Background of the Invention
1. Field of The Invention
The present invention is concerned with connectors for joining together the end portions of three or more capillary tubes for use in a gas chromatograph, for example, and is more particularly concerned with providing a connector between three or more capillary tubes which is easily assembled, has a number of leak-proof seals, and provides for an uninterrupted flow of fluids, such as a carrier gas, through the tubes.
2. Description of The Prior Art
Chromatographers and scientists of various disciplines have had a need to connect fused silica or stainless steel capillary tubes in end-to-end fashion with a connector that does not detract from chromatographic properties and does not interfere with the flow of fluids, such as a carrier gas, through the tubes. It is difficult to connect together the end portions of thin wall fused silica or stainless steel tubes with outside diameters ranging from 0.1 to 2.0 mm and inside diameters ranging from 0.01 to 1.6 mm because the connection may introduce unswept gaps that cause eddies and flow turbulence. Also, the connector may absorb active compounds which decrease the accuracy of the quantitative and qualitative analysis.
Restek Corporation U.S. Pat. No. 5,288,113 which issued on Feb. 22, 1994 to Paul H. Silvis, Bradley R. Rightnour, and Richard A. Morehead, addressed a number of these problems, and is incorporated herein by reference. However, Restek U.S. Pat. No. 5,288,113 was concerned with connecting together the end portions of two capillary tubes, whereas the present invention is concerned with connecting together the end portions of three or more capillary tubes.
Summary of the Invention
Accordingly, it is an object of this invention to provide a connector for connecting together the end portions of three or more capillary tubes.
It is another object of the present invention to provide a capillary tube connector with secure seals that incorporate graphite ferrules.
It is another object to provide a connector which is free of dead spaces.
It is another object to provide a connector which does not detract from the inertness of the system.
It is another object to provide a connector which overcomes the unpredictability of connectors which utilize compressive forces solely at the tip of the tubes.
It is another object to provide a connector with seals that may be observed visually, so that the integrity of the seal is determined without requiring chromatographic testing.
It is another object to provide a connector which is reliable and easy to use.
It is another object to provide a connector that may be used at high temperatures, even temperatures exceeding 500.degree. C.
It is another object to provide a connector which has independent adjustment screws for individually controlling the sealing pressure on each capillary tube.
It is another object to provide a connector for three or more tubes which is deactivated and inert toward active compounds.
It is another object to provide a connector for three or more tubes which does not rely on the polyamide coating on the tubes to create the seal.
It is another object to provide a connector for three or more tubes which has low mass and is easy to use.
It is another object to provide a connector for three or more tubes which splits the gas flow into two or more different paths. It is another object to provide a connector for three or more tubes which has connector legs that may be aligned independently of each other.
The ferrules used in this invention are preferably made of graphite available from many chromatography suppliers.
Brief Description of the Drawings
FIG. 1 is a view in top plan of a capillary tube connector constructed in accordance with this invention;
FIG. 2 is a view in section of the top leg of the connector taken as indicated by the lines and arrows 2--2 which appear in FIG. 1;
FIG. 3 is a view in section of the side legs of the connector taken as indicated by the lines and arrows 3--3 which appear in FIG. 1 at two places;
FIG. 4 is a view in side elevation of the top portion of the main body or ring;
FIG. 5 is a view in side elevation of a side portion of the main body or ring that shows an elongated slot which accommodates a side leg of the connector;
FIG. 6 is a view in section of a ferrule used in the invention;
FIG. 7 shows a view in top plan of another embodiment of a glass insert having four legs;
Fig. 8 is a view in top plan of another embodiment of glass insert which has five legs;
Fig. 9 is a view in top plan of a presently preferred capillary tube connector constructed in accordance with this invention;
Fig. 10 is a view in side elevation of a screw support of the connector of FIG. 9.
Fig. 11 is a view in top plan of the screw support of Fig 10;
Fig. 12 is a view in top plan of the ring of Fig, 9; and
Fig. 13 is a view in side elevation of the ring of FIG. 12.
