Superconducting Magnet With Re-Entrant Tube Suspension Resistant to Buckling

The present invention relates generally to a superconductive magnet having a shock-resistant re-entrant tube suspension, and more particularly to such a magnet whose re-entrant tube suspension is also more resistant to buckling when subjected to a shock.

Superconducting magnets include superconductive coils which generate uniform and high strength magnetic fields. Superconducting magnets include, without limitation, those used in magnetic resonance imaging (MRI) systems employed in the field of medical diagnostics and those proposed for superconducting rotors and for superconducting energy storage systems. Known techniques for cooling a superconductive magnet include those in which the superconductive coil is cooled through solid conduction by a cryocooler coldhead and those in which the superconductive coil is immersed in a cryogenic fluid (e.g., liquid helium).

Known magnets include those in which the superconductive coil is surrounded with a spaced-apart thermal shield which is surrounded with a spaced-apart vacuum enclosure. Known suspension systems include re-entrant tube suspension systems which include fiberglass outer and inner support cylinders. It is noted that stiffening rings associated with cylinders are known in unrelated art areas such as on a five-gallon drum. The outer support cylinder: is located within and generally spaced apart from the vacuum enclosure; is positioned outside and generally spaced apart from the thermal shield, has a first end rigidly connected to the vacuum enclosure, and has a second end rigidly connected to the thermal shield. The inner support cylinder: is located within and generally spaced apart from the thermal shield, is positioned outside and generally spaced apart from the superconductive coil, has a first end rigidly connected to the thermal shield near the second end of the outer support cylinder, and has a second end located longitudinally between the first and second ends of the outer support cylinder and rigidly connected to the superconductive coil.

The fiberglass outer and inner support cylinders provide low thermal loss and provide some protection against shock and vibration forces. For example, an MRI magnet is susceptible to shock and vibration forces during shipping and installation, and a naval magnet is susceptible to shock and vibration forces while in use during mine-sweeping operations. Shock and vibration forces during shipping and installation subject the superconductive coil to deflections within the vacuum enclosure leading to frictional heating at the magnet's suspension points which can prevent superconductive operation, as can be appreciated by those skilled in the art. Likewise, shock and vibration forces during magnet operation subject the superconductive coil to deflections within the vacuum enclosure leading to frictional heating at the magnet's suspension points which can cause the magnet to quench (i.e., lose its superconductivity). Although the re-entrant tube suspension system provides some protection against such shock and vibration forces, it has a tendency to buckle under large loads (such as, without limitation, axially-compressive, radially compressive, transverse, and/or torsional loads). What is needed is a superconductive magnet having a re-entrant tube suspension with improved resistance to buckling.

The superconductive magnet of the invention includes an axis, a vacuum enclosure, a thermal shield, a superconductive coil, and a magnet re-entrant support assembly. The axis extends generally longitudinally. The vacuum enclosure and the thermal shield are each generally annularly-cylindrical in shape and are each generally coaxially aligned with the axis, with the thermal shield located within and spaced apart from the vacuum enclosure. The superconductive coil is generally solenoidal in shape, generally coaxially aligned with the axis, and located within and spaced apart from the thermal shield. The magnet re-entrant support assembly includes an outer support cylinder and an inner support cylinder each generally annularly-cylindrical in shape and each generally coaxially aligned with the axis. The outer support cylinder is located within and generally spaced apart from the vacuum enclosure and is located outside and generally spaced apart from the thermal shield, and the inner support cylinder is located within and generally spaced apart from the thermal shield and is located outside and generally spaced apart from the superconductive coil. The outer support cylinder has a first end rigidly connected to the vacuum enclosure and has a second end rigidly connected to the thermal shield. The inner support cylinder has a first terminus rigidly connected to the thermal shield near the second end of the outer support cylinder and has a second terminus positioned longitudinally between the first and second ends of the outer support cylinder and rigidly connected to the superconductive coil. The magnet re-entrant support assembly also includes a first stiffening ring having a value of Young's modulus which is at least equal to generally the value of Young's modulus for one of the outer and inner support cylinders, wherein the first stiffening ring is generally coaxially aligned with the axis and attached to the one support cylinder longitudinally between the first and second ends of the one support cylinder. Preferably, the ratio of Young's modulus to mass density for the first stiffening ring is greater than the value of the ratio of Young's modulus to mass density for the one support cylinder, and the magnet re-entrant support assembly also includes a second stiffening ring associated with the second support cylinder.

