US 5,460,656 AGrant
Cleaning Internal Combustion Engines While Running
Issue Date:1995-10-24
•30 Claims
•11 Drawing Sheets
Abstract
Engine cleaning is affected at different times while the engine is running. Apparatus for cleaning internal combustion engines cyclically draws cleaning fluid from a reservoir by a pump, flushes the fluid through the block of the internal combustion engine, and returns the fluid to the reservoir. Tank selection valves alternately couple one of a pair of reservoir tanks to the pump, to the exclusion of another tank. One tank can be dedicated for use to clean gasoline powered internal combustion engines to preserve the characteristic color of the cleaning fluid, while the other tank can be utilized to clean diesel powered internal combustion engines. The system is operated through first flushing and soaking periods and through second flushing and soaking periods. A first tank in a pair is used to initially pump and recover cleaning fluid during the first flushing and soaking periods. The other tank in the pair is then used to subsequently pump and recover cleaning fluid during the second flushing and soaking periods.
Metadata
Inventors
- Erik F. M. Waelput
- Peter C. Hollub
- Joseph D. Lentini
Application Information
Application Number:US 1740725
Filing Date:1993-12-27
Priority Date:1993-12-27
Art Unit:133
Classifications
IPC:
B08B 908
Field of Search:
1341231842102010;18;22.18;22.19;24;39;169 A;169 R;57 R;56 R196 A;196 R1.5167;168;295;335
Patent Drawings (11 sheets)
Description
Related Applications
This invention relates to application Ser. No. 08/173,057, entitled "Cleaning Internal Combustion Engine Under Vacuum" and application Ser. No. 08/173,088, entitled "Adapters for Flushing an Internal Combustion Engine" and patent application Ser. No. 07/969,387 filed Oct. 30, 1992, now U.S. Pat. No. 5,383,481. These applications are incorporated by reference herein.
Background
The present invention relates to a method and apparatus for cleaning the internal portions of internal combustion engines, particularly those of automotive vehicles including both gasoline powered and diesel powered vehicles.
It is well know that the operating components of internal engines do collect debris and residue which impairs engine performance. The lubricant which reduces friction in the moving engine parts eventually becomes contaminated with sludge, tar and other chemical contaminants which are produced during the operation of the engine and which are entrained in the lubricant. Also, small particulate of metal do become worn away from the operating parts of the engine and are carried in the lubricant. These small, metal particles can damage engine components that operate at high speeds and temperatures. While regular lubricant changes are absolutely necessary to the continued operation of an internal combustion engine, engine components including valves, seals and other operating members do collect contaminants even if the lubricant is changed frequently. These contaminants reduce engine performance.
Various prior systems have existed for cleaning the interior, operating components of internal combustion engines. These conventional systems typically employ a cleaning fluid which is maintained in a reservoir. The reservoir is connected to a pump. The engine cleaning system is provided with an inlet supply line leading from the pump and connected to one of the crankcase openings with which the internal combustion is equipped.
Virtually all internal combustion engines have an opening which is adapted to receive a removable oil filter cartridge, and an oil pan drain plug opening. When the engine is to be cleaned the oil filter is removed, and the inlet supply line leading from the cleaning fluid pump is typically connected to the oil filter opening. Also the crank case drain plug is removed and a cleaning fluid withdrawal line is connected to the drain plug opening in the crankcase pan. The supply line and withdrawal line are typically supplied with adapters so as to minimize leakage of cleaning fluid entering and leaving the engine block. Once the cleaning fluid has been circulated through the engine block, it is returned by the pump to the reservoir. Typical conventional internal combustion engine cleaning systems of this type are described, for example, in U.S. Pat. Nos. 1,549,952; 2,525,978; 3,431,145; 3,489,245; 4,964,373; and 5,063,896.
In the conventional engine cleaning systems the cleaning liquid employed is flushed through the engine block of an internal combustion engine in a single pass, filtered and returned to the reservoir. By passing the cleaning liquid through filters, the finest of which is a 3 micron filter, harmful particulate matter can be removed from the cleaning liquid, so that the cleaning liquid may be used to clean as many as forty internal combustion engines before requiring replacement.
If the cleaning fluid is utilized to clean gasoline powered internal combustion engines it will largely retain its characteristic color and will only gradually become darker as it is utilized to clean up to a maximum of forty such engines. However, if the cleaning fluid is utilized to clean a diesel powered engine, it will immediately become blackened in color, even though harmful particulate matter has been removed by the filter. This strong discoloration is due to differences in the nature of combustion deposits produced in diesel powered engines as contrasted with those produced in gasoline powered engines. The cleaning fluid is stained black upon first being used to clean a diesel powered internal combustion engine, even if the cleaning fluid has not previously been used to clean any other engine. Thus, although the cleaning fluid may be reused for the balance of its useful life of cleaning up to forty engines, the first time it is utilized to clean a diesel powered combustion engine, it becomes black, and stays black for the rest of its useful life.
This feature presents a problem when the cleaning fluid is utilized to clean a gasoline powered internal combustion engine after having once been used to clean a diesel powered engine. The filter housings through which the cleaning fluid passes as it is withdrawn from the engine are typically transparent, so that the cleaning fluid withdrawn from the engine during cleaning is visible as it returns to a reservoir for recovery.
The owners of the vehicles having engines to be cleaning are often curious about the cleaning process and are frequently present and observe the engine cleaning process while it is carried out. The owners of vehicles having gasoline powered engines invariably notice the black color of cleaning fluid which has previously been employed to clean diesel powered internal combustion engines as it is subsequently used to clean their engine. These owners of gasoline powered vehicles assume that such cleaning fluid is so contaminated that it is unsuitable for use in the engines of their vehicles. Consequently, the owners of vehicles employing gasoline driven internal combustion engines often choose not to have their engines cleaned again with cleaning fluid since they become convinced that the cleaning fluid is too dirty to effectively clean their engines.
Another problem with conventional internal combustion engine cleaning systems is that whether or not the cleaning fluid is employed to clean diesel powered engines, it will become discolored somewhat even after it has been used for only a few engine cleanings and still has a very significant portion of its useful life left. Consequently, with the exception of the first few cleanings, the cleaning fluid will always emerge from the internal combustion engine with a certain amount of blackness in color. Automotive owners observing the discolored cleaning fluid being withdrawn from their vehicle engines during the final moments of the cleaning process assume that because the cleaning fluid is still discolored, their engines have not been fully cleaned. They thereupon question the effectiveness and value of the cleaning process. This results in a disinclination to return for subsequent engine cleanings.
Summary
The present invention provides a system in which a portion of the cleaning fluid employed for cleaning internal combustion engines is protected from rapid discoloration. This allows both gasoline powered and diesel powered internal combustion engines to be cleaned utilizing the same equipment while preserving the appearance of the cleaning fluid employed to clean gasoline powered internal combustion engines.
The invention is particularly intended for use in cleaning engines while the engine is in a running mode. Such cleaning cycles can be determined in accordance with different phases while the engine is running.
Also, in an alternative utilization of the equipment of the invention, engines can be more thoroughly cleaned while both preserving the color and prolonging the useful life of the cleaning fluid utilized during the final stages of cleaning.
According to one aspect of the present invention, an improvement is provided for an apparatus for cleaning the interiors of internal combustion engines in which a cleaning fluid is cyclically drawn from a reservoir by a pump, flushed through the block of the internal combustion engine, and returned to the reservoir by the pump. The improvement resides in the provision of a pair of cleaning fluid reservoir tanks and tank selection valve means for alternatively coupling one of the cleaning reservoir tanks to the pump to supply cleaning fluid to and receive cleaning fluid therefrom, to the exclusion of the other cleaning fluid reservoir tank.
One fluid cleaning reservoir is selected for cleaning gasoline powered engines and a second, different cleaning fluid reservoir is selected for cleaning diesel powered engines. The first and second quantities of cleaning fluid which are held in the internal combustion engine during the soaking intervals are preferably at least about two gallons in volume.
In another aspect the invention may be considered to be a method of cleaning the interior of an internal combustion engine. According to this method lubricant is withdrawn from the internal combustion engine and a cleaning fluid reservoir is selected from among a pair of cleaning fluid reservoirs. Cleaning fluid is pumped from the selected cleaning fluid reservoir through the internal combustion engine. A first quantity of cleaning fluid is held in the internal combustion engine throughout a first soaking interval and then withdrawn. The first quantity of cleaning fluid is filtered as it is withdrawn to remove contaminant particles therefrom and is recovered. Cleaning fluid is then pumped through the internal combustion engine a second time. A second quantity of cleaning fluid is held in the internal combustion engine throughout a second soaking interval, and then withdrawn from the internal combustion engine. The second quantity of cleaning fluid is filtered to remove contaminant particles therefrom and recovered. Lubricant is then replaced in the internal combustion engine.
