Technical Field
This invention relates generally to lens mountings for optical systems that comprise liquid lens elements, and more particularly to a technique for mounting a telescope objective that comprises liquid lens elements contained between adjacent glass lens elements.
Background Art
A technique was disclosed in U.S. Pat. No. 4,958,919 to R. D. Sigler for designing lens systems with reduced secondary spectrum using liquid refractive elements in combination with rigid (e.g., glass, plastic or crystal) refractive elements. Lens elements consisting of certain abnormally dispersive liquids can be used in combination with lens elements made of certain ordinary (i.e., relatively inexpensive) optical glasses of normal dispersion to achieve reduced secondary spectrum. In manufacturing optical systems, it is generally more economical to use liquid lens elements of abnormal dispersion instead of exotic glass lens elements of abnormal dispersion.
In fabricating a lens system in which a liquid lens element is to be confined within a gap between two glass lens elements, the glass lens elements must be mounted so as to seal the liquid lens element within the gap. In co-pending patent application Ser. No. 07/941,299 by D. F. Leary, filed on Sep. 4, 1992, a proprietary fluorosilicone compound marketed by Dow Corning Corporation of Midland, Mich. under the trade designation "DOW CORNING X5-8738" was disclosed as being particularly advantageous for use as an adhesive sealant in fabricating lens systems comprising liquid lens elements. The "DOW CORNING X5-8738" compound has been found to form a seal that remains leak-tight when exposed to silicon oils, esters, aldehydes, ketones, aromatic hydrocarbons and aliphatic hydrocarbons over a temperature range extending from -40.degree. C. to 60.degree. C. for a period of time longer than 24 months.
In manufacturing lens systems such as telescope objectives on a mass-production basis, where liquid lens elements are to be contained between glass lens elements, it is necessary to use a mounting technique whereby the glass lens elements can be positioned coaxially with respect to each other with extremely accurate precision, and whereby the liquid (or liquids) comprising the liquid lens elements can be contained within gaps between adjacent glass lens elements without leaking from the gaps.
Summary of the Invention
It is an object of the present invention to provide a technique for mounting a lens system comprising at least one liquid lens element contained between adjacent rigid (e.g., glass) lens elements in precise coaxial alignment.
It is a more particular object of the present invention to provide a technique for assembling glass lens elements in precise coaxial alignment with each other at specified axial separations from each other, and for confining liquid lens elements in leak-tight containment between adjacent glass lens elements.
In manufacturing a lens system (e.g., a telescope objective) according to the present invention in which liquid lens elements are contained in gaps between adjacent glass lens elements, each of the glass lens elements is adhesively bonded to an interior surface portion of a corresponding cylindrical mounting ring by means of a sealant material that is impervious to the liquid (or liquids) forming the liquid lens elements. The sealant material is a proprietary fluorosilicone compound commercially marketed as "DOW CORNING X5-8738". Compressible O-rings made of VITON.RTM. are positioned between adjoining cylindrical mounting rings to prevent leakage of the liquid lens elements from the gaps between adjacent glass lens elements. Adjoining mounting rings are secured to each other in substantially three-point mounting contact.
Description of the Drawing
FIG. 1 is a perspective view of a telescope objective in which two liquid lens elements are contained between three glass lens elements by a mounting technique in accordance with the present invention.
FIG. 2 is a perspective view in exploded detail of the telescope objective of FIG. 1.
FIG. 3 is a longitudinal cross-sectional view of the telescope objective along line 3--3 of FIG. 1.
FIG. 4 is an enlarged view of a portion of the telescope objective enclosed within line 4--4 of FIG. 3.
Best Mode of Carrying Out the Invention
FIG. 1 shows a telescope objective 10 comprising three cylindrical mounting rings 11, 12 and 13 (as of stainless steel), which are secured together in precise coaxial alignment. As indicated in exploded view in FIG. 2, a glass lens element 21 is mounted in VITON.RTM.the mounting ring 11, a glass lens element 22 is mounted in the mounting ring 12, and a glass lens element 23 is mounted in the mounting ring 13. Planar end surfaces of the mounting rings 11 and 12 adjoin each other; and an annular groove (not visible in the perspective of FIG. 2 ) is provided on the planar end surface of the mounting ring 11 to receive a compressible O-ring 24. Another planar end surface at the opposite end of the mounting ring 12 adjoins a planar end surface of the mounting ring 13; and an annular groove 25 is provided on the planar end surface of the mounting ring 13 to receive a compressible O-ring 26.
