Field of the Invention
This invention relates, in general, to a wheel slip control system for a passenger transit railway and/or other similar type vehicles, and, more specifically, this invention relates to both a method and apparatus which includes a combination of wheel slip control detection and wheel slip intensity determination. By including a wheel slip intensity determination, the system is a full range detection system that allows fast through slow breakaway wheel slip detection. The system lends itself to microprocessor applications, and is well suited to use with pattern recognition adhesion adaptive wheel control systems.
Background of the Invention
It has been found that, when the brakes of a transit vehicle of a railway train consist are applied, the braking force must be properly controlled in order to safely and efficiently slow down and/or stop the vehicle or train at a station or the like. For a given running surface condition, the force between the wheel tread and the running surface or track increases during the initial stages of slippage. As slippage increases the slip value moves toward the a critical wheel slip value. When the value of the wheel slip increases beyond such critical slip value, the force between the wheel tread and the running surface decreases. It will be appreciated that stable and effective braking occurs when the slip value is either equal to or less than the critical slip value. Thus, when a slip value becomes greater than the critical slip value, the braking becomes unstable and can result in a sudden wheel lockup which can not only cause excessive wheel and running surface wear and wheel flattening, but will increase the actual stopping distance. Accordingly, in the braking operation, it is advantageous to detect an incipient wheel lockup by continuously monitoring the wheel slip value between the wheel tread and the running surface and in order to reduce and/or control the braking force being applied to the extent necessary to achieve the maximum possible braking effort without causing wheel lockup.
A prior art type wheel-slip control system is shown and disclosed in U.S. Pat. No. 4,491,920, issued on Jan. 1, 1985, entitled "Rate Polarity Shift Wheel-Slip Control System", which is assigned to the assignee of the present invention, and the teachings therein are incorporated herein by reference thereto in the present application. Briefly, the wheel-slip control in that patented system is for a multiple-truck vehicle and includes a speed sensor for generating signals representative of the velocity of each of the wheel axle units. A differentiator is connected to each of the speed sensors for differentiating the velocity signals to obtain a rate signal. A rate determining circuit determines the most negative-going rate signal of each of the wheel axle units of each truck. A plurality of deceleration threshold and rate direction detectors and data processing logic initiate a brake force reduction action on the truck experiencing a wheel slip, and a positive logic "OR" gate senses a polarity shift in the most negative rate signal to cause the data processing logic to reapply a braking action.
A more recent prior art wheel-slip control system is shown and disclosed in our U.S. Pat. No. 4,941,099, issued on Jul. 10, 1990, entitled "Electronic Adhesion Adaptive Wheel Slide Protection Arrangement Function", which is also assigned to the assignee of this invention, and is also incorporated herein by reference thereto. Pursuant to that patented system, a distinct and separate speed varying rate detection circuit and an energy storage slip detection circuit are provided, with the speed varying rate detection circuit being a part of a primary wheel slip detection system, while the energy storage slip detection circuit is a part of a synchronous wheel slip detection system. Each detection circuit is interfaced with its own separate pattern recognition logic, which are then tied together through a relatively complex brake force modulation scheme.
Accordingly, the above patented system uses two separate detection systems, with each detection system requiring a separate slip control logic, which then must be tied together with a rather complex force modulation scheme. In addition, the above described patented system uses a single energy storage level set point which limits the effectiveness of the system to a particular speed range, and is, therefore, normally used only for fast breakaway slippage, and is sometimes prone to over sensitivity.
Summary of the Invention
The present invention provides an apparatus and process for a wheel slip control detection and combines therewith, a wheel slip intensity determination function. By measuring and incorporating the variable energy storage slip value, as opposed to utilizing a predetermined set point, a full range detection system results for fast through slow breakaway wheel slip detection. By combining the two functions, the variable energy storage factor also minimizes the possibility of over sensitivity. Incorporation of a wheel slip intensity determination function also allows the force reduction modulation to be calibrated to the intensity of the wheel slippage without the need for complex force modulation logic. By combining the two functions, the system requires only one slip control logic and thereby reduces the necessary hardware and/or software code needed to implement the detection logic. Although the process can be implemented through use of discrete circuits, it readily lends itself to microprocessor applications, and is well suited for use with a number of different types of slip control logic including both simple and complex wheel slip control logic schemes, and can be adapted to a variety of force modulation systems.