In one application of the improved apparatus of the invention the cleaning fluid contained in a first reservoir tank can be dedicated to use in cleaning gasoline powered internal combustion engines, while the cleaning fluid in the second tank can be dedicated to use in cleaning diesel powered internal combustion engines. In this way the appearance of the cleaning fluid employed to clean gasoline powered internal combustion engines is largely preserved, and only gradually becomes discolored through use up to its maximum life of cleaning a total of forty engines. Indeed, even with the final, fortieth use the cleaning fluid dedicated to cleaning gasoline powered internal combustion engines retains more of its characteristic color than cleaning fluid employed to clean a single diesel powered internal combustion engine.
In another application of the improved apparatus of the invention an internal combustion engine is cleaned in two phases. A first of the fluid reservoir tanks is selected by a tank selection means and cleaning fluid is pumped from the tank first selected and flushed through the engine for a first flushing period. The pump is then turned off with a first quantity of cleaning fluid remaining in the engine. This first quantity of cleaning fluid is used to soak the internal parts of the engine to loosen combustion residues for a first soaking period. The first quantity of cleaning fluid is then withdrawn and returned to the reservoir first selected. Even though the cleaning fluid from the tank first selected is filtered before it is returned to the first reservoir, it does acquire some discoloration and not all of the contamination will be removed by the filters in the recycle line.
The second phase of engine cleaning is then commenced by switching the tank selection means to select the second reservoir from the pair of reservoir tanks. A second flushing and a second soaking cycle similar to the first are then performed with cleaning fluid from the second reservoir tank. A second quantity of cleaning fluid from this tank is then returned to the second reservoir selected following the final soaking cycle through filters in the recycle line. Because much of the contamination and residue has already removed from the engine by cleaning fluid from the first reservoir, the cleaning fluid returned to the second reservoir is relatively uncontaminated and relatively undiscolored. Thus, less discoloration is visually apparent as the fluid returns through the filters in the recycle line to the second reservoir that is used for the final flushing and soaking periods.
Because this cleaning fluid is subjected to less contamination, its useful life is prolonged. Moreover, when the cleaning fluid in the second reservoir does finally become somewhat discolored, the tank selection valve means can again be switched so that the partially contaminated cleaning fluid from the second reservoir is then used during the initial flushing and soaking periods. The cleaning fluid in the first reservoir is replaced, and is used only during the final flushing and soaking periods for a number of engine cleanings until it becomes partially contaminated. The system is then switched again to reverse the order of selection of the first and second reservoirs, with the contaminated cleaning fluid in the second reservoir being replaced with fresh cleaning fluid.
The improved apparatus of the invention has double the capacity of a conventional internal combustion engine cleaning apparatus and is capable of cleaning twice the number of engines. If the system is operated so that cleaning fluid from different reservoirs is used to clean gasoline and diesel powered engines, the cleaning fluid in the reservoir dedicated for use with gasoline powered internal combustion engines can clean up to forty such engines. The cleaning fluid dedicated for use with diesel powered internal combustion engines can likewise clean up to forty diesel powered engines. Since the reservoirs are separate, the cleaning fluid within them need not be replaced at the same time. To the contrary, when the cleaning fluid utilized to clean gasoline powered engines has been used to its maximum limit, it is replaced. If the cleaning fluid dedicated for use with diesel powered engines has not yet been utilized to its maximum useful life, it can continue to be used.
The tank selection valve system may be controlled by a simple, manually operable switch which powers solenoids that open passageways to the desired reservoir tank and close passageways to the other tank. The tank selection valve can also be switched automatically between the initial flushing and soaking periods and the final flushing and soaking periods when cleaning fluid from one of the tanks is reserved for use during the final phases of engine cleaning.
The preferred embodiments of the improved apparatus of the invention also have additional desirable features that conventional engine cleaning systems lack. The machine of the invention employs an engine cleaning fluid inlet supply line connected from the pump to the internal combustion engine. A filter, preferably a 3 micron filter is located in the cleaning fluid inlet supply line between the pump and the internal combustion engine. This filter serves to protect a customer's engine and to remove any debris that may be in the cleaning fluid before it reaches the engine. Such debris can become entrained in the cleaning fluid if it escapes entrapment in the filters in the recycle line. This can occur when the debris is large enough to puncture holes in the fine filters in the recycle line and is carried by the return flow into the reservoirs.
Preferably also the system has a rotatable hose reel coupled between the pump and the internal combustion engine. A flexible engine cleaning fluid supply hose and a flexible engine cleaning fluid withdrawal hose are retractably mounted on the hose reel. Each of the hoses has a fixed end that is secured to a radial port in a hollow axle in the hose reel. The hose reel axle is divided internally by a partition, so that cleaning fluid entering from the supply line and cleaning fluid being withdrawn from the engine through the outlet withdrawal line are kept separate.
The inlet supply line and the outlet withdrawal line are connected to their respective ends of the hollow, hose reel axle by axial fittings with sliding seals therein which allow free rotation of the hose reel axle relative to the inlet supply line and outlet withdrawal line, and which prevent leaks at the interfaces thereof with the hollow hose reel axle. The hoses can thereby be compactly stored within a cabinet when the cleaning machine is not in use, and are long enough to be withdrawn from the cabinet and securely coupled to the oil filter opening and the drain plug opening of the internal combustion engine of an automotive vehicle in order to allow circulation of cleaning fluid through the engine.
The cleaning machine of the invention also preferably has a filter strainer, which may be an 80 micron strainer, located in the outlet withdrawal line between the internal combustion engine and the pump. This coarse strainer strains out relatively large, particulate matter which is flushed out of the internal combustion engine by the cleaning fluid and is entrained therein. Particulate matter such as this, for example metal shavings, is often picked up from the internal combustion engine and entrained in the cleaning fluid withdrawn therefrom. Unless large particulate matter such as this is removed before it reaches the pump, it can cause significant damage to the pump.
A further feature of the improved engine cleaning apparatus of the invention is the provision of a pair of filters in the recycle line between the pump and the tank selection valve means which are only slightly different in pore size. Unlike conventional filters which employ paper filter elements, polycarbon filters are employed in the apparatus of the invention. The first recycle line filter located closest to the pump has pore openings of a first particulate size which are larger than the filter openings of a second, downstream particle filter by no more than 5 microns. Preferably, the upstream filter is a 5 micron filter and the downstream filter is a 3 micron filter.
In conventional internal combustion engine cleaning devices a filter having a relatively large pore diameter is located in a cleaning fluid recycle line upstream from a filter having a relatively small pore diameter. For example, in one conventional system a 20 micron filter is employed upstream from a 3 micron filter. As a result, a great many particles of a size between the pore diameters of the two filters are passed by the upstream filter and lodge in the downstream filter. As a consequence, the fine, downstream filter quickly clogs up, thus reducing the rate at which recycled cleaning fluid can be returned to the reservoir tank and reducing the effectiveness of the filter system in the recycle line.
In contrast, in the system of the present invention the upstream filter captures a much larger portion of the particulate matter than is the case with prior systems. The finer, downstream filter thereby does not clog so readily. This increases the rate of throughput of the cleaning fluid and reduces the time required to clean an internal combustion engine. The coarser 5 micron filter is replaced and discarded with each cleaning of a different internal combustion engine.
Cleaning the engine with the cleaning apparatus can be effected while the engine is running. In such a situation the cleaning apparatus may have only a single cleaning reservoir tank or alternatively a system having two cleaning reservoir tanks. The cleaning apparatus may cooperate through its electronic controller to effectively render an engine into a non-running state. Also electric signals from the engine can be sensed by the controller to determine whether or not the engine is in a running mode.
The invention may be described with greater clarity and particularity by reference to the accompanying drawings.
Drawings
FIG. 1 is an exterior view of the front of a cleaning machine of the invention.
FIG. 2 is a diagrammatic view of the operating components of the engine cleaning machine with the reservoir for operation while an engine is running.
FIG. 3 is a chart showing the condition of the various valves of FIG. 2 during the different phases of a cycle of operation of the machine of FIG. 2 for cleaning an internal combustion engine powered by gasoline with a supply of cleaning fluid dedicated for this purpose.
FIG. 4 is a chart showing the condition of the various valves of FIG. 2 during the different phases of a cycle of operation of the machine of FIG. 2 for cleaning an internal combustion engine powered by diesel fuel with a supply of cleaning fluid dedicated for this purpose.
FIG. 5 is a timing diagram showing the of the valves according to the chart of FIG. 3.
FIG. 6 is a timing diagram showing the operations of the valves according to the chart of FIG. 4.