The O-rings 24 and 26 are made of VITON.RTM., which is a commercially available fluoroelastomeric material. The VITON.RTM. O-rings 24 and 26 are substantially impervious to liquids such as silicon oils, esters, aldehydes, ketones, aromatic hydrocarbons and aliphatic hydrocarbons, which are presently being investigated for use as refractive elements for color-corrected optical systems.
The cylindrical mounting rings 11, 12 and 13 are radially dimensioned to maintain the glass lens elements 21, 22 and 23 in coaxial alignment with each other when the mounting rings 11, 12 and 13 are secured together. Furthermore, the mounting rings 11, 12 and 13 are longitudinally dimensioned to maintain a specified axial spacing between adjacent glass lens elements 21 and 22, and a specified axial spacing between adjacent glass lens elements 22 and 23.
The mounting rings 11 and 12 are secured to each other by fastening screws 31, 32 and 33, which extend longitudinally within corresponding bores through the mounting ring 11 into corresponding screw-threaded holes in the mounting ring 12. Thin metal washers 34, 35 (not visible in the perspective of FIG. 2) and 36 are positioned between adjoining end surfaces of the mounting rings 11 and 12 at the locations of the bores and holes within which the screws 31, 32 and 33, respectively, are received. Similarly, the mounting rings 12 and 13 are secured to each other by fastening screws 41, 42 (not visible in the perspective of FIG. 2) and 43, which extend longitudinally within corresponding bores through the mounting ring 13 into corresponding screw-threaded holes in the mounting ring 12. Thin metal washers 44, 45 (not visible in the perspective of FIG. 2) and 46 are positioned between adjoining end surfaces of the mounting rings 12 and 13 at the locations of the bores and holes within which the screws 41, 42 and 43, respectively, are received.
Attachment of the cylindrical mounting rings 11 and 12 to each other at exactly three locations--i.e., at the locations of the washers 34, 35 and 36--provides three-point mounting contact (also called "kinematic mounting") for the mounting rings 11 and 12 with respect to each other. Similarly, attachment of the cylindrical mounting rings 12 and 13 to each other at exactly three locations--i.e., at the locations of the washers 44, 45 and 46--provides three-point mounting contact for the mounting rings 12 and 13 with respect to each other. Three-point mounting contact provides maximum mechanical stability--and hence maximum precision in coaxial alignment of the glass lens elements 21, 22 and 23.
Tightening of the screws 31, 32 and 33 causes compression of the O-ring 24; and tightening of the screws 41, 42 and 43 causes compression of the O-ring 26. The O-ring 24 in compression forms a liquid-tight seal around a gap between the glass lens elements 21 and 22. Similarly, the O-ring 26 in compression forms a liquid-tight seal around a gap between the glass lens elements 22 and 23. In accordance with conventional manufacturing practice, the O-rings 24 and 26 are compressed to an average annular diameter that is about 90% of the uncompressed annular diameter.
A fill port 50 in the cylindrical mounting ring 12 leads to the gap between the glass lens elements 21 and 22. The fill port 50 enables liquid to be introduced into the gap to form a first liquid lens element. A screw-threaded plug 51 and a fluoroelastomeric VITON.RTM. washer 52 provide a liquid-tight seal at the fill port 50. A vent port 53 in the cylindrical mounting ring 12 enables air to be evacuated from the gap between the glass lens elements 21 and 22 as liquid is being introduced into the gap. A screw-threaded plug 54 and a Viton.RTM. washer 55 provide a liquid-tight seal at the vent port 53.
Similarly, a fill port 60 in the cylindrical mounting ring 12 leads to the gap between the glass lens elements 22 and 23. The fill port 60 enables liquid to be introduced into the gap to form a second liquid lens element. A screw-threaded plug 61 and a Viton.RTM. washer 62 provide a liquid-tight seal at the fill port 60. A vent port 63 in the cylindrical mounting ring 12 enables air to be evacuated from the gap between the glass lens elements 22 and 23 as liquid is being introduced into the gap. A screw-threaded plug 64 and a fluoroelastomeric VITON.RTM. washer 65 provide a liquid-tight seal at the vent port 63.