In a system using a variable force reduction rate approach, for example, the apparatus will include a rate band detector responsive to an axle rate signal and a preset deceleration rate level, to produce a first output logical signal of "0" or "1" and an energy summation means responsive to the output logical signal of the rate band detector to produce an energy summation output signal. An energy constant means is also provided, which is responsive to an axle speed signal to produce an energy constant signal defining an energy loss limit having a numerical value no greater than zero, and a slip detector, responsive to the energy summation signal and the energy constant signal to produce a second logical signal of "0" or "1". A wheel slip intensity detector is also provided which is responsive to the axle rate signal, the energy summation output signal and the second logical signal, to produce a wheel slip intensity output signal having a value of "0" if the second logical output signal is "0", and if the second logical signal is "1", this intensity output signal will have a value equal to the axle rate signal. Lastly, a release rate determination means is provided which is responsive to the wheel slip intensity output signal to convert the wheel slip intensity output signal to a command signal which is used to vary the rate of braking force reduction.
Objects of the Invention
It is, therefore, one of the primary objects of the present invention to provide a method of and an apparatus for a new and improved wheel slip detection system for controlling the braking system on a passenger transit railway and/or other similar type vehicle.
Another object of the present invention is to provide a method of and an apparatus for providing a combination system of speed varying energy level wheel slip detection and wheel slip intensity determination in a system for controlling the brake system on a passenger transit railway and/or other similar type vehicle, which permits fast through slow breakaway wheel slip detection.
A further object of the present invention is to provide a method of and an apparatus for combining a speed rate detection function and storage slip detection function within a single system for controlling a brake system on a passenger transit railway and/or other similar type vehicle which is not prone to over sensitivity.
Still another object of the present invention is to provide a method of and an apparatus for combining a speed rate detection function and storage slip detection function within a single system for controlling a brake system on a passenger transit railway and/or other similar type vehicle which is effective over any speed range.
A further object of the present invention is to provide a method of and an apparatus for combining a speed rate detection function and storage slip detection function within a single system for controlling a brake system on a passenger transit railway and/or other similar type vehicle which minimizes the logic necessary and reduces the hardware and/or software needed to implement the detection logic.
A still further object of the present invention is to provide a method of and an apparatus for combining a speed rate detection function and storage slip detection function within a single system for controlling a brake system on a passenger transit railway and/or other similar type vehicle which does not require the incorporation therein of a complex force modulation logic.
Still another object of the present invention is to provide a method of and an apparatus for combining a speed rate detection function and storage slip detection function within a single system for controlling a brake system on a passenger transit railway and/or other similar type vehicle which can be used with a number of different types of wheel slip control logic, and can be adapted to a variety of force modulation approaches.
In addition to the numerous objects and advantages described with particularity above, various other objects and advantages of the instant invention will become more readily apparent to those persons who are skilled in the passenger transit brake control art from the following more detailed description of the invention, particularly, when such description is taken in conjunction with the attached drawing and the appended claims.
Brief Description of the Drawing
The attached FIGURE is a schematic diagram of a presently preferred embodiment of the invention.
Brief Description of a Presently Preferred and Alternative Embodiments of the Invention
Prior to proceeding with the more detailed description of the invention, it should be noted that although the invention will be described as a system utilizing a variable force reduction rate approach, which includes a rate band detector, an energy summation means, an energy constant means, a slip detector, a wheel slip intensity detector, and a release rate determination means, it should be understood that any such detectors and means can be readily used by persons skilled in the art whether electronic or otherwise, and that such a person skilled in the art could apply this approach to other force modulation systems. In addition, the terms "device" or "means" as used herein may be either a discrete electrical or electronic circuit or a portion of a microprocessor.
