US 5,409,428 AGrant
Centrifugal Clutch in a Planetary Transmission Device
Issue Date:1995-04-25
•36 Claims
•8 Drawing Sheets
Abstract
The speed-responsive clutch has axle-free rocking flyweights which are rockingly mounted in correspondingly shaped recesses of a cage. The rocking movement of the flyweights corresponds to a substantially radial movement of the center of gravity of the flyweights and to a substantially axial movement of an actuator portion of the flyweights for variably pressing friction disks of the clutch.
Metadata
Assignee
- Antonov Automotive North America B.V.
Inventor
- Roumen Antonov
Application Information
Application Number:US 0587265
Filing Date:1993-05-07
Priority Date:1990-02-28
Art Unit:352
Classifications
IPC:
F16H 4708F16H 145
Field of Search:
19247583;103 A;105 C232;249;258;267
Patent Drawings (8 sheets)
Description
This invention relates to an automatic clutch which is directly responsive to a rotatory speed.
The invention is particularly useful in automatic transmission devices.
Background of the Invention
Most automatic transmission devices need that clutches be engaged when a rotatory speed exceeds a predetermined threshold, which is often variable depending upon the transmitted torque.
The higher the torque, the higher is the threshold above which a gear set, often embodied as an epicyclic train, has to shift up into direct drive by engagement of the clutch.
Such relatively complicated function is commonly performed by a clutch-engaging jack which is controlled according to information provided by speed sensors and torque sensors.
U.S. Pat. Nos. 2,261,106 and 4,111,291 disclose automatic clutches in which rocking flyweights apply to friction coupling means an engaging thrust which increases with a rotatory speed of a rotatory element of the mechanism.
However, such clutch constructions are not easily practicable because the articulated structure of the flyweights has to resist high centrifugal forces and is time-consuming during manufacture.
The articulated structure needs many flyweight--axles disposed tangentially around the axis of the mechanism. The axles are cumbersome and limit the number of flyweights that can be used in a same mechanism.
Summary of the Invention
The object of this invention is to provide a speed-responsive clutch which is free from the above-depicted drawbacks.
According to the invention, there is provided a clutch responsive to rotational speed for selective frictional coupling of a first and a second rotatory element, comprising friction coupling means respectively connected to both rotatory elements, and flyweights-support means mounted for rotation at said rotational speed and having a cage provided with peripherally distributed slits accommodating axle-free flyweights, said flyweights and flyweights-support means having mutual abutment means for guiding the flyweights in the slits in a rocking movement in which a center of gravity of the flyweights has a radially directed component of movement and an actuator portion of the flyweights has an axially directed component of movement, said actuator portion of the flyweights being positioned for at least indirect, selective axial urging of the friction coupling means.
Thus, according to the invention, the flyweights are mere shaped elements which are supported, guided in their rocking movement as well as driven at the rotatory speed to which the clutch should be responsive, simply by being positioned between congruently shaped holding surfaces. Manufacture is rendered easier, the space-requirement for each flyweight is reduced.
According to another object of this invention, there is provided an automatic transmission device comprising a differential mechanism having an input access an output access, and a reaction access which is connected to a free wheel device allowing free rotation of the third access together with said input and output access when said input and output access are coupled together by a direct drive friction clutch, and restricting rotation of the reaction access in a reverse direction, wherein the direct drive friction clutch comprises friction coupling means respectively connected to the first access and the second access, and flyweights-support means mounted for rotation at said rotational speed and having a cage provided with peripherally distributed slits accommodating axle-free flyweights, said flyweights and flyweights-support means having mutual abutment means for guiding the flyweights in the slits in a rocking movement in which a center of gravity of the flyweights has a radially directed component of movement and an actuator portion of the flyweights has an axially directed component of movement, said actuator portion of the flyweights being positioned for at least indirect, selective axial urging of the friction coupling means, wherein the differential mechanism is provided with helically toothed gears, and wherein a pair of said gears subjected under load to mutually contrary axial forces originating from tooth pressure, are movably mounted for urging the friction coupling means towards a disengaged condition against the action of the actuator portion of the flyweights.
When the clutch is disengaged, the torque transmitted by the helical teeth generates a clutch-disengaging thrust which is contrary to axial component of tooth pressure and maintains the clutch disengaged as long as said thrust is not overcome by the centrifugal force produced by the flyweights. When the centrifugal force begins to overcome the clutch-disengaging thrust, friction appears in the clutch and this creates a torque path which bridges the tooth-meshing path, whereby the clutch-disengaging thrust decreases and finally fully disappears when the clutch is fully engaged. If, starting from this situation the torque so increases and/or the rotatory speed so decreases that the clutch is no longer able to transmit all the torque present at the input access, then the clutch starts to slip until the reaction access, reaching the zero speed, is prevented by the free wheel device from starting to rotate backwards. This reestablishes the power transmission by meshing and the accompanying tooth pressure which generates the clutch-disengaging thrust. The latter finishes to disengage the clutch againt the effect of the centrifugal force.
Other particular features and advantages of the invention will also emerge from the following description of various non-limiting examples.
Brief Description of the Drawings
In the accompanying drawings:
FIG. 1 is a diagrammatic view in axial section of a first embodiment of a transmission device having a clutch according to the invention;
FIG. 2 is a comparative graph showing efficiency as a function of the speed of a vehicle;
FIGS. 3 to 5 are views in axial section of a second, a third and a fourth embodiment of the transmission device;
FIG. 6 is an enlarged partial view in axial section of a centrifugal clutch of FIG. 5 in the disengaged state;
FIG. 7 is a view similar to that of FIG. 6 when the clutch is in the engaged state;
FIG. 8 is a partial view showing a flyweight tilted into the limit position;
FIG. 9 is a partial exploded perspective view of the clutch of FIGS. 6 to 8;
FIG. 10 is a diagrammatic view of an alternative version of the clutch;
FIG. 11 is a sectional view of another embodiment of the invention;
FIG. 12 is an exploded part-view of the embodiment of FIG. 11; and
FIG. 13 is a perspective view of a flyweight of the embodiment of FIGS. 11 and 12.
Detailed Description of the Preferred Embodiments
In the example illustrated in FIG. 1, the transmission device 1 according to the invention has an input shaft 2 connected to the output of a thermal engine 3 which can be the engine driving a motor vehicle, and an output 4 which is connected to the input of a driving axle 6.
The transmission device 1 comprises a selective coupling means with a relative angular slip which is produced in the form of a hydraulic torque converter 7. The converter 7 comprises a driving member which is a hydraulic energy generator or "pump" 8 connected to the input 2 by means of a centrifugal clutch 9. The latter is sensitive to the rotational speed of the input 2 in order to couple the input 2 to the pump 8 when the rotational speed of the input 2 exceeds, for example, 1,200 revolutions per minute (125 radians per second), that is to say slightly exceeds the idling speed of the engine 3.
The torque converter 7 furthermore comprises, in a conventional way, a driven member which is a hydraulic motor or "turbine" 11, and a "reactor" 12 which is suitably immobilised in terms of rotation relative to the frame, in order, during operation, to provide the oil with a reaction support allowing the conversion of the torque.
As is known, a torque converter is a device which, for a given torque applied to its pump 8, produces by means of its turbine 11 a torque oriented in the same direction and multiplied by a factor which is an increasing function of the relative angular slip of the turbine 11 in relation to the pump 8.
The transmission device 1 comprises, furthermore, a differential mechanism 13 produced in the form of a planetary gear train comprising a sun gear or planet wheel 14, a ring gear or crown 16 and planet gears or satellites 17 which mesh with the planet wheel 14 and with the crown 16.
The satellites 17 are mounted rotatably on a satellite carrier 18 forming a first of the three accesses of the differential mechanism 13, and this first access is connected directly in terms of rotation to the output 4 of the transmission device.
A second access 19 of the differential mechanism 13 is integral in terms of rotation with the crown 16, and it is likewise made integral in terms of rotation with the turbine 11 of the torque converter 7.