Several benefits and advantages are derived from the invention. The outer and inner support cylinders of the magnet re-entrant support assembly rigidly support the superconductive coil from the vacuum enclosure to minimize frictional heating under shock and vibration forces. The (typically fiberglass) outer support cylinder minimizes heat transfer from the vacuum enclosure to the thermal shield, and the (typically fiberglass) inner support cylinder minimizes heat transfer from the thermal shield to the superconductive coil. Also, the magnet re-entrant support assembly has the outer support cylinder circumferentially surround and longitudinally overlap the inner support cylinder. This results in a longer heat path between components of different temperatures which better thermally isolates the superconductive coil while maintaining a compact magnet design. The presence of the stiffening rings greatly increases the resistance of the outer and inner support cylinders to buckling under large generalized loads.

The accompanying drawings illustrate a preferred embodiment the present invention wherein:

FIG. 1 is a schematic front elevational view of a preferred embodiment of the superconductive magnet of the present invention;

FIG. 2 is a schematic side elevational view of the magnet of FIG. 1 taken along lines 2--2 of FIG. 1;

FIG. 3 is a schematic cross sectional view of the magnet of FIG. 2 taken along lines 3--3 of FIG. 2;

FIG. 4 is an enlarged view of the right-hand portion of the thermal shield and the outer and inner support cylinders of FIG. 3, showing a circumferential ridge and groove attachment;

FIG. 5 is a perspective view of the middle portion of the outer support cylinder (which is generally identical in shape and construction to the middle portion of the inner support cylinder) of FIG. 3, showing wound glass fibers having a 45 degree by -45 degree overlapping pitch; and

FIG. 6 is an enlarged view of the left-hand portion of the vacuum enclosure and outer support cylinder of FIG. 3, showing design details.

Referring now to the drawings, wherein like numerals represent like elements throughout, FIGS. 1-6 show a preferred embodiment of the superconductive magnet 10 of the present invention. The magnet 10 includes a generally longitudinally extending axis 12 and a generally annularly-cylindrical-shaped vacuum enclosure 14 generally coaxially aligned with the axis 12. Preferably, the vacuum enclosure 14 includes longitudinally spaced-apart first and second end plates 16 and 18, first and second outer and inner mounting rings 20, 22, 24, and 26, a ring clamp 28, and outer and inner cylindrical tubes 30 and 32. The end plates 16 and 18 and the cylindrical tubes 30 and 32 each have spaced apart ribs 34 for added structural stiffness. The first end plate 16 has its inner circumferential edge attached to the first inner mounting ring 24 and has its outer circumferential edge connected to the first outer mounting ring 20 via the ring clamp 28. The second end plate 18 has its inner circumferential edge attached to the second inner mounting ring 26 and has its outer circumferential edge attached to the second outer mounting ring 22. The outer cylindrical tube 30 has one end attached to the first outer mounting ring 20 and has its other end attached to the second outer mounting ring 22. The inner cylindrical tube 32 has one end attached to the first inner mounting ring 24 and has its other end attached to the second inner mounting ring 26. Preferably, all attachments are by welding.

The magnet 10 also includes a generally annularly-cylindrical-shaped thermal shield 36 generally coaxially aligned with the axis 12 and disposed within and spaced apart from the vacuum enclosure 14. Preferably, the thermal shield 36 includes outer and inner tubes 38 and 40 attached at their ends to longitudinally spaced-apart first and second plates 42 and 44. A preferred attachment is by welding.

The magnet 10 further includes a generally solenoidal-shaped superconductive coil 46 generally coaxially aligned with the axis 12 and disposed within and spaced apart from the thermal shield 36. Preferably, the magnet 10 is provided with a cryocooler coldhead 48 (such as that of a Gifford-McMahon cryocooler) having a housing 50 connected to the vacuum enclosure 14 (such as via bolts 52 which pass through a shock-absorbing collar 54 and which are threaded to a mounting plate 56 welded to the second outer and inner mounting rings 22 and 26). The cryocooler coldhead 48 also has a first stage 58 disposed in solid-conductive thermal contact with the thermal shield 36 (such as via a flexible thermal busbar 60) and a second stage 62 disposed in solid-conductive thermal contact with the superconductive coil 46 (such as via a flexible thermal busbar 64 and a coil overband 66).

