Background of the Invention
The present invention generally relates to material displacement apparatus and, in a preferred embodiment thereof, more particularly relates to apparatus for releasably coupling a replaceable excavation tooth point to an associated adapter nose structure.
A variety of types of material displacement apparatus are provided with replaceable portions that are removably carried by larger base structures and come into abrasive, wearing contact with the material being displaced. For example, excavating tooth assemblies provided on digging equipment such as excavating buckets or the like typically comprise a relatively massive adapter portion which is suitably anchored to the forward bucket lip and has a reduced cross-section, forwardly projecting nose portion, and a replaceable tooth point having formed through a rear end thereof a pocket opening that releasably receives the adapter nose. To captively retain the point on the adapter nose, aligned transverse openings are formed through these interengageable elements adjacent the rear end of the point, and a suitable connector structure is driven into and forcibly retained within the aligned openings to releasably anchor the replaceable tooth point on its associated adapter nose portion.
These connector structures adapted to be driven into the aligned tooth point and adapter nose openings typically come in two primary forms--(1) wedge and spool connector sets, and (2) flex pin connectors. A wedge and spool connector set comprises a tapered spool portion which is initially placed in the aligned tooth and adapter nose openings, and a tapered wedge portion which is subsequently driven into the openings, against the spool portion, to jam the structure in place within the openings in a manner exerting high rigid retention forces on the interior opening surfaces and press the nose portion into a tight fitting engagement with the tooth socket.
Very high drive-in and knock-out forces are required to insert and later remove the steel wedge and typically require a two man effort to pound the wedge in and out--one man holding a removal tool against an end of the wedge, and the other man pounding on the removal tool with a sledge hammer. This creates a safety hazard due to the possibility of flying metal slivers and/or the second man hitting the first man instead of the removal tool with the sledge hammer. Additionally, wear between the tooth/adapter nose surface interface during excavation use of the tooth tends to loosen the tight fit of the wedge/spool structure within the tooth and adapter nose openings, thereby permitting the wedge/spool structure to fall out of the openings and thus permitting the tooth to fall off the adapter nose.
Flex pin structures typically comprise two elongated metal members held in a spaced apart, side-by-side orientation by an elastomeric material bonded therebetween. The flex pin structure is longitudinally driven into the tooth and adapter nose openings to cause the elastomeric material to be compressed and resiliently force the metal members against the nose and tooth opening surfaces to retain the connector structure in place within the openings and resiliently press the adapter nose portion into tight fitting engagement with the interior surface of the tooth socket.
Flex pins also have their disadvantages. For example, compared to wedge/spool structures they have a substantially lower in-place retention force. Additionally, reverse loading on the tooth creates a gap in the tooth and adapter nose openings through which dirt can enter the tooth pocket and undesirably accelerate wear at the tooth/adapter nose surface interface which correspondingly loosens the connector retention force. Further, the elastomeric materials typically used in flex pin connectors are unavoidably subject to deterioration from hot, cold and acidic operating environments. Moreover, in both wedge-and-spool and flex pin connector structures relatively precise manufacturing dimensional tolerances are required in the tooth point and adapter nose portions to accommodate the installation of their associated connector structures.
It can be seen from the foregoing that it would be desirable to provide improved excavating tooth connector apparatus that eliminates or at least substantially reduces the above-mentioned problems, limitations and disadvantages associated with conventional excavating tooth and other material displacement equipment connector apparatus of the general type described above. It is accordingly an object of the present invention to provide such improved connector apparatus.
Summary of the Invention
In carrying out principles of the present invention, in accordance with a preferred embodiment thereof, a specially designed, self-tightening material displacement tooth and adapter assembly is provided. The assembly basically comprises an adapter structure, a replaceable tooth point, and self-tightening means.
The adapter structure has a base section with a tapered nose portion projecting outwardly therefrom along a first axis, the nose portion having a tapered connector opening extending therethrough in a direction transverse to the first axis.
The replaceable tooth point, representatively an excavation tooth point, is slidably releasably telescoped on the nose portion and engages it along a tapered interface area which, in response to wear thereof, permits the tooth point to be slidably moved in a tightening direction toward the base section. The tooth point has an opposed pair of tapered side wall connector openings positioned on opposite sides of and generally aligned with the nose portion connector opening.