A third access 21 of the differential mechanism 13 is integral in terms of rotation with the planet wheel 14, and it is likewise made integral in terms of rotation with the pump 8 of the converter 7.
By "differential mechanism" is meant a triple-access mechanism, each access of which has an angular speed which is a function of the angular speed of the other two, this function being determined by the gear ratios connecting the three accesses in the mechanism to one another.
The transmission device 1 comprises, furthermore, a free wheel 22 which allows the second access 19, that is to say the crown 16, to rotate in the forward direction, that is to say in the direction tending to drive the output 4 of the transmission device in the direction corresponding to the operation of the vehicle in forward motion. In the example described, the input 2 and output 4 rotate in the same direction which constitutes the forward direction for all the elements of the device 1 which are capable of rotating about the central axis of the transmission. The free wheel 22 prevents the crown 16 from rotating backwards in relation to the frame of the transmission.
A clutch 23 is mounted for selectively coupling the first access 18 and the second access 19 of the differential mechanism 13, so as to ensure a direct drive between the input 2 and the output 4 of the device.
The clutch 23 is sensitive to the rotational speed of the output 4 of the device, so as to couple the first and second accesses 18 and 19 to one another above a particular rotational-speed threshold of the output 4, and it is also sensitive to the vacuum prevailing in the intake manifold (not shown) of the engine 3, in order to raise the abovementioned rotational-speed threshold when the vacuum prevailing in the manifold is low, this meaning that the torque required from the engine assembly consisting of the engine 3 and of the transmission device 1 is high. This influence of the vacuum has been represented diagrammatically by a piston/cylinder system 24.
A second free wheel 26 is interposed between the first access 18 and the third access 21, in order to prevent the first access 18 connected to the output 4 from rotating at a higher speed that the third access 21 connected to the input 2 of the device. Thus, when the output 4 tends to rotate faster than the input 2, for example on a descending gradient, it drives the engine 3 at a higher speed, thus allowing operation as an "engine brake".
The transmission device 1 operates as follows:
When the engine 3 is idling, the centrifugal clutch 9 is uncoupled, so that the transmission device 1 as a whole, with the exception of the input 2, is stationary if the wheels of the vehicle are stationary.
If the rotational speed of the input 2 is increased by action on the engine 3, the centrifugal clutch 9 makes the coupling between the input 2 and on the one hand the pump 8 of the converter 7 and on the other hand the third access 21, that is to say the planet wheel 14 of the planetary gear train 13. Because of the resistance of the output 4 to rotation, the rotation of the planet wheel 14 tends to cause the crown 16 to rotate in the opposite direction, this being opposed by the free wheel 22, so that the satellite carrier 18 and consequently the output 4 are driven in the same direction as the planet wheel 14, but at a speed stepped down in a ratio which can, for example, be 4, depending on the gear ratios chosen for the planetary gear train 13.
At the same time, the pump 8 of the converter 7 transmits a torque to the turbine 11 in the forward direction, and this torque is transmitted to the access 19 of the planetary gear train 13. At the outset, this torque is lower than the torque transmitted in the opposite direction to the crown 16 by the satellites 17, on the one hand because of some inertia of the oil contained in the converter 7 and on the other hand because of an insufficient rotational speed of the pump 8. Consequently, the crown 16 tends to rotate backwards and thus gains reaction support from the frame by means of the free wheel 22 which prevents this movement. The transmission then operates according to a first transmission ratio which is purely mechanical.
As soon as the converter 7 produces a sufficient torque on the turbine 11, the crown 16 is set in rotation in the forward direction and thereby transmits to the satellite carrier 18 a useful power which is added to that transmitted by means of the planet wheel 14. At this stage, the differential mechanism operates as a power adder.
With an increasing torque transmitted to the turbine 11 by the converter 7, the crown 16 assumes an increasing angular speed which approaches the angular speed of the planet wheel 14, to within the slip of the converter. The initial transmission ratio of the device 1 therefore changes progressively from a value which is, for example, 4 to 1 to a value which is in the neighbourhood of 1 to 1 and which constitutes the second ratio of the transmission.
Thus, the torque converter has brought about in the differential mechanism 13 a progressive coupling which caused the transmission to change from a first ratio to a second by continuous variation. This coupling was brought about as a function of the rotational speed of the pump 8, this speed determining the torque transmitted to the turbine 11 under stationary conditions, and by the reaction torque on the crown which is proportional to the resisting torque at the output 4 of the transmission. Consequently, if the resisting torque at the output 4 is high, the range of rotational speeds of the pump 8 during which the converter makes the transition between the first ratio and the second shifts upwards, this being desirable in many cases, especially for motor vehicles.
When the angular speed of the output 4 exceeds the threshold determined by the clutch 23 in the way explained above, the clutch 23 couples the satellite carrier 18 to the crown 16 in such a way that the transmission device 1 as a whole, with the exception of the reactor 12 of the converter 7, rotates at the speed of the input 2 which is therefore likewise that of the output 4.
In FIG. 2, unbroken lines represent an example of the curve of the efficiency R of the transmission of FIG. 1 as a function of the speed V of the vehicle. Three operating phases can be distinguished there, namely a phase P.sub.1 during which the crown 16 is stationary, a phase P.sub.2 during which the crown 16 is in movement and some of the power is transmitted via the converter 7, and a phase P.sub.3 corresponding to direct drive by means of the clutch 23. The efficiency is lower during the phase P.sub.2, because it is affected by the efficiency of the converter which transmits some of the driving power. However, it is remarkable to find that, in all ranges, the efficiency is clearly higher than that of a conventional automatic transmission which is represented by broken lines in FIG. 2.
The example of FIG. 3 will be described only in terms of its differences from FIG. 2.
The turbine 11 of the converter 7 is no longer connected to the second access 19 of the planetary gear train 13 directly, but by means of a planetary reducer 27. More particularly, the turbine 11 is connected to the planet wheel 28 of the reducer 27, and the second access 19 of the differential mechanism 13 forms the satellite carrier of the planetary reducer 27 and to this effect carries satellites 29 which mesh on the one hand with the planet wheel 28 and on the other hand with a crown 31 of the planetary reducer 27. The crown 31 is associated with a free wheel 32 allowing it to rotate only in the forward direction. Also, a clutch 33 makes it possible to connect the second access 19 of the differential mechanism 13 selectively to the crown 31 of the planetary reducer 27.
When the clutch 33 is uncoupled, the planetary reducer 27 reduces the rotational speed of the second access 19 in relation to the rotational speed of the turbine 11, because the crown 31 tending to rotate backwards is prevented from this by the free wheel 32 and is therefore immobilised. The reduction ratio can be, for example, 2.5 to 1.
Conversely, when the clutch 33 is engaged, the planetary reducer 27 behaves as a direct drive, so that the crown 16 rotates at the same speed as the turbine 11, as in the preceding example.
A control box 34 acts on a member for adjusting the centrifugal clutches 23 and 33, for the purpose of modifying their respective speed thresholds as a function of parameters such as the position of the accelerator pedal of the engine 3, the vacuum in the intake manifold of the engine 3 and/or, where the clutch 33 is concerned, the rotational speed of the output 4. At all events, the speed threshold of the centrifugal clutch 33 is lower than that of the centrifugal clutch 23.
There are, furthermore, a means 36 for the selective blocking of the crown 16, a means 38 for the selective blocking of the crown 31, which are normally in the released state, and a means 37 for the selective blocking of the support of the free wheel 32, which is normally in the blocked state.
The transmission device of FIG. 3 operates as follows. It will be assumed hereafter that the blocking means 36 and 38 are in the released state and the blocking means 37 is in the blocked state, until the question of operation as an engine brake is dealt with.
