Background of the Invention
1. Field of the Invention
This invention relates to an adjustable hydraulic vibration damper for motor vehicles. The vibration damper has a damping piston fastened to a piston rod, with the damping piston dividing the work cylinder into two chamber portions which are filled with damping fluid. The damping fluid is able to flow between the two chamber portions along a connecting passageway. There is also at least one damping valve which reacts as a function of pressure to control the channel. This damping valve is controlled by a control body, and the control body is pressurized by a control pressure.
2. Background of the Invention
Damping force regulating devices for telescoping vibration dampers are known. For example, German Published Patent Application No. 33 03 293 discloses a damping force regulating device in which there is an additional, double-acting damping valve that is integrated into the damping piston itself. These double-acting damping valves are connected in series and can be separated from one another by a rotary disk valve. Such a configuration provides, in a first switching position, that only the valves of the guide piston carry a flow to thereby achieve a soft damping characteristic. In addition, in a second switching position, the valves in the guide piston and the supplemental valves carry an equal flow, so that a correspondingly hard damping characteristic can be set. To make any adjustments, a rotary disk valve is used, and this rotary disk valve is activated by an electrically operated actuator motor or servo-motor.
Other types of damping force regulating devices include adjustable vibration dampers. For example, German Patent No. 35 18 327 discloses a coil spring within the upper part of the piston rod of the adjustable vibration damper. Within this coil, an armature is axially movable as a function of the current fed to the coil. This armature creates a bypass opening between the upper and lower work chambers. Vibration dampers having such a magnetic coil, such as the damper disclosed in German Patent No. 35 18 327, are complex and expensive to manufacture.
Object of the Invention
The object of the invention is therefore to create a less complex, inexpensive, adjustable hydraulic vibration damper in which a hydraulically and/or pneumatically adjustable control body of the damping valve, makes possible a continuous damping adjustment, whereby when the control pressure falls below a specified minimum, a high damping force is automatically produced.
Summary of the Invention
This object can be achieved in accordance with the present invention in which a control body for controlling a fluid flow through a channel between chamber portions, preferably has a piston on the side of the control body opposite the side which closes off the channel. This piston preferably works together with the control body so that as a control pressure pressurizes the neighboring end surfaces of the control body and of the piston, the flow of damping fluid through the channel is controlled.
One advantage of having a piston preferably work together with the control body, as disclosed by the present invention, is that the expense of a magnetic coil in the vibration damper can essentially be eliminated. In addition, another advantage can be found in that the use of a control body which is preferably moved by a pneumatic and/or a hydraulic control pressure may be very easily realized in vehicles which are already equipped with a pneumatic suspension.
For trucks, which are increasingly being equipped with pneumatic suspension systems, the use of a pneumatically activated adjustment apparatus can be particularly appropriate. The additional expense and complexity for any additional controls for pneumatic activation of the adjustment apparatus is therefore relatively low. Such an adjustment apparatus could also easily be used in passenger cars which have pneumatic or hydropneumatic suspension systems. An additional advantage of the present invention is that the control pressure preferably pressurizes the piston and the control body simultaneously, so that when the control pressure drops below a specified minimum pneumatic and/or hydraulic control pressure, a safety-relevant maximum damping force is generated.
In accordance with an additional feature of the present invention, the back side of the control piston can be pressurized with a pressure that is independent of the control pressure. This independent pressure is preferably the force applied by the pressure of the atmosphere and/or the pressure of a spring.
In one configuration of the present invention, the end surface of the control body and the end surface of the piston, both pressurized by the control pressure, can preferably be of different sizes.
In an additional configuration of the present invention, there can preferably be a spacer element to form a cavity between the neighboring end surfaces of the control body and of the piston.
In addition, a particularly simple configuration of the cavity is possible if a preferably ring-shaped component with recesses therein, is used as the spacer element, or if the spacer element preferably is formed as a single unit together with the control body or the piston.
The damping valve of such a system can essentially be located in a variety of positions with respect to the vibration damper. One particularly favorable location of the valve is in the vicinity of the vibration damper, e.g. on the outer wall of the damper. Other favorable locations include, but are not limited to: inside the vibration damper in the vicinity of the damping piston; and as a separate component located between a pressure reservoir and a spring cylinder.
When the damping valve is located in the damping piston of the vibration damper, in accordance with an essential feature of the present invention, the control pressure can preferably be transmitted to the cavity through a flow connection within the piston rod. In a similar manner, the pressure of the atmosphere can advantageously also be transmitted via the piston rod to the back side of the piston.
One aspect of the invention resides broadly in an adjustable vibration damper for motor vehicles. The adjustable vibration damper comprising: a cylinder, the cylinder defining a chamber therein; a first piston disposed within the chamber of the cylinder, the first piston for damping vibrations transmitted to the cylinder, the first piston dividing the chamber into a first chamber portion and a second chamber portion; at least a first connecting passage for allowing damping fluid to flow between the first and the second chamber portions; and at least one valve for controlling the flow of damping fluid through the first connecting passage. The at least one valve comprising: a valve body disposed adjacent the first connecting passage, the valve body having a first end for blocking at least a portion of the first connecting passage to control the flow of damping fluid through the first connecting passage; second piston disposed adjacent the valve body, the valve body having a first surface disposed adjacent the second piston, the second piston having a first surface disposed adjacent the valve body; and apparatus for applying a first pressure to the first surface of the valve body and the first surface of the second piston to control the flow of damping fluid through the first connecting passage.
Another aspect of the invention resides broadly in an adjustable vibration damper for motor vehicles. The adjustable vibration damper comprising: a cylinder, the cylinder defining a chamber therein; a first piston disposed within the chamber of the cylinder, the first piston for damping vibrations transmitted to the cylinder, the first piston dividing the chamber into a first chamber portion and a second chamber portion; at least a first connecting passage for allowing damping fluid to flow between the first and the second chamber portions; and at least one valve for controlling the flow of damping fluid through the first connecting passage. The at least one valve comprising: a valve body disposed adjacent the first connecting passage, the valve body having a first end for blocking at least a portion of the first connecting passage to control the flow of damping fluid through the first connecting passage; second piston disposed adjacent the valve body, the valve body having a first surface disposed adjacent the second piston, the second piston having a first surface disposed adjacent the valve body; and apparatus for applying a first pressure to the first surface of the valve body and the first surface of the second piston to control the flow of damping fluid through the first connecting passage.
Brief Description of the Drawings
Preferred embodiments of the invention are schematically illustrated in the accompanying drawings, in which:
FIG. 1 shows, in cross section, a vibration damper with a damping valve, which vibration damper essentially reacts as a function of the pressure;
FIG. 2 shows, in an enlarged scale, a cross-sectional detail of a damping valve, which damping valve reacts as a function of pressure;
FIG. 3 shows another embodiment of a damping valve in which the adjustable damping valve is preferably located in the damping piston of the vibration damper;
FIG. 4 shows a damping valve, which reacts as a function of pressure, and which may be utilized as a separate component in a hydraulic flow connection; and
FIG. 5 shows the installation of the damping valve of FIG. 4 in an alternative flow connection.
Description of the Preferred Embodiments
The vibration damper illustrated in FIG. 1 has a piston rod 2 connected to a damping piston 3, which damping piston 3 preferably divides the space within the work cylinder 1 into an upper chamber portion 1a and a lower chamber portion 1b. Piston rod 2 can preferably have a stop 2a disposed thereon for limiting movement of the piston rod 2 out of the cylinder 1. The damping piston 3 is preferably equipped with valves 16a and 16b to generate a damping force. In addition, the upper chamber portion may be connected to the lower chamber portion by means of a channel 6, so that fluid can flow, by means of openings 6a and 6b, between the upper and lower chamber portions. The lower chamber portion 1b can preferably be in fluid communication with the opening 6b by means of additional flow passages 16c and 16d disposed at a lower end of the work cylinder 1. Passages 16c and 16d can be equipped with mono-directional flow valves 16e and 16 f to control flow of fluid therethrough. In the channel 6, a passage is preferably pressurized by means of a control body 5, while the control body 5 of the pressure-dependent damping valve 4 is preferably pressurized by a means of a control pressure. This control pressure can be introduced into the damping valve 4 by way of the passage 24.
The damping valve 4 of the impact damper can preferably be used for the continuous adjustment of the damping force, whereby it can essentially be guaranteed that a high damping force can be automatically generated, via the piston 7 and the spring 11, when the control pressure drops below a specified minimum value.
For the purpose of continuous adjustment of the damping force, in the damping valve 4, a cavity 12 can preferably be formed between the end surface 8 of the piston 7 and the end surface 9 of the control body 5. The control pressure can then preferably be transmitted into the cavity 12 through passage 24, to thereby simultaneously pressurize the control body 5 and the piston 7 against the spring 11 and/or the atmospheric pressure. To achieve a corresponding damping force characteristic, the end surfaces 8 and 9 of the control body 5 and of the piston 7, respectively, can preferably be of different sizes. As shown in FIG. 2, a diameter of the control body 5 can be about 3/4 of a diameter of the piston 7. The surface 8 can then be about twice as large in area as the surface 9. Thus, when the control pressure is admitted into the cavity 12, the piston 7 is thereby preferably pushed outward against the spring 11 and/or the atmospheric pressure, while the control body 5 is moved toward the channel, so that a defined cross section may be achieved in relation to the system pressure in the channel 6. If the control pressure in the cavity 12 fails, the piston 7 can push, by means of its integrated spacer element 13, on the control body 5 and thereby close off the channel 6.
Such a configuration for control of the damping of a vibration damper could be configured to provide either a low damping force or a high damping force in a control pressure on, control pressure off type of operation, or alternatively, the control pressure could be continuously variable over a range of pressures to provide continuously variable damping over the range from the low damping force to the high damping force.
FIG. 2 shows an enlarged detail of a pressure-dependent damping valve 4. The damping valve 4 can have, preferably in alignment with the cavity 12, a control passage 24 for entry of the control medium into the cavity 12. The control pressure supply (not shown) can preferably be connected to the valve 4 by means of a connector 23 which may be a threaded sleeve. The control pressure can be admitted into the cavity 12, via passage 23, to preferably, simultaneously pressurize the end surface 8 of the piston 7 and the end surface 9 of the control body 5.
By means of the recesses 14 in the spacer element 13, the control pressure can generally be applied over the entire end surfaces 8 and 9. The preferably different diameters of the piston 7 and of the control body 5 can essentially guarantee a defined amount of damping force. The application of control pressure into cavity 12 thereby presses piston 7 outward against the force of the spring 11 and/or the atmospheric pressure. This essentially can enable the control body 5 to move away from the passage 6 when the pressure of the fluid flowing through passage 6 pushes against the control pressure in the cavity 12. Thus, the damping medium flowing through the channel 6 can therefore bypass the control body 5 and flow between the two chamber portions 1a and 1b (shown in FIG. 1a).
If the control pressure fails, the force of the spring 11 and atmospheric pressure will essentially no longer be counteracted, and the force of the spring 11 and the atmospheric pressure will force the piston 7, by means of the spacer element 13, to essentially push the control body 5 closed. This would then essentially shut off the channel 6, and the channel 6 would essentially remain closed until the control pressure could be reestablished. In this manner, a high damping force would result any time that the control pressure fails.
To establish a base pressure for the opening of the passage 6, the control body 5 can preferably be equipped with an actuator piston 17. This actuator piston 17 can preferably be adjusted by means of the spring 18 and the actuator element 19 to set a predetermined amount of pressure for the control of the opening of the passage 6.
FIG. 3 shows an alternative embodiment in which the adjustable damping valve 4 can be located within the damping piston 3 of the vibration damper.
In this configuration, the piston 7 can also preferably be pressurized by the spring 11 and/or atmospheric pressure, but the atmospheric pressure essentially has to be conducted to the piston 7 by means of a connection passage 20 which can preferably be disposed within the piston rod 2. The control pressure can also preferably be transmitted through a flow connection 15 within the piston rod 2, to the end surface 8 of the piston 7, and the end surface 9 of the control body 5. In this configuration, the actuator piston 17 can simultaneously serve as a component of the control piston 5 and a component of the device for setting the base pressure, as discussed above. As such, the spring 18 is used to set the base damping, while the control piston 5 can press against an end of the actuator piston 17 to force the actuator piston 17 downward to seal off the passage 6. When the control pressure disappears, the atmospheric pressure and the spring 11 essentially move the piston 7 via the spacer element 13 toward the control body 5, thereby closing the channel 6.
As shown in FIG. 4, the damping valve 4, which is essentially the same damping valve as illustrated in FIG. 1, may also easily be located as a separate component within a flow connection 21. In such a flow connection, the manner of operation of the damping valve 4 preferably corresponds to the manner of operation of the damping valve 4 illustrated in FIG. 1.
FIG. 5 shows one possible embodiment for the installation and connection of the damping valve 4, incorporated into a flow connection 21, for use with a work cylinder for vibration damping. As shown, the flow connection 21 can be disposed in the passage which preferably connects the upper chamber portion 1a to the lower chamber portion lb of the work cylinder 1.
In summary, one feature of the invention resides broadly in a hydraulic, adjustable vibration damper for motor vehicles, with a damping piston fastened to a piston rod, which damping piston preferably divides the work cylinder into two chamber halves filled with damping fluid, whereby there is at least one damping valve which damping valve reacts as a function of the pressure to control a channel, which channel is preferably controlled by a control body pressurized by control pressure. Corresponding to the control body 5, on the side opposite the channel 6, there is a piston 7, which piston preferably works together with the control body 5, whereby the control pressure simultaneously pressurizes the neighboring end surfaces 8, 9 of the control body 5 and of the piston 7.
Another feature of the invention resides broadly in a vibration damper having a piston 7, which piston has a reverse side 10 that is pressurized at a pressure independent of the control pressure.
Yet another feature of the invention resides broadly in a vibration damper having an independent pressure that is preferably the pressure of the atmosphere and/or of a spring 11.
A further feature of the invention resides broadly in a vibration damper comprising end surfaces 8, 9 of a control body 5 and of a piston 7, which end surfaces are pressurized by the control pressure and which surfaces are of different sizes.
A yet further feature of the invention resides broadly in a vibration damper, having a spacer element 13 to form a cavity 12 between the neighboring end surfaces 8 and 9 of the control body 5 and of the piston 7.
Yet another further feature of the invention resides broadly in a vibration damper, having a spacer element 13, which spacer element may be a ring-shaped component having recesses 14.
An additional feature of the invention resides broadly in a vibration damper having a spacer element 13 together with a control body 5 or a piston 7 and preferably designed as a one-piece component.
Another additional feature of the invention resides broadly in a vibration damper preferably having a damping valve 4 located in the vicinity of the vibration damper.
A yet additional feature of the invention resides broadly in a vibration damper having a damping valve 4, preferably designed as a separate component and which damping valve 4 is preferably located in the damping piston 3.
A further additional feature of the invention resides broadly in a vibration damper having the control pressure of the vibration damper preferably transmitted by means of a flow connection 15 in the piston rod 2 to the cavity 12.
A yet further additional feature of the invention resides broadly in a vibration damper having the pressure of the atmosphere transmitted via the piston rod of the vibration damper to the reverse side 10 of the piston 7.
All, or substantially all, of the components and methods of the various embodiments may be used with at least one embodiment or all of the embodiments, if any, described herein.
The invention as described hereinabove in the context of the preferred embodiments is not to be taken as limited to all of the provided details thereof, since modifications and variations thereof maybe made without departing from the spirit and scope of the invention.