Spring-Bag Printer Ink Cartridge With Volume Indicator

The invention relates generally to ink reservoirs for high speed ink printers such as color business printers and, more specifically, to residual ink volume indicators for ink reservoir assemblies.

In the prior art the problem of monitoring ink level in all types of high speed printers such as ink-jet printers has been variously addressed. So-called back pressure indicators require plural complex seals within the pen/cartridge assembly and are therefore relatively expensive and tend to be less reliable.

Other ink volume indicators rely on measurement of ink bulk conductivity. The conductivity of the ink is difficult to control and there is the likelihood that future ink improvements could make such a system obsolete.

Whenever dot matrix technology is employed in a printer, and many do employ this technology, there have been attempts to count the "dots" or drops from a given pen. The counters, actuators and sensors needed for such systems make them relatively expensive. Furthermore, accuracy is compromised by the need to assume an average drop volume for all pens. Interruptions such as caused by removal of a pen/cartridge assembly or shut-down of the printer are a further source of unreliability since the record of the number of drops fired from the ink jet since the last update is likely to be lost.

Prior art known to applicants comprises U.S. Pat. Nos. 4,196,625; 4,202,267; 4,371,790; 4,415,886; 4,551,734; 4,587,535; 4,626,874; 4,719,475; and 4,935,751; and pending application Ser. No. 07/423,158 filed Oct. 18, 1989 in the names of John Mohr, et al for a CAPILLARY RESERVOIR INK LEVEL SENSOR and now owned by the assignee of the present invention.

With the exception of U.S. Pat. No. 4,935,751 which is discussed below, and U.S. Pat. No. 4,587,535 which discloses a system of the pressure sensing type, all of the above patents describe monitoring systems which rely on measurement or detection of ink conductivity.

U.S. Pat. No. 4,935,751, owned by the assignee of the present invention, discloses a mechanical level sensor for an ink bag which employs a rigid plate secured to one side of a collapsable ink bag wherein one end of the strip is visible through a window in the ink bag housing. Although the position of the edge of the indicator strip is indicative of the remaining amount of ink in the bag, an "empty" indication appears although a not insignificant amount of useable ink remains in the bag.

None of the prior art references known to applicants provides a simple and inexpensive ink volume indicator. In fact, even if the enclosure is transparent, visual observation of ink in a collapsable ink bag reservoir is not reliable since the collapse of the bag as ink is used does not produce direct level change although volume change is, of course, occurring.

The manner in which the invention advances the state of the art in respect to ink volume monitoring in a collapsable bag reservoir assembly will be evident as the disclosure proceeds.

The monitoring of reservoir residual ink volume in a disposable ink bag system requires an inexpensive, easily manufactured arrangement. The invention is such a device suitable for disposable reservoirs although the teachings herein are equally applicable to refillable reservoirs.

In the present invention, change of reservoir volume due to negative pressure extraction of the ink during operation causes lateral collapse of a flexible bag against outward pressure of a spring arrangement which assists in maintaining negative pressure in the bag and in centering the bag in the housing as ink is removed so that the ink volume indicator provides reliable information to the user.

The spring acts against a pair of plates bonded to the walls of the bag urging the walls apart so as to maintain a negative pressure in the ink reservoir bag. Accordingly, the negative pressure in the ink reservoir maintained at all times by the spring-bag reliably prevents leakage of ink from the reservoir unless the ink is drawn therefrom by printer operation.

One, and preferably two, tapes or film strips affixed to the flexible bag are arranged such that they overlap and are drawn apart as the bag collapses thus providing or revealing indicia viewable through a window in the reservoir housing to provide an indication of remaining ink in the reservoir.

FIG. 1 is a perspective view of the reservoir assembly and residual ink volume indicating device of the present invention.

FIG. 2 is an exploded view of a spring-bag ink reservoir assembly prior to the inclusion of ink volume indicating elements, with those elements shown by themselves.

FIG. 3 is a side view of the ink reservoir without the outer enclosure.

FIG. 4 is a top view of FIG. 3 showing a window in an overlaying film strip and indicia on an underlying strip indicating the condition of nearly full ink supply.

FIG. 5 is a top view of FIG. 3 showing the window in the overlying film strip and the indicia on the underlying film strip indicating the condition of nearly depleted ink supply.

