The invention relates to containers having safety caps and, more specifically, to an improved container assembly which includes an internal safety stopper and a cap means for removing the same.
Background of the Invention
Safety closures on bottles and other types of containers are intended to prevent young children from readily gaining access to potentially hazardous contents of the containers. In the pharmaceutical field, for example, the use of child safety caps on drug containers is quite extensive.
A common type of safety closure requires that a downward pressure be applied to the cap while, simultaneously, twisting the same. The primary deficiency with safety closures of this type is that they are difficult for the elderly and the infirm to operate. In particular, persons who suffer from arthritis have difficulty grasping the cap and twisting with downward pressure.
Another common safety closure requires rotating the cap until it is aligned with a particular point on the container, where it can then be pushed off the container with the thumb. This procedure is difficult for persons with diminished vision or impaired dexterity.
Packaging which is intended to be easily opened by the arthritic or infirm further exacerbates the problem. U.S. Pat. No. 5,213,225 discloses a container and cap assembly which provides for relatively easy removal of the cap by persons with impaired dexterity. The cap and container have threads arranged to permit complete engagement and disengagement of the cap with only a 90.degree. twist. The cap includes a large planar handle which extends vertically upward. The handle is simpler to grasp and provides more leverage then the cap itself, thereby providing persons with arthritic conditions an easier mechanism for opening the container. The handle also has a hole therethrough permitting a pencil to be inserted and used as a lever, if needed, for increased torque. Unfortunately, the handle not only makes the container just as easy for young children to open, it also makes the container more appealing as a play object and attracts the child to turn the handle.
A need therefore exists for a container with a safety cap which provides for ease of removal of the cap yet minimizes the ability of a child to readily gain access to the contents of the container.
Summary of the Invention
This need is satisfied by a container having a removable stopper disposed within the neck of the container and a cap with handle disposed over the neck. After the cap is removed, it can be inverted to use the cap handle as a tool for removing the stopper. The handle assists persons with impaired dexterity in opening the container, and while a child may likewise remove the cap, the contents will not spill out because the stopper is still disposed in the neck. Further, the stopper being disposed within the neck places it out of the grasping ability of the child, and makes it very difficult to remove without using the handle as a tool. A child having sufficiently developed cognition to immediately associate the handle as a tool for removing the stopper would likely also be developed enough to be told and understand that the contents of the container can be hazardous, and that he or she should not open the container. Yet an adult, even with diminished vision or impaired dexterity, would find the tool mechanism easy to engage with and remove the stopper.
In the embodiment described herein, the stopper is a disc attached inside the neck of the container by a set of screw threads, and has a slot across its upper face. The handle is a flat tab which projects vertically from the cap, and fits into the slot as the blade of a driver. The cap also has a tab or tabs on its inside, so that when the cap is removed and inverted, the previously external handle or tab is used as the driver blade and the previously internal tab or tabs are used as a driver handle.
Brief Description of the Drawings
For the purpose of illustrating the invention, the drawings show a form of the invention which is presently preferred. However, it should be understood that this invention is not limited to the precise arrangements and instrumentalities shown in the drawings.
FIG. 1 is a perspective view of the container according to the present invention with the cap in a first position.
FIG. 2 illustrates the container according to the present invention with the cap removed from the container body.
FIG. 3 illustrates the container according to the present invention with the cap in an inverted position.
FIG. 4 illustrates the container according to the present invention with the cap in a second position.
FIG. 5 is a detail section view of the container according to the present invention taken along line 5--5 in FIG. 1, and illustrating the cap in a first position on the neck portion of the container body.
FIG. 6 is a detail section view of the container according to the present invention taken along line 6--6 in FIG. 4, and illustrating the cap in a second position on the neck portion of the container body.
Detailed Description of the Container
Referring now to the drawings, wherein like reference numerals illustrate corresponding or similar elements, FIG. 1 shows a container 10 which includes a container body 12 and a cap 14. The shape and size of the container body 12 are not significant to the invention, so the body may be of any appropriate type having a cavity formed therein for holding pharmaceutical products or other small items or liquid. In FIG. 1, the cap 14 is shown disposed on and removably attached to the container body 12. For purposes of describing the operation of the container, this position is referred to as the cap's "first position".
The cap has an upper surface 15, which is substantially fiat, and a first tab 16 which extends upward from the cap. The first tab 16 is used as a handle to provide a surface which is larger and more easily grasped than the annular side wall of the cap, so a person can apply sufficient torque to rotate the cap. In this embodiment, the first tab 16 is a vertically projecting fiat tab member which is formed as an integral extension of the upper surface 15 of the cap. When the cap 14 is in the first position, the first tab 16 is outside the container. The first tab 16 includes a hole 18 formed therethrough which provides a mechanism to hang the container 10 for display purposes, and which can also be used to receive a pencil or similar type implement for providing increased leverage.
