls 25 of elements 26 have cams or barbs 27 which engage behind the suitably undercut outer clamping edges 12, 13 in order to secure cladding panels 23 in profile bar 1. FIG. 5 shows another alternative where the cladding panels 23 are cemented in by means of a cement 28.

As already mentioned in the introduction, the invention is not limited to the attachment of cladding panels. Instead of such panels, flanges, side walls, panels, flat parts or shanks of apparatus or the like can be inserted into clamping channels 6, 7 in order to fasten them. In the case of apparatus which generally uses profile bar 1 as a constructive rib, other mounting flanges or other connecting means are provided in order to fasten the profile bar to the wall or another constructive element.

FIG. 6 shows the attachment of clamped cladding panels 23 in profile bar 1 on a supporting construction which is mounted on the static underground 33 of a building in a perspective view and in partial cross-section. Mounting flange 2 of profile bar 1 is fastened to a mounting piece 29 which is anchored in the static underground e.g. by a screw 31 on an insulating layer 30. An insulating layer 32 is disposed behind the cladding panels.

As follows from the above description, the fastening device of the invention is perfectly suitable for an attachment of cladding panels or apparatus casings or the like on a supporting construction without any visible fastening elements. In a large number of cases, this attachment can be effected very easily by simply clamping in the profile bar, the possibly required additional fastening measures being easy to perform, e.g. by inserting screws 24 in the bores provided for this purpose or by applying some cement 28 to the inserted portions. It is not necessary to use the exact profile of FIG. 1 in order to obtain the appropriate and required clamping action of channels 6 and 7. It is sufficient to provide at least two clamping edges, i.e. a respective edge on one clamping wall and another edge on the cooperating second clamping wall.