FIG. 7 is a timing diagram showing the operations of the valves when the system is operated so that cleaning fluid from one reservoir is used during the initial phases of engine cleaning while cleaning fluid from the other reservoir is used during the final phases of cleaning an engine.
FIG. 8 is a diagrammatic view of the operating components of a single unit engine cleaning machine of FIG. 1, the single unit being for operation while the engine is running.
FIG. 9 is a timing diagram showing the operation of the valves in a single reservoir tank unit for a single flush cycle when the cleaning system is operated with the engine running.
FIG. 10 is a cross-sectional view of an adapter for the oil filter port for use when the engine is running.
FIGS. 11a and 11b are timing diagrams showing the operation of the valves in a two tank reservoir unit of a cleaning system as illustrated in FIG. 2 when the engine is running. FIG. 11a is for a single flush cycle with the tanks selected to operate with a gas engine. FIG. 11b is for a single flush cycle with the tanks selected to operate for a diesel.
FIG. 12 is a representation of a filter opening adapter for fluid from the oil pump to circulate to the valve cover.
Description
FIG. 1 illustrates an apparatus indicated generally at 10 for cleaning the interiors of internal combustion engines. The apparatus 10 is formed generally in the shape of a console about four feet in height and having an outer shell indicated generally at 12. The shell 12 is totally removable from an internal chassis which rides on casters, two of which are visible at 14 in FIG. 1. The cleaning machine console can be pushed to the side of an automotive vehicle into close proximity thereto for the purpose of cleaning the interior of the internal combustion engine 16 of the vehicle.
As shown in FIG. 2 the apparatus 10 is utilized for cleaning the interior of internal combustion engines, one of which is indicated at 16. The internal combustion engine 16 is of conventional design and has an engine block that includes a conventional lubricating oil filter opening 18, which normally is formed by an annular outer ring within which there are various ports or openings to accommodate oil flow. At the center of the oil filter opening 18 there is typically a hollow, externally threaded nipple which forms a central axial duct to accommodate oil flow. The oil filter opening 18 is adapted to receive a removable, replaceable oil filter cartridge which is secured by threaded engagement with the central axial nipple and which forms a liquid tight seal with the outer, annular ring.
The engine 16 also includes a conventional internally threaded oil drain opening 20, usually at the bottom of the oil pan. The oil drain opening 20 accommodates an externally threaded drain plug. The drain plug is normally removed when lubricating oil in the engine 16 is changed.
The engine is illustrated with a positive crankcase ventilation (PCV) valve 400 connected with an intake manifold 401. The normal flow through the valve 400 would be indicated by arrow 402.
The operating components of the cleaning apparatus 10 are indicated diagrammatically in FIG. 2. The internal combustion engine cleaning apparatus 10 is designed to be connected to the engine filter coupling opening 18 and the engine drain opening 20 and to cyclically circulate a cleaning fluid through the block of the internal combustion engine 16. The improved cleaning apparatus 10 of the invention is comprised of a pair of cleaning fluid reservoirs. A first reservoir tank is indicated at 22 and a second, separate reservoir tank is depicted at 24. The first reservoir 22 has a fifteen gallon capacity and the second reservoir 24 has a fifteen gallon capacity as well. Each of the reservoir tanks 22 and 24 contains a volume of liquid cleaning fluid designed to remove residual combustion deposits from the internal passageways and internal operating components of the internal combustion engine 16. The volumes of cleaning fluid in each of the reservoirs 22 and 24 are maintained isolated and separate from each other throughout operation of the cleaning apparatus 10, regardless of which volume of cleaning fluid is utilized during any phase of the cleaning operation.
The cleaning apparatus 10 employs separate supply and return cleaning fluid conduits connected to each of the cleaning fluid reservoirs 22 and 24. The supply conduit from the reservoir 22 is indicated at 26 and the return conduit for the reservoir 22 is indicated at 28. Similarly, the supply conduit from the reservoir 24 is indicated at 30 while the return conduit for the reservoir 24 is indicated at 32.
The cleaning apparatus 10 also includes a tank selection valve 34. The tank selection valve 34 has an outlet supply port 36 and an inlet return port 38. The outlet supply port 36 is adapted for communication with each of the supply cleaning fluid conduits 26 and 30 for both of the reservoirs 22 and 24 through inlet fittings 40 and 42, respectively. The inlet return port 38 of the tank selection valve 34 is adapted for communication with the return cleaning fluid conduits 28 and 32 by fittings 44 and 46, respectively.
The tank selection valve 34 has an internal gating means for alternatively coupling the cleaning fluid supply and return conduits of each of the cleaning fluid reservoirs 22 and 24, to the exclusion of those of the other, to the outlet supply port 36 and the inlet return port 38, respectively. The tank selection valve 34 may be a spool valve wherein a spool having internal ducts may be shifted longitudinally within a casing to connect the supply and return cleaning fluid conduits of either the first reservoir 22 or the second reservoir 24 through to the supply and return ports 36 and 38. That is, in one position the gating means creates an open flow passageway from the inlet port 40 through to the outlet supply port 36 while the return port 38 has an open flow passageway through the valve 34 leading to the outlet port 44. At the same time, the ports 42 and 46 are blocked.
When the spool of the tank selection valve 34 is shifted longitudinally to the opposite position, the valve ports 40 and 44 are blocked while the valve inlet port 42 is connected through an internal flow passageway to the outlet supply port 36 and at the same time the outlet port 46 is connected through a flow passageway in the valve 34 to the return valve port 38. The tank selection valve 34 is operated under the control of display and operation control unit indicated generally at 48 by means of a cycle controller 68 and a control line 50 that leads to an internal solenoid within the tank selection valve 34.
The cleaning apparatus 10 also includes a fluid inlet selection valve 52 and a separate fluid outlet selection valve 54. Both of the fluid selection valves 52 and 54 may likewise be solenoid operated spool valves, for example. Each of the fluid selection valves 52 and 54 has a single fluid outlet port. The fluid inlet selection valve 52 has a fluid outlet port 56 while the fluid outlet selection valve 54 has a fluid outlet port 58.
The fluid inlet selection valve 52 also has an air inlet port 60 and a cleaning fluid inlet port 62. The air inlet port 60 is connected to the top of reservoir tank 24 by air conduit 63 while claiming fluid inlet port 62 is connected to outlet supply port 36 of tank selection valve 34 by a cleaning fluid coupling line 67. Similarly, the fluid outlet selection valve 54 has an air inlet port 64 and a cleaning fluid inlet port 66. The air inlet port 64 is connected to the top of reservoir tank 22 by air conduit 65 while cleaning fluid inlet port 66 is connected to an engine outlet cleaning fluid withdrawal line 108.
The fluid selection valves 52 and 54 are each operable to alternatively gate their respective air inlet ports and cleaning fluid inlet ports to their respective fluid outlet ports. That is, the fluid inlet selection valve 52 is operated under the control of a cycle controller indicated generally at 68 by means of a control line 70 to alternatively open a passageway between either the inlet port 60 or the inlet port 62 to the fluid outlet port 56. Similarly, the cycle controller 68 controls the fluid outlet selection valve 54 by means of a control line 72 to alternatively open a passageway from either the air inlet port 64 or the cleaning fluid inlet port 66 to the fluid outlet port 58.
The cleaning apparatus 10 also includes a pump which may be operated by compressed air, although an electronically operated pump could be employed instead. The pump 74 is a double diaphragm pneumatic pump that has first and second suction inlets 76 and 78, respectively and first and second fluid dispensing outlets 80 and 82, respectively. The first suction inlet 76 is connected to the fluid outlet port 56 of the fluid inlet selection valve 52 by means of a coupling conduit 84. The second pump suction inlet 78 is connected to the fluid outlet port 58 of the fluid outlet selection valve 54 by another coupling conduit 86.
A first reservoir air line 65 is connected from the top of the first reservoir tank 22 to the air inlet port 64 of the fluid outlet selection valve 54, while a second reservoir air line 63 is connected from the top of the second reservoir tank 24 to the air inlet port 60 of the fluid inlet selection valve 52.
An engine inlet supply line 90 is connected from the first fluid dispensing outlet 80 of the pump 74 and leads to one of the drain and engine filter coupling openings 18 and 20. In the embodiment depicted the engine cleaning fluid inlet supply line 90 leads to the filter coupling opening 18. A 5 micron filter cartridge 92 is coupled in line in the engine inlet supply line 90 between the first fluid dispensing outlet 80 of the pump 74 and the engine filter coupling opening 18. The filter 92 serves to filter out harmful particles that might be entrained in the liquid cleaning fluid being supplied to the internal combustion engine 16, and which might damage the internal combustion engine 16.