Detailed Description of Time Drawings
Turning now to the drawings, there is shown in Figs. 1-8 an easily-assembled, heat resistant connector 11 for releasably joining end portions of three capillary tubes 13, 14, and 15 for use in chromatography without interrupting fluid flow or interfering with chromatographic results.
Tubes 13, 14 and 15 have a polyamide coating on the outer surfaces of the tubes.
The connector 11 includes a main body or ring 17 which is in the form of a ring having a cylindrical wall 17a and an interior space 17b inside the wall 17a.
A glass insert 19 is positioned in the interior space 17b of the main body 17 and is provided with a first or top hollow leg 19a, a second hollow leg 19b, and a third hollow leg 19c which are connected together by a central portion 19d. Each leg 19a, 19b, and 19c extends outwardly from the central portion 19d toward an open end portion.
Each leg 19a, 19b, 19c has an inboard bore 21a, 2lb, and 21c with a taper that receives an end portion of one of the capillary tubes 13, 14, and 15. The taper is wider near the open end portions of the legs 19a, 19b, and 19c, and is narrower near the central portion 19d.
Each leg 19a, 19b, and 19c has an outboard bore or cup 25 which is larger in diameter than the diameter of the inboard bore 21a, 21b, and 21c. Each leg outboard bore 25 has an open outer end, and an inboard end with a stop shoulder 27. Each leg outboard bore 25 has an inner surface 25a.
A ferrule 29 is seated on the stop shoulder 27 in each leg 19a, 19b, and 19c, and each ferrule 29 has a bore for receiving the end portion of one of the capillary tubes 13, 14, and 15.
Each ferrule 29 is in the shape of a truncated cone with an inboard bottom base 29b (FIG. 6) that is wider than a outboard upper base 29c, and an inboard bottom portion 29d which has a cylindrical side surface 29e.
The main body 17 is provided with a top circular opening 31 (FIG. 4) that has inner threads 31a.
A first or top screw connector assembly 32 has a first screw support 33 with a cylindrical shaft 33a that has outer threads 33b, and is also provided with a knurled knob 33c at the outboard end of the shaft 33a for easily rotating the first screw support 33 into the inner threads 31a of the wall opening 31 of the main body 17.
An inboard bore 33d (FIG. 2) is formed in the first screw support 33, and the inboard bore 33d fits around the open end of the first leg 19a of the glass insert 19.
Top opening 31 of the main body 17 has inner threads 31a. Screw support 33 has outer threads 33b that screw into threads 31a of opening 31 in ring 17. An adjusting screw 35 is threaded into screw support 33 and has a shaft 35a with outer threads 35b that screw into inner threads 33f of first screw support 33.
Adjusting screw 35 is an independently operated adjusting screw for adjusting the pressure on ferrule 29, and has an inboard end with a frusto-conical end opening that mates with the cone surface 29f of the ferrule 29 for squeezing the ferrule 29 to form a seal with the first leg 19a in which it is seated. Adjusting screw 35 squeezes the bottom 29b of the ferrule 29 against the stop shoulder 27 of the first end portion 19a and squeezes the inboard bottom portion 29d of the ferrule 29 against the inner surface 25a of the leg outboard bore 25. The ferrule 29 forms four sealing areas: cone surface 29f against the frusto-conical end opening of screw 35, the inner surface of bore 29a against the outer surface of the end portion of the tube 13, bottom 29b against stop shoulder 27, and side surface 29e against the inner surface 25a of bore 25. Additionally, the end edges of the capillary tube 13 form a seal with the tapered portion of inboard bore 21a of connector leg 19a.
A second screw connector assembly 36 (FIG. 3) is provided and has a second screw support 37 having a cylindrical shaft 37a with outer threads 37b. A retaining ring 39 slidably fits around the second leg 19b of the glass insert 19, and the retaining ring 39 has inner threads 39a which receive the outer threads 37b of the second screw support 37.