It should be further noted that the system, according to the present invention, is intended to be used as a system for controlling the barking forces on any given wheel/axle combination being monitored. Pursuant to conventional prior art practices, any such wheel/axle combination being monitored will be provided with an individual speed pickup (not shown) which will provide an axle speed signal indicative of the rotational speed of the wheel/axle being so monitored. It is this axle speed signal which is utilized to activate the system of this invention.
The presently preferred embodiment of this invention utilizes a number of process input and output signals to achieve effective vehicle brake control with respect to a particular wheel/axle set being monitored. As noted above, one of these signals is the axle speed signal 10, provided by the speed pickup (not shown). Another of one these signals is the axle rate signal 12, which is the acceleration/deceleration of the wheel/axle set being monitored for slippage. This axle rate signal 12 is developed by the invention from the differentiation of the axle speed signal 10 which is externally supplied to the inventive unit by an outside source, namely the speed pickup (not shown) as noted above. The axle speed signal 10 and axle rate signal 12 may be generated in a manner similar to that shown and disclosed in the above-noted U.S. Pat. No. 4,491,920.
With reference to the drawing, the presently preferred embodiment of this invention which utilizes a variable force reduction rate approach includes a rate band detector 14 which receives the above-noted axle rate signal 12. As previously noted, the axle rate signal 12 is the acceleration/deceleration rate of the wheel/axle being monitored for slippage, and is developed from the differentiation of the axle speed signal 10 externally supplied by speed pickup (not shown). The rate band detector 14 is adapted to receive the axle rate signal 12, and compare it to a deceleration rate level, which is programmed into the rate band detector 14 and is set to be indicative of the border line between a deceleration rate that the vehicle could actually produce without wheel slippage and any deceleration rate that is in the wheel slippage range. As a result of such comparison, the rate band detector 14 produces a first output logical signal 16 which will have a numerical value of "0" or "1". If the input axle rate signal 12 is less than or equal to -5.2 MPHPS (miles per hour per second) the output will be a logical signal 16 of "1". If the input axle rate signal 12 is greater than -5.2 MPHPS the output will be a logical signal 16 of "0". An output logical signal 16 of "1" indicates that the axle deceleration is in the slippage range, while an output logical signal 16 of "0" indicates that the axle deceleration is not in the slippage range.
In addition to the above, an energy summation means 18 is also provided which is responsive to the output logical signal 16 and the axle rate signal 12, to produce an energy summation output signal 20, which is equal to "SUM". The energy summation means 18 is adapted to receive the axle rate signal 12 and add it to +5.2 MPHPS and then to include the value into a memory within the energy summation means 18. If the rate band detector 14 indicates that the axle deceleration is in the slippage range, the value of the summation will be carried into the next program cycle. The value in the memory of the energy summation means 18, will be set to 0 if the input from the rate band detector 14; i.e., output logic signal 16, indicates that the axle deceleration is not in the slippage range. Accordingly, the value in the memory of the energy summation means 18 is representative of the wheel/axle set's loss of energy due to braking wheel slippage, and will be either 0 or a negative value. The more negative the value, the greater the energy loss. The energy summation output signal 20, as a function of the two input signals 12 and 16 to such energy summation means 18, will vary as follows: If the logical signal 16 is a logical "1", the mathematical process that will occur is
On the other hand, if the logical signal 16 is a logical "0", then
In addition to the above, the system of this invention also includes the function of determining an energy constant, or an energy constant determination means 22 responsive to the axle speed signal 10 to produce an energy constant signal 24 defining an energy loss limit. As previously noted, the axle speed signal 10 is externally supplied by the speed pickup (not shown) and is a value representative of the speed of the wheel/axle set being monitored. The input speed signal 10 is used to compute the energy constant signal 24, and utilizes an equation which defines the energy loss limit at which wheel slippage has little potential for self correction. As the vehicle speed increases, the energy loss limit becomes greater as the nature of wheel to rail slippage would dictate. The energy constant signal 24 will always have a negative value, and as the axle speed increases; i.e. axle speed signal 10 increases, the value of the energy constant signal 24 will become more negative. Accordingly, the energy constant signal 24 is defined in terms of the input signal (axle speed signal 10) as follows:
A slip detector 26, is also provided within the inventive system which is responsive to the energy summation signal 20 and the energy constant signal 24 to produce a second logical signal 28 of "0" or "1". As previously noted, the energy summation signal 20 will be a negative number or zero, while the energy constant signal 24 will always have a negative value, which becomes more negative with increasing axle speeds. On the basis of comparing these two values, the slip detector 26 produces a slip enable output signal 28, which indicates to all other logic functions connected thereto, that the axle is in a slip condition that must be corrected, and functions as follows: If the energy summation signal 20 is less than or equal to the energy constant signal 24, the second logical signal 28 will be a logical "1". If the energy summation signal 20 is greater than the energy constant signal 24, the second logical signal 28 will be a logical "0".