The magnet 10 additionally includes a magnet reentrant support assembly 68. Assembly 68 includes a generally annularly-cylindrical-shaped outer support cylinder 70 generally coaxially aligned with the axis 12, disposed within and generally spaced apart from the vacuum enclosure 14, disposed outside and generally spaced apart from the thermal shield 36, having a first end 72 rigidly connected to the vacuum enclosure 14, and having a second end 74 rigidly connected to the thermal shield 36. Assembly 68 further includes a generally annularly-cylindrical-shaped inner support cylinder 76 generally coaxially aligned with the axis 12, disposed within and generally spaced apart from the thermal shield 36, disposed outside and generally spaced apart from the superconductive coil 46, having a first terminus 78 rigidly connected to the thermal shield 36 proximate the second end 74 of the outer support cylinder 70, and having a second terminus 80 disposed longitudinally between the first and second ends 72 and 74 of the outer support cylinder 70 and rigidly connected to the superconductive coil 46 (such as via the coil overband 66).

In an exemplary embodiment, seen in FIG. 4, the thermal shield 36 has a plurality of spaced-apart and radially-outward-facing circumferential grooves 82, and the second end 74 of the outer support cylinder 70 includes a radially-inward extending flange 84 having a plurality of spaced-apart and radially-inward facing circumferential ridges 86 engaging the radially-outward-facing circumferential grooves 82 of the thermal shield 36. In this embodiment, the thermal shield 36 also has a plurality of spaced-apart and radially-inward facing circumferential grooves 88, and the first terminus 78 of the inner support cylinder 76 includes a radially-outward extending flange 90 having a plurality of spaced-apart and radially-outward-facing circumferential ridges 92 engaging the radially-inward-facing circumferential grooves 88 of the thermal shield 36. This fitting arrangement forms a strong connection between members without creating large stresses.

Preferably, the radially-inward-extending flange 84 of the second end 74 of the outer support cylinder 70 and the radially-outward-extending flange 90 of the first terminus 78 of the inner support cylinder 76 are generally aligned along a radius line from the axis 12.

As previously mentioned, the magnet 10 preferably includes a generally annularly-cylindrical-shaped coil overband 66 generally coaxially aligned with the axis 12, disposed inside and generally spaced apart from the inner support cylinder 76, disposed outside the superconductive coil 46, having a first end portion 94 rigidly connected to the second terminus 80 of the inner support cylinder 76, and having a radially-inward-facing surface 96 rigidly connected to (e.g., by shrink-fitting), and in solid-conductive thermal contact with, the superconductive coil 46. A cloth layer (not shown in the figures) may be interposed between the radially-inward-facing surface 96 of the coil overband 66 and the superconductive coil 46 to make a better solid-conductive thermal contact between such surface 96 and such coil 46. It is noted that the coil overband 66 has a second end portion 98, and that the second stage 62 of the cryocooler coldhead 48 is in solid-conductive thermal contact with the second end portion 98 of the coil overband 66 (via the flexible thermal busbar 64).

In a preferred embodiment, as seen in FIG. 5, the outer support cylinder 70 comprises a fiberglass cylinder wound from glass fibers 100 with a generally 45 degree by -45 degree overlapping pitch. Likewise the inner support cylinder 76 also comprises a fiberglass cylinder wound from glass fibers (not separately shown in the figures) with a generally 45 degree by -45 degree overlapping pitch. Such 45 degree by -45 degree overlapping pitch provides structural strength and stiffness in both the axial and the in-plane shear directions. The middle portion of the inner support cylinder 76 is generally identical in shape to the middle portion of the outer support cylinder 70 shown in FIG. 5. Preferably, the outer and inner support cylinders 70 and 76 are made by winding glass cloth under high tension on a stepped aluminum mandrel to obtain a 50-60% volume fraction of glass. The wound form is then epoxy-impregnated by vacuum pressure impregnation to give a void-free composite. It is noted that fiber-glass is a low thermal conductivity material, and that the outer and inner support cylinders 70 and 76 have a small cross sectional area to length ratio to provide a high thermal impedance to minimize the thermal conductivity along the outer and inner support cylinders 70 and 76 to thermally isolate the superconductive coil 46. In an exemplary embodiment, the initial wrap of glass roving is wound in the circumferential direction to provide hoop strength to the outer and inner support cylinders 70 and 76 and prevent ovalizing of the outer and inner support cylinders 70 and 76 when subject to bending loads.