Referring now to FIG. 2, the container body 12 includes a neck portion 20 to which the cap 14 is removably attached when the cap 14 is in the first position. The neck portion 20 has an circular opening 22 formed therein which provides for passage of the contents into and out of the container body 12. The opening 22 has a tapered segment 23 wherein the diameter of the opening reduces, and which contains threads to engage a stopper, as described below.
The cap 14 includes an annular side wall 24 which projects downward when the cap is in the first position, so as to be situated about the container's neck portion 20, as shown in FIG. 1. The cap 14 also includes a second tab 26, which is positioned within the annular side wall 24 and which extends downward from the cap in the same direction as the annular side wall 24 and opposite from the first tab 16. The second tab 26 has a sufficient length to project beyond the downward projection of the annular side wall 24, and a sufficient width to fit within the opening 22 of the neck portion 20, as can clearly be seen in FIG. 2. The second tab 26 includes at least one vertically projecting flat tab member; that is, it could be a single flat tab member essentially identical to the first tab 16. In the embodiment shown in FIG. 2, the second tab 26 comprises three vertically projecting flat tab members which are radially aligned and equally spaced from each other. The second tab 26 may be formed as an integral extension of the cap 14. When the cap 14 is in the first position, the second tab 26 projects downward into the container's neck.
In this embodiment, the cap 14 is engaged with the neck portion 20 through a threaded arrangement. The neck portion 20 has external threads 28 formed thereon which engage with corresponding internal threads 29 formed on the annular side wall 24 of the cap 14.
A stopper 30 is removably mounted within the tapered section 23 of the neck opening 22 of the container body 12, and functions as a safety device. The stopper 30 has a recessed slot 32 formed therein. The height of the second tab 26 is sufficient so that it will not engage with the slot 32 when the cap 14 is in the first position and the stopper 30 is screwed into the tapered section of the neck opening. FIG. 5 more clearly illustrates the configuration of the cap 14 and neck portion 20. The second tab 26 extends down into the neck portion 20 but terminates above the stopper 30, such that the second tab does not engage with the slot 32.
In FIG. 3, the cap 14 is shown in an inverted position, with the first tab 16 pointing in a downward direction and the second tab 26 and the annular side wall 24 both projecting in an upward direction. The slot 2 is configured to accept the first tab 16. For example, in the preferred embodiment illustrated, the slot 32 is formed as a single recess in the stopper 30. The slot is designed to engage with the single flat tab member which comprises the first tab 16. That is, the first tab 16 has a length sufficient to engage with the slot 32 of the stopper 30 when the cap is in the second position.
Referring now to FIG. 4, the cap 14 is shown in a second position whereupon the inverted cap 14 is disposed on the container body 12. The second tab 26 and the annular side wall 24 project in an upward direction and the first tab 16 projects downward into the container neck.
The first tab 16 engages with the slot 32 when the cap is in the second position, as seen in FIG. 6. The first tab 16 has a width sufficient to fit within the opening 22. When so positioned the first tab 16 serves as driver blade in the slot 32 for engaging and disengaging the stopper 30. Hence, when the cap 14 is rotated while in the second position, the first tab 16, acting in conjunction with the slot 32, causes the stopper 30 to rotate and thread the stopper into either engagement or disengagement with respect to the neck 20.
The second tab 26 is used as a driver handle to rotate the cap. The three vertical tab members, which comprise the second tab 26 in the preferred embodiment, aid in rotating the cap 14 by providing comfortably located surfaces upon which to apply a load to torque the cap 14. To make rotating the cap 14 easier in the second position, the second tab 26 has a tab hole 38 formed therethrough, shown in FIG. 4, which is similar to the tab hole 18 in the first tab 16. An implement such as a pencil may be placed through the hole to provide increased leverage by increasing the moment arm of the applied torque.
When turned in the proper direction, the rotation of the cap 14 causes the threads on the stopper 30 and the neck portion 20 to disengage, thereby disengaging the safety device. The stopper may then be removed and the items contained within the container 10 readily accessed. The stopper 30 may be replaced by reversing the rotation of the inverted cap 14, with respect to the container body 12.
It should be apparent that if the safety feature is not desired it may be removed by first following the steps outlined above for accessing the contents of the container. The stopper 30 may then be discarded or placed in a location from where it may be retrieved if needed at a later time.
Although the invention has been described and illustrated with respect to the embodiment thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without departing from the spirit and scope of the present invention.