During starting, once the centrifugal clutch 9 has changed to the engaged state and when the centrifugal clutches 23 and 33 are in the disengaged state, the first operating phase P'1 (see FIG. 2) is substantially identical to the phase P1 of the embodiment of FIG. 1. However, the torque converter 7 acts on the crown 16 by means of the reducer 27, so that it begins more quickly to supply the crown 16 with a torque exceeding the reaction torque strictly necessary for balancing the action of the planet wheel 14. The operating phase P'1 is therefore shorter than the operating phase P1.
Subsequently, as shown in FIG. 2 by the curve represented by small crosses and relating to the embodiment of FIG. 3, the efficiency curve moves away from that of the embodiment of FIG. 1.
The next phase P'.sub.2 commences when the crown 16 begins to be driven in the forward direction by the converter 7 via the reducer 27. Because of the reducer, the crown 16 is driven only at a speed much lower than that of the planet wheel 14, for example 2.5 times lower (if the ratio of the reducer 27 is equal to 2.5) at the end of the phase P'.sub.2 when the converter 7 now operates only with minimum slip. Returning to the preceding example in which the reduction ratio between the input 2 and the output 4 is equal to 4 when the crown 16 is blocked, this overall ratio becomes equal to 1.8 if the crown 16 is driven at a speed 2.5 times lower than that of the planet wheel 14. The phase P'.sub.2 will therefore cause the transmission to change from a first ratio, the value of which is 4, to a second ratio, the value of which is slightly higher than 1.8 (in view of the slip of the converter 7 which is never cancelled completely). In this phase, the power transmitted by the converter is lower than during the phase P2, as a result of the reducer 27, thereby substantially improving the efficiency and at the same time increasing the overall reduction ratio and consequently increasing the torque supplied to the driving axle 6.
A phase P'.sub.3 then begins when the speed threshold of the centrifugal clutch 33 is reached, beyond which threshold the reducer 27 operates in direct drive, so that the transmission device will progressively start to operate according to a third transmission ratio in the neighbourhood of the value 1, as during the phase P.sub.2 in the embodiment of FIG. 1. However, in the embodiment of FIG. 3, it was assumed that the phase P'.sub.3 extended beyond the phase P.sub.2 in view of division into four phases instead of 3. This can be obtained, for example, by using a converter 7 transmitting less torque at a given speed and with a given slip.
At the end of the phase P'.sub.3, the speed threshold of the centrifugal clutch 23 is reached, and a direct-drive situation occurs in the transmission as a whole, the clutch 33 itself remaining in engagement.
During operation as an engine brake, the free wheel 26 between the input 2 and the output 4 always prevents the output 4 from rotating faster than the input 2.
A more effective engine brake can be obtained by putting the means 38 for blocking the crown 31 in the block position, so as to increase the rotational speed of the planet wheel 28 of the reducer 27 in relation to that of the crown 16, in order to cause the engine to operate at a ratio corresponding substantially to the situation P'.sub.2.
An even more effective engine brake is obtained by releasing the means 38 and the means 37 and by blocking the means 36, in which case the transmission is blocked in the situation P'.sub.1, the crown 31 rotating at high speed in the backward direction.
The embodiment of FIG. 4 will be described only in respect of its differences from that of FIG. 3. The centrifugal input clutch 9 is omitted, so that the input 2 of the transmission is connected directly to the pump 8 of the torque converter 7 and to the planet wheel 14 of the differential mechanism 13.
The support of the free wheel 22 is associated with a brake 39 controlled by a pneumatic actuator 41 under the action of the pressure prevailing in the intake manifold of the engine 3. The means 37 for blocking the free wheel 32 is replaced by a clutch 42 controlled by an actuator 43 operating by means of the pressure prevailing in the intake manifold under the control of the control box 34.
This embodiment operates according to the same phases P'.sub.1, P'.sub.2, P'.sub.3 and P'.sub.4 as that of FIG. 3. Only the method of changing from one phase to another differs somewhat.
When the engine 3 is idling, all the clutches and the blocking means are in the released state. The engine 3 drives the pump 8 and the planet wheel 14, thus producing a backward rotation of the crown 16, since the satellite carrier 18 is stationary, the vehicle being assumed to be stopped. This backward rotation of the crown 16 brings about a likewise backward rotation of the crown 31 of the reducer 27, since such a rotation encounters no resistance when the planet wheel 28 of the reducer 27 is driven by the converter 7 substantially at the same speed as the input 2.
When the driver presses on the accelerator pedal for the purpose of starting, an increase of pressure (a reduction of the vacuum) is transmitted to the actuator 41 which controls the progressive gripping of the clutch 39, thereby establishing a situation similar to that of FIG. 3, that is to say the crown 16 is prevented from rotating backwards.
The phase P'.sub.1 could have been initiated by gripping the clutch 42 at the same time as the clutch 39. But by avoiding gripping the clutch 42 immediately, the (needless) action of the converter 7 during the phase P'.sub.1 is cancelled. The usefulness of this is that it improves the efficiency even further, the more so because, in this embodiment where the converter 7 already rotates when starting is initiated, there is less delay in the activation of the oil of the converter. Another advantage is that the box 34 controlling the gripping of the clutch 42 thus controls the triggering of the phase P'.sub.2 and can thereby delay or advance this triggering as a function of the operating parameters.
The phases P'.sub.2, P'.sub.3 and P'.sub.4 succeed one another thereafter in the same way as in the embodiment of FIG. 3. For operation as an engine brake, the clutch 39 remains in the engaged state and the blocking means 36, 38 and the clutch 42 are controlled in the same way as were the blocking means 36, 38 and 37 of FIG. 3, respectively.
In the example of FIG. 5 which will be described only as regards its differences from that of FIG. 3, the first access 18 is connected to the output 4 of the transmission by means of an additional differential 51 which will be described later.
The second access 19 of the differential mechanism 13, integral in terms of rotation with the crown 16, is connected to the input 2 of the device by means of two successive centrifugal clutches 9 and 107. One of these clutches, that directly adjacent to the input 2, is the clutch 9 already described.
The other (clutch 107) of these two centrifugal clutches constitutes the selective coupling means for connecting the input 2 to the second access 19 of the differential mechanism 13 by means of a planetary reducer 27, with the possibility of a relative angular slip.
More particularly, the driving member 108 of the centrifugal clutch 107 at the same time constitutes the driven member of the clutch 9. The driven member 111 of the clutch 107 is connected to the planet wheel 28 of the reducer 27.
The third access 21 of the differential mechanism 13 is integral in terms of rotation with the planet wheel 14 and with the driving member 108 of the clutch 107.
The centrifugal clutch 107 is sensitive to the rotational speed of the input 2, as transmitted to its driving member 108 by means of the clutch 9, so as to change to the engaged state when the rotational speed of the input 2 crosses in the increasing direction a speed interval which, in terms of value, is located above the speed threshold to which the clutch 9 is sensitive. Moreover, this speed interval is variable as an increasing function of the torque tending to pass via the clutch 107. This interval can, for example, have a width of 500 revolutions per minute and its centre can move between 2,000 and 4,000 revolutions per minute as a function of the torque to be transmitted. An embodiment of such a clutch will be described later.
The clutch 23 is sensitive to the rotational speed of the first access 18 of the differential mechanism, in order to couple the first and second accesses 18 and 19 progressively to one another when the rotational speed of the first access 18 crosses a particular rotational-speed interval in the increasing direction. As in the clutch 107, means are provided for raising the values of this rotational-speed interval when the torque to be transmitted increases.
When the clutch 107 is gripped, but the clutch 23 is uncoupled and thus allows the second access 19 to rotate at a speed different from that of the driven member 111, the planetary reducer 27 reduces the rotational speed of the second access 19 in relation to the rotational speed of the driven member 111, because the crown 31 tending to rotate backwards is prevented from this by the free wheel 32 and is therefore immobilised. The reduction ratio can be, for example, 2.5 to 1.
On the contrary, when the clutch 23 is engaged, the entire assembly comprising the clutches 9 and 107, the planetary reducer 27 and the differential mechanism 13 operates in the direct-drive mode and rotates as a single unit.