Preferably, as seen in FIG. 6, the first end 72 of the outer support cylinder 70 has a radially-outward-facing flange 102 rigidly connected to the vacuum enclosure 14. As previously mentioned, the vacuum enclosure 14 preferably includes a first outer mounting ring 20 which is generally coaxially aligned with the axis 12, which is disposed in circumferentially-surrounding contact with the radially-outward-facing flange 102 of the outer support cylinder 70, and which has a generally annular-shaped end 104 longitudinally disposed between the first and second ends 72 and 74 of the outer support cylinder 70. The annular-shaped end 104 includes a radially-inward-facing flange 106 radially overlapping and longitudinally abutting the radially-outward-facing flange 102 of the outer support cylinder 70. Also, as previously mentioned, the vacuum enclosure 14 includes a first end plate 16 and a ring clamp 28. The ring clamp 28 is longitudinally disposed to longitudinally hold the radially-outward-facing flange 102 of the outer support cylinder 70 longitudinally against the radially-inward-facing flange 106 of the first outer mounting ring 20, and the ring clamp 28 is radially disposed inside and rigidly connected (preferably by welding) to the first outer mounting ring 20. The ring clamp 28 and the radially-outward-facing flange 102 of the outer support cylinder 70 together define a radially-inward-facing circumferential notch 108, and the first end plate 16 has an outer circumferential edge disposed in the radially-inward-facing circumferential notch 108. Assembly of the magnet 10 is generally from the inside out with the ring clamp 28 being the final assembly piece, as can be appreciated by those skilled in the art.

It is noted that, where not specifically defined, rigid connections can be made by using mechanical fasteners (such as bolts 110) or by using metallurgical attachments (such as welding). Preferably, rigid connections are made by adhesive bonds backed by mechanical fasteners to minimize frictional heating under shock and vibration forces.

Typically the superconductive coil 46 is cooled to a temperature of generally ten Kelvin, and the thermal shield 36 is cooled to a temperature of generally forty Kelvin.

Preferably, the superconductive coil 46 comprises niobium-tin superconductive tape, the thermal shield 36 and the coil overband 66 are each made of aluminum, and the vacuum enclosure 14 is made of nonmagnetic stainless steel (or aluminum). As previously mentioned, the outer and inner support cylinders 70 and 76 are each made of fiber-glass.

As can be appreciated by those skilled in the art, the previously-described present invention provides a superconductive magnet 10 with a magnet re-entrant support assembly 68. The term "re-entrant" refers to the support assembly 68 having its outer support cylinder 70 start at the vacuum enclosure 14 and extend in a first direction forward along the axis 12 where it is rigidly connected to its inner support cylinder 76 (via the thermal shield 36) which then extends in the opposite direction back along the axis 12 where it is rigidly connected to the superconductive coil 46 (via the coil overband 66) which then extends in the first direction forward along the axis 12. The magnet re-entrant support assembly 68 provides high bending, in-plane shear strength and axial stiffness which results in a structurally strong magnet support with minimal displacement and minimal frictional heating under shock and vibration forces. This enables the superconductive magnet 10 to maintain its superconductivity under such shock and vibration forces.

Applicants have found, as is known to those skilled in the art, that a cylinder's resistance to buckling from a generalized acceleration load increases with a higher value of Young's modulus and decreases with a higher value of mass density. To improve the buckling resistance of the magnet reentrant support assembly 68 to large generalized loads, assembly 68 also includes, as shown in FIG. 3, a first stiffening ring 112 having a value of Young's modulus which is at least equal to (and preferably greater than) generally the value of Young's modulus for one (e.g., 70) of the outer and inner support cylinders 70 and 76, wherein the first stiffening ring 112 is generally coaxially aligned with the axis 12 and attached to the one 70 of the outer and inner support cylinders 70 and 76 longitudinally between the first and second ends 72 and 74 of the one 70 of the outer and inner support cylinders 70 and 76. It is noted (but not preferred or shown in the figures) that one may use a first stiffening ring having the same value of Young's modulus as that of the one support cylinder, such as a first stiffening ring having the same material as that of the one support cylinder and made by increasing the radial thickness of the one support cylinder at, for example, its longitudinal midpoint. In an exemplary embodiment, the ratio of Young's modulus to mass density for the first stiffening ring 112 is greater than the value of the ratio of Young's modulus to mass density for the one 70 of the outer and inner support cylinders 70 and 76. Preferably, the first stiffening ring 112 is radially disposed outward of the one 70 of the outer and inner support cylinders 70 and 76 and has a coefficient of thermal expansion which is greater than the coefficient of thermal expansion of the one 70 of the outer and inner support cylinders 70 and 76. In certain applications, the first stiffening ring 112 is the only stiffening ring attached to the one 70 of the outer and inner support cylinders 70 and 76 which is radially disposed outward of the one 70 of the outer and inner support cylinders 70 and 76, wherein it is preferred that the first stiffening ring 112 is longitudinally disposed generally midway between the first and second ends 72 and 74 of the one 70 of the outer and inner support cylinders 70 and 76.