A wheel slip (w/s) intensity detector 30 is also provided which is responsive to axle rate signal 12, the energy summation signal 20 and the second logical signal 28, to produce a wheel slip intensity output signal 32. The wheel slip intensity detector 30, is adapted to hold in memory the axle deceleration rate at the point where slip is detected. If the axle rate signal 12 is negative, it is decelerating, and the more negative the rate, the faster breakaway of the slip; i.e., lower intensity, and accordingly the lower the intensity output signal 32. On a typical system, the axle rate value indicating the intensity, could theoretically be anywhere between -5.2 MPHPS and -25.6 MPHPS. If the input energy summation signal 20 is zero, then the intensity output signal 32 will be zero. If the input energy summation signal 20 is not zero, then the following will result: If the input second logical signal 28 transitions from a logical "0" to a logical "1", then the intensity output signal 32 will equal the input axle rate (i.e., axle rate signal 12). If the input second logical signal 28 remains constant in either state, positive or negative, or transitions from a logical "1" to a logical "0", then the intensity output signal 32 will remain unchanged from the previous determination. The overall effect of this function is that the intensity output signal 32 will be either 0 or the axle deceleration rate value at the time the second logical signal transitions from a logical "0" to a logical "1".
A release rate determination means 34 is also provided which is responsive to the wheel slip intensity detector 30, i.e., wheel slip intensity output signal 32, to convert the wheel slip intensity output signal 32 to a command signal 36 which is then utilized to vary the rate of braking force reduction through a brake force modulation interface 38. The wheel slip intensity signal 32 will be either a numerical 0 or a numerical value between -5.2 MPHPS and -25.6 MPHPS. The lower this value (more negative), the faster the breakaway slow breakaway wheel slip is more effectively controlled by a slow brake force reduction. On the other hand effectiveness and wheel protection make a rapid brake force reduction an imperative for fast breakaway wheel slips,
While a number of different devices can he utilized as a brake force modulation interface 38 to he responsive to the command signal 36 to vary the brake force reduction, for purposes of example, a variable flow modulation valve can he utilized for this purpose, If such a flow modulation valve is used, the release rate determination means 34 will convert the wheel slip intensity signal 32 to command signal 36 which is a varying current signal used to drive the variable flow modulation valve, The variable flow modulation valve operates in the following manner: ##STR1##
The input to the release rate determination means 34 from the wheel slip intensity detector, i.e., intensity output signal 32, will be either 0 or an axle rate signal 12 in the range from -5.2 MPHPS to -25.6 MPHPS. With regard to the above described variable flow modulation valve, if the input (intensity output signal 32) is 0, the output command signal 36 will be 630 mA current (a lap condition). If the input intensity output signal is in the -5.2 to -5.6 MPHPS range, the following equation is used to determine the output command signal 36:
Accordingly, the variable flow modulation valve will control the brake force reduction through the variable command signal 36 provided in the form of a variable mA current signal.
While a number of presently preferred embodiments of the invention have been described in detail above with reference to the attached drawing Figure, it should be understood that the embodiments described are an example of apparatus as may be used in a variable force reduction rate approach, and a number of modifications and/or other adaptations of the present invention may be made by persons who are skilled in the passenger transit type braking art utilizing different types of slip control logic and a variety of other force modulation systems without departing from either the spirit of the invention or the scope of the appended claims.