In FIG. 3, the telescope objective 10 is illustrated in longitudinal cross-sectional detail. The glass lens element 21 is seen to be adhesively bonded to a smooth circularly cylindrical interior surface portion of the mounting ring 11 by means of a bead 71 of a sealant material, which covers a circumferential edge of the glass lens element 21. Similarly, the glass lens element 22 is adhesively bonded to a smooth circularly cylindrical interior surface portion of the mounting ring 12 by means of a bead 72 of the same sealant material, which covers a circumferential edge of the glass lens element 22; and the glass lens element 23 is adhesively bonded to a smooth circularly cylindrical interior surface portion of the mounting ring 13 by means of a bead 73 of the same sealant material, which covers a circumferential edge of the glass lens element 23. A suitable sealant material for the beads 71, 72 and 73 is a proprietary fluorosilicone compound marketed by Dow Corning Corporation of Midland, Mich. as "DOW CORNING X5-8738".
A peripheral portion of the glass lens element 21 bears against an inwardly flanged portion of the mounting ring 11, which is precisely machined in order to position the glass lens element 21 so that one surface thereof (i.e., the right-facing surface in the view of FIG. 3) is spaced by a specified axial distance from the planar end surface of the mounting ring 11 that adjoins the left-facing planar end surface of the mounting ring 12. Similarly, a peripheral portion of the glass lens element 22 bears against an inwardly flanged portion of the mounting ring 12, which is precisely machined in order to position the glass lens element 22 so that the left-facing surface thereof is precisely spaced by a specified axial distance from the left-facing planar end surface of the mounting ring 12, and so that the right-facing surface thereof is precisely spaced by a specified axial distance from the right-facing planar end surface of the mounting ring 12. Likewise, a peripheral portion of the glass lens element 23 bears against an inwardly flanged portion of the mounting ring 13, which is precisely machined in order to position the glass lens element 23 so that the left-facing surface thereof is precisely spaced by a specified axial distance from the left-facing planar end surface of the mounting ring 13. In this way, precisely specified axial spacings are maintained between the glass lens elements 21 and 22, and between the glass lens elements 22 and 23.
The inwardly flanged portions of the cylindrical mounting rings 11, 12 and 13 are non-perpendicular with respect to the common axis of the mounting rings 11, 12 and 13 when assembled together (which coincides with the optic axis of the glass lens elements 21, 22 and 23), so that the amount of light that can be reflected paraxially through the telescope objective 10 is minimized. Liquid introduced via the fill port 50 into the gap between the glass lens elements 21 and 22 serves as the first liquid lens element, which is indicated in FIG. 3 by reference number 81. Liquid introduced via the fill port 60 into the gap between the glass lens elements 22 and 23 serves as the second liquid lens element, which is indicated in FIG. 3 by reference number 82.
FIG. 4 shows an enlarged view of the adjoining end surfaces of the cylindrical mounting rings 12 and 13 in the vicinity of the fastening screw 42. The washer 45 is seen in FIG. 4 to provide a "point" of contact between the cylindrical mounting rings 12 and 13. The washers 44 and 46 provide two other "points" of contact, so as to provide substantially three-point mounting contact between the cylindrical mounting rings 12 and 13. A similar view could be shown of the adjoining end surfaces of the cylindrical mounting rings 11 and 12 in the vicinity of each of the fastening screws 34, 35 and 36. As is apparent from FIG. 4, the compressed O-ring 26 prevents the liquid forming the second liquid lens element 82 from leaking out of the gap between the glass lens elements 22 and 23. In a similar manner, the compressed O-ring 24 prevents the liquid forming the first liquid lens element 81 from leaking out of the gap between the glass lens elements 21 and 22.
The present invention has been described above in terms of a particular embodiment. However, practitioners skilled in the art of fabricating optical instruments could, upon perusing the foregoing specification and accompanying drawing, develop modifications of the disclosed embodiment to accommodate special requirements of particular applications. Accordingly, the particular embodiment disclosed herein is to be considered as merely illustrative of the invention, which is defined more generally by the following claims and their equivalents.