In comparison with the device of FIG. 3, the clutch between the second access 19 and the crown gear 31 is omitted. In fact it has become superfluous, because when the clutch 107 is in the engaged state, the change of the clutch 23 to the engaged state, occurring at higher speeds of the first access 18, indirectly fixes the satellite carrier 19 and the planet wheel 28 relative to one another, so that the crown 31 is itself forced to rotate at the speed of the satellite carrier 19. This occurs because the converter of FIG. 3 has been replaced by the clutch 107 which, in the engaged state, does not produce any relative angular slip.
Likewise, the control device of the clutch 23 has been omitted.
The additional differential 51 is produced in the form of a planetary gear train comprising a crown 52 forming the input member and connected to the first access 18 of the differential mechanism 13. The crown 52 meshes with satellites 53 supported by a satellite carrier 54 which forms the output member. The satellites 53 also mesh with a planet wheel 56 of the differential 51.
The additional differential 51 is associated with a device 57 for selecting the direction of motion of the driving axle 6. The selection device 57 comprises a complex sliding gear 58 comprising an individual sliding gear 59 connected in terms of rotation to the satellite carrier 54, but movable axially in relation to the latter by means of splines 61, and an individual sliding gear 62 connected in terms of rotation to the planet wheel 56, but movable axially in relation to this by means of splines 63. The two individual sliding gears 59, 62 can rotate at different speeds, but are connected to one another for movements along the axis which are controlled by a manual mechanism (not shown) known per se. The sliding gear 59 has a claw 64 capable of interacting with a fixed claw 66 for immobilising the satellite carrier 54 and a claw 67 capable of interacting with a corresponding claw 68 of the output 4 for coupling the output 4 to the satellite carrier 54.
The individual sliding gear 62 has a claw 69 for interacting with a corresponding claw 71 of the output 4, so as to couple the planet wheel 56 to the output 4, and a claw 72 capable of interacting selectively with a corresponding claw 73 connected to a housing 74 of the transmission device 1 by means of a free wheel 76 preventing the claw 73 from rotating backwards.
The upper part of FIG. 5 shows the sliding gear 58 in the position of forward motion: the individual sliding gear 59 connects the satellite carrier 54 to the output 4 and releases the satellite carrier 54 from the fixed claw 66, whilst the individual sliding gear 62 releases the output 4 from the planet wheel 56 and connects the planet wheel 56 to the housing 74 by means of the free wheel 76.
To change to reverse motion, the complex sliding gear 58 is moved to the left in FIG. 5, as shown at the bottom of this Figure, thereby simultaneously executing the following operations: the uncoupling of the satellite carrier 54 from the output 4 and the immobilisation of the satellite carrier 54 in terms of rotation by means of the claw 66, the coupling of the output 4 to the planet wheel 56 and the release of the planet wheel 56 with respect to the housing 74.
In this latter situation, therefore, the satellite carrier 54 is prevented from rotating, so that the satellites 53 behave as movement reversers causing the planet wheel 56 to rotate in the backward direction when the crown 52 rotates in the forward direction.
There is, moreover, a centrifugal clutch 77 which progressively connects the satellite carrier 54 and the crown 52 to one another when the rotational speed of the satellite carrier 54 crosses a particular rotational-speed interval, so as to cause the additional differential to operate by direct drive when the rotational speed of the satellite carrier 54 is located above the interval. As with the clutches 107 and 23, this speed interval moves towards higher values when the torque to be transmitted itself becomes higher.
Thus, operation in forward motion is as follows: when the clutch 77 is in the disengaged state, the planet wheel 56 constitutes a stationary reaction member and the satellite carrier 54 rotates in the forward direction at a speed below that of the crown 52. The output 4 rotates at the same speed as the satellite carrier 54. When the clutch 77 is in the engaged state, the differential 51 as a whole is in the direct-drive state, and the planet wheel 56 rotates at the same speed as the satellite carrier 54 and the crown 52, as allowed by the free wheel 76 which prevents rotation only in the backward direction. The output 4 then rotates at the same speed as the first access 18 of the differential mechanism 13.
Also provided between the crown 52 and the satellite carrier 54 is a free wheel 78 which performs the function of allowing operation as an engine brake by preventing the satellite carrier 54 from rotating faster than the crown 52.
There will now be described with reference to FIGS. 6 to 9 a centrifugal clutch which reconciles the technical effects and the advantages of great simplicity of production, very progressive operation, low weight, small bulk and sensitivity to the torque to be transmitted, in order to increase the speed value at and above which the engaged state is reached when the torque to be transmitted increases.
This clutch is described by taking the example of the clutch 23, but it will be clear that this description can apply either to the clutch 107 or to the clutch 77 or even equally to the clutch 9 which could likewise be produced in this way.
The clutch 23 is a clutch of the multi-disc type, that is to say it comprises an alternation of discs 79 integral in terms of rotation with the crown 16 and of discs 81 integral in terms of rotation with the satellite carrier 18. The discs 17 comprise an external peripheral toothing which meshes axially slidably with internal splines 82 of a collar 83 fixed to the crown 16. The discs 81 comprise an internal toothing which meshes axially slidably with external splines 84 formed on a collar 86 fixed to the satellite carrier 18 and terminating in a stationary stop 87 for the discs 79 and 81. The external splines 84 are surrounded by the internal splines 82 of the collar 83.
According to an important feature of the clutch 23, a loose friction ring 88 is interposed in each gap between two successive discs 79 and 81. The loose friction rings 88 are produced, for example, from bronze if the discs 79, 81 are made of steel. The rings 88 do not mesh either with the splines 82 or with the splines 84, but are centred by means of their bore on the tops of the splines 84. The loose rings 88 have a thickness of, for example, 0.5 mm, the discs, 79, 81 having, for example, a thickness of 0.8 mm. A considerable number of discs and rings can therefore be stacked thus within a very limited axial space.
During operation, the rings assume a speed which is the average of the speeds of the discs 79 and 81, thereby dividing in two all the frictional speeds in the clutch and multiplying by two the surfaces exposed to heating.
On the side opposite the stop 87, the splines 84 are limited axially by a removable ring 89 having a semicircularly rounded radially outer edge 91. The clutch possesses, furthermore, a series of flyweights 92, each consisting of a metal plate arranged in an axial plane of the transmission device. Each flyweight 92 has in its periphery, on its radially inner edge, a notch 93 in which the edge 91 is received. The notch 93 of each flyweight 92 has a bottom in the form of a segment of a circle, at the same radius R as the profile of the edge 91, and two lateral edges 94 diverging relative to one another from the bottom of the notch at an angle approximately equal to 15.degree. . The flyweights 92 are thus mounted in a rocking manner on the peripheral edge 91. The centre of gravity G of the flyweights 92 is located towards the ring 89 opposite the discs 79 and 81. At rest, the flyweights 92 have the position shown in FIG. 6, with the centre of gravity G relatively near to the axis of rotation (not shown in FIG. 6) of the satellite carrier. When the satellite carrier is in rotation, the centrifugal force exerted on the flyweights at the centre G causes the flyweights to rock about the centre C of the semicircular profile of the edge 91, as shown in FIG. 7.
FIG. 9 shows three of the flyweights 92, but it must be understood that the flyweights are uniformly distributed over the entire periphery of the transmission device. There can, for example, be forty flyweights weighing a few grams, for example 7 grams each.
Each flyweight 92 possesses, in the direction of the discs 79 and 81, an actuating face 96 which has a movement component directed axially towards the discs 79 and 81 when the centre of gravity G pivots radially outwards under the action of the centrifugal force. The actuating face 96 of each flyweight is pressed against a curved face 97 belonging to a thrust ring 98 which is common to all the flyweights and which is interposed between the flyweights 92 and the discs 79, 81 and has on its radially inner edge a toothing 99 meshing axially slidably with the external splines 84 and the collar 86.