The engine cleaning fluid inlet supply line 90 terminates at the end 94 of a hollow cylindrical axle of a hose reel, indicated generally at 96. The termination of the engine cleaning fluid inlet supply line 90 meets the end 94 of the hose reel axle in a sliding, fluid tight sealing interface, so that the hose reel 96 can freely rotate relative to the engine cleaning fluid inlet supply line 90.
A first inlet supply hose 98 is retractably mounted on the hose reel 96. One end of the engine inlet supply hose 98 is connected in fluid tight engagement with the hose reel axle end 94 at a radial connection thereto to allow passage of cleaning fluid emanating from the engine cleaning fluid inlet supply line 90 to pass from the hollow interior of the axle end 94 into the inlet supply hose 98. The other end of the engine inlet supply hose 98 is releasably secured to the engine filter coupling opening 18 by means of an attachment adapter 100.
An engine outlet withdrawal hose 102 is also retractably mounted on the hose reel 96. One end of the hose 102 is connected by means of a radial, fluid tight coupling to the other axle end 104 of the hose reel axle. The engine outlet withdrawal hose 102 has a second attachment adapter 106 that is releasably secured to the drain coupling opening 20. A fixed, engine outlet cleaning fluid withdrawal line 108 is coupled from the engine outlet withdrawal hose 102 to the cleaning fluid inlet 66 of the fluid outlet selection valve 54. The cleaning fluid outlet withdrawal line 108 leads to the drain coupling opening 20 and is connected thereto through a conventional sliding seal arrangement that exists at the interface of the termination of the cleaning fluid outlet withdrawal line 108 and the second end 104 of the hose reel axle upon which the outlet withdrawal hose 102 is retractably mounted.
An 80 micron filter strainer 110 is mounted in line in the engine cleaning fluid outlet withdrawal line 108. The filter strainer 110 is adapted to trap and prevent the passage of relatively large particles, such as bits of metal, which might be flushed out of the block of the internal combustion engine 16, and which would be likely to damage the pump 74. By positioning the filter strainer 110 in line in the engine cleaning fluid outlet withdrawal line 108, such potentially damaging particles are removed from the cleaning fluid before the cleaning fluid ever reaches the pump 74.
The cleaning machine 10 is also equipped with a shop compressor 120 that supplies compressed air through an air supply hose 122 to an air valve 124. The air valve 124 is connected by means of a conduit 126 to a compressed air inlet port 129 in the pump 74. The compressor 120 is employed to drive the pump 74 to concurrently pump fluid from the first suction inlet 76 to the first fluid dispensing outlet 80 and from the second suction inlet 78 to the second fluid dispensing outlet 82. The air valve 124 is operated under the control of the cycle controller 68 through a control line 126.
The cleaning machine 10 also includes a recycle line 128 that is coupled from the second fluid dispensing outlet 82 of the pump 74 to the inlet return port 38 of the reservoir selection valve 34.
A first, five micron contaminated cleaning fluid filter 130 having a transparent housing is positioned in the recycle line 128, and a second, three micron contaminated cleaning fluid filter 132 also having a transparent housing is located in the recycle line 128 downstream from the first filter 130. It is important for the filters 130 and 132 to have a pore size differential of no more than about five microns. By providing a second downstream filter 132 having a pore size only slightly smaller than that of the upstream filter 130, the downstream filter 132 is less likely to become inordinately clogged, as so often occurs in conventional systems. The larger, upstream five micron filter 130 is replaced at the end of each complete cycle for cleaning an internal combustion engine 16.
The cleaning apparatus 10 also has several other features. Each of the reservoirs 22 and 24 includes a separate heating element and heat sensor unit, indicated diagrammatically at 131 and 133, respectively. The heat element and heat sensor unit 131 for the first reservoir 22 provides a status output on indicator line 134 to the display and operation controller 48. Similarly, the heat control and sensor unit 133 for the second reservoir 24 provides a status output on indicator line 136. The indicator lines 134 and 136 are respectively connected to manually operable heater switches in the display and operation controller 48.
When the operator manually makes a selection using a toggle switch that sends a control signal on line 137 to cycle controller 68 that in turn generates a control signal on line 50 to select either the reservoir tank 22 or the reservoir tank 24, the operator also manually operates a toggle switch associated with the heat control and sensor unit associated with the reservoir selected. Upon actuation of the switch associated with the selected reservoir tank 22 or 24, a control signal is sent to the heat control and sensor unit associated with that selected reservoir heater.
The heat sensor associated with the selected heater provides a signal back to the display and operation controller 48 over the line 134 or 136 once the cleaning fluid within the selected reservoir tank has reached a sufficient temperature. This signal on line 134 or 136 illuminates a light located within the toggle switch associated with that reservoir heater to inform the operator that the cleaning fluid has reached a high enough temperature for use.
Each of the reservoirs 22 and 24 is also equipped with a level sensor, indicated diagrammatically at 139 and 141, respectively. When the cleaning fluid reservoir level sensor 139 for the first reservoir tank 22 indicates that the liquid level of cleaning fluid in the tank 22 is too low, it provides a control signal output on control line 140. If a signal appears on line 140, a signal is generated by the display and operation controller 48 to the cycle controller 68 on line 144. The cycle controller 68 then closes the air valve 124 by a signal on line 126, which shuts off power to the pump 74. This alerts the operator that the reservoir tank 22 is low on cleaning fluid and that the cleaning fluid should be replenished.
A similar level sensor output signal line 142 is connected from a level sensor 141 in the second reservoir 24 to the display and operation controller 48. If the reservoir 24 is selected, and if the cleaning fluid level falls below a lower acceptable limit, a signal output on line 142 is passed to the display and operation controller 48. The display and operation controller 48 then provides a signal to cycle controller 68 on line 144 to shut the unit down. Cycle controller 68 thereupon closes air valve 124 by means of a signal on line 126, which stops operation of the pump 74. Control lines 140 and 142 thereby prevent the reservoirs 22 and 24 from being pumped dry, so as to avoid inadequate cleaning of the engine 16.
Each of the reservoirs 22 and 24 is provided with a separate cycle counter that increments each time the reservoir has been utilized for a complete cycle. The cycle counter for each of the reservoirs 22 and 24 is located in the display and operation controller 48. The cycle counter for the first reservoir 22 is incremented by a signal on line 146 from the cycle controller 68 each time the first reservoir 22 has been selected for use and the pump 74 has been actuated to operate for a complete flush cycle. Similarly, cycle controller 68 increments the counter for the second reservoir tank 24 by a signal on line 148 that is generated each time the second reservoir 24 has been selected for use and the pump 74 has been actuated to operate for a complete flush cycle. The particular counter to be incremented is controlled by a signal on control line 137 from display and operation controller 48, which is transmitted to the cycle controller 68 as well as to the tank selection valve 34.
The cyclical operation of the apparatus 10 in on manner of application may be described with reference to drawing FIGS. 3-6. These drawing figures illustrate operation of the cleaning apparatus 10 when one of the reservoir tanks in the pair of tanks is dedicated for use to clean gasoline powered internal combustion engines and the other reservoir tank is dedicated for use to clean diesel powered internal combustion engines. This mode of operation may be determined by a mode selection switch on display and operation controller 48. FIGS. 3 and 4 are charts illustrating the conditions of the air valve 40, the fluid inlet selection valve 52, the fluid outlet selection valve 54, and the tank selection valve 34. FIG. 3 illustrates the conditions of these valves when the apparatus 10 is employed to clean a gasoline powered internal combustion engine 16, and FIG. 4 illustrates the conditions of the same valves when the apparatus 10 is employed to clean a diesel powered internal combustion engine.
The designation "O" with respect to the air valve 124 indicates that the valve is in an open condition during which there is pneumatic flow of compressed air from the conduit 122 to the conduit 126. In this condition the compressor 120 is coupled to supply compressed air to the pneumatic inlet port 129 so that the pump 74 operates. In the opposite closed condition indicated by "C" the compressor 120 is isolated from the pneumatic inlet port 129, and the pump 74 does not operate.
The designation "C" with respect to the fluid inlet selection valve 52 indicates that the valve 52 has been operated to allow flow from the cleaning fluid coupling line 67 through the cleaning fluid inlet port 62 to the fluid outlet port 56 and on to the coupling conduit 84 leading to the first suction inlet port 76 of the pump 74. The designation "O" with respect to the fluid inlet selection valve 52 means that air is drawn through the line 63 from the top of the reservoir tank 24 through the air inlet port 60 to the fluid outlet port 56 of the inlet selection valve 52. This allows the pump 74 to pump air from the first suction inlet port 76 to the first fluid dispensing port 80.