A knurled knob 37c at the outer end of the shaft 37a is provided for easily rotating the second screw support 37 into the inner threads 39a of the retaining ring 39, whereby the second screw support 37 is screwed into the retaining ring 39 to connect the second capillary tube 14 to the second leg 19b of the glass insert 19.
An elongated slot 41 is provided in the wall 17a of the main body 17 to admit the shaft 37a of the second screw support 37 even though the second leg 19b of the connector 19 may not be precisely aligned with respect to the other legs 19a and 19c of the glass insert 19.
The second leg 19b has an inboard bore 21b with a taper that receives an end portion of second capillary tube 14.
There is an inboard bore 37d formed in the second screw support 37 which fits around the open end of the second leg 19b of the glass insert 19.
Also, an outboard bore 37f of the second screw support 37 is provided with inner threads 37e.
A second adjusting screw 43 has a shaft 43a with outer threads 43b that screw into the inner threads 37e of the outboard bore 37d of the second screw support 37.
A knurled knob 43c is provided on the outboard end of the second adjusting screw 43 for rotating the second screw 43 independently into the second screw support 37.
The knurled knob 37c of the second screw support 37 is wider than the elongated slot 41 in the wall 17a of the main body 17.
The connector 11 is also provided with a third screw support connector assembly 45 which is the same as the second screw support assembly 36.
Third screw support connector assembly 45 has a screw support 37 with a cylindrical shaft 37a with outer threads 37b that screw into threads 39a of retaining ring 39. Cylindrical shaft 37a slidably fits around the third leg 19c.
A knurled knob 37c at the outboard end of the shaft 37a is provided for easily rotating the third screw support 37 into the inner threads 39b of the retaining ring 39, whereby the screw support 37 is screwed into the retaining ring 39 to connect the third capillary tube 15 to the third leg 19c of the glass insert 19.
An elongated slot 41 is provided in the wall 17a of the main body 17 to admit the shaft 37a of the third screw support 47 even though the third leg 19c of connector 19 may not be precisely aligned with respect to the other legs 19a and 19b of the glass insert 19. The third leg 19c has an inboard bore 21c with a taper that receives an end portion 15 of third capillary tube 15.
An inboard bore 37d is formed in the third screw support 37 and fits around the open end of the third leg 19c of the glass insert 19.
An outboard bore is provided in third screw support 37 which has inner threads 37e.
A third adjusting screw 43 has a cylindrical shaft 43a with outer threads 43b that screw into the inner threads 37e of the outboard bore of the third screw support 37. A knurled knob 43c on the outboard end of the screw 43 is provided for rotating the third screw 43 independently into third screw support 37.
Knurled knob 37c of the third screw support 37 is wider than the elongated slot 41 in the wall 17a of the main body 17.
In operation, the method of assembly of second screw assembly 36 and third screw assembly 45 includes the steps of mounting the retainer rings 39 onto legs 19b and 19c of connector 19.
Then the end portion of the first capillary tube 13 is inserted through the first adjustment screw connector assembly 32 by inserting the end portion of the first capillary tube 13 through the first adjustment screw 35, through the first screw support 33, through the first ferrule 29 and into the tapered inner bore 21a of the first leg 19a of glass insert 19 to form a pressure seal between the tip of the capillary tube 13 and the inner surface of the inner bore 21a.
Then the first screw support 33 is screwed into the threads 31a of top opening 31 in main body 17 to hold leg 19a in outboard bore 33e, and the first adjustment screw 35 is rotated into the first screw support 33 to squeeze the first ferrule 29 against the end opening of screw 35, against the stop shoulder 27, against the inside surface 25a of outboard bore 25, and against the outer surface of tube 13 to form seals. The first adjustment screw 35 is independently rotated to adjust the pressure on the ferrule 29 in leg 19a.
To assemble the second screw assembly 36, the operation and method are as follows.