In an exemplary enablement, the magnet re-entrant support assembly 68 further includes a first additional stiffening ring 114 having a ratio of Young's modulus to mass density which is greater than the ratio of Young's modulus to mass density for the one 70 of the outer and inner support cylinders 70 and 76, wherein the first additional stiffening ring 114 is generally coaxially aligned with the axis 12 and attached to the one 70 of the outer and inner support cylinders 70 and 76 longitudinally between the first and second ends 72 and 74 of the one 70 of the outer and inner support cylinders 70 and 76 and radially inward of the one 70 of the outer and inner support cylinders 70 and 76. Preferably, the first additional stiffening ring 114 has a coefficient of thermal expansion which is less than the coefficient of thermal expansion of the one 70 of the outer and inner support cylinders 70 and 76. In an exemplary enablement, the first additional stiffening ring 114 is the only stiffening ring attached to the one 70 of the outer and inner support cylinders 70 and 76 which is radially disposed inward of the one 70 of the outer and inner support cylinders 70 and 76, wherein it is preferred that the first additional stiffening ring 114 is longitudinally disposed generally midway between the first and second ends 72 and 74 of the one 70 of the outer and inner support cylinders 70 and 76. In a preferred construction, the one 70 of the outer and inner support cylinders 70 and 76 comprises a fiberglass cylinder, the first stiffening ring 112 comprises an aluminum ring, and the first additional stiffening ring 114 comprises a beryllium ring. It is noted that the preferred inequalities in the coefficients of thermal expansion provide for a more robust construction because, as the magnet 10 cools down from room temperature (e.g., 300 Kelvin) to operating temperature (e.g., 10 Kelvin), the first (outer) stiffening ring 112 with the largest coefficient of thermal expansion shrinks more than the outer support cylinder 70 to load the interface between them, and the outer support cylinder 70 shrinks more than the first additional (inner) stiffening ring 114) with the smallest coefficient of thermal expansion to load the interface between them.

In a preferred embodiment, the magnet re-entrant support assembly 68 moreover includes a second stiffening ring 116 having a ratio of Young's modulus to mass density which is greater than the ratio of Young's modulus to mass density for the other (e.g., 76) of the outer and inner support cylinders 70 and 76, wherein the second stiffening ring 116 is generally coaxially aligned with the axis 12 and attached to the other 76 of the outer and inner support cylinders 70 and 76 longitudinally between the first and second termini 78 and 80 of the other 76 of the outer and inner support cylinders 70 and 76. In particular applications, the magnet re-entrant support assembly 68 yet includes a second supplemental stiffening ring 118 as shown in FIG. 3.

Applicants mathematically designed a superconductive magnet 10 having a magnet re-entrant support assembly 68 which included just a single aluminum first stiffening ring 112 on just the fiberglass outer support cylinder 70. The cylinder 70 had an effective length between end flanges of 17.6 inches, and the first stiffening ring 112 had a radial thickness of 0.125 inch. In a first design, the cylinder 70 had a radial thickness of 0.080 inch. Using finite element analysis, the following typical buckling loads (i.e., the minimum load required to buckle the cylinder 70) were obtained when the cylinder 70 was subject to an axially compressive acceleration load: 68.5 g for no stiffening ring, 183.5 g for a one-inch-long stiffening ring, and 224.5 g for a three-inch-long stiffening ring (where "g" is the acceleration due to gravity). In a second design, the cylinder 70 had a radial thickness of 0.125 inch, and the following typical buckling loads were obtained: 161.5 g for no stiffening ring, 206.1 g for a one-inch-long stiffening ring, and 386.9 g for a three-inch-long stiffening ring. For a design maximum shock load of 100 g, the presence of the first stiffening ring 112 provides a significant increase in the safety factor for buckling failure. Further improvement in buckling resistance for the magnet reentrant support assembly 68 is expected with the addition of a beryllium first additional stiffening ring 114 and with the addition of similar rings on the inner support cylinder 76. It is noted that the thermal penalty incurred, in the superconductive magnet 10, by the presence of the stiffening rings 112 and 114 is dependent on the length of the stiffening rings 112 and 114.

The foregoing description of a preferred embodiment of the invention has been presented for purposes of illustration. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be defined by the claims appended hereto.