The indication "C" with respect to the fluid outlet selection valve 54 indicates that there is free flow from the engine cleaning fluid outlet withdrawal line 108 through the outlet valve 54 to the fluid outlet 58 thereof leading to the second suction inlet 78 of the pump 74. In this condition the pump 74 can pump cleaning fluid withdrawn from the engine block of the internal combustion engine 16 through the outlet valve 54 to the recycle line 128.
When the fluid outlet selection valve 54 is in the condition indicated by "O", on the other hand, flow from the engine cleaning fluid outlet withdrawal line 108 is blocked and the pump 74 instead draws air through line 65 and air inlet port 64 of fluid outlet selection valve 54. Air is thereupon pumped through coupling conduit 86 to the second suction inlet port 78 of pump 74 and passed to the second fluid dispensing outlet port 82 thereof. This prevents the pump 74 from trying to pump a vacuum when cleaning fluid should not be pumped through engine cleaning fluid outlet withdrawal line 108. The reason for pumping air from the tops of the reservoirs 22 and 24 rather than just drawing in ambient air is to avoid drawing in particulate matter which is often present in automotive servicing facilities of the type where the equipment is typically utilized.
When the tank selection valve 34 is in the position indicated by "C" the supply line 26 of the first reservoir tank 22 is connected through inlet fitting 40 to the outlet supply port 36 of the tank selection valve 34, while the return conduit 28 is connected through fitting 44 to the inlet return port 38 of the tank selection valve 34. The supply conduit 30 and return conduit 32 of the second reservoir tank 24 are blocked from any communication with the system.
Conversely, when the tank selection valve 34 is in the "O" position the supply conduit 30 of the second reservoir tank 24 is connected through to the supply outlet port 36 and the return conduit 32 is connected through to the return inlet port 38 of the tank selection valve 34. In this condition the supply inlet conduit 26 and return conduit 28 of the first reservoir tank 22 are blocked and there is no flow to or from the first reservoir 22.
To commence operation of the system, lubricant is drained from the engine 16 and the hoses 98 and 102 are first drawn off of the hose reel 96. The adapter 100 is connected to the engine filter coupling opening 18, while the adapter 106 is connected to the engine drain plug opening 20. Operation of the system is then commenced.
FIG. 5 illustrates the timing and sequence of operation of the valves 124, 52, 54 and 34 when the apparatus 10 is operated in the mode where one reservoir tank is dedicated for use with either a gasoline powered engine or a diesel powered engine and the selection is made to clean a gasoline powered internal combustion engine. When the cycle of FIG. 5 is actuated by means of a switch on the display and operation controller 48, the air valve 124 opens and stays open for 180 seconds. This commences operation of the pump 74 with the fluid inlet selection valve 52, the fluid outlet selection valve 54 and the tank selection valve 34 all in the closed position. Thus, once the pump 74 commences operation, cleaning fluid is pumped through the supply conduit 26 from the reservoir tank 22, through the connecting conduit 67 to the cleaning fluid inlet 62 of fluid inlet selection valve 52. The cleaning fluid from conduit 67 is pumped through valve 52 and connecting conduit 84 to the first suction inlet 76 of the pump 74. From there, it is pumped through the engine inlet supply line 90, where it passes through the filter 92. Particular matter which would be harmful to the internal combustion engine 16 is removed in the filter 92. The incoming cleaning fluid continues to pass through the engine cleaning fluid input supply line 98 and enters the engine 16 through the engine filter coupling opening 18.
Since the fluid outlet selection valve 54 is in the closed condition, cleaning fluid is flushed through the engine outlet withdrawal hose 102 to the engine cleaning fluid outlet withdrawal line 108, where it passes through the strainer 110. The strainer 110 only removes relatively large particles, such as metal shavings or other matter which might be harmful to the pump 74. The entrained fluid in the outlet withdrawal line 108 still contains entrained engine deposits which have been flushed out of the internal combustion engine 16.
The fluid passes from cleaning fluid inlet port 66 of the fluid outlet selection valve 54 to coupling conduit 86 leading to the second suction inlet 78 of the pump 74. The pump 74 forces the contaminated cleaning fluid through the second fluid dispensing outlet 82 where it enters the recycle line 128. Most of the contaminated material in the fluid in the recycle line is removed by the filters 130 and 132, which remove matter that is three microns or greater in size. From the inlet return port 38 of the tank selection valve 34 the recovered cleaning fluid passes through the return cleaning fluid conduit 28 to the reservoir tank 22.
Throughout most of the first flushing period the internal combustion engine 16 contains about one gallon of recirculating cleaning fluid. When 160 seconds have elapsed the fluid outlet selection valve 54 opens, thereby blocking cleaning fluid withdrawal line 108 and preventing the further withdrawal of cleaning fluid. This allows the quantity of cleaning fluid in the internal combustion engine 16 to build up to a volume of about two gallons. With the outlet fluid selection valve 54 open, air is drawn through conduit 65 from the upper portion of the reservoir tank 22 and pumped to the second suction inlet 78 of the pump 74, so that a vacuum at the second suction inlet 78 is avoided.
At 180 seconds into the cycle the fluid outlet selection valve 54 is closed again and the air valve 124 is also closed. This halts operation of the pump 74 for the thirty second interval that the air valve 124 remains closed. During this time, from 180 to 210 seconds, the two gallon quantity of cleaning fluid is held in the internal combustion engine 16 to soak combustion deposits from the internal operating components of the engine.
At 210 seconds the air valve 124 is again opened and the fluid inlet selection valve 52 is opened to block flow from the cleaning fluid inlet port 62 to the fluid outlet port 56 of the fluid inlet selection valve 52. Instead, air is pumped from the air inlet port 60 through coupling conduit 84 to the first suction inlet 76 of the pump 74. This allows air to be drawn from the upper portion of the reservoir 24 through air conduit 63 to the first suction inlet 76 of the pump 74, thereby preventing a vacuum from occurring at first suction inlet 76.
During the thirty second period between 210 and 240 seconds in the operating cycle that the fluid inlet selection valve 52 is open, cleaning fluid cannot enter the internal combustion engine 16 through the engine filter coupling opening 18, but is withdrawn through the fluid withdrawal line 102 where it passes through the fluid selection outlet valve 54 and travels through the recycle line 128 to return to the reservoir 22. At 240 seconds there is little if any cleaning fluid left in the internal combustion engine 16.
At 240 seconds the inlet fluid selection valve 52 is once again closed. Air valve 124 momentarily closes, but immediately reopens. Since the outlet fluid selection valve 54 remains closed, cleaning fluid can once again circulate fully through the system from supply line 26 through first suction inlet port 76 of the pump 74, through the cleaning fluid inlet supply line 90 and the inlet hose 98. During this period the cleaning fluid is flushed through the internal combustion engine 16 and is returned to the reservoir 22 through the withdrawal hose 102, withdrawal line 108 and recycle line 128.
At 400 seconds into the cycle the fluid outlet selection valve 54 once again opens, thereby preventing further cleaning fluid from being withdrawn through the engine drain port 20. The volume of cleaning fluid in the engine 16 once again builds up to about two gallons. At 420 seconds the outlet fluid selection valve 54 again closes and the air valve 124 also closes. This stops operation of the pump 74 to allow the second quantity of cleaning fluid within the internal combustion engine 16 to be held for a second soaking interval while the pump 74 remains dormant.
At 450 seconds the air valve 124 again opens, thereby reactivating pump 74. The inlet fluid selection valve 52 opens, thereby preventing further cleaning fluid from being withdrawn from the reservoir 22 and passed to the internal combustion engine 16. Since the fluid outlet selection valve 54 remains closed, the cleaning fluid continues to be withdrawn through the withdrawal hose 102, withdrawal line 108 and recycle line 128. The engine is thereupon completely drained of cleaning fluid. This ends the second recovery period and terminates the cleaning cycle. Lubricant is thereafter replaced in the internal combustion engine 16, and the vehicle is again ready for use with the engine in a fully cleaned condition.
The timing and sequencing of the valves 124, 52 and 54 is the same when a diesel powered internal combustion engine 16 is to be cleaned as with a gasoline powered engine, with the exception that the outlet fluid selection valve 54 remains closed throughout the entire cycle of operation. This is because it is unnecessary to build up an additional quantity of cleaning fluid in a diesel powered internal combustion engine 16 during the soaking portions of the cycle. When a diesel powered internal combustion engine 16 is to be cleaned the tank selection valve 34 remains open throughout the entire cycle so that cleaning fluid from the reservoir 24 can be supplied through supply line 30 and outlet supply port 36 and recovered through return line 32 and inlet return port 38 of tank selection valve 34.