The self-tightening means are responsive to wear of the tooth point/nose portion interface area and are automatically operative to create movement of the tooth point in the tightening direction thereof. The self-tightening means include an elongated, generally wedge-shaped connector member longitudinally extending through the aligned tooth point and nose portion connector openings and slidably bearing on oppositely facing interior surface portions thereof. The connector member has a first end and a smaller second end spaced apart in a first direction from the first end.
Also forming a portion of the self-tightening means are force exerting means, removably secured to the second connector member end, for continuously exerting a resilient force on the connector member in the first direction in a manner causing it to urge the tooth point in the tightening direction thereof.
In a preferred embodiment thereof, the force exerting means include a bolt which is coaxially threaded into an internally threaded opening longitudinally extending into the second end of the connector member. The bolt extends through a central opening in an elongated flat spring member which is longitudinally and resiliently bent, by a head portion of the bolt, against a concavely curved exterior side surface portion of the tooth point. As tooth point/nose portion interface wear occurs during use of the assembly, the loosening of the tooth/adapter fit permits the tooth point to move along the nose portion toward the adapter base section. As this interface area loosening occurs, the bent spring member resiliently moves toward its originally straight configuration to thereby axially move the connector member and cause it to rampingly force the tooth point in a retightening direction toward the adapter base section.
According to another feature of the present invention, the interface area between the tooth point and the adapter nose has, in addition to the previously mentioned tapered portions, opposite surface portions positioned on opposite sides of and extending generally parallel to the tooth point axis. These parallel interface surface portions advantageously function to assure that if the connector member is unintentionally dislodged during use of the assembly, and the tooth point forcibly pulled off the adapter nose, the tooth point removal direction is essentially parallel to the tooth point axis, thereby preventing the tooth point from being rotated, and potentially damaging the adapter nose, as the tooth point is forced off the adapter nose.
Brief Description of the Drawings
FIG. 1 is a partially phantomed side elevational view of an excavation tooth/adapter nose assembly releasably coupled by a specially designed self-adjusting connection system embodying principles of the present invention;
FIG. 2 is a cross-sectional view through the assembly taken along line 2--2 of FIG. 1;
FIG. 3 is a partially phantomed partial top plan view of the assembly; and
FIG. 4 is a cross-sectional view through the assembly taken along line 4--4 of FIG. 1.
Detailed Description
As illustrated in FIGS. 1-4, the present invention provides, as subsequently described in detail herein, connection apparatus for removably joining a tooth point 10 to an associated adapter nose 12 for use in a material displacement operation such as an earth excavation task.
Removable tooth point 10 has an elongated, tapered body extending along a longitudinal axis A and having a pointed outer end 14; a wider inner end 16; a pocket area 18 extending from the inner end 16 into the interior of the tooth point 10; top and bottom sides 20,22; and left and right sides 24,26. Adapter nose 12 is configured to be complementarily and removably received in the tooth pocket area 18 and projects outwardly from a suitable support lip structure 28 such as that extending along the bottom side of an earth excavation bucket.
As illustrated in FIGS. 2 and 3, the tooth point 10 has, adjacent its inner end 16, a tapered connection opening 30 extending between its opposite sides 24 and 26 and intersecting its internal pocket area 18. Opening 30 tapers inwardly toward the tooth side 24 as indicated. A similarly tapered connection opening 32 is formed in the adapter nose 12. When the adapter nose 12 is operatively received in the tooth pocket 18, the adapter nose opening 32 is communicated with opposite ends of the tooth connection opening 30 but is slightly offset therefrom toward the inner end 16 of the tooth point 10
The connector apparatus of the present invention has three parts--a flat, wedge shaped connector member 34; a threaded bolt member 36; and an elongated rectangular flat adjusting spring member 38. Connector member 34 has a relatively wide outer end 40, a relatively narrow inner end 42, and an internally threaded opening 44 extending inwardly through the inner end 42. Bolt 36 has an enlarged head portion 46, and the elongated body of the bolt 36 is configured to be passed through a central opening 38a in the flat spring member 38 as best illustrated in FIG. 4.