Thus, as shown in FIG. 7, when the flyweights move radially outwards under the action of the centrifugal force, their actuating face 96 pushes the thrust ring 98 towards the discs and it moves along the splines 84 in the direction of compression of the discs 79, 81 and of the loose rings 88 interposed between them. In FIG. 6, the spacing between the discs when the clutch is in the released state has been exaggerated. In actual fact, this spacing would be invisible to the naked eye, and therefore the movement of the ring 98 necessary for causing the clutch to change from its disengaged state can be very slight, for example of the order of 1 mm. In FIG. 9, part of the ring 98 is imagined as being removed in order to show the rocking mounting of one of the flyweights 92 on the edge 91. In actual fact, the ring 98 extends over the entire periphery of the collar 86.
The ring 98 is attached by means of its outer periphery to a cage 201 which extends axially in the opposite direction to the discs 79 and 81 as far as an axial end 202, through which axially directed slots 203 open, in each of which one of the flyweights 92 is guided so as to keep it in its respective axial plane during its rocking movement about the edge 91.
As shown in FIG. 6, the cage 201 passes radially beyond the edge 91 between the latter and the semicircularly rounded radially inner edge 204 of a surround ring 206. Each flyweight 92 possesses, in the radially outer part of its periphery, a notch 207 having a bottom in the form of a segment of a circle and two edges diverging at an angle of approximately 15.degree.. The notches 207 receive the edge 204 of the ring 206 in a rocking manner. The location of the notch 207 on each flyweight 92 is selected so that the notch 207 executes an almost purely axial movement when the flyweight rocks about the centre C of the edge 91. For this purpose, the notches 207 are arranged in such a way that the edge 204 of the ring 206 moves on either side of the plane of the ring 89. The purpose of the surround ring 206 is to prevent the flyweights from escaping freely outwards in a radial direction and also to couple the flyweights together in their rocking movement about the edge 91.
In its radially outer region, the surround ring 206 possesses, furthermore, a stop wing 208 of general cylindrical shape, against which the flyweights 92 butt in a position of maximum radial deflection shown in FIG. 8. This position is reached when the state of wear of the discs 79, 81 and of the rings 88 is at a maximum. In this case, the bearing of the flyweights 92 against the stop wing 208 of the ring 206 prevents the flyweights 92 from being deflected excessively and, for example, from rubbing against a housing in which the transmission device is enclosed.
In FIGS. 6 and 7, each flyweight 92 defines with its contour an appendage 209 which is directed towards the axis of the mechanism and on which can bear selectively a lining 211, itself bearing by means of a thrust ball bearing 212 on an annular pusher 213, in order to keep the clutch in the disengaged state if it is desired that the transmission should operate with a stepdown ratio higher than that tending to occur automatically in the transmission device under given conditions.
FIG. 6 shows the lining 211 in the position preventing the change to the engaged state, whilst the position allowing the change to the engaged state has been shown in FIG. 7.
As in customary for multi-disc clutches of conventional automatic transmissions, the multi-disc clutch according to the present invention operates with a lubrication of the discs 79, 81 and of the loose rings 88.
The means 211, 212, 213 illustrated in FIGS. 6 and 7 are not shown in FIG. 5, and they afford an additional possibility for the operation of the gear box, but are not indispensable.
The operation of the multi-disc clutch according to the present invention will now be explained.
The lever arm L which the centrifugal force F exerted at the centre G has about the centre of rotation C is markedly greater than the lever arm m which the bearing force H of the face 96 on the edge 97 of the ring 98 has about the same centre C. The torque of the force F about the centre C is balanced by the reaction torque of the ring 98 on the flyweights 92, thus resulting in the relation:
hence
Thus, in the example illustrated, where L is approximately four times greater than m, the force H receives by the ring 98 is equal to approximately four times the centrifugal force generated by the flyweights 92.
Force H generates on each disc 79 or 81 a frictional force tending to cause the discs 79 and 81 to rotate at the same speed. Since each disc receives the entire compressive force H of all the flyweights 92, an increase in the number of discs 79 and 81 and consequently of the loose rings 88 corresponds to a reduction of the speed beyond which the clutch is in the engaged state. Thus, in other words, the multiplicity of discs 79 and 81 is another factor in the amplification of the centrifugal force generated by the flyweights 92. Because of this double amplification of the centrifugal force and also because of the possibility of having a large number of flyweights distributed over the periphery of the clutch, flyweights of a surprisingly low unit mass (for example 7 grams) are sufficient to cause a clutch transmitting considerable power to change to the engaged state. As already explained above, the loose rings 88 multiply by two the friction surfaces between the successive discs, thus dividing the frictional speeds by two, because each ring assumes a speed which is the average of those of the two discs between which it is located. It has been verified, in fact, that, contrary to what might be thought, the rings 88 do not tend to adhere to one of the discs and to transfer the entire friction to the interface with the other disc.
Moreover, because of the great many friction surfaces, there is an appreciable stroke of the bearing ring 98 between the moment when the engagement process begins from the disengaged state and that when the completely engaged state is reached. This appreciable stroke, for example 1 mm, makes the clutch very progressive and the engagement process is spread over a particular speed range, instead of occurring at a specific speed.
Furthermore, since the pressure force exerted by the thrust ring 98 is an increasing function of the rotational speed of the flyweights 92 about the axis of the mechanism, and since in addition the compressive force to be exerted on the clutch to ensure complete engagement is a function of the torque to be transmitted, the speed interval during which engagement takes place moves towards high values when the torque to be transmitted is higher.
Consequently, the clutch according to the present invention gives two interesting results for motor-vehicle transmissions:
the transmission ratio varies progressively during the engagement process; and
the change towards a ratio of less stepping down occurs at speeds which are higher, the higher the torque to be transmitted.
From the engaged state, a disengagement process begins if the rotational speed of the flyweights 92 crosses in the direction of lower values a speed interval which once again depends on the torque to be transmitted. For a given torque, this speed interval is lower than the speed interval of the engagement process. This phenomenon, which occurs as a result of particular adhesion effects of the discs between one another when they are in engagement, likewise corresponds to what is desired for the transmission in motor vehicles.
The advantage of the clutch according to the present invention is, furthermore, that it is very easy to mount. With the ring 89 not yet being associated with the satellite carrier, the discs 79 and 81 and the rings 88 are installed by axial sliding between the two collars 83 and 86. This stacking is completed by placing the thrust ring 98 on the splines 84. Moreover, the flyweights 92 are mounted between the ring 89 and the surround ring 206. For this purpose, each flyweight 92 is engaged flat between the ring 206 and the ring 89 and is then pivoted through 90.degree.. In other words, a mounting of the quarter-turn type is carried out for each flyweight 92. When all the flyweights 92 have been mounted thus, this assembly is brought axially towards the satellite carrier, each flyweight being engaged into the corresponding slot 203 of the cage 201. It is thereafter sufficient to fix the ring 89 to the front face of the collar 86, for example by means of screws.
To produce a clutch having specific characteristics, the number of discs 79 and 81 and the number of flyweights 92 are chosen accordingly. To obtain a clutch having greater progression, without modifying the speed at which engagement takes place, given a particular torque to be transmitted, the number of discs can be increased and the number of flyweights reduced in the same proportion.
The transmission device of FIG. 5 as a whole operates as follows. It will be assumed hereafter that all the centrifugal clutches have the structure described with reference to FIGS. 6 to 9 in respect of the clutch 23. It will be assumed, too, that the blocking means 36, 38 and 211 are in the released state and the blocking means 37 is in the blocked state, until the question of operation as an engine brake is dealt with.
When the engine 3 is idling, the centrifugal clutch 9 is uncoupled, so that the transmission device 1 as a whole, with the exception of the input 2, is stationary if the wheels of the vehicle are stationary.
If the rotational speed of the input 2 is increased by acting on the engine 3, the centrifugal clutch 9 makes the coupling between the input 2 and on the one hand the driving member 108 of the clutch 107 and on the other hand the third access 21, that is to say the planet wheel 14 of the planetary gear train 13. At this stage, the clutch 107 is in the disengaged state. Operation then corresponds to that of phase P'.sub.1 of FIG. 2. This is a first ratio of the transmission.
With the rotational speed of the input 2 continuing to increase, the engagement process begins in the centrifugal clutch 107, and the latter transmits a torque to the access 19 of the planetary gear train 13. This torque is transmitted to the crown 16 by the reducer 27 which multiplies it in the ratio of, for example, 2.5. The crown 31 of the reducer 27 tends to rotate in the backward direction, this being prevented by the free wheel 32. At the outset, the torque so multiplied is lower than the torque transmitted in the opposite direction to the crown 16 by the satellites 17, in view of the still low rotational speed of the driving member 108 and therefore of the flyweights which it drives. The crown 16 consequently still tends to rotate in the backward direction and continues to gain reaction support on the frame by means of the free wheel 22 which prevents this movement.
As soon as the clutch 107 produces a sufficient drive torque on the driven member 111, the crown 16 is set in rotation in the forward direction and thereby transmits to the satellite carrier 18 a useful power which is added to that transmitted by means of the planet wheel 14. At this stage, the differential mechanism 13 operates as a power adder.
With the torque transmitted by the clutch 107 to the driven member 111 increasing, the crown 16 assumes an increasing angular speed which reaches the angular speed of the planet wheel 14, as divided by the reduction ratio in the reducer 27, when the clutch 107 reaches the completely engaged state. The initial transmission ratio of the device 1 therefore changes progressively from a value which is, for example, 4 to 1 to a value which is 1.8 to 1 (ratio between the rotational speed of the planet wheel 14 and the satellite carrier 15 when the crown 16 rotates 2.5 times less quickly than the wheel 14). This is a second ratio of the transmission device. As explained above, the rotational-speed interval of the input 2 in which the progressive change from the first ratio to the second takes place is a function of the torque to be transmitted. In fact, an increased speed generating an increased gripping force in the clutch will be necessary in order to transmit an increased torque. It will be seen that the losses attributable to friction in the clutch 107 are surprisingly low, the wear likewise proving to be very low, as a result of the clutch structure according to the invention and also because only a minor part of the power passes via the clutch 107 when the latter slips.
When the angular speed of the satellite carrier 18 crosses in an increasing direction the speed interval defined by the clutch 23 as a function of the torque to be transmitted, the clutch 23 couples the satellite carrier 18 to the crown 16, so that the transmission device 1 as a whole between the input 2 and the satellite carrier 18 rotates at the speed of the input 2. This corresponds to a third ratio of the transmission device.
Like the clutch 107, the clutch 23 transmits only some of the power during the slip.
During all the above operating phases, the centrifugal clutch 77 was in the uncoupled state.
Subsequently, the speed of the satellite carrier 54 crosses in an increasing direction the speed interval in which the clutch 77 changes progressively to the engaged state, thus ensuring a direct drive in the transmission device as a whole, this corresponding to a fourth ratio of the transmission device.
During operation as an engine brake, the free wheels 26 and 78 between the input 2 and the output 4 always prevent the output 4 from rotating faster than the input 2.
A more effective engine brake can be obtained by putting a means 221 for blocking the crown 52 in the blocking position, in order to force the gear train 51 to function as a reducer, if need be with the use of a means, such as 211, 212, 213 (FIGS. 6 and 7), for the forced change of the clutch 77 to the disengaged state.
An even more effective engine brake can be obtained by putting the means 38 and 211, for blocking the crowns 31 and 52 respectively, simultaneously in the blocking position, so as furthermore to increase the rotational speed of the planet wheel 28 of the reducer 27 in relation to that of the crown 16, in order to cause the transmission device to operate according to the second ratio of the transmission.
An even more effective engine brake is obtained by releasing the means 38 and the means 37 and by blocking the means 36, in which case the transmission is blocked in the first transmission ratio, the crown 31 rotating at high speed in the backward direction.
FIG. 10 shows another example of a clutch according to the invention which differs from that of FIGS. 6 to 9 in that the cage 201 and the peripheral edge 91 are integral with the internal splines 82. The cage 201 is therefore no longer axially movable and serves for connecting the splines 82 to the edge 91 by means of a peripheral bell 222 which surrounds the flyweights 92 and the surround ring 206. The edge 201 is located almost opposite the thrust ring 98, but with an outward radial offset of the edge 91, so that the movement of the actuating surface 96 of the flyweight has an axial component in the direction of compression of the clutch discs 79, 81 when the centre of gravity G of the flyweight moves radially outwards.
The four embodiments just described can operate without control hydraulics and are extremely light, compact and economical. In particular, the components of the type of the free wheel, centrifugal clutch and the blocking means are trade components of very low cost price. All the clutches between two movable members are simple because they are actuated by centrifugal force. To put a figure on this, it can be said that a transmission according to the invention costs five to ten times less to produce than a current automatic transmission, and its bulk is approximately two to three times smaller. Moreover, the fuel consumption and the performance at reduced speed are improved very appreciably.
In the example of FIGS. 11-13, there is provided a two-speed module which can belong to a transmission device comprising a plurality of such two-speeds modules mounted in series.
The module comprises an input shaft 301, which can be the output shaft of another similar module, or can be connected, permanently or not, to the output shaft of an engine. The module also comprises an output shaft 302 which can be the input shaft of a further module or can be the output shaft of the multi-module transmission device.
The module comprises an epicyclic train in which a ring gear 303 is connected to the input shaft 301 though a flange 304 and splines 306 allowing axial movement without relative rotation between the ring gear 303 and the input shaft 301.
The epicyclic train further comprises a sun gear 307 which is prevented from rotating backwards by a free wheel device 308 operatively mounted between the sun gear 307 and a casing 309 of the transmission. Moreover, satellite gears 311 are each meshing with the ring gear 303 and with the sun gear 307. The satellite gears 311 are supported by a satellite holder 312 which is integral with the output shaft 302. A clutch 313 selectively couples together, for common rotation, the ring gear 303 and the satellite-holder 312, i.e. the input shaft 301 and the output shaft 302.
When the clutch 313 is engaged, the module operates in direct drive and the sun gear 307 rotates at the same speed as the input and output shafts 301, 302, as is permitted by the free wheel device 308. When the clutch 313 is released, the sun gear 307, tending to rotate in reverse, is stopped by the free wheel device 308 and the module operates in gear drive, with the rotating speed of output shaft 302 being smaller than that of input shaft 301.
The clutch 313 is of the multidisks type and comprises disks 314 having radially inner teeth slidingly seated in splines 316 which are fast with the ring gear 303, and disks 317 which alternate with the disks 314 and have radially outer teeth 315 which are slidingly seated in axial slits 318 of a cylindrical drum 319 formed of axial fingers 321 (see FIG. 12). The satellite holder is fast with a clutch backing plate 322 (FIG. 11) having radially outer teeth 323 which are slidingly seated in the slits 318, thereby to connect the drum 319 and the satellite holder 312 for common rotation with a possibility of mutual axial sliding. The stack of alternating disks 314, 317 can be pressed between the backing plate 322 and a pressing plate 324 which is faste with the drum 319 thanks to a snap-ring 326.
The fingers 321 constituting the drum 319 are fast with a radially extending annular cage 327 having radial slits 328 which are distributed around its periphery. The backing plate 322 is located axially between the disks 314, 317 and the cage 327.
The slits 328 have the same width as the axial slits 318. Each slit 328 is flush with a slit 318 and communicates therewith. Each radial slit 328 accommodates a radial or leg portion 329 of a respective axle-free flyweight 331. Each slit 328 is closed radially outwardly at 328a for preventing movement of the leg portion radially outwardly, and is closed radially inwardly at 328b for preventing movement of the leg portion radially inwardly. Each flyweight 331 also has a body portion 332 which at rest extends along the respective axial slit 318, radially outwardly thereof.
The body portions 332 are wider than the axial slits 318 and the radial slits 328, as measured along the circumferential direction of the module.
The body portion of each flyweight 332 (FIG. 13) forms on either side of the leg portion 329 a shoulder portion 333 which is rounded about a tangentially oriented axis 334.
Both shoulder portions 333 of each flyweight 331 are rockingly abutted against a side face of the cage 327 on either side of the corresponding radial slit 328. As a consequence, each flyweight 331 can rock about its tangential geometrical axis 334 between a rest portion shown in the upper part of FIG. 11 and a raised position shown in the lower part of FIG. 11. The movement between said two positions corresponds to a substantially radially oriented movement of the center of gravity G of the flyweight, said center G being located within or near the body portion 332, and to a substantially axial movement of an actuator portion 336 formed by the free end of the leg portion 329. Thus the centrifugal force generated in the flyweights 331 under the effect of the rotating speed of the satellite holder 312 tends to move the flyweights from the rest position to the raised position, whereby the actuator portion 336 of the flyweights tends to compress a belleville spring 337 interposed between the actuator portions 336 and that side of the backing plate 322 which faces towards the cage 327. However, the backing plate is axially stationary because it is fast with the satellite holder 312 which is axially held, with respect to the casing 309, by a ball bearing 338. On the other hand, the belleville spring produces on the actuator portions 336 an axial force balanced by a contrary reaction force between the shoulder portions 333 and the cage 327. This reaction force draws the cage 327 and the pressing plate rightwardly of FIG. 11, whereby the stack of disks 314, 317 is pressed between the pressing plate 324 and the backing plate 322.
The two ends of each leg portion, which respectively abut against the extrimities 328a and 328b of the slits, slide in an axial direction against said extremities during rocking movement of the flyweights. The heavier abutments are between the shoulders 333 and the cage face, and between the leg portions and the radially outer extremity of the slits 328. However, the relative movement at said abutments is at very low speed, because said abutments occur very near from the tangential axis 334.
The gear teeth of the sun gear 307, the ring gear 303 and the satellites 311 are of the helical type, and they generate, as is well-known, axial forces when they mesh under load. They mesh under load only when the clutch 313 is disengaged or at least allows sufficient slip for the planet gear 307 being stopped by the free wheel 308. On the contrary, when engaged, the clutch 313 bridges the gear teeth, as far as power and torque transmission is concerned, whereby the axial thrust due to gear teeth disappears.
The axial thrusts are a thrust FAC in the ring gear 303 and a contrary axial thrust FAP in the planet gear 307. The satellite gears 311 are globally in equilibrium. An axial thrust bearing 341 is provided between the sun gear 307 and (indirectly) the casing 309 whereby the sun gear 307 transmits its axial thrust FAP to the casing. An axial thrust bearing 342 is provided between the ring gear 324 and the pressing plate 324, whereby the axial thrust FAC of the ring gear 303 is transmitted to the pressing plate 324 in the direction tending to release the clutch 313.
With this arrangement, the assembly comprising the pressing plate 324, the backing plate 322, the drum 319, the cage 321 and the flyweights 331 operates as a clamp tending to press the stack of disks, whereas the epicyclic train operates as a clamp-opener tending to space apart from each other the pressing plate 324 and the backing plate 322.
The operation is as follows:
At rest, the belleville spring 337 maintains the module in direct drive, allowing the engine at rest to serve as a parking brake for the vehicle.
During start, the vehicle speed is substantially zero, as well as, accordingly, the centrifugal force of the flyweights. By contrast, the torque to be transmitted may be rather high, too high for being transmitted by the clutch 313 merely compressed by the belleville spring 337. Thus power is transmitted by meshing, sun gear 307 is stopped by the free wheel 308 and the axial thrusts FAP and FAC fully release the clutch, until, when a certain speed of the output shaft 302 is reached, the flyweights 331 generate an axial force overcoming the axial thrusts FAP and FAC, whereby the clutch 313 begins to be again engaged.
This reduces the torque transmitted by meshing, and this increases the suprematy of the flyweights, which soon allow the clutch 313 to transmit the whole torque. The module shifts down when the torque to be transmitted so increases and/or the rotating speed of the flyweights so decreases that the clutch begins to slip until the sun gear 307 is stopped and the axial thrust due to meshing is reestablished and releases the clutch.
As illustrated by FIG. 12, the manufacture of the clutch and even of the whole module is particularly easy. First, the flyweights are merely fitted into the radial slits 328, then the belleville spring 337, the backing plate 322, the stack of disks 314, 317 the pressing plate 324 are inserted in this order within the drum 319. All the assembly is locked by the snap-ring 326. Thereafter, the flyweights 331 are held captive by the cage 327 and the belleville spring 337 which is itself maintained by the friction coupling means (backing and pressing plates 322, 324 and disks 314, 317).
Of course, the invention is not limited to the examples described and illustrated.
It will be possible to simplify the device of FIG. 1 further by omitting the centrifugal clutch 9 and the free wheel 22, the input 2 then being connected directly to the pump 8. During idling, the planet wheel 14 is driven in the forward direction and the crown 16 in the backward direction because of the immobility of the satellite carrier 18, the vehicle being assumed to be stopped. This backward rotation is transmitted to the turbine 11 which is therefore forced to rotate in the opposite direction to the pump 8, thus resulting in a heating of the oil and a loss of power.
Starting from the embodiment of FIG. 5, it would be possible to produce a device with only two ratios having a progressive transition between one another, by omitting the reducer 27, the additional differential 51 and one of the clutches 107 and 23 and by connecting the satellite carrier 18 directly to the output 4.
A device with three ratios could also produced by omitting the additional differential 51 and by connecting the satellite carrier 18 to the output 4.
The differential 51 could be interposed between the driven member of the clutch 9 on the one hand and the driving member 108 (itself remaining connected to the access 21) on the other hand.
There could be a plurality of loose rings, such as 88, in each gap between two successive discs, such as 79 and 81.
In the example of FIGS. 11-13, the cage could be axially stationary and actuate a movable pressing plate located between the actuator portions of the flyweights and the stack of disks. In that case, the plate adjacent the other side of the stack may be a stationary plate.
The cage is not necessarily fast with the barrel. For example, the cage can rotate with the inner splines of the clutch, which drive the disks having radially inner teeth, or the cage can rotate with any other element of the transmission, if the rotating speed to which the clutch has to be responsive is the speed of an element other than those to be coupled together by the clutch.
Claims
I claim:
1. A clutch for selective frictional coupling of a first and a second rotatory element in response to rotational speed of said first rotatory element, comprising first and second friction discs respectively connected to said first and second rotatory elements for common rotation therewith, and flyweights-support means mounted for rotation at said rotational speed, wherein: said flyweights-support means comprise a cage provided with slits which are distributed about an axis of said cage and which accommodate axle-free flyweights; said cage is fast with a drum which is connected for common rotation with said first rotatory element and has open axial slits in which driving teeth of the discs are slidingly seated; the slits of the cage are an extension of the open axial slits of the drum; said flyweights and flyweights-support means have mutual abutment means for retaining the flyweights in the slits and guiding the flyweights in a rocking movement in which a center of gravity of the flyweights has a radially directed component of movement and an actuator portion of the flyweights has an axially directed component of movement; and said actuator portion of the flyweights are positioned for axially urging said first and second friction disks into mutual engagement when the center of gravity of the flyweights moves radially outwardly.
2. A clutch according to claim 1, wherein the flyweights comprise a radially outer portion which moves substantially axially when the flyweights undergo said rocking movement, and the abutment means comprise means retaining said radially outer portion of the flyweights against radially outwardly directed movement.
3. A clutch according to claim 1, wherein the flyweights are intrinsecally free of moving apart from the flyweights-support means, but are rendered captive of the flyweights-support means at least indirectly by the friction discs facing the actuator portion of the flyweights.