The cleaning fluid within the first reservoir 22 remains completely isolated from any contact with either the internal combustion engine 16 or the fluid of the reservoir 24 when a diesel powered internal combustion engine is being cleaned. As a consequence, the cleaning fluid within the first reservoir 22 never comes in contact with either the interior of a diesel powered internal combustion engine, or the cleaning fluid utilized to clean such engines. Consequently, the cleaning fluid in the reservoir 22 retains its characteristic color, and is not blackened by use of the apparatus 10 to clean a diesel powered internal combustion engine, as is the case with conventional engine cleaning devices.
FIGS. 3 through 6 describe the manner of operation of the engine cleaning apparatus 10 when it is operated in a mode where one of the reservoir tanks is dedicated for use with gasoline powered engines and the other reservoir tank is dedicated for use with diesel powered engines. However, the engine cleaning apparatus 10 may also be operated in a different mode in which one cleaning fluid reservoir is selected from the pair of reservoirs for initially pumping cleaning fluid and recovering a first quantity of cleaning fluid and returning it to the cleaning fluid reservoir initially selected. During the final stages of the cleaning process, however, the other cleaning fluid reservoir in the pair is selected for subsequently pumping cleaning fluid and recovering a second quantity of cleaning fluid by returning it to the other cleaning fluid reservoir. The timing sequence of operations of the air valve 124, the inlet selection valve 52, the outlet selection valve 54 and the tank selection valve 34 are depicted in FIG. 7 for this mode of operation. As shown in FIG. 7, the operator starts the sequence at the display and operation console 48 by generating a signal on line 137 to the cycle controller 68. This causes the cycle controller 68 to generate a control signal on line 126 and, initially, to generate a control signal on line 50 to open the reservoir tank selection valve 34. This causes the cycle controller 146 to generate a signal incrementing the flush cycle counter in the display and operation controller 48 that is associated with the first reservoir 22.
With the pump 74 actuated, cleaning fluid is pumped from the first reservoir 22 through the closed tank selection valve 34 to the fluid outlet port 36 thereof. From there, the cleaning fluid from the first reservoir tank 22 is recirculated through the system in the manner previously described, and is returned to the recycle line 128 through the closed fluid outlet selection valve 54.
At 150 seconds into this cycle the fluid outlet selection valve 54 opens, thereby preventing contaminated fluid from reaching the recycle line 128. As a consequence, the cleaning fluid level builds up in the internal combustion engine for a period of 20 seconds.
At 170 seconds the air valve 124 is opened, thereby halting operation of the pump 74. Cleaning fluid no longer recirculates through the internal combustion engine 16. Rather, the first quantity of about two gallons which has accumulated in the internal combustion engine 16 during the twenty second period that the fluid outlet selection valve 54 was opened soaks the internal operating components of the engine 16. This first soaking interval lasts for 170 seconds to two hundred seconds in the cycle.
At 200 seconds the air valve 124 is again opened, thereby restarting the pump. The inlet selection valve 34 is also opened while the fluid outlet selection valve 54 remains closed. This causes all of the accumulated cleaning fluid in the internal combustion engine 16 to be withdrawn through the outlet withdrawal line 108.
At 280 seconds into the cycle the first soaking period terminates with all of the first quantity of cleaning fluid from the reservoir 22 having been withdrawn and returned to that same reservoir. At this time the air valve 124 momentarily closes, but immediately opens again. The inlet selection valve 52 then closes while the outlet fluid selection valve 54 remains in the closed condition. At this same time, however, the tank selection valve 34 is opened, thereby isolating the first reservoir 22 for the remainder of the cycle, and opening the passageway within the tank selection valve 34 that connects the supply conduit 30 to the cleaning fluid outlet port 36 and the return conduit 32 of the second reservoir 24 to the return inlet port 38. Cleaning fluid from the second reservoir 24 is thereupon circulated and recirculated through the internal combustion engine 16 for the second and final flush period from 280 seconds to 430 seconds.
At 430 seconds the outlet selection valve 54 is opened, thereby terminating circulation of cleaning fluid from the reservoir 24 through the system. Since the fluid inlet selection valve 52 is still closed, the pump 74 continues to draw cleaning fluid from the reservoir 24 through the fluid selection valve 52 and pump it into the internal combustion engine 16. The quantity of cleaning fluid in the internal combustion engine 16 builds up to a quantity of approximately two gallons.
At 450 seconds into the cycle the air valve 124 is closed, whereupon the pump 74 temporarily ceases operation. This commences the second and final soaking period in which cleaning fluid from the second reservoir 24 soaks the internal components of the internal combustion engine 16 for a second soaking interval.
At 480 seconds the air valve 124 opens and the fluid inlet selection valve 52 also opens. The fluid outlet selection valve 54 remains closed. Thus, cleaning fluid is thereupon withdrawn from the internal combustion engine 16 and passed to the recycle line 128 through the closed fluid outlet selection valve 54. With cleaning fluid being withdrawn from the engine 16, and no cleaning fluid being supplied through the first suction inlet 76 of the pump 74, the internal combustion engine 16 is drained entirely of cleaning fluid by the time of termination of the cycle, which occurs at 595 seconds. Cleaning of the engine 16 is thereupon complete, and the lubricant which had been withdrawn prior to commencement to the cleaning operation is replaced.
The engine cleaning apparatus 10 may be operated in this fashion with cleaning fluid from the first reservoir 22 being circulated and used during the first soak period of the cycle, and with cleaning fluid from the second reservoir 24 being used during the second and final flush and soak periods. It is evident that the cleaning fluid in the first reservoir 22 will become far more contaminated with far fewer engine cleanings that the fluid in the second reservoir 24.
Since the fluid in the second reservoir 24 remains in a relatively uncontaminated condition, the appearance of that cleaning fluid more properly reflects the fact that the engine has, indeed been cleaned.
After about forty engine cleanings the cleaning fluid in the first reservoir 22 is replaced and the condition of the tank selection valve 34 is reversed. That is, fluid from the second reservoir 24 is initially employed during the initial flush an soak periods, while the fresh cleaning fluid in reservoir 22 is reserved for use during the second and final flush and soak periods.
Engine Cleaning While Engine is Running
In certain situations, it is desirable to clean the engine while the engine is running. In such a situation particularly, the fluid for cleaning is a chemical that does not damage oil seals and other components.
When cleaning the engine while the engine is running, cleaning of a valve cover, top of cylinder head and rocker assembly is effected. The cleaning fluid can splash up to the oil filler cap of an engine and thus also clean the oil filler cap.
Using the pumping pressure of cleaning fluid through the engine 16 as applied by the cleaning apparatus pump, effective cleaning of the oil reservoir, passages and oil pump can be obtained. This pumping can be with a pulsating pressure of about 42 psi. The procedure back-flushes the oil pickup screen of the engine prior to running the engine, for instance, for about 70 seconds as indicated in the sample time line of FIG. 11a and 11b.
The cleaning fluid can circulate or soak while the engine is running for about ten minutes. Any loosened sludge or debris is carried from the oil pan to the cleaning apparatus during that time. By operating the flush cycle or soak cycle of the apparatus during this time, the sludge and debris can be withdrawn through the oil drain and filtered from the engine 16.
During a recovery stage of the cycle, the cleaning fluid and lubricating oil can be extracted from the engine and drained or recycled as necessary.
During operation of the cleaning system with the engine running, it is necessary to retain a lubricating fluid running in the engine 16. It is necessary to ensure that adequate lubrication effected either by the oil pump 200 or the apparatus 10 to prevent damage of the engine 16.
In one form, when operating in this fashion the oil filter port adapter is modified as indicated in FIG. 10 since the oil pump would also be operating while the engine is running and engine cleaning is taking place. Thus, fluid would pass from the oil pump to location A through the oil filter adapter passages B and then up the passageways C of the engine towards the rocker arms and bearings. This could be in addition to flow 50 from the apparatus 10.
In another form of this operation, the action of the oil pump is effectively disabled while the engine runs. This can be effected by appropriately blocking the flow from the oil pump to the bearings or other components normally lubricated. This blocking is effected by having an oil filter adapter passages B blocked. This would be necessary so that the oil pump and the apparatus 10 do not counteract the action of the flow 50 through the lubricating system during cleaning. This also prevents a back pressure being applied to the cleaning apparatus 10 contrary to the flow direction 50 as indicated in FIG. 10.
In the form of the operation of the system with the engine running, the cycle controller 68 is also connected selectively with the electrical system of the engine, namely an electrical adapter to the fuel pump or the fuel injectors 202 of engine 16. Alternatively or additionally the controller 68 is connected with a valve 203 applied to the air intake. As the engine 16 operates the adapter 202 will be in different electrical states. An electrical signal is passed along line 20 to the cycle controller 68. The controller 68 can also act to render the engine 16 non-running by passing a signal along line 201 to disable the fuel pump or fuel injectors. Alternatively and/or additionally a signal along line 200 can activate or deactivate the valve 203 to regulate air to the air intake and literally control running of the engine 16.