To removably and releasably couple the telescoped tooth point 10 and the adapter nose 12, the wedge-shaped connector member 34 is inserted end 42 first into the tapered tooth and adapter openings 30,32 through the side 26 of the tooth 10, and the inner end of the bolt 36 is inserted into the other end of the tooth opening 30 and tightened into the connector member end opening 44 as best illustrated in FIGS. 2 and 3. As the bolt 36 is tightened into the connector wedge opening 44 the connector member 34 is drawn toward the side 24 of the tooth 10, thereby forcing the tooth 10 toward the lip 28 and longitudinally "tightening" the tooth 10 against the adapter nose 12 received therein.
Additionally, the tightening of the bolt 36 into the connector member opening 44 longitudinally and resiliently bends the flat spring 38 (see FIG. 4) from its original straight orientation inwardly against a concave portion 24a of the outer tooth point side 24. As the surface interface area between the interior tooth pocket surface and the external adapter nose surface begins to wear, the tooth 10 tends to become progressively looser on the adapter nose 12. As this occurs, the resiliently deformed spring 38 automatically pulls the connector wedge member 12 inwardly by longitudinally straightening and thereby pulling the bolt 36 to the right as viewed in FIG. 4. This inward movement of the connector member 34 (downwardly as viewed in FIG. 2) rightwardly drives the tooth 10 on the adapter nose 12 to longitudinally "retighten" the tooth on the adapter nose and automatically compensate for operational wear at their surface interface areas.
The connector system 34,36,38 provides several advantages over conventional wedge and spool connectors and resilient flex pin connector structures. First, the connector system of this invention is a non-impact system--i.e., it does not have to be driven into place using a sledge hammer or the like. Thus it is easier and safer to install. Second, it advantageously creates rigid resistance to undesirable movement of the tooth 10 axially toward and away from the adapter lip 28. Third, it provides for substantial increases in allowable fit/shift movement between the tooth and the adapter. Fourth, compared to resilient flex pin connector structures using various elastomeric materials therein, the connector system of the present invention (being all metal) is essentially impervious to high temperature, low temperature and acidic operating conditions.
It should be noted that the previously described self-tightening action, in which driven rightward axial movement of the tooth 10 along the nose portion 12 toward the support lip structure 28 occurs due to the automatic action of the connector system 34,36 and 38, is permitted (as best illustrated in FIG. 2) by the various axial gaps G.sub.1 between the left or forward end of the nose portion 12 and the inner end of the tooth pocket 18; G.sub.2 between the forward or left side surface of the tapered opening 30; and the gaps G.sub.3 between facing interior tooth and adapter surface portions of the assembly disposed rightwardly or rearwardly of the connector system 34,36,38. As will be appreciated, these gaps are generally as shown in FIG. 2 when the tooth point 10 is originally installed on the adapter nose portion 12, and horizontally decrease in width as tooth/adapter nose wear occurs and the tooth point 10 is automatically tightened rightwardly onto the nose portion 12 by the action of the connector structure 34,36,38.
An additional feature of the overall tooth/adapter/connector system assembly of the present invention is that, as best shown in FIG. 2, the telescoped tooth 10 and adapter nose portion 12 engage along a pair of spaced apart elongated surface interface areas I.sub.1 and I.sub.2 that are parallel to one another as well as being parallel to the longitudinal tooth axis A. This geometric feature of the invention advantageously eliminates bending stresses placed on the connector member 34, causing it to be loaded essentially entirely in shear in response to operational loads tending to pull the tooth 10 off the adapter nose 12.
Moreover, in the event that the connector member 34 somehow becomes dislodged from the tooth/adapter interior during use of the equipment, the tooth comes essentially straight off of the adapter (being guided in such essentially straight direction by the interface areas I.sub.1 and I.sub.2), thereby preventing the tooth from pivoting relative to the adapter and damaging it.
As can readily be seen from the foregoing, the connector system 34,36,38 of the present invention is of a simple, rugged construction, is relatively inexpensive to fabricate, and is quite simple, easy and safe to install in and remove from the tooth/adapter assembly. Additionally, the built-in wear compensation and tightening feature of the connector system is substantially greater than that of the typical flex pin connector, and permits a satisfactory installation fit between a new tooth point and either an essentially unworn adapter nose portion or a partially worn adapter nose portion.
The foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims.