Background of the Invention
1. Field of the Invention
The invention relates to tamper evident seals of the type used to provide visual evidence of unauthorized access to and/or tampering with locks and other like security devices. The invention is especially useful for, although not limited to, maintaining the security of meters employed by utility companies to monitor customers' energy consumption.
2. Description of the Prior Art
Conventionally, tamper evident seals for use with security devices include a slender flexible element, typically a metallic wire, formed into a half loop having two interconnected arms. One arm is threaded through aligned apertures in the interlocked components to be safeguarded against tampering, and portions of both arms are then captured within a seal body.
In an earlier seal version, the seal body is formed of a malleable metal, typically lead. The body is crimped onto the two wire arms by a special tool designed to leave a visually distinctive permanent impression. In theory, any attempt to dislodge the seal body from the wire will result in the crimped impression being altered, thereby providing visual evidence of tampering. In practice, however, tampering remains possible, typically by heating the seal body sufficiently to soften the metal without altering its exterior appearance, thereby permitting the wire to be extricated and reinserted without visibly altering the overall appearance of the seal.
Such seals are also designed to be used once and then discarded. Improper disposal of lead seal bodies raises health and environmental concerns, particularly in crowded urban areas where frequent access to utility meters by maintenance personnel is required.
Attempts have been made at dealing with the above described problems by developing new seals wherein the flexible elements and seal bodies are integrally formed of non metallic materials, typically as injection molded plastic components. While this approach does respond to health concerns and certain environmental concerns, it does little to correct the tampering problem because the all plastic components are still susceptible to being heat softened to permit disconnection and reassembly without leaving observable traces of tampering.
A further attempt at providing an improved seal involves the combination of a metallic wire with a plastic body having inner and outer mutually adjustable components designed to grip arms of the wire threaded therethrough. Here again, however, heat softening of the plastic components can compromise seal integrity. Moreover, application of the seal body to the wire of certain seals requires the use of an expensive specially designed tool, which further increases overall costs while also unnecessarily burdening maintenance personnel.
A general object of the present invention is to provide a tamper evident seal which either obviates or at least significantly minimizes the above described problems associated with known prior art devices.
A more specific object of the present invention is the provision of a tamper evident seal having features which preclude tampering without residual visual evidence.
Another object of the present invention is the provision of a tamper evident seal that can be installed quickly and efficiently by maintenance personnel without the need to resort to the use of expensive specially designed tools.
Summary of the Invention
The tamper evident seal of the present invention includes a hollow housing having a circular side wall with at least one first wall opening, a flexible elongated element in the form of a metallic wire protruding from the housing, a stem, torque responsive elements for rotating the stem in a first direction relative the housing, and rotation arresting elements. The stem includes a stem opening aligned at an initial setting with the first wall opening. The arresting elements oppose the rotation of the stem in a direction opposite the first direction.
After the wire is fed through the aligned apertures in the interlocked components to be safeguarded against tampering, it is fed through the first wall opening and the first stem opening. The stem is subsequently rotated with respect to the housing, thereby deformably wrapping the wire around the stem and thus locking it in place with the housing.
In a preferred embodiment to be hereafter described in greater detail, the housing wall has two oppositely disposed first wall openings, thereby accommodating a pass through of the wire prior to rotation of the stem. The housing is preferably transparent and closed at one end by a bottom wall. The stem is advantageously provided with a head accessible via the open top of the housing. Preferably, the stem head is recessed below the housing wall, and is provided with unidirectional torque receiving contact surfaces. The rotational arresting elements preferably comprise resilient pawls on the stem arranged to coact with ratchet teeth on the interior of the housing wall.
Brief Description of the Drawings
The detailed description of the illustrated embodiments may be further understood with reference to the accompanying drawings in which:
FIG. 1 is a partial view of interlocked components sealed with a tamper evident seal of the present invention;
FIG. 2 is an exploded perspective view of the stem and housing.
FIG. 3 is a side elevational view of the seal;
FIG. 4 is a cross-sectional view on an enlarged scale taken along line 4--4 of FIG. 3, and showing the wire wrapped around the stem and protruding through the housing;
FIG. 5 is a cross-sectional view taken along line 5--5 of FIG. 4;
FIG. 6A is a cross-sectional view taken along line 6--6 of FIG. 4 and showing the wire inserted through the stem and housing;
FIG. 6B is a cross-sectional view again taken along line 6--6 of FIG. 4, and showing the wire wrapped around the stem;
FIG. 7 is a cross-sectional view taken along line 7--7 of FIG. 4; and
FIG. 8 is an exploded perspective view of a stem and housing of an alternative embodiment of the invention.
Detailed Description of the Illustrated Embodiments
With reference to FIG. 1, a tamper evident seal 10 of the present invention is intended for use with assembled components 12, 14 having mutually aligned apertures 12a, 14a. A flexible elongated element 16, which is a wire in the present embodiment, protrudes from the housing 18. The wire 16 is fed through the aligned apertures 12a, 14a and returned to the housing 18 where it is secured in accordance with the invention.
Referring to FIGS. 2, 3, and 4, it will be seen that the housing 18 contains a stem 20. The housing 18 includes a circular side wall 26 having first wall openings 22a, 22b disposed 180.degree. apart in a first plane P1, and a second wall opening 24 in a second plane P2 parallel to the first plane P1. The top of the housing 18 is open and includes an upper edge 28 of the circular side wall 26. Spaced below the open top 28 are ratchet teeth 32 and an interior groove 34. The housing 18 also includes a bottom wall 30 in a third plane P3 as shown in FIG. 4. In alternative embodiments, the bottom wall could include a circular recess into which the stem would protrude.
The stem 20 is received within the hollow housing 18 as shown in FIGS. 3 and 4. The stem 20 includes a first opening 36, a second opening 38, a circular radial shoulder 40, two pawls 42, and a head portion 44. The head portion 44 includes an integral circular shoulder 46, torque contact surfaces 48, and torque ramp surfaces 50.
When the stem 20 is inserted into the housing 18, the integral circular shoulder 46 on the stem 20 engages with the interior groove 34 in the housing 18 in a snap fit. The head portion 44 of the stem 20 preferably is recessed below the top edge 28 of the wall 26. The pawls 42 on the stem 20 coact resiliently with the ratchet teeth 32 within the housing 18. The interior portion of the hollow housing 18 is divided into first and second annular chambers 52, 54 by the circular radial shoulder 40 on the stem 20.
With reference to FIG. 5, the wire 16 is initially inserted through the second wall opening 24 as well as the second stem opening 38, and then wrapped about the stem 20 as it is rotated in a first direction indicated by solid arrow "A" in FIG. 5 with respect to the housing 18. The stem 20 is rotated about the x-axis as shown in FIG. 4 by applying a torque to the torque contact surfaces 48 with, for example, a flat head screw driver. The x-axis is substantially perpendicular to the first plane P1. The housing 18 may be held by gripping the opposing raised flat surfaces 56 disposed on the circular side wall at 90.degree. to the wall openings 22, 24. Alternatively, the housing 18 may be held during rotation of the stem by gripping the tab 58 on the housing 18.
The stem 20 is preferably rotated a full revolution within the housing 18. In the present embodiment, the stem 20 must be rotated such that the first stem opening 36 and the first wall openings 22a, 22b are mutually realigned upon completion. The opposite free end 60 of the wire 16 is passed through the aligned apertures 12a, 14a of the assembled components 12, 14 and returned to the housing 18 and stem 20 unit. Referring additionally to FIGS. 6A and 6B, the free end 60 of the wire 16 is then passed through the first wall opening 22a, the first stem opening 36, and the first wall opening 22b. The free end 60 of the wire 16 should protrude from the wall opening 22b a sufficient distance such that when the stem 20 is again rotated in the first direction and the wire 16 is wrapped about the stem 20, at least a portion of the free end 60 of the wire 16 will continue to protrude exteriorly from the housing 18. As the stem 20 is rotated, the wire 16 will be wrapped around it and will accumulate within the two chambers 52, 54.
Although the stem 20 may be easily rotated in the first direction "A" to wrap the wire 16 about itself, the stem 20 is prohibited from rotating in the opposite direction (arrow "B" in FIG. 7) by the coaction of the pawls 42 and the ratchet teeth 32 as shown in FIGS. 2 and 7. As the stem 20 is rotated with respect to the housing 18 in the first direction "A", the pawls 42 resiliently flex and slide over the teeth 32, whereas rotation in the opposite direction "B" is opposed by the toothed engagement at 62. Pawls 42 are preferably disposed at 90.degree. to the stem openings 36, 38, and the stop surfaces 62 of the teeth 32 are preferably disposed at 90.degree. to the wall openings 22, 24. This facilitates alignment of the stem openings 36, 38 with the wall openings 22, 24 respectively. Additionally, in the present embodiment the torque ramp surfaces 50 thwart any attempt at applying torque to the stem 20 in the opposite direction "B".
The stem 20 and housing 18 are preferably manufactured of a thermoplastic material, and the housing 18 is preferably transparent. The flexible elongated element 16 is preferably a copper or steel wire.
In light of the foregoing, it will now be appreciated by those skilled in the art that the present invention provides a seal housing/stem combination which securely coacts with a wire or other like flexible element. In use, the wire is locked within the housing as a result of its being wrapped around the stem, the latter being rotatable in one direction to effect the wrap, but being constrained against reverse rotation by the ratchet and pawl arrangement. The housing is transparent, thereby facilitating visual inspection of the interlocked relationship of the interior components. No amount of heating short of permanent distortion of the housing and/or stem will suffice to disengage the pawls from the ratchet teeth. Thus, the wire cannot be extricated from the housing without residual visible evidence of tampering. In a preferred embodiment, the integral circular shoulder 46 on the stem 20 is tightly seated within the interior groove 34 in the housing 18 so as to foil any attempted introduction of a shim or other like tool between the housing 18 and the stem 20 for purposes of releasing the pawls 42 from the ratchet teeth 32.
An alternative embodiment of the invention is shown in FIG. 8. The housing 118 includes a circular side wall 126 having first wall openings 122a and 122b, a second wall opening 124, ratchet teeth 132, an interior groove 134, flat surfaces 156 and tab 158. The stem 120 includes a first opening 136, a second opening 138, a circular radial shoulder 140, pawls 142, and a circular radial shoulder 146. The head portion 144 of the stem 120 includes an integral wing tab 148. The housing 118 and the stem 120 cooperate to secure a wire as described with reference to the embodiment of FIGS. 1-7. The stem 120 is rotated by applying a torque to the wing tab 148. The tab 148 is adapted to be broken from the head portion 144 of the stem 120 along break line 150 after the wire has been fully wound around the stem within the housing. Separation of the wing tab 148 from the stem 120 further prevents tampering.
Those skilled in the art will appreciate that numerous modifications may be made to the above disclosed embodiments without departing from the scope of the invention.