With reference to FIGS. 3 and 4, if cleaning takes place with the engine 16 running this would preferably be effective during the second flush cycle, namely between the 240-420 seconds time interval. In other situations the engine 16 could also operate additionally or alternatively in the first flush cycle between the 0 and 180 seconds time frame. If necessary, the engine 16 could run alternatively or additionally in one or either of the first or second flush or soak cycles.
With reference to FIG. 4, the engine could operate during the second flush cycle between the time period 240 seconds and 400 seconds. Alternatively or additionally the engine 16 could also operate during the first flush or first soak time.
The engine 16 should not be operating during the recovery cycles while fluid is being withdrawn from the engine 16.
The interaction of the engine 16 operation with the apparatus 10 is transmitted by signals from adapter 202 to the cycle controller 68. Thus, at an appropriate stage when the apparatus 10 has reached a particular selected point in the cycle, a signal is given such that the engine 16 is manually turned on.
After a predetermined time period apparatus 10 gives a further signal. The engine 16 can then be switched off. The signals from adapter 202 would indicate to the apparatus 10 that the engine is off and the continuation of the cleaning cycle can proceed.
The two unit reservoir system of FIG. 2 operates with the time line of FIGS. 11a and 11b when the engine is in a running mode during cleaning.
FIG. 11a describes the two tank cleaning apparatus with a gas/diesel tank selection system. The timing diagram illustrates a single flush cycle with the engine running and the first tank as illustrated in FIG. 2 selected for operation for cleaning a gas engine.
The first time line indicates that the engine is shut-off initially and at 70 seconds the engine is turned on. The engine remains operational for 400 seconds and thereafter is switched off. The air solenoid valve is activated at 0 seconds and remains operational for 400 seconds. It is switched off between 400 seconds and 450 seconds and thereafter switched on to the operational between 450 and 600 seconds and thereafter switched off. The cleaning cycle ends at 600 seconds. The pressure solenoid is initially deactivated and commences the operational at 450 seconds and thereafter shuts off at 600 seconds. The recovery solenoid is rendered in an on mode at 0 seconds and remains in this condition until 70 seconds. Thereafter it is rendered into the off mode and remains off during the remainder of the cycle. The tank selection valve is in the off mode during the entire 600 second cycle.
In FIG. 11b the two tank system is described with reference to cleaning a diesel engine with the engine running.
The engine is shut-off for the first 70 seconds. Between 70 and 400 seconds the engine is operational and thereafter switched off between 400 and 600 seconds. The air solenoid is switched on at 0 seconds and remains on the on mode until 400 seconds. It is in the off mode between 400 and 450 seconds and is switched off at 600 seconds. The pressure solenoid is in the off mode until 450 seconds and is operational in the on mode between 450 and 600 seconds. The recovery solenoid is in the on mode between 0 and 70 seconds and is in the off mode from 70 seconds until the end of the cycle at 600 seconds. The tank selection switch is in the on mode for the entire 600 seconds. This permits for the second tank of the apparatus of FIG. 2 to be selected for the cleaning of the diesel engine while the diesel engine is running.
In FIGS. 2 and 8 the valve cover 501 is illustrated on top of the crank cover 500 which is on the engine 16.
The oil filter opening 18 has an adapter illustrated in detail in FIG. 12 which is connected to line 502 with the valve cover 501. With this arrangement, the solvent flow from the oil pan is directed along line 502 through the valve cover 501. This eliminates contaminated cleaning fluid from transferring back to the bearings and moving parts. The contaminated fluid along line 502 pumped by the oil filter cleans the valve cover, top of the cylinder head and engine walls. The galleys are pressurized from the machine and cleansed cleaning fluid processed through the filters are directed into the galleys along line 90 to the filter port 18 as indicated by arrow 50.
The filter port adapter 18 has two outlet ports 600 and 601. Port 601 is connected with line 502 to transfer fluid out along line 502. The port 600 is connected with line 90 to transfer fluid into the galleys as indicated.
General
Numerous variations and modifications of the invention will become apparent to those familiar with internal combustion engine cleaning equipment and procedures. For instance, the cleaning can be effected while the engine is running with an apparatus having a single cleaning reservoir containing cleaning fluid. This is illustrated in FIG. 8 with reference to the timing diagram of FIG. 9. The single unit apparatus of FIG. 8 has components similar to those of the apparatus of FIG. 2, and the numerals indicating these components in FIG. 8 are the same as those in FIG. 2.
As illustrated in FIG. 9, a single flush cycle with the engine running commences at time zero with the engine shut-off. The air solenoid valve is activated, the pressure solenoid valve deactivated and recovery solenoid valve activated. The engine is held in a shut-off condition for 70 seconds and then is started and then shut-off at four hundred seconds. Shut-off can be effected manually or automatically controlled through the controller 68 and at least one of the electrical signals from the adapter 202 or valve in the air filter 203. If the automatic shut-off valve fails the flush cycle continues until the engine is shut-off manually. The cleaning apparatus 10 will then proceed with a soak and a recovery cycle. If the automatic shut-off of the engine does not occur, an alarm is activated until the engine 16 is shut-off.
The air solenoid is activated at the start cycle and is stopped at 400 seconds to allow a soak cycle. The air solenoid is reactivated at 450 seconds and operated to 600 seconds to allow for a recovery of the cleaning fluid.
The pressure solenoid is initially deactivated. At 450 seconds it shifts to stop the solution flow to the engine. In this mode air flows in the valve to the pump and the entire engine is flushed up to the 600 seconds.
The recovery solenoid is initially in an on mode at the 0 seconds. At 70 seconds it switches to the off mode to prevent recovery and to ensure that the solution level in the engine is about 6 quarts before the engine is started at 70 seconds.
This cycle for cleaning the engine while the engine is running is a single flush cycle and is not described with reference to a wash and rinse commonly in a two-cycle program.
An advantage of cleaning the engine interior while the engine is running, is the ability to prevent contamination of the PCV valve associated with the engine 16 and the intake manifold. By ensuring that the PCV valve operates effectively it is possible to obtain lower emissions. Overall, when the cleaning system operates to clean the engine in this manner there is improved engine performance due to less friction in the bearing surfaces, proper function of hydraulic lifters to ensure that the valves operate fully. This is in addition to achieving lesser emissions.
The scope of the invention should not be construed as limited to the specific embodiment depicted and implementation of the method described herein.
Claims
We claim:
1. Apparatus for cleaning the interior of an internal combustion engine in which a cleaning fluid is cyclically drawn from a reservoir by a pump, comprising means for connecting the apparatus with the engine block for flushing fluid through the block of the internal combustion engine, and returning fluid to said reservoir by said pump, a pair of cleaning fluid reservoir tanks and tank selection valve means for alternatively coupling one of said cleaning fluid reservoir tanks to said pump to supply cleaning fluid to and receive cleaning fluid therefrom, to the exclusion of said other cleaning fluid reservoir tank, and means for electrically connecting an electrical system of the engine with controller means to receive signals from the electrical system whereby the apparatus operates in a selected cycle while the engine is running.
2. An apparatus according to claim 1 further comprising an engine cleaning fluid inlet supply line connected from said pump to said internal combustion engine, and an inlet filter located in said engine cleaning fluid inlet supply line.
3. Apparatus according to claim 1 further comprising a rotatable hose reel coupled between said pump and said internal combustion engine, and a flexible, engine cleaning fluid supply hose retractably mounted thereon.
4. Apparatus according to claim 3 further comprising a rotatable hose reel coupled between said pump and said internal combustion engine and a flexible engine cleaning fluid withdrawal hose retractably mounted thereon.
5. Apparatus according to claim 4 further comprising an engine cleaning fluid outlet withdrawal line connected between said engine cleaning fluid withdrawal hose and said pump, and a strainer located in said engine cleaning fluid outlet withdrawal line.
6. Apparatus according to claim 1 further comprising an engine fluid recycle line coupled between said pump and said tank selection valve means, a first recycle line filter located in said engine fluid recycle line and having a filter opening of a first particle size, a second recycle line filter located in said engine fluid recycle line downstream from said first recycle line filter and having filter openings of a second particle size that is smaller than said first particle size, and said particle sizes of said recycle line filters differ from each other by no more than five microns.