Retainer ring 39 has been inserted onto second leg 19b of connector 19. The end portion of capillary tube 14 is inserted through second adjusting screw 43, through second screw support 37, through a ferrule 29, and through the tapered inner bore 21b of second leg 19b of connector 19. The second screw support 37 is rotated into the retaining ring 39 to pull it tightly against the inside surface of main body 17.
The second screw support 37 extends through elongated slot 41 in wall 17a, and the second adjusting screw 43 is rotated into the second screw support 37 and onto the second ferrule 29. The end opening of screw shaft 43a squeezes the ferrule against the stop shoulder 27 of leg 19b, against the walls of the outboard bore 25 of the second leg 19b, and against tube 14, to form seals, and to form a seal between the end portion of the capillary tube 14 and the second leg 19b of the connector 19.
Then the end portion of the third capillary tube 15 is inserted through third screw assembly 45, through the adjustment screw 43, through the adjustment screw support 37, through the ferrule 29 and into the inner bore of leg 15 to form a seal against the tapered inside surface of the inner bore of the third leg 19c of the glass insert 19.
The third adjusting screw support 37 of third screw connector assembly 45 is screwed into the retaining ring 39 to bring the retaining ring 39 and the adjusting screw support 37 uptight against the inside edges of the elongated slot 41 in wall 17a.
The adjusting screw 43 in assembly 45 is rotated independently against the third ferrule 29 to squeeze the ferrule against the end opening 35c of screw 43. Screw 43 squeezes the ferrule against stop shoulder 27 of the third leg 19c of the glass insert 19, and squeezes the wall 29e of the ferrule 29 against the interior surface of the outboard bore 25 of the third leg 19c, and against the outer surface of tube 15, to form seals.
In operation and use of the invention, a fluid is passed through the first capillary tube 13 into the connector 11 through leg 19a.
The fluid is split in the connector 19 into two portions. A first portion is passed out of the connector 19 through second leg 19b and second capillary tube 14. The other portion of the fluid is passed out of the connector 19 through the third leg 19c of the connector 19 and the third capillary tube 15.
FIG. 7 shows a glass insert 47 which has four legs 47a, 47b, 47c, and 47d, wherein a test fluid may be inserted through leg 47a and split into three exit paths through legs 47b, 47c, and 47d.
FIG. 8 shows a glass insert 49 which has five legs 49a, 49b, 49c, 49d, and 49e. Here, the test fluid may be inserted into input leg 29a and split four ways and may exit through legs 49b, 49c, 49d, and 49e.
Turning now to the presently preferred embodiment of the connector 51 constructed in accordance with the invention and shown in FIGS. 9-13, there is shown a main body or ring 53, a glass insert 19 which has a first hollow leg 19a, a second hollow leg 19b, and a third hollow leg 19c that are connected together at a central portion 19d. Each leg 19a-19c extends outwardly from the central portion 19d towards an open end portion of the legs.
Each leg 19a-19c has an inboard bore with a taper that receives an end portion of one of the capillary tubes 13-15, and the taper is wider near the open end portion of the legs 19a-19c and is narrower near the central portion 19d of the glass insert 19.
A connector assembly 57 is mounted on the main body 53 in the same manner as first screw connector assembly 32 is mounted in main body 17 which is shown in FIG. 2, with the only difference being that a screw support 57 is substituted for the screw support 33.
Screw support 57 differs from screw support 33 only in that screw threads 57a do not extend as far down screw cylindrical shaft 57b since screw support 57 needs only to be threaded into inner threads 31a in openings 31 in ring 53, there being three openings 31 in ring 53 as compared to the one opening 31 in ring 17.
Since retaining rings 39 are not used in connector 51 of FIG. 9, there is no need to extend the threads 57b down to the end of the cylindrical shaft 57b.
Connector 51, as in connector assembly 32, is provided with a ferrule 29 for making seals between the capillary tubes 13-15 and the legs 19a-19c of the glass insert 19.
Other than the changes described above, connector 51 is provided with the same adjusting means as first screw connector assembly 32, including adjusting screw 35.