Referring to FIG. 1, a rigid outer enclosure or housing is depicted having a peripheral narrow wall 10 and a pair of parallel opposed side walls (not shown) which are affixed to peripheral wall 10 to enclose a spring biased ink bag. This enclosure is usually opaque material such as black plastic and is comprised of the peripheral wall 10 and a pair of side plates (not shown) which are welded or glued thereto after installation of the internal components. One side of the flexible bag is visible at 11a with ink-jet orifices shown at 12 which are placed into fluid communication with the interior of the bag in a manner which is conventional. The peripheral wall 10 is provided with a pair of spaced parallel slots 10a and 10b on opposite sides of reduced thickness viewing space 15 (FIG. 2) which slots respectively receive thin plastic film strips 13 and 14 which are cemented or welded to opposite sides of bag 11 and which pass through the slots 10a and 10b and fold over each other into the space 15. Strip 14 is the lower or inside strip having, e.g., a green color which provides indicia visible through window 16 in strip 13 when both strips are in place. Strip 13 is preferably of the same color (e.g., black) as the plastic housing material. Reduced thickness space 15 in peripheral wall 10 which receives the overlying strips 13 and 14 may then be covered with a tape or plate 24 having a stationary viewing window 25 therein which is aligned with the path of movement of the window 16 in strip 13. This permits visual observation of the movement of strip 13 and of the contrasting color (green) film strip 14.

Referring now to FIG. 2, the sides of the spring bag 11 are identified at 11a and 11b. The flexible plastic material bag sides 11a and 11b are secured by cement or thermoplastic fusion onto the inner edges (typically along 17a) of the housing peripheral wall 10. Intervening metal panels 18 and 19 bear against the inside surfaces of bag sides 11a and 11b and are held in place by the outward pressure from a double-bowed compression spring 20. Spring 20 may be attached to panels 18 and 19 but may be assumed to stay in place without attachment once the assembly is completed.

The bag 11 is filled with ink via port 22 which is subsequently plugged for shipment. The required means which fire the ink droplets through the orifices 12 is conventional and causes progressive collapse of the spring bag such that its sides 11a and 11b retreat equal distances inwardly in the housing as the ink volume is decreased.

Strip 14 is illustrated with an adhesive surface 14a and it is understood that a similar adhesive is affixed to strip 13 for attachment of the strips 13 and 14 to the spring-bag sides 11a and 11b, respectively.

Referring now to FIG. 3, the edge portion of peripheral wall 10 is shown, however the rigid side panels are omitted for illustrative purposes.

FIG. 4 shows a substantially full condition indication (all green) whereas FIG. 5 shows the indicator appearance when the ink supply is nearly exhausted--a narrow strip of green substantially in the center of the stationary window 25 with the remainder of the window 25 appearing as black. This appearance of from all green to a gradually narrowing and centered strip of green is caused by the viewer seeing black from the black housing gradually beginning to appear from the left (due to the rightwardly retreating edge of green strip 14) and from the right (due to the leftwardly moving black right edge of window 16 in strip 13). This appearance is obtained when the housing 10 is the same color (black) as the strip 13 but it will be appreciated that other color combinations or types of indicia may be chosen within the spirit of the invention. The action of spring 20 ordinarily can be expected to keep the collapsible bag centered in the housing so that the narrowing stripe of green in window is kept centered therein, although such centering is not essential.

From the foregoing, it will be realized that, as the ink supply decreases, bag sides 11a and 11b retreat inwardly and the film strips 13 and 14, passed through slots 10a and 10b the reduced thickness portion of peripheral wall 10 and folded over the side edges thereof, are pulled apart from each other to progressively expose the contrasting color (black) of the housing and overlying strip 13 through the stationary window 25.

The relative movement of the film strips 13 and 14 is substantially independent, even if bag sides 11a and 11b do not collapse inwardly by the same amount. The stationary window 25 is preferably elongated normal to the spring-bag sides 11a and 11b to allow for some variation in bag collapse between sides 11a and 11b.

The skilled reader will realize that variations of the disclosed structure within the spirit of the invention are possible and accordingly it is not intended that the scope of the invention should be considered limited to the specifics of the drawings or this description, these being typical and illustrative only.

One variation could involve a one sided film strip attachment with a window such as 16 working against indicia inscribed on the reduced thickness portion of peripheral wall 10. Such a variation would be less accurate than the disclosed double strip arrangement unless a spring-bag were developed with one fixed side so that all collapsing motion would occur in the other side.

As a further development, optical or magnetic sensors could be arranged to view the optically or magnetically visible indicia to trigger an external warning light display.

It will be realized that the invention presents a simple and inexpensive modification of a prior art spring-bag ink reservoir/pen cartridge entirely consistent with the expendable cartridge concept.