4. A clutch according to claim 1, wherein the mutual abutment means comprise means retaining against radially outwards movement a radially outer portion of the flyweights which is adjacent to a center of rotation of the flyweights when the flyweights undergo said rocking movement.
5. A clutch according to claim 1, wherein the mutual abutment means comprise a ring surrounding the flyweights for limiting radial displacement of an outer portion of the flyweights.
6. A clutch according to claim 5, wherein the ring is integral with the cage.
7. A clutch according to claim 1, wherein the mutual abutment means comprise rounded shoulder portions of the flyweights abuting againt a wall of the cage, the slits being provided through said wall.
8. A clutch according to claim 7 wherein said wall extends substantially radially.
9. A clutch according to claim 1, wherein the open axial slits also receive teeth of a backing plate, axially between the discs and the flyweights; said backing plate being adapted to transmit pressure from the actuator portion of the flyweights to the discs.
10. A clutch according to claim 1, wherein a pressure plate is fast with the drum at an end there of remote from the cage.
11. A clutch responsive to rotational speed for selective frictional coupling of a first and a second rotatory element, comprising first and second friction coupling means respectively connected to said first and second rotatory elements, and flyweights-support means mounted for rotation at said rotational speed, wherein: said flyweights-support means comprising a cage provided with slits which are distributed about an axis of said cage and accommodate axle-free flyweights; said flyweights and flyweights-support means have mutual abutment means for retaining the flyweights in the slits and guiding the flyweights in a rocking movement in which a center of gravity of the flyweights has a radially directed component of movement and an actuator portion of the flyweights has an axially directed component of movement; said actuator portion of the flyweights is positioned for axially urging the friction coupling means into mutual engagement when the center of gravity of the flyweights moves radially outwardly; and the cage is integral with a pressure element adapted to transmit to the friction coupling means said selective axial urging from the actuator portion of the flyweights.
12. A clutch according to claim 11, wherein the flyweights are intrinsically free of moving apart from the flyweights-support means, but are rendered captive of the flyweights-support means at least indirectly by the friction coupling means facing the actuator portion of the flyweights.
13. A clutch according to claim 11, wherein the flyweights comprise a radially outer portion which moves substantially axially when the flyweights undergo said rocking movement, and the abutment means comprise means retaining said radially outer portion of the flyweights against radially outwardly directed movement.
14. A clutch according to claim 11, wherein the mutual abutment means comprise means retaining against radially outwards movement a radially outer portion of the flyweights which is adjacent to a center of rotation of the flyweights when the flyweights undergo said rocking movement.
15. A clutch according to claim 11, wherein the mutual abutment means comprise a ring surrounding the flyweights for limiting radial displacement of an outer portion of the flyweights.
16. A clutch according to claim 15, wherein the ring is integral with the cage.
17. A clutch according to claim 11, wherein each flyweight has a substantially constant thickness and a shaped contour.
18. A clutch according to claim 15, wherein the ring and the cage are axially movable with respect to each other.
19. A clutch according to cleam 15, wherein the ring projects into a dorsal notch of the flyweights.
20. A clutch according to claim 11, wherein the mutual abutment means comprise an annular rounded edge projecting into a journalling notch of the flyweights.
21. A clutch according to claim 11, wherein the slits are provided through a cylindrical portion of the cage and are open at one axial end of the cage.
22. A clutch according to claim 11, wherein the flyweights-support means comprise a surround ring which surrounds the plurality of flyweights and which is coupled for common axial displacement with a portion of the flyweights which undergoes substantially axial displacement when the flyweights are rocking, in order to synchronize the rocking movements of the flyweights.
23. A clutch according to claim 22, wherein the surround ring comprises a stop limiting rocking displacement of the flyweights under the action of centrifugal force.
24. A clutch for selective frictional coupling of first and second rotatory element in response to rotational speed of said first rotatory element, comprising: a radially outer drum having internal splines and connected to a generally radial pressure plate at one end of the splines; a backing plate connected to said first element and having outer teeth seated in said splines for connecting said drum in rotation with said first element; first discs mounted between said pressure plate and said backing plate and having outer teeth seated in said internal splines; second friction discs having inner teeth seated in said external splines and alternating with the first discs between the pressure plate and the backing plate; flyweights-support means mounted for common rotation with the drum; axle-free flyweights supported by the flyweights support-means, wherein: said flyweights and flyweights-support means have mutual abutment means for guiding the flyweights in a rocking movement in which a center of gravity of the flyweights has a radially directed component of movement and an actuator portion of the flyweights has an axially directed component of the movement; and the actuator portions of said flyweights are positioned for axially urging the pressure plate and the backing plate towards each other when the center of gravity of the flyweights moves radially outwardly.
25. A clutch according to claim 24, wherein the flyweights are intrinsically free of moving apart from the flyweights-support means, but are rendered captive of the flyweights-support means at least indirectly by the friction discs facing the actuator portion of the flyweights.
26. A clutch according to claim 24, wherein the flyweights comprise a radially outer portion which moves substantially axially when the flyweights undergo said rocking movement, and the abutment means comprise means retaining said radially outer portion of the flyweights against radially outwardly directed movement.
27. A clutch according to claim 24, wherein the mutual abutment means comprise means retaining against radially outwards movement a radially outer portion of the flyweights which is a adjacent to a center of rotation of the flyweights when the flyweights undergo said rocking movement.
28. A clutch according to claim 24, wherein each flyweight comprises: a guidance portion extending through a split provided in a wall of said flyweights-support means; and two rounded shoulders provided on either side of said guiding portion and abutting against said wall of the flyweights-support means.
29. A clutch according to claim 24 wherein said wall extends substantially radially.
30. An automatic transmission device comprising a differential mechanism having an input access, an output access, and a reaction access which is connected to a free wheel device allowing free rotation of said reaction access together with said input and output access when said input and output access are coupled together by a direct drive friction clutch which is responsive to rotational speed of a first one of said input and output access and comprises: a radially outer drum having internal splines and connected to a generally radial pressure plate at one end of the splines; a backing plate connected to said first access and having outer teeth seated in said splines for connecting said drum in rotation with said first access; first discs mounted between said pressure plate and said backing plate and having outer teeth seated in said internal splines; a radially inner drum having external splines and connected for common rotation with the second one of said input and output accesses; second friction discs having inner teeth seated in said external splines and alternating with the first discs between the pressure plate and the backing plate; flyweights-support means mounted for common rotation with the drum; axle-free flyweights supported by the flyweights support-means, wherein: said flyweights and flyweights-support means have mutual abutment means for guiding the flyweights in a rocking movement in which a center of gravity of the flyweights has a radially directed component of movement and an actuator portion of the flyweights has an axially directed component of movement; and the actuator portions of said flyweights are positioned for axially urging the pressure plate and the backing plate towards each other when the center of gravity of the flyweights moves radially outwardly.
31. A transmission device according to claim 30, wherein the flyweights are intrinsically free of moving apart from the flyweights-support means, but are rendered captive of the flyweights-support means at least indirectly by the friction discs facing the actuator portion of the flyweights.
32. A transmission device according to claim 30, wherein the flyweights comprise a radially outer portion which moves substantially axially when the flyweights undergo said rocking movement, and the abutment means comprise means retaining said radially outer portion of the flyweights against radially outwardly directed movement.
33. A transmission device according to claim 30, wherein the mutual abutment means comprise means retaining against radially outwards movement a radially outer portion of the flyweights which is adjacent to a center of rotation of the flyweights when the flyweights undergo said rocking movement.
34. A transmission device according to claim 30, wherein the differential mechanism is provided with helically toothed gears, and wherein a pair of said gears subjected under load to mutually contrary axial forces originating from tooth pressure, are movably mounted for urging the pressure plate and the backing plate away from each other against the action of the actuator portion of the flyweights.
35. A transmission device according to claim 30, wherein the first access is a satellite-holder of the differential mechanism.
36. A transmission device according to claim 34 or 35, wherein the second access is a crown gear of the differential mechanism.