7. Apparatus for cleaning the interiors of internal combustion engines each having a drain opening and an engine filter coupling opening for receiving removable lubrication filters comprising: separate first and second cleaning fluid reservoirs, separate supply and return cleaning fluid conduits connected to each of said fluid reservoirs, reservoir selection valve means having an outlet supply port and an inlet return port adapted for fluid communication with said separate supply and return cleaning fluid conduits for both of said reservoirs and having gating means for alternatively coupling said cleaning fluid supply and return conduits of each of said cleaning fluid reservoirs, to the exclusion of those of the other, to said outlet supply port and said inlet return port respectively, a fluid inlet selection valve and a separate fluid outlet selection valve each having a single fluid outlet port, an air inlet port and a cleaning fluid inlet port, whereby each fluid selection valve is operable to alternatively gate its air inlet port and its cleaning fluid inlet port to its fluid outlet port, pump means having a first suction inlet connection to said fluid outlet port of said fluid inlet selection valve, a second suction inlet connected to said fluid outlet port of said fluid outlet selection valve, a first fluid dispensing outlet and a second fluid dispensing outlet, first and second reservoir air lines connected from the tops of said first and second reservoirs to separate ones of said air inlet ports of said fluid inlet and fluid outlet selection valves, an engine cleaning fluid inlet supply line connected from said first fluid dispensing outlet of said pump means and leading to one of said drain and engine filter coupling openings, an engine cleaning fluid outlet withdrawal line connected from said cleaning fluid inlet of said fluid outlet valve and leading to the other of said drain and engine filter coupling openings, a recycle line coupled from said second fluid dispensing outlet of said pump means to said inlet return port of said reservoir selection valve means, and means for electrically connecting an electrical system of the engine with controller means to receive signals from the electrical system whereby the apparatus operates in a selected cycle while the engine is running.
8. Apparatus according to claim 7 further comprising a hose reel coupled to said engine inlet supply line and an engine inlet supply hose retractably mounted on said hose reel and having a first attachment adapter releasably secured to said one of said drain and engine filter coupling openings.
9. Apparatus according to claim 8 further comprising an engine outlet withdrawal hose retractably mounted on said hose reel and connected to said engine cleaning fluid withdrawal line and having a second attachment adapter releasably secured to said other of said drain and engine filter coupling openings.
10. Apparatus according to claim 7 further comprising an inlet filter connected between said first fluid dispensing outlet of said pump means and said one of said drain and engine filter coupling openings.
11. Apparatus according to claim 7 further comprising a strainer connected between said other of said drain and engine filter coupling openings and said cleaning fluid inlet of said fluid outlet selection valve.
12. Apparatus according to claim 7 further comprising a first contaminated cleaning fluid filter having a pore size of no greater than ten microns located in said recycle line and a second contaminated cleaning fluid filter having a pore size differential no less than five microns from that of said first contaminated cleaning fluid filter located in said recycle line downstream from said first contaminated cleaning fluid filter.
13. Apparatus according to claim 12 wherein said first contaminated cleaning fluid filter has a pore size of about five microns and said second contaminated cleaning fluid filter has a pore size of about three microns.
14. Apparatus according to claim 7 further comprising an operator control panel, a heating element and a temperature sensor in each of said reservoirs, temperature signal lines connecting each of said temperature sensors to said operator control panel, and temperature indicator means on said operator control panel connected to said temperature signal line to provide a visual signal once a minimum threshold cleaning fluid operating temperature has been reached.
15. Apparatus according to claim 7 further comprising an operator control panel, level sensor means in each of said reservoirs, level signal lines connecting said level sensor means to said operator control panel, separate level indicating means in said operator control panel connected to each of said level signal lines, and a control override line connected from said level signal lines to said pump, whereby said level sensor means actuate an associated level indicating means and disable said pump by a signal on said control override line when cleaning fluid level in a reservoir selected by said reservoir selection valve means falls below a predetermined minimum allowable level.
16. Apparatus according to claim 7 further comprising an operator control panel, flush initiation means on said operator control panel coupled to said pump to actuate said pump to operate for a flushing cycle, separate resettable counters on said operator control panel for each of said cleaning fluid reservoirs, and counter incrementing means coupled to said reservoir selection valve means and to said flush initiation means to increment each of said resettable counters when the reservoir associated therewith is selected by said valve selection means and said pump is also actuated to operate for a flushing cycle.
17. A method of cleaning the interior of an internal combustion engine comprising the steps of: withdrawing lubricant from said internal combustion engine, selecting a cleaning fluid reservoir from a pair of cleaning fluid reservoirs, initially pumping cleaning fluid from said selected cleaning fluid reservoir through said internal combustion engine, holding a first quantity of cleaning fluid in said internal combustion engine throughout a first soaking interval, withdrawal said first quantity of cleaning fluid for recovery from said internal combustion engine, subsequently pumping cleaning fluid through said interval combustion engine a second time, holding a second quantity of cleaning fluid in said internal combustion engine throughout a second soaking interval, withdrawing said second quantity of cleaning fluid for recovery from said internal combustion engines, replacing lubricant in said internal combustion engine, and electrically connecting an electrical system of an engine to receive signals from the electrical system thereby to effect operation in a selected cycle while the engine is running.
18. A method according to claim 17 further comprising selecting one cleaning fluid reservoir from said pair for cleaning gasoline powered engines and selecting the other cleaning fluid reservoir from said pair for cleaning diesel powered engines.
19. A method according to claim 18 wherein said first and second quantities are at least about two gallons in volume.
20. A method according to claim 17 further comprising selecting one cleaning fluid reservoir from said pair for initially pumping cleaning fluid and recovering said first quantity of cleaning fluid by returning it to said one cleaning fluid reservoir and selecting the other cleaning fluid reservoir in said pair for subsequently pumping cleaning fluid and recovering said second quantity of cleaning fluid by returning it to said other cleaning fluid reservoir.
21. Apparatus for cleaning the interior of an internal combustion engine comprising means for cyclically drawing cleaning fluid from a reservoir by a pump, means for flushing a block of an internal combustion engine with the fluid and returning the fluid to the reservoir, controller means for operating the apparatus according to selected cycles, means for electrically connecting an electrical system of the engine with the controller means to receive signals from the electrical system whereby the apparatus operates in a selected cycle while the engine is running.
22. Apparatus as claimed in claim 21 including oil pump controller means whereby an oil pump in the engine is selectively enabled or disabled according to whether the engine is running and the apparatus is operating.
23. Apparatus as claimed in claim 21 including a filter port adapter including a first port for permitting fluid from the engine to be directed along a first direction to a valve cover for the engine and a second port in the filter adapter for receiving fluid from the cleaning apparatus, such fluid being directed to the interior of the internal combustion engine.
24. A method for cleaning the interior of an internal combustion engine comprising cyclically drawing cleaning fluid from a reservoir by a pump, flushing a block of an internal combustion engine with the fluid and returning the fluid to the reservoir, operating the method according to selected cycles, electrically connecting an electrical system of an engine to receive signals from a controller means operating in a selected flushing cycle while the engine is running.
25. A method as claimed in claim 24 including controlling an oil pump in the engine to be selectively enabled or disabled according to whether the engine is running and the apparatus is operating.
26. A method as claimed in claim 24 including cleaning tile interior of the engine thereby to prevent contamination of a PCV valve associated with an emission control system of the engine.
27. A method as claimed in claim 24 including permitting fluid from the engine to be directed along a first direction to a valve cover for the engine and along a second direction for receiving fluid from the cleaning apparatus, such fluid being directed to the interior of the internal combustion engine.
28. Apparatus for cleaning the interior of an internal combustion engine comprising means for cyclically drawing cleaning fluid from a reservoir by a pump, means for connecting the apparatus with the engine block for flushing an interior of an internal combustion engine with the fluid and returning the fluid to the reservoir, controller means for operating the apparatus according to selected cycles, and means connected with the engine and the controller means for effecting a selected portion of the cycle while the engine is running, and means for cleaning the interior of the engine thereby to prevent contamination of a PCV valve of an emission control system of the engine.
29. Apparatus as claimed in claim 28 including a filter port adapter including a first port for permitting fluid from the engine to be directed along a first direction to a valve cover for the engine and a second port in the filter adapter for receiving fluid from the cleaning apparatus, such fluid being directed to the interior of the internal combustion engine.
30. A method for cleaning the interior of an internal combustion engine comprising cyclically drawing cleaning fluid from a reservoir by a pump, flushing an interior of an internal combustion engine with the fluid and returning the fluid to the reservoir, and operating cleaning and flushing according to a selected cycle, the selected cycle being activated while the engine is running, according to signals from an electrical system of an engine, and including permitting fluid from the engine to be directed along a first direction to a valve for the engine and along a second direction for receiving fluid from the cleaning apparatus, such fluid being directed to the interior of the internal combustion engine.
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